welding procedure specification (wps) yes …

ANNEX N AWS D1.1/D1.1M:2008

348

WELDING PROCEDURE SPECIFICATION (WPS) Yes PREQUALIFIED __________ QUALIFIED BY TESTING __________

or PROCEDURE QUALIFICATION RECORDS (PQR) Yes

WELDING PROCEDURE

Identification # _________________________________Revision _______ Date__________ By ____________

Company Name _______________________________ Authorized by __________________ Date __________Welding Process(es) ____________________________ Type—Manual Semiautomatic Supporting PQR No.(s) __________________________ Machine Automatic

JOINT DESIGN USED POSITIONType: Position of Groove:______________ Fillet: __________Single Double Weld Vertical Progression: Up Down Backing: Yes No Backing: Backing Material: ELECTRICAL CHARACTERISTICSRoot Opening ______ Root Face Dimension ________ ______________________Groove Angle: ___________ Radius (J–U) _________ Transfer Mode (GMAW) Short-Circuiting Back Gouging: Yes No Method _______ Globular Spray

Current: AC DCEP DCEN Pulsed BASE METALS Power Source: CC CV Material Spec. _________________________________ Other ________________________________________Type or Grade _________________________________ Tungsten Electrode (GTAW)Thickness: Groove ____________ Fillet __________ Size: ______________Diameter (Pipe)________________________________ Type: ______________

FILLER METALS TECHNIQUEAWS Specification______________________________ Stringer or Weave Bead: _________________________AWS Classification _____________________________ Multi-pass or Single Pass (per side)_________________

Number of Electrodes ___________________________Electrode Spacing Longitudinal ____________

SHIELDING Lateral_________________Flux ___________________ Gas _________________ Angle _________________

Composition __________ Contact Tube to Work Distance ____________________Electrode-Flux (Class)_____ Flow Rate ____________ Peening ____________________________________________________________ Gas Cup Size _________ Interpass Cleaning: _____________________________

PREHEAT POSTWELD HEAT TREATMENTPreheat Temp., Min. ____________________________ Temp. ________________________________________Interpass Temp., Min. ___________ Max. _________ Time _________________________________________

Pass or Weld

Layer(s) Process

Filler Metals Current

VoltsTravelSpeed Joint DetailsClass Diam.

Type &Polarity

Amps or Wire Feed Speed

Form N-1 (Front)

ANNEX N AWS D1.1/D1.1M:2008

352

Procedure Qualification Record (PQR) # __________Test Results

VISUAL INSPECTIONAppearance___________________________________ Radiographic-ultrasonic examinationUndercut _____________________________________ RT report no.: __________ Result ________________Piping porosity ________________________________ UT report no.: ___________ Result ________________Convexity_____________________________________ FILLET WELD TEST RESULTSTest date _____________________________________ Minimum size multiple pass Maximum size single passWitnessed by__________________________________ Macroetch Macroetch

1. _______ 3. ________ 1. ________ 3. ________2. _______ 2. ________

Other Tests All-weld-metal tension test

Tensile strength, psi _____________________________Yield point/strength, psi __________________________Elongation in 2 in, % ____________________________

Laboratory test no. _________________________

Welder’s name ________________________________ Clock no. ______________ Stamp no._____________

Tests conducted by _________________________________________________________ Laboratory

Test number ___________________________________

Per __________________________________________

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, andtested in conformance with the requirements of Clause 4 of AWS D1.1/D1.1M, (__________) Structural Welding Code—Steel.

(year)

Signed _______________________________________Manufacturer or Contractor

By ___________________________________________

Title _________________________________________

Date _________________________________________

Form N-1 (Back)

TENSILE TEST

SpecimenNo.

Width Thickness AreaUltimate Tensile

Load, lbUltimate UnitStress, psi

Character of Failure and Location

GUIDED BEND TEST

SpecimenNo.

Type of Bend Result Remarks

SUBCONTRACTOR: CONTECH ENGINEERING Co. LLC I WELDING PROCEDURE SPECIFICATION No. WPS/1435/02 Rev-01

WELDING PROCEDURE SPECIFICATION Scope: GENERAL WELDING & AND REPAIR OF PROCEDURE QUALIFICATION RECORD No(s).

