welcome to the wcbp cmc strategy forum · 2018-04-02 · douglass mead, janssen r & d, llc...

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Welcome to the WCBP CMC Strategy Forum We are pleased to welcome you to the 26 th WCBP CMC Strategy Forum. The purpose of the CMC Strategy Forum is to provide a venue for biotechnology/biological product discussion. The meetings focus on relevant CMC issues throughout the lifecycle of a product and thereby foster collaborative technical and regulatory interactions. The Forum strives to share information with the regulatory agencies to assist them in merging good scientific and regulatory practices. Outcomes of the Forum meetings are published in an appropriate peer-reviewed journal. Each meeting will focus on a CMC related issue such as product characterization, comparability, specifications, etc. The format of each meeting will consist of case studies and presentations by Industry and/or FDA experts to introduce the topic and the key issues of concern. Breakout sessions will then be conducted to allow for additional discussion on the technical and regulatory details of the topics. It is envisioned that the final outcome of the workshop discussions will be the development of a document to be submitted to the appropriate Regulatory Agency designees for their consideration in developing and/or clarifying good regulatory practice guidelines for biotechnology derived products. The success of the CMC Strategy Forum will depend on your active participation in discussing and raising issues pertaining to development of biologics. We encourage you to participate wholeheartedly in the workshops that have been designed to stimulate exchange of ideas and information. We would like to thank the speakers who are giving generously of their time and resources, and to you, for your attendance. We acknowledge the generosity of our sponsors: Amgen Inc.; Biogen Idec; Biologics Consulting Group, Inc.; Eli Lilly and Company; Genentech, a Member of the Roche Group; Janssen Research & Development, LLC; MedImmune; Novartis Pharma AG; Novo Nordisk A/S and Pfizer, Inc. We are grateful for the expert management assistance of Karen Bertani and Stephanie Flores at CASSS. Their experience, guidance and skill in the preparation of this meeting have been invaluable. CMC STRATEGY FORUM ADVISORY COMMITTEE Siddharth Advant, ImClone Systems Corporation John Dougherty, Eli Lilly and Company Christopher Joneckis, CBER, FDA Rohin Mhatre, Biogen Idec Inc. Anthony Mire-Sluis, Amgen, Inc. Wassim Nashabeh, Genentech, a Member of the Roche Group Anthony Ridgway, Health Canada Nadine Ritter, Biologics Consulting Group, Inc. Mark Schenerman, MedImmune Keith Webber, CDER, FDA

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Page 1: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

Welcome to the WCBP CMC Strategy Forum

We are pleased to welcome you to the 26th

WCBP CMC Strategy Forum. The purpose of the CMC

Strategy Forum is to provide a venue for biotechnology/biological product discussion. The meetings

focus on relevant CMC issues throughout the lifecycle of a product and thereby foster collaborative

technical and regulatory interactions. The Forum strives to share information with the regulatory

agencies to assist them in merging good scientific and regulatory practices. Outcomes of the Forum

meetings are published in an appropriate peer-reviewed journal.

Each meeting will focus on a CMC related issue such as product characterization, comparability,

specifications, etc. The format of each meeting will consist of case studies and presentations by Industry

and/or FDA experts to introduce the topic and the key issues of concern. Breakout sessions will then be

conducted to allow for additional discussion on the technical and regulatory details of the topics. It is

envisioned that the final outcome of the workshop discussions will be the development of a document to

be submitted to the appropriate Regulatory Agency designees for their consideration in developing

and/or clarifying good regulatory practice guidelines for biotechnology derived products.

The success of the CMC Strategy Forum will depend on your active participation in discussing and

raising issues pertaining to development of biologics. We encourage you to participate wholeheartedly

in the workshops that have been designed to stimulate exchange of ideas and information.

We would like to thank the speakers who are giving generously of their time and resources, and to you,

for your attendance. We acknowledge the generosity of our sponsors: Amgen Inc.; Biogen Idec;

Biologics Consulting Group, Inc.; Eli Lilly and Company; Genentech, a Member of the Roche Group;

Janssen Research & Development, LLC; MedImmune; Novartis Pharma AG; Novo Nordisk A/S and

Pfizer, Inc. We are grateful for the expert management assistance of Karen Bertani and Stephanie Flores

at CASSS. Their experience, guidance and skill in the preparation of this meeting have been invaluable.

