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© 2012 Delmar, Cengage Learning Wheel Alignment Service Chapter 68

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Wheel Alignment Service. Chapter 68. Objectives. Perform a prealignment inspection of the steering and suspension Describe how to adjust caster, camber, and toe Understand the different ways of adjusting wheel alignment angles. Introduction. Steering and suspension - PowerPoint PPT Presentation

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© 2012 Delmar, Cengage Learning

Wheel Alignment Service

Chapter 68

© 2012 Delmar, Cengage Learning

Objectives• Perform a prealignment inspection of the

steering and suspension• Describe how to adjust caster, camber, and toe• Understand the different ways of adjusting

wheel alignment angles

© 2012 Delmar, Cengage Learning

Introduction• Steering and suspension

– Inspect before aligning wheels

– Loose parts prevent accurate and lasting adjustment

• Wheel alignment – Requested because of unusual tire wear and/or

handling problems

– Front axles experience more stress

© 2012 Delmar, Cengage Learning

Prealignment Inspection• Parts are loose or worn

– Alignment will not be successful

• Important considerations– Tire pressure must be adjusted

– Vehicle ride height must be correct

– Worn bushings must not allow movement of suspension and steering parts

– Steering gear and linkage coupling points must not have excessive clearance

– Tires must be new or worn evenly

© 2012 Delmar, Cengage Learning

Tire Wear Inspection and Ride Height Check

• Tire wear inspection– Wear from incorrect camber shows on outside or

inside of tire tread

– Driving a vehicle with excessive toe is dangerous because front tires slide

– RWD cars with radial tires toe-in will roll under

• Ride height check– Specifications assume ride height is correct

– Check ride height prior to wheel alignment

© 2012 Delmar, Cengage Learning

© 2012 Delmar, Cengage Learning

Toe Change• Suspension height changes: toe measurement

changes – Example: springs sag

• Toe change causes tire scrub on road surface– Wears away tread

• Toe change confined to one side of vehicle– Bump steer can result

© 2012 Delmar, Cengage Learning

Torque Steer• Vehicle turns abruptly to side during initial

acceleration– Found on front-wheel-drive cars with axles of

unequal lengths

– Results in unequal CV joint angles

– Could be due to loose sub-frame or problem with unequal spring height

© 2012 Delmar, Cengage Learning

Suspension Looseness• “You can't align looseness”

– Perform a dry park check for steering and suspension looseness

• Linkages in good condition will allow pivoting only• Any slack between parts will become apparent

due to the resistance of the tires• Always check adjustment of wheel bearings

© 2012 Delmar, Cengage Learning

Test Drive• Test drive before performing repairs

– Unless vehicle is unsafe

• Perform visual inspection before driving– Suspension bushings

– Steering linkage pivot connections

– Rubber grease boots on tie-rod ends and ball joints

– Shock absorbers

© 2012 Delmar, Cengage Learning

Tire Checks and Inspection Checklist

• Perform a tire check and power steering check– Sometimes pull results from the crown of the

road surface

– Before attempting wheel alignment: check for looseness in any related parts

– Test ball joints for looseness

• Inspection checklist– Used by technicians to make sure no steps are

accidentally forgotten

© 2012 Delmar, Cengage Learning

Wheel Alignment Procedures• Front suspension: designed to keep wheels in

best possible position when rolling• Alignment settings change

– Vehicle speed

– Roughness of road surface

– Acceleration and braking

– Weight distribution and cornering

• Adjustments to original settings may be needed– Adjustable angles: caster, camber, and toe

© 2012 Delmar, Cengage Learning

Measuring Alignment• Alignment measurements

– Read in degrees and parts of degrees

• Important considerations– Slip plates are under the rear tires

– Front wheels are positioned on radius plates

– Computerized alignment machines do four-wheel alignment inspection

– Vehicle must be level to get accurate measurements

– Toe is adjusted last

© 2012 Delmar, Cengage Learning

Measuring Camber and Measuring Caster

• Camber– Comparison measurement to true vertical, using

a level• Position wheels straight ahead while reading

gauge

• Caster – Causes camber angle to change during a turn

• Wheel is turned either inward or outward a specified amount

© 2012 Delmar, Cengage Learning

Road Crown and Pull• Roads are crowned so rain with run off• Methods to compensate for road crown