APPLICABLE FOR SMAW(ROOT)+ BUTT JOINTS & FILLET WELDS USING OBI 990650/09FCAW(OTHERS) PROCESS

SMAW + FCAW PROCESS IN ALL POSITIONSRT/24100/04, M2973·1 PCOMPLIANCE TO SPECIFICATIONS OF

ADCOP 30.99.75.1603, 30.99.75.1611. M2973·1M1JEBEL All YARD.

Project: FABRICATION & INSTALLATION OF STEEL BRIDGES CE Job No. J 1435ADCOP-ABUDHABI CRUDE OIL PIPELINE PROJECT-HABSHAN TO FUJAIRAH

QUALIFICATION IN ACCORDANCE WITH AWS 01.1WELDING PROCESS : SMAW ROOT) + FCAW TYPE : SMAW+FCAWBASE METAL : BS EN 10210 - S355 J2H or Equivalent QUALIFIED THICKNESS RANGE : 4.8mm. TO Unlimited.QUALIFIED COMPONENT CATEGORY: STRUCTURAL STEEL POSITION : 6G UPHILL - BUTT JOINTSCARBON EQUIVALENT : Max 0.45 QUALIFIED DIAMETER RANGE : 100mm. & ABOVE

....•.... TECHNIQUE:~ CloP MAXIMUM WELD : 15mm.

t ~

BEAD WIDTHPREPARATION METHOD FLAME CUT & GROUND BY 2mm MINIMUMumm·DLJ TACK WELD : SAME AS WITH ROOT PASS

:t:l.5mm. -L-TACK LENGTH : 50mm. MINIMUM----il .OTTREATMENT OF SECOND SIDE : N/A.1.4mm.

!u••••. GOUGING METHOD : N/A.INTERPASS CLEANINGALL SCALE OR SLAG SHALL BE REMOVED BEFORE DEPOSITING THE NEXT PRE-HEAT TEMPERATURE TABLE:SUCCESSIVE BEAD.DEFECTS ANY UNACCEPTABLE DISCONTINUITY THAT APPEARS ON THE SURFACE ON THICKNESS (mm.)

MINIMUM PRE-HEATANY BEAD SHALL BE REMOVED BY GRINDING BEFORE DEPOSITING THE NEXT TEMPERATURE °CSUCCESSIVE BEAD

TYPE OF EDGE PREPARATION: AS ALLOWED BY THE CODE· BACK GRINDING IUPTO 19 21

19 < t < 38.1 66GOUGING IN DOUBLE SIDE GROOVE WELDING.OTHERS: ALSO QUALIFIES PJP WELDS AND FILLET WELDS OF ALL THICKNESS. 38.1 < t s 63.5 107

OVER 63.5 150PRE-HEAT METHOD OXY FUEL GAS HEATERS IF BELOW 21·C.MAXIMUM INTERPASS TEMP.: 260·CPEENING : NlA.

WELDING ELECTRODE(S) FLUX OR GAS WELDING STICK Heatill WELDING FLOW WFS0 RUN No. POSITION I GAS AMPS VOLTS SPEED LENGTH Inputv; PROCESS DIRECTION TRADE SHIELD RATE mm.lmln (mm.) MlMn

KJ/mmSIZE NAME POLARITY Litlmm.

1 ROOT SMAW ALL UPHILL 2.5 ELGA DCSP N/A N/A 65 ·81 19 - 22 46-60 N/A N/A 1.24P47P

HYUNDAI1 HOT FCAW ALL UPHILL 1.2 SF·71 DCRP CO2 20·28 151· 206 22-25 109-131 18·25 ... 283

1 FILL FCAW ALL UPHILL 1.2 HYUNDAI DCRP CO2 20·28 142·202 22 - 25 118·186 18·25 2.57SF·71...

1 CAP FCAW ALL UPHILL 1.2 HYUNDAI DCRP CO2 20·28 147 ·197 20-22 206·227 18·25 126SF·71_.

POST WELD TREATMENT FILLER METAL

WELD METAL No. 1 OthersHEATING RATE N/A.

F. No. 4 6

SPECIFICATION No.(SFA) 5.1 5.20SOAK TEMP. C· N/A.