CMC STRATEGY FORUM ADVISORY COMMITTEE

Siddharth Advant, ImClone Systems Corporation

John Dougherty, Eli Lilly and Company

Christopher Joneckis, CBER, FDA

Rohin Mhatre, Biogen Idec Inc.

Anthony Mire-Sluis, Amgen, Inc.

Wassim Nashabeh, Genentech, a Member of the Roche Group

Anthony Ridgway, Health Canada

Nadine Ritter, Biologics Consulting Group, Inc.

Mark Schenerman, MedImmune

Keith Webber, CDER, FDA

Page 2: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

The Organizing Committee gratefully acknowledges the

pharmaceutical and biotechnology industry for their generous

support of the WCBP CMC Strategy Forum series:

FORUM PROGRAM PARTNERS Amgen Inc.

Biogen Idec

Biologics Consulting Group, Inc.

Eli Lilly and Company

Genentech, a Member of the Roche Group

Janssen Pharmaceutical R & D, LLC

MedImmune

Novartis Pharma AG

Novo Nordisk A/S

Pfizer, Inc.

LEADING MEDIA PARTNER

BioProcess International

MEDIA PARTNERS

BioProcessing Journal

International Pharmaceutical Quality

Page 3: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

Forum Abstract

Drug Product for Biological Medicines: Novel Delivery Devices, Challenging Formulations and

Combination Products

Program Planning Committee: Donna French, Genentech, a Member of the Roche Group, South San Francisco, CA USA

Jay Gerondale, Amgen Inc., Longmont, CO USA

Joel Goldstein, ImClone Systems Corporation, Branchburg, NJ USA

Suzanne Kiani, MedImmune, Gaithersburg, MD USA

Gerd Kleemann, Amgen Inc., Seattle, WA USA

Kathy Lee, CDER, FDA, Bethesda, MD USA

Mark Marley, Eli Lilly and Company, Indianapolis, IN USA

Douglas Nesta, GlaxoSmithKline, King of Prussia, PA USA

Lana Shiu, CDRH, FDA, Silver Spring, MD USA

Forum Co-Chairs: John Dougherty, Eli Lilly and Company, Indianapolis, IN USA

Anthony Mire-Sluis, Amgen Inc., Thousand Oaks, CA USA

Traditionally, the CMC Strategy Forum has provided more scientific focus on the development of

biotech drug substance and its manufacture and characterization, leaving the development of drug

product formulation and filing, understanding primary containers and considering novel delivery

systems somewhat out of scope. However, over recent years, the importance of investing more science

and technology into drug product development has become evident as different product types, higher

protein concentrations and doses and requirements for improved delivery of biological drug products

have increased. The need to give larger and more concentrated doses has challenged formulation

scientists, who now collaborate with early protein scientists to develop protein sequences at the earliest

stages of development with the final drug product in mind. Increasing such volumes and concentrations

of drug product now require alternative delivery systems rather than a simple vial or prefilled syringe -

which themselves are not without their own issues. Such delivery devices fall under the device

regulations and have vastly different design, development and validation requirements than the protein

drug product itself (e.g. upfront design requirements, human factor studies etc.). In addition, the

regulatory environment has changed whereby biological drug product, in even simple delivery systems,

are now considered combination products and thus also puts the development of such drug products

under new and different requirements.

The aim of this CMC Forum will be to explore these new challenges and discuss potential solutions, as

well as gain a better understanding in collaboration with FDA representatives of the current and future

regulatory landscape around devices and combination products.

Page 4: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

WCBP CMC Strategy Forum Program Summary

Drug Product for Biological Medicines: Novel Delivery Systems, Challenging Formulations and

Combination Products

Forum Co-Chairs: John Dougherty, Eli Lilly and Company and Anthony Mire-Sluis, Amgen Inc.

