what is kaizen assessment
DESCRIPTION
It is a methodical possibility analysis conducted to recognize gap and also possibilities in the operations that lastly causes the style of a renovation roadmap with computations of prospective perks (monitory & non financial). For more information please visit: http://in.kaizen.com/TRANSCRIPT
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The #1 Specialist in:
World Class Performance
Operational Excellence
Continuous Improvement Kaizen Lean !
What is Kaizen/ Operational Excellence
ONSITE Assessment?
It is an systematic opportunity assessment
conducted to identify gap and opportunities in the operations
that finally leads to the design of an improvement roadmap
with calculations of potential benefits (monitory & non monetary)
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Why Kaizen/ Operational Excellence On Site assessment ?
No journey starts without current state analysis and a roadmap for future improvements we have to define What needs to be improved? How? by Whom? Where? By When? and the Measures?
Thus before starting on any improvement program, it is important and imperative that the following is executed:
Assessment - identify current state & plan a desirable future state
Preparing a road map to implement improvements so as the reach the planned future state
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We use a special assessment model as below
A overall
company/
unit score
is
automatic
ally
generated
This is an
excel based audit
Tool that is used!
Red indicates
weak areas,
Green is strong,
White is not applicable
Yellow just ok!
Data Sources :
-One to one
meetings
- Group meetings
- Shop floor
observations
- Data analysis
- From other
sources as need
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Plus various data points are analyzed
Fuel Consumption
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Finally all this helps in Gaps being Identified
For Example.. we may find gaps like
Forecasting based push planning is the weakness
Total Capacity Calculation is low
Lack of Process Standardization
Push Production is used, no customer pull
Data conversion into Information is weak
No Flow in production
Imbalance utilization of Machine
Rejection / Rework is high
Transparency of Information / Communication is poor
Departments are working in silos
Documentation is poor
This is an example
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Finally an Kaizen/ Lean/ OE Road Map Emerges .
This is an example
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Contact information: Kaizen Institute India Pvt Ltd.
Ahmedabad - Pune
Email: [email protected]
Tel: +91-79-2640 7756 / +91-9225527911
Global Operations
Bahnhofplatz
6300 Zug, Switzerland
Tel: +41 (0) 41 725 42 80
Fax: +41 (0) 41 725 42 89
E-Mail: [email protected]
Website: www.kaizen.com