AWS CLASSIFICATION E7016 A5·20 E71T·1

SOAK TIME N/A. TRADE NAME (ELECTRODE) ELGA Or Equivalent HYUNDAI SF·71 Or Equivalent

COOLING RATE N/A. TRADE NAME (FLUX) N/A N/A

WITHDRAWAL N/A. DIAMETER (mm.) 2.5 1.2

TEMPERATURE C· N/A. NOTES: Prior to Capping, the interpass temperature shall be between the minimum preheat temperature (Refer toPreheat table above) and the maximum internass temperature.

CONSUMABLE CONTROL· El016 I BAKING AROUND 350·C 2 Hrs. Min. I HOLDING TEMP. : 120·C Mn. I QUIVER TEMP. (SMAW) : Min 65·C

PREPARED By QA APPROVED BY

Company ~ONTECH ~CHEC CPECC TPI IPIClILF

Siqnature Pt&;~DPrint Name .~-Date 15.06.2OW

SUBCONTRACTOR: CONTECH ENGINEERING Co. LLC I WELDING PROCEDURE SPECIFICATION No. WPS/CE/02 Rev·01

WELDING PROCEDURE SPECIFICATION Scope: GENERAL WELDING & AND REPAIR OF PROCEDURE QUALIFICATION RECORD No(s).

APPLICABLE FOR SMAW(ROOT)+ Bun JOINTS & FILLET WELDS USING OBI 990650/09SMAW + FCAW PROCESS IN ALL POSITIONS

FCAW(OTHERS) PROCESS COMPLIANCE TO SPECIFICATIONS OF RT/241 00/04, M2973·1 PADCOP 30.99.75.1603.30.99.75.1611. M2973·1M1

JEBEL All YARD.QUALIFICATION IN ACCORDANCE WITH AWS D1.1

WELDING PROCESS : SMAW ROOT) + FCAW TYPE : SMAW+FCAWBASE METAL : 8S EN 10210· S355 J2H or Equivalent QUALIFIED THICKNESS RANGE : 4.&nm. TO Unlimited.QUALIFIED COMPONENT CATEGORY: STRUCTURAL STEEL POSITION : 6G UPHILL . BUTT JOINTSCARBON EQUIVALENT : Max 0.45 QUALIFIED DIAMETER RANGE : 100mm. & ABOVE

50"+10'".. TECHNIQUE:-:>: <»

i "~

MAXIMUM WELD : 15mm.BEAD WIDTHPREPARATION METHOD : FLAME CUT & GROUND BY 2mm. MINIMUMumm·DLJ TACK WELD · SAME AS WITH ROOT PASSiUhnm. .L,

OOT TACK LENGTH · SOmm. MINIMUM-----;1TREATMENT OF SECOND SIDE · NlA.3.4IIIm.

tu,. •. GOUGING METHOD : N/A.INTERPASS CLEM~INGALL SCALE OR SLAG SHALL BE REMOVED BEFORE DEPOSITING THE NEXT PRE·HEAT TEMPERATURE TABLE:SUCCESSIVE BEAD

THICKNESS (mm.)MINIMUM PRE·HEAT

DEFECTS ANY UNACCEPTABLE DISCONTINUITY THAT APPEARS ON THE SURFACE ON TEMPERATURE °CANY BEAD SHALL BE REMOVED BY GRINDING BEFORE DEPOSITING THE NEXTSUCCESSIVE BEAD. UPTO 19 21

TYPE OF EDGE PREPARATION AS ALLOWED BY THE CODE· BACK GRINDING / 19 < t s 38.1 66

GOUGING IN DOUBLE SIDE GROOVE WELDING. 38.1 < t s 63.5 107OVER 63.5 150

OTHERS: ALSO QUALIFIES PJP WELDS AND FILLET WELDS OF ALL THICKNESS. PRE·HEAT METHOD OXY FUEL GAS HEATERS IF BELOW 21·C.MAXIMUM INTERPASS TEMP.: 260·CPEENING : NlA.

WELDING aECTRODE(S) FLUX OR GAS WaDING STICK HeatUJ WELDING FLOW WFS0 RUN No. POSITION I GAS AMPS VOLTS SPEED LENGTH Inputin PROCESS DIRECTION TRADE SHIELD RATE mm.lmin. (mm.) MlMin. KJ!mm.SIZE NAME POLARITY Lit.lmm.