MONDAY, JULY 16, 2012

07:30 – 08:30 Registration in the Lister Hill Auditorium Foyer

07:30 – 08:30 Breakfast in the Lister Hill Auditorium Foyer

08:30 – 08:45 Welcome and Introductory Comments to the WCBP CMC Strategy Forum

John Dougherty, Eli Lilly and Company, Indianapolis, IN USA

08:45 – 09:15 Combination Products: Challenges and Opportunities in Developing

Guidance and Regulations

Anthony Watson, CDRH, FDA, Silver Spring, MD USA

Session One: Developing Formulations for Biotechnology and Combination Products

Session Co-Chairs: Jay Gerondale, Amgen Inc., Joel Goldstein, ImClone Systems Corporation, Gerd

Kleemann, Amgen Inc., and Kathy Lee, CDER, FDA

09:15 – 09:40 Using Sequence Analysis and Design to Mitigate Formulation Concerns

During Pre-clinical Development

Margaret Ricci, Amgen Inc., Thousand Oaks, CA USA

09:40 – 10:05 High Dose Delivery of Biologics – Development of Hyaluronidase Co-

Formulations

Heiko Nalenz, F. Hoffmann – La Roche Ltd., Basel, Switzerland

10:05 – 10:30 Proteins at Interfaces: Formulation Approaches Minimizing Device

Interfaces Incompatibilities Mariana Dimitrova, MedImmune, Gaithersburg, MD USA

10:30 – 11:00 AM Break in the Lister Hill Auditorium Foyer

11:00 – 11:25 Formulation Considerations for Micro-needle Delivery Systems

Peter Johnson, 3M Drug Delivery Systems, St. Paul, MN USA

11:30- 12: 30 Roundtable Discussion:

Mariana Dimitrova, MedImmune

Peter Johnson, 3M Drug Delivery Systems

Heiko Nalenz, F. Hoffmann – La Roche Ltd.

Ed Patten, CBER, FDA

Margaret Ricci, Amgen Inc.

12:30 – 13:45 Lunch Break in the Lister Hill Auditorium Foyer

Page 5: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

MONDAY, JULY 16 continued

Session Two: Combination Products for Biological Products: Early Design and Characterization

Session Co-Chairs: Andrew Donnelly, MedImmune, Jennifer Mercer, Genentech, a Member of the

Roche Group, and Lana Shiu, CDRH, FDA

13:45 – 14:10 Regulatory Expectations for the Characterization of Biotechnology Products

in Combination Products Kathy Lee, CDER, FDA, Bethesda, MD USA

14:10 – 14:35 An Industry Perspective on Design Controls

Jay Gerondale, Amgen Inc., Longmont, CO USA

14:35 – 15:00 Design Perspectives on Implantable Devices for Targeted Drug Delivery

Steve Christenson, Medtronic Neuromodulation, Fridley, MN USA

Deanna Lane, Medtronic Neuromodulation, Fridley, MN USA

15:00 – 15:30 PM Break in the Lister Hill Auditorium Foyer

15:30 – 15:55 Industry Perspectives of the Challenges with Developing Combination

Products for Biotechnology Products

Paul Jansen, Sanofi, Cambridge, MA USA

15:55 – 16:55 Roundtable Discussion:

Steve Christenson, Medtronic

Jay Gerondale, Amgen Inc.

Paul Jansen, Sanofi

Deanna Lane, Medtronic

Kathy Lee, CDER, FDA

John Towns, Eli Lilly and Company

17:15 – 17:30 Depart Lister Hill Auditorium

18:15 – 19:45 Networking Reception in the Concours Terrace at the Hyatt Regency Bethesda

Page 6: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

TUESDAY, JULY 17, 2012

07:30 – 17:00 Registration in the Lister Hill Auditorium Foyer

07:30 – 08:30 Breakfast in the Lister Hill Auditorium Foyer

Session Three: Combination Products for Biologicals: Human Factor Validation Testing and

Clinical Studies Conducted for Combination Products

Session Co-Chairs: Mark Marley, Eli Lilly and Company and Jacqueline Ryan, CDRH, FDA

08:30 – 08:55 Human Factor Studies for Combination Products: Impact on Design and

Development of Combination Products Molly Story, CDRH, FDA, Silver Spring, MD USA

08:55 – 09:20 Regulatory Considerations for Developing a Human Factors Validation

Strategy: An Industry Perspective on the DRAFT FDA Guidance on Human

Factors Desiree Crisolo, Genentech, a Member of the Roche Group, South San Francisco,

CA USA

09:20 – 09:45 Lessons Learned from Adverse Events, Patient Feedback and Labeling of