– Camber set slightly more positive on driver's side

– Caster set slightly more negative on driver's side

• SLA suspensions – Camber adjustment is done with shims,

eccentrics, or movement in elongated slots

© 2012 Delmar, Cengage Learning

Road Crown and Pull (cont’d.)• When there are shims, caster and camber are

changed together– Shims have the opposite effect as the normal

control arm

• Other adjustment methods– Some vehicles use an electric cam adjustment

on the upper or lower control arm, or strut

– Several other less common adjustments

© 2012 Delmar, Cengage Learning

Measuring Steering Axis Inclination

• SAI does not change– Not adjustable

• Change in SAI occurs if:– The spindle has been bent

– There is body damage resulting in a bent strut tower

• Cradle has shifted to one side– Camber will change on both front wheels

• Included angle – Amount of SAI minus camber

© 2012 Delmar, Cengage Learning

Measuring Toe• Check and adjust toe after replacing steering

linkage component– Distances between fronts and rears of front tires

are compared

– Traditionally measured as a distance in inches or millimeters

• Recent trend is to measure the toe angle

• FWD and RWD vehicles – Different toe specifications

© 2012 Delmar, Cengage Learning

Adjusting Toe• Steering linkages on most vehicles

– Have either two or four tie-rod ends• Shortening or lengthening changes toe setting

• Major steps– Center the steering wheel and hold it in place

– Make adjustments

– Position clamp properly and tighten

• Rack-and-pinion steering systems – Have an outer tie-rod and inner tie-rod end with a

jam nut on each side

© 2012 Delmar, Cengage Learning

Centering a Steering Wheel• Steps to straighten wheel

– Count the number of turns of the steering wheel while turning it from lock to lock

– Position steering wheel so that it is half-way between the locks

– Use a steering wheel holder to keep the steering wheel centered while adjusting

– Correct toe after a test drive

© 2012 Delmar, Cengage Learning

Checking for Toe Change• Sometimes toe only remains as set when the

vehicle is at the correct ride height– Should be checked during wheel alignment

• Rack-and-pinion steering gear mounted in non-level position– Tie rod will be at unequal angles

• Some vehicles use shims to adjust rack-and-pinion height to correct for toe change

© 2012 Delmar, Cengage Learning

Measuring Turning Radius• Observe the pointer on the radius plate while

making a caster measurement– Ackerman Angle

• Steering arms are angled to point to the center of the rear axle

– Turning radius is not an adjustable angle

© 2012 Delmar, Cengage Learning

© 2012 Delmar, Cengage Learning

General Wheel Alignment Rules• Caster/camber

– Vehicle pulls to side: negative caster and positive camber

• Adjusting for negative caster yields easier steering

– Driver’s weight will cause camber to increase on left front wheel and decrease on right front wheel

– Shim adjustment on SLA suspension• Changing camber will not affect caster• Changing caster will affect camber

© 2012 Delmar, Cengage Learning

General Wheel Alignment Rules (cont’d.)

– Caster for both wheels should be set either positive or negative

– Caster spread between front wheel settings should not be more than ½ degree

– Make caster equal from side to side

– Power steering vehicles can have caster as high as ten degrees

– Macpherson strut vehicle: jounce while measuring camber

– Toe adjustment has the most impact on tire wear

© 2012 Delmar, Cengage Learning

Four Wheel Alignment and Performing Four-Wheel Alignment

• Important considerations– Geometric centerline: line drawn between center

of front axle and center of rear axle

– Thrustline: direction rear wheels point

– Thrust angle: formed by thrustline and geometric centerline

– During computer wheel alignment: sensors are installed on all four wheels

– Thrust angle is same as geometric centerline: steering wheel will be correctly centered

© 2012 Delmar, Cengage Learning

Compensating the Alignment Heads and Measuring Caster and Camber

• Machines with targets automatically compensate the alignment heads– Many older machines require higher level of skill

• Machines today are quicker and easier

• Amount of wheel sweep during a caster check is determined by the alignment program– Wheels have been positioned correctly:

alignment readings are displayed

© 2012 Delmar, Cengage Learning

Adjusting Rear-Wheel Alignment• Camber and toe adjustments

– Possible on some vehicles• Camber adjustment on double wishbone rear

suspension: done by turning eccentric adjuster

• Rear-wheel toe – Can be adjusted in several ways

• Wheel alignment rules– No heavy loads in vehicle

– Fuel tank should be full

– Vehicle is aligned in condition it’s normally driven

© 2012 Delmar, Cengage Learning