1 ROOT SMAW ALL UPHILL 2.5 aGA DCSP NlA NlA 65·81 19-22 46-60 N/A. N/A 124P47PHYUNDAI

1 HOT FCAW ALL UPHILL 1.2 SF-71 DCRP CO2 20 - 28 151 - 206 22-25 109 -131 18 - 25 --- 283

1 FILL FCAW ALL UPHILL 1.2 HYUNDAI DCRP CO2 20- 28 142 - 202 22 - 25 118 -186 18 - 25 2.57SF-71 ---

I CAP FCAW ALL UPHILL 1.2 HYUNDAI DCRP CO2 20- 28 147 - 197 20-22 206 - 227 18 - 25 1.26SF-71 ---

POST WELD TREATMENT FILLER METAL

WELD METAL No. 1 OthersHEATING RATE N/A

F No. 4 6

SPECIFICATION No.(SFA) 5.1 5.20SOAK TEMP. C· N/A.

AWS CLASSIFICATION E7016 A5-20 E71T·1

SOAK TIME N/A TRADE NAME (ELECTRODE) ELGA Or Equivalent HYUNDAI SF-71 Or Equivalent

COOLING RATE N/A. TRADE NAME (FLUX) N/A N/A

WITHDRAWAL N/A. DIAMETER (rnm.) 2.5 1.2

TEMPERATURE C· N/A.NOTES: Prior to Capping. the interpass temperature shall be between the minimum preheat temperature (Refer to

Preheat table above) and the maximum interpass temperature.

CONSUMABLE CONTROL. E7016 I BAKING AROUND 350·C 2 Hrs. Min. I HOLDING TEMP. : 120·C Mn. I QUIVER TEMP. (SMAW) : Min 65·C

PREPARED By QA APPROVED BY

Company CONTECH ENGINEERING Co. LLC ~I~~.....••'- M

. .~tM~L1oyd's egister EMEA-.Signature \:..'7 ' ?- I" ~ I 1

EDS ~-t\'\,,\L_ •••.. lovn,

Print Name ~2 ~'I~~~S~o f{eg{sferANBARASAN.P n"h" r

Date15·06·2010

WELDING PROCEDUREQUALIFICATION RECORD (PQR)

Page 1 of 2

nt;./os/qqDate of issue

2166

107150

LROffice DUBAIPQRcertificatenumber

OBI 9900650/09IQualification:Codes/Standards

AWS Dl.lp wps. number and revision Date ofwelding Manufacturer's name and address

WPS/FCAW/99/01 26/04/99 CONTECH Engg. Co. LLCf-T-es-t-p-la-ce-/-loc-a-tio-n-s"'h;"op::'/-site-~-~----..L------~-~----------j Pos t Box - 5750

Con tech Workshop/ Jebel Ali / Dubai Dubaif-R-AN--G-E-O-F-AP-P-R-O-V-AL---------------------------j Uni ted Arab Emirates.Weldingprocess(es)SHAW (Root) + FCAW

Gas/flux100% C02 - FCAW

Progression (up/down)Uphill

Singlepass/multipass

MultipassJoint type(s)Single V - CJP

Plate thicknessrange

4.8mm. To Unlimited

Parent metal group(s)AWS Group I & IIPipe outside diameter range

100mm. & OverFillermetal type/ designation Heat treatment

F No.4 SFA5.1;FNo.6SFA5.~0 Not Applicable

50' I to"-6'.r<.

O.5mm·DI±O.5mm. -L "-------..I

Type of welding currentRoot-DCSP Others - DCRP

Weldingpositions6G

WELDANDFILLERMETALDETAILS ----111-1 ---3.4mm.±t.5mm.Parent Materials D2l9 1

Pipe - s355 J2H l?~7 x 6GWeldingprocess Joint type Beadsequencedetail (sketchto includeweld

Root-SHAW Others - FCAW Single V Groove - CJP metalthic.knessand back gougingwheref-F-ill-e=-r.:..ma-=te-rial-=·::....::.:=---...:~=---...:=-==---...::....::....--=---...:--+-S-hie-l-din~·~g-ga-s/-fl-u-x-flo-w-ra-te----------l applicable)

E7016 & E71T-l 20-28 Lits./mm.