Combination Products and their Influence on Existing and Developing

Guidance Carol Holquist, CDER, FDA, Bethesda, MD USA

9:45 – 10:10 An Industry Perspective on Clinical Trials for Combination Products

Mark Marley, Eli Lilly and Company, Indianapolis, IN USA

Jennifer Visich, Genentech, a Member of the Roche Group, South San Francisco,

CA USA

10:15 – 10:45 AM Break in the Lister Hill Auditorium Foyer

10:45 – 11:45 Roundtable Discussion:

Donna French, Genentech, a Member of the Roche Group

Carol Holquist, CDER, FDA

Mark Marley, Eli Lilly and Company

Molly Story, CDRH, FDA

Jennifer Visich, Genentech, a Member of the Roche Group

11:45 – 13:00 Lunch Break in the Lister Hill Auditorium Foyers

Page 7: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

TUESDAY, JULY 17 continued

Session Four: Combination Products for Biological Products: Regulatory Pathways, Marketing

Applications and Post-licensure

Session Co-Chairs: Jeanmarie Sales, Medtronic Neuromodulation and Nikhil Thakur, CDRH, FDA

13:00 – 13:25 Navigating FDA Channels for the Approval of Combination Products

Lana Shiu, CDRH, FDA, Silver Spring, MD USA

13:25 – 13:50 Challenges with Applications for Combination Products

Jacqueline Ryan, CDRH, FDA, Silver Spring, MD USA

13:50 – 14:15 Putting Together the Marketing Application for a Combination Product

Suzanne Kiani, MedImmune, Gaithersburg, MD USA

Douglass Mead, Janssen R & D, LLC, King of Prussia, PA USA

14:15 – 14:45 PM Break in the Lister Hill Auditorium Foyer

14:45 – 15:45 Roundtable Discussion:

Desiree Crisolo, Genentech, a Member of the Roche Group

Suzanne Kiani, MedImmune

Kathy Lee, CDER, FDA

Douglass Mead, Janssen R & D, LLC

Jaqueline Ryan, CDRH, FDA

Lana Shiu, CDRH, FDA

Nancy Waites, CBER, FDA

15:45 – 16:30 Recap of Program

Summary Slide Presentation

Anthony Mire-Sluis, Amgen Inc., Thousand Oaks, CA USA

16:30 – 16:45 Invitation to CMC Strategy Forum January 2013

16:45 Adjournment

Page 8: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

Presenter Abstracts

Combination Products: Challenges and Opportunities in Developing Guidance and Regulations

Anthony Watson

CDRH, FDA, Silver Spring, MD USA

Combination products hold the promise of innovative solutions to delivering complex therapies. The

process of regulating and creating guidance for combination products strives to balance the need to

provide clarity, ensure products are safe, effective and efficacious with the need to allow these

innovative products to the market as efficiently as possible. Incorporating the scientific and regulatory

needs of several centers poses several challenges that have to be addressed. The challenges to ensure

that guidances and regulations are timely and relevant are exacerbated by the unique issues associated

with combination products. The efforts to address these issues extend to recent and future regulations

and guidances, review practices, and design standards.

NOTES:

Page 9: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

Using Sequence Analysis and Design to Mitigate Formulation Concerns During Pre-clinical

Development

Margaret Ricci; Riki Stevenson; Holly Huang; Francis Kinderman; Heather Franey; Stephen Brych;

Xichdao Nguyen; Jie Wen; Cynthia Li; Randal R. Ketchem; Guna Kannan; Nicolas Angell; Yijia Jiang;

Linda Narhi

Amgen Inc., Thousand Oaks, CA USA

Selecting the optimal therapeutic molecule candidate to progress into clinical development is critical to

proactively mitigate manufacturing, formulation, and delivery challenges. Several case studies are

presented that show the importance of leveraging pre-clinical molecule candidate assessment to mitigate

issues related to solubility, viscosity, and stability. Solubility limitations were encountered in

formulation and delivery of a human cytokine, and these limitations were overcome by using the murine

sequence as a blueprint for generating analogs of increased solubility. Within the antibody modality,

screening assays were implemented to select low viscosity molecules and molecular modeling was

applied to select favorable sequence attributes and to eliminate localized charge patches. We have

demonstrated that engineering the molecule for desired solution properties is a viable approach to

mitigate formulation and delivery concerns in pre-clinical development. Furthermore, molecule

candidate selection principles can be effectively applied in conjunction with formulation, process, and

delivery device strategies.

