what causes concrete to crack

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    What causes concrete to crack?

    Unexpected cracking of concrete is a frequent cause ofcomplaints. Cracking can be the result of one or a combinationof factors, such as drying shrinkage, thermal contraction,

    restraint (external or internal) to shortening, subgradesettlement, and applied loads. Cracking can be significantlyreduced when the causes are taken into account and

    preventative steps are utilized.

    Crazing is a pattern of fine cracks that do nopenetrate much below the surface and are ucosmetic problem only. They are barely visibexcept when the concrete is drying after the

    has been wet.

    Plastic Shrinkage Cracking:When waterevaporates from the surface of freshly placedconcrete faster than it is replaced by bleed wthe surface concrete shrinks. Due to the rest

    provided by the concrete below the drying sulayer, tensile stresses develop in the weak,

    stiffening plastic concrete, resulting in shallocracks of varying depth. These cracks are oft

    wide at thesurface.

    Drying Shrinkage: Because almost all concrmixed with more water than is needed to hythe cement, much of the remaining water

    evaporates, causing the concrete to shrink. Rto shrinkage, provided by the subgrade,

    reinforcement, or another part of the structucauses tensile stresses to develop in the har

    concrete. Restraint to drying shrinkage is thecommon cause of concrete cracking. In many

    applications, drying shrinkage cracking is ineTherefore, contraction (control) joints are pl

    concrete to predetermine the location of dryshrinkage cracks.

    http://www.cement.org/tech/#preventionhttp://www.cement.org/tech/#prevention
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    D-crackingis a form of freeze-thaw deteriothat has been observed in some pavements athree or more years of service. Due to the naaccumulation of water in the base and subbapavements, the aggregate may eventually be

    saturated. Then with freezing and thawing ccracking of the concrete starts in the saturat

    aggregate at the bottom of the slab and progupward until it reaches the wearing surface.

    cracking usually starts near pavement joints

    Alkali-aggregate reaction: Alkali-aggregatreactivity is a type of concrete deterioration occurs when the active mineral constituents aggregates react with the alkali hydroxides i

    concrete. Alkali-aggregate reactivity occurs formsalkali-silica reaction (ASR) and alkali

    carbonate reaction (ACR).Indications of the presence of alkali-aggrega

    reactivity may be a network of cracks, closedspalling joints, or displacement of different pof a structure.

    Thermal cracks:Temperature rise (especiasignificant in mass concrete) results from th

    hydration of cementitious materials. As the iconcrete increases in temperature and expan

    surface concrete may be cooling and contracThis causes tensile stresses that may result

    thermal cracks at the surface if the temperatdifferential between the surface and center igreat. The width and depth of cracks dependthe temperature differential, physical proper

    the concrete, and the reinforcing steel.

    Loss of support beneath concrete structureusually caused by settling or washout of soil

    subbase materials, can cause a variety of proin concrete structures, from cracking and

    performance problems to structural failure. L

    support can also occur during construction dinadequate formwork support or premature of forms.

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    Corrosion: Corrosion of reinforcing steel andembedded metals is one of the leading causedeterioration of concrete. When steel corrod

    resulting rust occupies a greater volume thaThe expansion creates tensile stresses in theconcrete, which can eventually cause crackinspalling.

    Cracking in concrete can be reduced significantly or eliminatedby observing the following practices:

    1. Use proper subgrade preparation, including uniform supportand proper subbase material at adequate moisture content.

    2. Minimize the mix water content by maximizing the size and

    amount of coarse aggregate and use low-shrinkage aggregate.

    3. Use the lowest amount of mix water required for workability;do not permit overly wet consistencies.

    4. Avoid calcium chloride admixtures.

    5. Prevent rapid loss of surface moisture while the concrete is

    still plastic through use of spray-applied finishing aids or

    plastic sheets to avoid plastic-shrinkage cracks.

    6. Provide contraction joints at reasonable intervals, 30 times

    the slab thickness.

    7. Provide isolation joints to prevent restraint from adjoiningelements of a structure.

    8. Prevent extreme changes in temperature.

    9. To minimize cracking on top of vapor barriers, use a 100-mm

    thick layer of slightly damp, compactible, drainable fill choked

    off with fine-grade material. If concrete must be placed directlyon polyethylene sheet or other vapor barriers, use a mix with alow water content.

    10. Properly place, consolidate, finish, and cure the concrete.

    11. Avoid using excessive amounts of cementitious materials.

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    12. Consider using a shrinkage-reducing admixture to reducedrying shrinkage, which may reduce shrinkage cracking.

    13. Consider using synthetic fibers to help control plasticshrinkage cracks.