Test pieceposition

CAP

\ ~~.::i /~ ~~

FlU ~ HOT PASS~n._~

Make/ type/ diameterELGA P47P & Hyundai SF71

Gas composition100% C02 - FCAW -,

Flux typeNot Applicable

Composition

Other information

Macro Examination also qualifies for PartialPenetration Joints.Fillet Unlimitted~---------------------------------------------------___!qpto 19Preheat and interpass temperature (method) and controlMaximum interpass Temp. 2600 C. 19~t~38.138.~~63.5Postweldheat treatment temperature (method) and control Over 63.5Not ApplicablePROCEDUREDETAIL

RUN PROCESS SIZE OF FILLER MATERIALNUMBER

1Root SMAW 2.5rrm.- E7016

2Hot FCAW 1.2rrm.- E71-Tl

Fill FCAW 1.2rrm.- E71-Tl

cap FCAW 1.2rrm.- E71-Tl

fll-tll°d«1e:;s mn. (t) Min. '.D:np~

1.829

CURRENT VOLTAGE ACjDC WlREFEED/ HEAT INPUTA V POLARITY TRAVEL SPEED kJ/mm

65-81 19-22 DCSP 46-60 1.235

151-172 22-25 DCRP 91-109

148-168 22-25 DCRP 118-186

.•.47-164 20-22 DCRP ~06-227

1.007

0.777

Date Welder'SnameMr. ANWAR KHAN05/05/99

·Manufacturer's PreliminaryWeldingProcedure Specification

WPQcertificatenumberDBI 9900650/15

FORM 5209 (ffij98) SHEET 1 OF 2 Lloyd'sRegisterofShipping, registered office:71FenchurchStreet, London EC3M4BS

THIS DOCUMENT IS SUBJECT TO THE TERMS AND CONDITIONS OVERLEAF

of 2WELDING PROCEDUREQUALIFICATION RECORD (PQR)- CONTINUED

LROffice

Dateofissue 05/05/99

PQRcertificatenumberOBI 9900650/09

TESTRESULTS Report No. : RT/24l00)f04NON-DESTRUCTIVE EXAMINATION (STATE 'ACCEPTABLE', 'UNACCEPTABLE' OR 'NONE')V,i$uaL. f IMagneticparticle Liquidpenetrant I Radioqraphl'.,at:.1S actory i lSatlstactory

I Ultrasonics

TEST

DESTRUCTIVE TESTS Report No. M2973-1p

Units

TENSILE YIELD

Transverse tensile

All-weld tensile

BEND TESTS

ORIENTATION

~t/ f,&/ side

~t/f~/side

l)e6t/ f~/ side

R)XS't/f~/ side

Longitudinal

IMPACT TESTS

RUN NUMBER

Requirement

Size10 Xl<h65

/Type Charpy,...

VNotchRetest

HARDNESS SURVEYType

VICKER

Parent Material

H.A.Z.

Weld

FORMER DIAMETER

38mm - 1800

38mm - 18d'

38mm - 180~

% REDUCTION OFAREA

% ELONGATION FRACTURE TEST

1.

FILLET WELD FRACTURE (RESULTS)

RESULTS

Satisfactory 2.

Satisfactory 3.

Satisfactory Macroexamination

NOTCH LOCATION/ TEMP VALUES (J) AVERAGE REMARKSORIENTATION ·C 1 2 3 (J)

WCL -20°c 48 98 94 80 Satisfactory

HAZ f-2d'c 172 194 120 162 Satisfactorv

I LoadHV 10

HARDNESS RANGE

157 - 176

202 - 294

207 - 268

Locationofhardnessmeasurements(sketch)

Satisfactory

Report No: M2973 - IMI

Additionaltest(s)andresult(s),egochemicalanalysis,microexamination,ferritemeasurement

~~ ~t~~ foregoing statements are correct and the test welds were prepared, welded and tested in accordance with the specified Codes!U9T ~andards ."