NOTES:

Page 10: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

High Dose Delivery of Biologics—Development of Hyaluronidase Co-Formulations

Heiko Nalenz

F. Hoffmann - La Roche Ltd., Basel, Switzerland

The subcutaneous administration route provides patients with a convenient alternative to i.v. infusion.

Nevertheless, limitations with respect to the volume that can be administered have to be overcome for

efficient administration of biologics such as antibody (mAb) drugs. Increasing the concentration of the

mAb and/or increasing the interstitial space at the injection site are potential strategies to overcome this

hurdle. In particular, glycosaminoglycanase enzymes such as recombinant hyaluronidase (rHuPH20) are

being considered to transiently increase the subcutaneous tissue space.

This presentation highlights the scientific approaches used at Roche for the drug product development of

high dose antibody/rHuPH20 co-formulations. The presentation will focus on the particular challenges

of keeping two very different proteins in a stable and active state within one formulation. Additional

challenges of the co-formulation on specific drug product manufacturing processes will also be

discussed.

NOTES:

Page 11: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

Proteins at Interfaces: Formulation Approaches Minimizing Device Interfaces Incompatibilities

Mariana Dimitrova

MedImmune, Gaithersburg, MD USA

Patient convenience, accurate dosing, and the need to deliver high concentration protein formulations

are driving the development of advanced drug delivery systems including large volume autoinjectors

and other drug delivery devices. The development of combination products, comprised of sensitive

biologics assembled with drug delivery devices is often associated with component compatibility

challenges. When exposed to incompatible interfaces, protein therapeutics may be susceptible to

structural perturbations, aggregation, particle formation, oxidation and other degradation pathways. This

talk will discuss formulation challenges developing combination products for high concentration protein

therapeutics. A case study will be presented highlighting the incompatibilities of a protein therapeutic to

components made of high-density polyethylene and certain types of polypropylene. Interface

incompatibility, manifested in the formation of visible and sub-visible particles as well as

conformational and colloidal destabilization of the protein, will be illustrated. Two formulation

approaches were successfully developed resolving protein structural and colloidal destabilization and

preventing particle formation at the incompatible interfaces. This talk will highlight the importance of

compatibility risk assessment input into the design of the device early in development as well as

balancing formulation compatibility requirements with device performance and user requirements

considerations.

NOTES:

Page 12: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

Formulation Considerations for Micro-needle Delivery Systems

Peter R. Johnson; Scott Burton; Kris Hansen

3M Drug Delivery Systems, St. Paul, MN USA

Novel delivery systems, challenging formulations and combinations products…Yes, yes and yes. That

would describe 3M’s microneedle-based delivery technology, the Microstructured Transdermal System

(MTS) for intradermal delivery of biologicals. The hollow-microneedle and solid-microneedle systems

offer unique capabilities and present unique considerations for formulation. This presentation will

address: 1) the opportunities for drug delivery to the dermis (i.e. intradermal delivery); and 2)

formulation considerations for this route of delivery.

3M’s hollow Microstructured Transdermal System (hMTS) is a delivery technology for intradermal

delivery of liquid formulation through an array of small, hollow microneedles. hMTS has attributes of

an autoinjector and attributes of a transdermal patch. The hMTS device is adhered to the skin, while it

delivers up to 2mL of liquid formulation into the dermis (as opposed to a volume limit of 1mL

subcutaneous delivery for most autoinjectors). The hMTS device has an array of 16 hollow

microneedles covering an area of approximately 1 cm2 for distributing formulation into the dermis

approximately 0.5mm below the surface of the skin and over a broader area than a device based on a

single conventional needle. Delivery of formulation to the dermis enables rapid uptake of drug by the

lymphatic system and results in more rapid systemic availability (faster Tmax) than what is typically

observed when formulations are delivered subcutaneously, especially for macromolecules.

3M’s solid Microstructured Transdermal System (sMTS) targets the epidermis and upper dermis for

delivery of drug formulation that has been coated and dried onto the tips of microneedles. A patch that

contains an sMTS microneedle array is applied to the skin via an applicator. The microneedles in the

sMTS array are square pyramids, 250-700 microns tall, with approximately 1300-300 microneedles per

array (1 cm2), respectively. The sMTS API formulations utilize excipients that 1) facilitate the coating

process, 2) yield a coating that is even and reproducible, 3) enable rapid release into the skin, and 4) may

provide stabilizing capabilities to the final drug product, minimizing or eliminating the need for cold

storage.