~q'~ ~c§!FORM 5209 (00/98) SHE~ 40 11 ~ egisterofShipping,registeredoffice:71 FenchurchStreet,LondonEC3M4BS

THIS DOCUMENT IS SUBJECT TO THE TERMS AND CONDITIONS OVERLEAF

•___~L· .d\ V')~)".4. ~u J.-

~mitates :Jndusttial J!.a6otatotl{Oilfield, Marine & tndustriet Consultants Certificate No 943807

RADIOGRAPHIC REPORT RT/24100/04

Client:

Contech Engineering Co. LLC

P.O. Box - 5750

Dubai. U.A.E

ElL Job # 24100

Order Number Fax dtd. 28/04/99

Date Tested Apr. 29. 1999 i

Test Code ASME Sec. V

Acceptance Criteria AWSD1.1

Tested By 110

Operating Procedure OPN-001Attention: Mr. Subramanian

ProjectfVessel: Radiography on 8" dia. PQR pipe joints

Drawing No. Nil WPSjFCAWj99

PARAMETERS

Material Carbon steel

FilmThickness 8" dia. Sch.XS

Exposure Time 28 Ci. mts.

Kodak AA-400

Technique DWSI Screens

I. 0.1. Type DIN10-16

0.125 mm Pb

Radiation Source Ir.192

Source Size 3 mm C/J x 2 mm Sensitivity 2%

SFDjFFD 8" Density 2.3 to 2.5

RESULTS

JOINT # WELDER RADNO. OBSERVATION RESULT

SMAW + FCAW - PQR

6G 08 0-23 No recordable indications Acceptable

23 - 46 No recordable indications Acceptable


6G 78 0-23 No recordable indications Acceptable



I.•..'<I( \.. \~\..........~~.L o

-(10x40) 6 nos. REVIEWED

CA.WD F I!)~ "

tU €-~ 2.~B -~ •..•~

Signat itClient Re

R. VISW '-\Dp. -,

(Level II ,

IlWrs'!YRt892. Dubai. U.A.E. Tel: 04·457480 Fax: 04·452336 Tlx: 49591 LAB EMP.O. Box 26023. Abu Dhabi. U.A.E. Telephone: 02·261511 Telefax: 02·261512

~I.sl t'\o'\\ :~. ~o~'I'"n :..,-Su ~ovU\· :""~t:.f!!"~~t,.(~#4"';'·"_n\o\~ :..,-Su ·,,_n\o\\ :.j#,' .~.t:..I-~y'i n·~'1'",:""..r

-iJ ~L' .al\ ~'.Jlo';11 p.: ~

!"mitates .:Jndusttial J!.a6otatot'lOilfield, Marine & Industrial Consultants Cernbcate No 943807

WELD PROCEDURE QUALIFICATION TEST REPORT Report#M 2973-1 P

Client: ElL Job Number 24100

Contech Eng. Co. LLC. Order Number Ref.: 28046l1SGSlbd99

P. 0 Box: 5750, Date Tested May 3,1999

Dubai, Test Code AWS D 1.1-98 & Client's Requirement

UAE. Tested By 2021204/132

Attention: Mr. S. G. Subramanian Equipment # Universal Tensile Machine, EIUMlO01

Identification219.1 x 12.7 mm Pipe Weld ProcedureMaterial: S 355 J2 H, Position: 6GJoint Type: Single 'V' - CJP, Welder Name: Mr. Anwar KhanWelder #W - 78, WPS: WPS/FCAW/99/01

ElL Sample #M 2973-1

TENSILE TESTS

Identification Dimensions Area Yield Yield Ultimate Tensile Fracture Elong. Red ofmm. Mm2 Load KN Strenath Load KN Strenath Location % Area

TI1 20.0 x 12.3 246.00 - - 131.0 533 N/mm2 On PM - -77,200 psi

- - - - - - - - - -

TI2 20.0 x 12.3 246.00 - - 130.0 528 N/mm2 On PM - -76,600 psi

- - - - - - - - - -

BEND TESTSType Mandrel Diameter Angle of Bend Test Result

Side Bend 1 38mm 1800 Satisfactory

Side Bend 2 " " SatisfactorySide Bend 3 . . SatisfactorySide Bend 4 . . Satisfactory

CHARPY 'V' NOTCH IMPACT TESTS (Joules)Test Temperature: Minus 20 °C Size: 10 x 10 x 55 mm

- - - - - - -Location WCL HAl - - - - - -Specimen A 48 172 - - - - - JSpecimen B 98 194 - - - - - JSpecimenC 94 120 - - - - - JAverage 80 162 - - - - - J

WELD MACROEXAMINATIONMacro -1 - - -

Satisfactory - - -NICK BREAK TEST ~",u'E~~

~o(O'y ~ ..~- - - ''+1/ ~~ '\P\

• III ~w- / •~ '.1?;:;::!!...'-. ,ting witnessed by: Mr. Lakshmana Rao (L~ Il."i:W ~

H.Uekar 11i~~' ~ ~ •..~~Senior Supervisor \ ,- . ~I ~ ~ Q Dale OT Issue. May 3,1999, B .~- ~ ~ / .n'

.~~~:~//~/ \~~ ~OlEIUMETlForm #03/Rev.O

~ ••~ , ~/-(~., j 'ej'"J' t/1 .~/ ,;:~ " ~

VUU<:;If" \\. '-: "t- ..0. Box6892, Dubai.U.A.E. Tel: 04·457480 Fax: IX: 49591 LABEM 0) r _\ :~. ~0 ~'('n:cr->li ~ oVU,· :.::..·r·t.·I- ...•.~INH ':"v"

.0. Box26023. Abu Dhabi,U.A.E. Telephone:02·261511 Telefax: 02·261512 L...0 \ ~ : \j. r.,n \ 0 \ \ :.j# . .1- ·",i n·~'(',:"...rpp

•~_,cL· .aJ\ ~',l.o '11 -...:; oJ P.+

~mitat(!S' :JnJuS'ttia~ .iZa6oratot'lOilfield, Marine & Industrial Consultants Certrucare No 943807

WELD MACRO HARDNESS REPORT Report #M 2973-1 M1

Client: ElL Job Number 24100

Contech Eng. Co. LLC. Order Number Ref: 280451/SGS/bd99

P. 0 Box: 5750, Date Tested May 2,1999

Dubai, Test Code AWS 0 1.1-98 & Client's Requirement

UAE. Tested By 132

Attention: Mr.S.G. Subramanian Method Vickers Hardness Test HV 10 Kg

ElL Sample # M 2973-1 Equipment Vickers Hardness Tester

JOB DESCRIPTION 219.1 x 12.7 mm Pipe Weld Procedure, Position: 5G, Joint Type: Single 'V' - CJP,Welder Name: Mr. Anwar Khan, Welder #W - 78, WPS: WPS/FCAW/99/01

IMAXIMUMREADING II MACRO

10MATERIAL S 355 J2 H M1

- ,r- _. - - - ,

l - II' -,, - , - -

Sketch for illustration onlyAA BB CC DD EE FF GG HH " JJPM PM HAZ HAZ WELD WELD HAZ HAZ PM PM171 176 294 224 225 .212 292 216 164 176162 176 287 216 225 207 287 207 168 165175 165 252 213 268 207 230 202 160 157

REVIEWED

Date of issue: May 2, 1999

P.O. Box 6892. Dubai, U.A.E. Tel: 04·457480 Fax: 04·452336 Tlx: 49591 LAB EMP.O. Box 26023, Abu Dhabi, U.A.E. Telephone: 02·261511 Telefax: 02-261512

EIUMET/Form #04/Rev. 0

r1..s11'\0,\\ :~. ~o"rr, :.,rSU ~ov1A· :.;:..'r·t·Ld"A'"," '-;'.«r"

."_"1\0,," :~\j ."_"1\0\\ :':'yLJ.>' 'r·tl-~y'i n·"r.", .cr"

294

•u/!"'---,cL' ed\ ~')~ ~ ~ : ..-'f!.

!...mitat(ls :JnJusttia~ .i!.a6ot.atot'lOilfield, Marine & Industrial Consultants Certificate No 943807

ElL Sample #M 2973 M1219.1 x 12.7 mm Pipe Weld Procedure

Material: S 355 J2 H,Position: 6G

Joint Type: Single 'V' - CJP,Welder Name: Mr. Anwar Khan

Welder #W - 78,WPS: WPS/FCAW/99/01

P.O. Box 6892, Dubai, U.A.E. Tel: 04·457480 Fax: 04·452336 Tlx: 49591 LAB EMP.O. Box 26023, Abu Dhabi, U.A.E. Telephone: 02·261511 Telefax: 02·261512

rl..sl~"o,,\:~ ~o"'rn:..,..fu ~OVU\':';;' '1".(.I_..r.'''I''''''", ...,.,."_'1'1\0,," :..,..fu ."_'1'1\0\\ :.j# ·r·t·I-~yi n·"'r,,, ...,.,

welding procedure specification (wps) yes …

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