NOTES:

Page 13: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

Developing Formulations for Biotechnology and Combination Products

Questions:

1. What are the challenges with developing biopharmaceutical formulations for combination products?

a) What are current pinch points causing challenges in the regulatory filings of combination

products?

2. What technologies and strategies can be leveraged to overcome formulation challenges for biotech

combination products?

a) What technologies or strategies can be utilized to mitigate some of the limitations for high-

viscosity formulations?

b) What would be an effective but product quality-friendly sterilization technique?

c) What could be small-scale high-throughput methodologies with at-scale predictability of product

quality attributes?

3. How can biotherapeutics manufacturers influence the development of container and device materials

that are compatible with biotherapeutic combination products?

a) What is the motivation to the supplier to develop new solutions for biocompatible container

closure materials?

b) What do the manufacturers need in order to make the effort profitable? (Assuming that we know

who the manufacturers are)

c) What is the biopharmaceutical industry willing to pay/invest for new biocompatible container

closure materials?

d) What are the critical challenges with container closure systems and what new or next generation

container closure systems should be considered to overcome those challenges? (e.g., glass vs

plastic; silicone oil vs container coatings; needle vs needle-free vs micro-needles; etc.)

4. How do formulation attributes of biopharmaceutical combination products (such as high

concentration formulations and new container closure systems) challenge analytical characterization

strategies?

a) What are the current limitations and challenges of analytical technologies utilized for the

characterization of high concentration formulations?

b) What do new and innovative analytical technologies need to focus and deliver on to overcome

the current analytical limitation and challenges? (e.g., more quantitative and robust

methodologies for particle characterization; methodologies capable of analyzing neat

formulations without changing the protein concentration during analysis; etc.)

NOTES:

Page 14: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

Presenter Abstracts

Regulatory Expectations for the Characterization of Biotechnology Products in Combination

Products

Kathy Lee

CDER, FDA, Bethesda, MD USA

Characterization of combination products present unique challenges compared with characterization of

traditional biotechnology products. This talk will center on the regulatory expectations for combination

products submitted in Investigational New Drug applications or Investigational Device Exemption

applications focusing on early phase product development.

NOTES:

Page 15: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

An Industry Perspective on Design Controls

Jay Gerondale

Amgen Inc., Longmont, CO USA

When developing and manufacturing combination products, manufacturers must comply with two

quality system regulations, current Good Manufacturing Practices (CGMP) for drugs and biologics and

the Quality Systems Regulation (QSR) for medical devices. There are multiple aspects of the design

control process that will reduce risk for both the manufacturer and the end user to ensure that designs are

easy to use, robust and safe. Procedures must be established and maintained for validating production

units under use conditions and demonstrate that the intended use and user needs are satisfied.

This presentation will provide an overview of the processes used to design and develop the device

portion of a combination product, and the design control requirements that must be followed.

NOTES:

Page 16: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

Design Perspectives on Implantable Devices for Targeted Drug Delivery

Steve Christenson and Deanna Lane

Medtronic Neuromodulation, Fridley, MN USA

Medtronic Neuromodulation manufactures chronic implantable devices for targeted drug delivery into

the central nervous system. This presentation will review design perspectives on chronic implantable

drug delivery systems, focusing on the considerations for characterizing interactions between the device

and the physiological environment, and between the device and the therapeutic agent being delivered.

NOTES:

Page 17: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

Industry Perspectives of the Challenges with Developing Combination Products for Biotechnology

Products

Paul Jansen

Sanofi, Cambridge, MA USA

Development of combination products is a challenging business. Development of combination products

which include biotechnology products is even more challenging. Successful products result from

managing three key challenges and their interdependencies. It is critical to manage and balance

development cycle time, regulatory compliance and product stability requirements. As requirements in

these areas are continually changing it is essential that the Project Team determines appropriate

techniques to meet the challenges. Two key tools are the use of device platforms and establishment and

agreement of ‘equivalent devices’ for use in Phase 3 and Phase 2 clinical trials.

NOTES:

Page 18: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

Combination Products for Biological Products: Early Design and

Characterization

Combination products pose many challenges, particularly with the technical and scientific issues that

may arise from a drug-device combination for novel and innovative delivery devices. Understanding

how to evaluate and assess the impact of the interaction between the drug/biologic and its constituent

parts is critical in developing a combination product that is safe and effective. Other unique challenges

include the development path and potentially divergent demands on developing a drug and its

constituent parts, as well as understanding the manufacturing and quality requirements for both a drug

and device combination. Often the device constituent is introduced late in development, shortening the

design and characterization time frame. The goal of this forum is to provide a general understanding of

the regulatory expectations for characterization of a combination product, as well as challenges that

Sponsors face when dealing with design and characterization of an innovative combination product with

a unique delivery system.

Questions:

1. What studies during development are required to characterize the combination product?

2. How are changes to the device managed during development of the combination product to

enable licensure of the combination product?

3. What are the expectations for the assessment of extractables/leachables during development of

the combination product?

4. Is it necessary to characterize the combination product using aspects of design controls for a

standard pre-filled syringe or delivery device (eg, autoinjector)?

5. What is defined as the “to be marketed product” or “final finished product” for a drug delivery

device? What are the implications for clinical development?

NOTES:

Page 19: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

Presenter Abstracts

Human Factor Studies for Combination Products: Impact on Design and Development of

Combination Products

Molly Story

CDRH, FDA, Silver Spring, MD USA

Abstract was not available at the time of printing.

NOTES:

Page 20: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

Regulatory Considerations for Developing a Human Factors Validation Strategy: An Industry

Perspective on the DRAFT FDA Guidance on Human Factors

Desiree Crisolo

Genentech, a Member of the Roche Group, South San Francisco, CA USA

In the last few years, human factors validation has proven to be a challenge for pharmaceutical

companies integrating drug delivery devices as part of their drug product configuration. A lack of

understanding of how to effectively apply human factors principles throughout the development process

and the inability to provide adequate human factors information as part of the dossier has led to delays in

approval.

With the release of the 2011 draft guidance from CDRH, titled “Applying Human Factors and Usability

Engineering to Optimize Medical Device Design”, the FDA provides information on how manufacturers

are to approach, execute and analyze human factors data to support use of the device. The regulatory

landscape continues to evolve and understanding how to successfully integrate human factors principles

within the device development process will be essential in the commercialization of medical devices.

The purpose of this presentation is to highlight the technical and regulatory considerations in developing

and documenting a human factors strategy. A case study of current experience gained with a drug

delivery device will be presented.

NOTES:

Page 21: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

Lessons Learned from Adverse Events, Patient Feedback and Labeling of Combination Products

and their Influence on Existing and Developing Guidance

Carol Holquist

CDER, FDA, Bethesda, MD USA

This presentation provides an overview of human factors considerations for the design and development

of drug and drug/device combination products. The presentation will provide examples of medication

errors reported to CDER relating to poor product design describe current practices for human factors

submissions to CDER and describe the top five problems associated with these submissions.

NOTES:

Page 22: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

An Industry Perspective on Clinical Trials for Combination Products

Mark Marley1; Jennifer Visich

2

1Eli Lilly and Company, Indianapolis, IN USA;

2Genentech, a Member of the Roche Group, South San

Francisco, CA USA

Abstract was not available at the time of printing.

NOTES:

Page 23: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

Combination Products for Biologicals: Human Factor Validation Testing

and Clinical Studies Conducted for Combination Products

Questions:

1. What are key considerations for determining whether or not to conduct an “actual use” clinical

evaluation Human Factor study instead of “simulated” use for drug delivery devices?

2. If a device in development has been used commercially for other products and/or the same

patient population, are additional “ease of use” studies necessary? If a device has shown to be

bioequivalent with PFS for other drugs, and risk assessments do not indicate new risks to PK

with the introduction of a new drug, are additional PK studies necessary?

3. For simulated use human factors studies with and without drug product, is IRB approval needed

and is submission of an IDE or protocol to an IND needed?

4. What are the specific considerations one needs to take into account in the design of clinical

studies for combination products, including clinical bridging strategies can be considered to

support the safety and efficacy of a combination product?

5. Since it may not be practical to conduct a pivotal phase 3 clinical study using the final

commercial device/combination product; is it possible to use a risk-based assessment to

determine the level of clinical evidence or clinical data required, if any, for registration of the

combination product (eg, literature, BE study, Human Factors “actual use” study, post-market

data and technical evidence?

NOTES:

Page 24: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

Presenter Abstracts

Navigating FDA Channels for the Approval of Combination Products

Lana Shiu

CDRH, FDA, Silver Spring, MD USA

Combination Product is a newly emerging area of interest as medical technology moves forward to

facilitate drug/biologic delivery into the body. As such, manufacturers and sponsors are facing new

challenges in the regulatory arena with submissions to FDA. This presentation will increase the

understanding of how the Agency regulates combination products and comprehend the various ways to

navigate the application process to avoid certain regulatory pitfalls.

NOTES:

Page 25: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

Challenges with Applications for Combination Products

Jacqueline Ryan

CDRH, FDA, Silver Spring, MD USA

Combination product development may raise a number of challenges from novel concept to innovative

marketed product. This presentation will identify some of the regulatory challenges in early product

development, the pre-marketing application, Phase III device bridging, and post marketing device

changes in the context of pre-filled syringe delivery systems and will give advice on overcoming them.

NOTES:

Page 26: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

Putting Together the Marketing Application for a Combination Product

Suzanne Kiani1; Douglass Mead

2

1MedImmune, Gaithersburg, MD USA;

2Janssen R & D, LLC, King of Prussia, PA USA

In preparing a NDA/BLA marketing application for a drug-device combination product, the sponsor

must consider the principles and content requirements of a device submission and apply these in the

development of a drug application. This presentation will review the 510(k) content requirements that

might apply to the device constituent part (alone) and discuss the challenges in merging this information

into the eCDT format. Depending on complexity of the device involved, this content may be included in

limited sections in the dossier (e.g., Container Closure sections), or may involve additional eCTD

modules. The format options may need to be based on the specific device characteristics, and also

consider whether to consolidate device information in a single section, or use a 510(k) reference or

master file strategy. Other device specific information, such as assembly information and control

strategies, specifications based on device design controls, or delivery device Instructions for Use may

pose unique questions or review timing challenges. The potential requirements and strategies for

handling post-approval changes will also be discussed.

NOTES:

Page 27: Welcome to the WCBP CMC Strategy Forum · 2018-04-02 · Douglass Mead, Janssen R & D, LLC Jaqueline Ryan, CDRH, FDA Lana Shiu, CDRH, FDA Nancy Waites, CBER, FDA 15:45 – 16:30 Recap

Combination Products for Biological Products: Regulatory Pathways,

Marketing Applications and Post-licensure

The focus of this session is to discuss the various regulatory pathways for seeking regulatory approval

(clearance) for combination therapies through the different Centers within CDRH. The session will also

explain how and when sponsors should interact with the FDA when developing their combination

therapies. Lastly, the Session aims to highlight the premarket and post market challenges that impact

Sponsors during the regulatory life cycle of their combination product.

Questions:

1. What are the processes to appropriately file combination products through its approval lifecycle

since multiple Offices/Divisions may be involved in the ultimate combination product approval?

2. What are the top causes of delays to approval of combination product filings?

3. There are many types of submission strategies that a company could use for a kitted or single-

entity combination product (Single BLA/NDA, BLA/NDA and DMF/MAF, BLA/NDA and

510(k), etc...). Industry would like to be able to maintain as much flexibility in these options as

possible to allow for multiple types of combination products. Are there any filing strategies that

FDA would not accept?

4. What are the considerations for reporting of post market changes made to the device constituent

part of a combination product? If it has been submitted as part of the overall combination product

in a single marketing application, could the sponsor use guidance associated with changes to a

medical device to determine reportability of device specific changes?

5. Under what specific regulations does a manufacturer of a combination product need to comply to

assure approval of the product (pre-market, postmarket)?

6. Does the form of the submission and/or the lead review division affect the pre-and post-licensure

regulatory requirements for the constituents of a combination product? Or are the applicable

regulations determined by the nature of the constituents, regardless of submission form or lead

review division?

7. Under what circumstances would a companion IVD and therapeutic product (drug, biologic,

device, combo) be considered a combination product, and what are the consequences?

8. Can FDA provide guidance on how manufacturers should handle post-approval changes to their

product? What is the regulatory thought process? What are the relevant FDA guidance

documents associated with that thought process?

NOTES: