welcome to sinterleghe s.r.l. · 2017. 6. 5. · ravitex® rx cutter data sheet for cutters please...

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WELCOME TO SINTERLEGHE TIP DRESSER – TIP CHANGER & DRESSER – CUTTER’S

LOCATION

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Established in 1989 by Eugenio Tedeschi, SINTERLEGHE S.r.l. is in 2015 a company that owns the entire

know-how of its production range, because all the processes of planning, design, production, inspection and

testing are performed in-house.

The company is certified ISO 9001:2008 and applies to his business processes the Lean Production. This

has allowed the optimization of the organizational mechanisms, making flexible and reliable its production

capacity and allowing since 2015 to export 85% of production in more than 32 states in 4 continents.

The manufacturing headquarters is only 45 minutes away from the international airport of Malpensa (Mi)

QUALITY SYSTEM - INNOVATION

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Since 1998 Sinterleghe is certified ISO 9001-2008 n° 1440/98/S

OUR INNOVATION : N° 1 Trademark N° 10 Patent

An idea and the perseverance to fulfill it, gave rise to SINTERLEGHE and it is with this spirit that we continue to find

solutions that become Patents. Our Patents protect the talent of our engineers and the trust of our customers and of all

those who want originality and quality in the products purchased. For this reason, we consider the Patent titles the

certification of that added value that only the inventors and original manufacturers can give.

1992 Registered Trademark Ravitex®

1996 Patent 00239855 Dressing unit for electrodes …..

2001 Patent 0000254577 Supporting device for a dressing head

2001 Patent 0000254578 Supporting device for a dressing head

2005 Patent 0001361126 Device sensing electrodes…

2007 Patent 0001338264 Device for the replacement of electrodes in spot welding robots.

2010 Patent EP 2193003 Cutter for dressing electrodes of resistance welding.

2011 Under the 7th European Framework Programme for Research and Technological Development, is formed a

research consortium, in which SINTERLEGHE plays the role of coordinator for the development of an Adaptive Tip

dress Control for Automated Resistance Spot Welding” called "SMARTDRESS" (Http://www.smartdress-project.eu )

destined to revolutionize the processes of welding of steel and aluminium.

2013 Patent Pending TO 2013-A000746 Storage for electrodes

2013 Patent Pending EP 2013-069034 Software

2014 Patent Pending TO2014001008 Device bidiretional for the replacement of electrodes in spot welding robots 2017 Patent EP 2938454 An optical device for detecting quality of welding guns electrodes

http://www.smartdress-project.eu/



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REFERENCE LIST

Wolfsburg -Germany

Hanover -Germany

Kassel - Germany

Braunschweig - Germany

Bruxelles - Belgium

Palmela - Portugal

Puebla - Mexico

Shanghai - China

Yzheng - China

Anchieta - Brazil

Taubatè - Brazil

Poznan - Poland

Bratislava - Rep. Slovakia

Buenos Aires - Argentina

Gravatai - Brazil

Saõ Josè Do Campo - Brazil

SGM –Shangha i- China

SGM- Dongyue - China

Cassino - Italy

Tichy - Poland

Melfi - Italy

Val di Sangro - Italy

Mirafiori - Italy

Bursa - Turkey

Termini Imerese – Italy

Pomigliano -Italy

Mlada Boleslav

Czech Republic

Izmit - Turkey

Camaçari - Brazil


São Paulo - Brazil

Dingolfing - Germany

Cassino – Italy

Melfi – Italy

Chivasso- Italy

Bremen- Germany

Tichy -poland

Grugliasco - Italy

Brescia - Italy

Suzzara - Italy

Esztergom - Hungary

Neckarsulm - Germany

Curitiba - Brazil

Porto Real - Brazil

Belvedere Plant, Illinois - USA

Warren Stamping Plant,Michigan - USA

Sterling Stamping Plant, Michingan - USA

Saltillo Plant - Mexico

São Bernardo do Campo - Brazil


Chengdu - China Beijing - China

None-Italy

Cassino-Italy

Melfy_Italy

Cordoba- Argentina

http://www.pininfarina.it/index

http://www.newstreet.it/articoli_idm_SUZUKI.html

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SIGMA POWER SPECIFICATION

Specifications

EEC

SOUTH AMERICA

AFRICA - INDIA

CHINA USA

Power 0,8 kW 0,8 kW 0,8 kW

Frequency 50/60 50 50/60

Supply Y 380- 420 V 50 Hz 2A 400 VAC 50 Hz 2A Y 380- 420 V 60 Hz 2A

Supply Y 380- 480 V 60 Hz 2A Y 380- 480 V 60 Hz 2A

Supply optional Δ 230-300 V 60 Hz 3.46A

Supply optional Δ 220-255 V 50 Hz 3.46A

Duty Type S3-7% S1 S3-7%

Certification CE CCC AM-UL

Intake suction device 450 l/min @ 6 bar 450 l/min @ 6 bar 450 l/min @ 6 bar

Internal Ø air supply

pneumatic pipe Ø 6,00 mm Ø 6,00 mm Ø 6,00 mm

Compressed air supply 5÷8 bar - ISO 8573 Class

3.4.3

5÷8 bar - ISO 8573 Class

3.4.3

5÷8 bar - ISO 8573 Class

3.4.3

Degree of protection IP 54 54 54

Tubes and Fittings ISO ISO ISO

Solenoid Valves ISO ISO ISO

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BETTER PERFORMANCE WITH A

POWERFUL PNEUMATIC SUCTION DEVICE

ELECTRIC BOX ACCORDING

TO MA SPECIFICATION

PILLAR

SIGMA ELECTRIC FOR ROBOT WELDING GUNS

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GEAR BOX DESIGNED ON ALL

SIGMA SERIES MACHINES

MOST PRECISION ON

ROTATION DUE TO THE USE

OF BEARINGS

MOST RELIABILITY DUE TO

NEW GEARS DESIGN AND TO

NEW HARDNESS AND

SURFACES TREATMENTS TO

AVOID CORROSION

POWER MOTOR

UP TO 0.8KW

HIGH CUTTING TORQUE

EQUALIZATION SYSTEM

• UP TO ±30MM RANGE

• VERY SMOOTH MOVEMENTS

EASY MAINTENANCE

CARTER IS FIXED ONLY ON UPSIDE TO

ALLOW THE FAST DISASSEMBLY


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TIP DRESSER

VERSION H

TIP DRESSER

VERSION V1

TIP DRESSER

VERSION V2

ORDER NUMBER

010101000019

ORDER NUMBER

010101000020

ORDER NUMBER

010101000021

IT’S POSSIBLE TO CONFIGURE IN H - V1 - V2 POSITION WITHOUT ANY ADDITIONAL OPTIONALS

SIGMA ELECTRIC DRESSER - ELECTRIC PLAN 06110300009 -


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SIGMA CHANGER & DRESSER PATENT Patent Pending TO2014001008

STAINLESS STEEL

ELECTRODES COLLECTOR

ELECTRIC BOX

CONNECTIONS

PLATE

FIXED PILLAR

EQUALIZATION SYSTEM

• UP TO ±30MM RANGE

• VERY SMOOTH MOVEMENTS

POWERFULL SUCTION

DEVICE

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POWER MOTOR

UP TO 0.8KW

EASY MAINTENANCE

CARTER IS FIXED ONLY ON UPSIDE TO

ALLOW THE FAST DISASSEMBLY

OPTICAL SENSOR

INCLUDING PROTECTION

AND BLOW

BIDIRECTIONAL

RELEASING SYSTEM

PATENT PENDING

CUTTER


ELECTRODES MAGAZINE

CONTAINING UP TO 28 Ø16mm ELECTRODES

OR UP TO 20 Ø20 mm ELECTRODES

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BIDIRECTIONALE RELEASING SYSTEM Patent Pending TO2014001008

1. POSSIBILITY TO REALESE ELECTRODE FROM Ø 13 to Ø 20 mm ALSO FIXED ON SCREWED HOLDER

2. IT’S POSSIBLE TO REALESE DIFFERENT TYPE OF ELECTRODE UPPER /DOWN SIDE IF WITH THE

SAME DIAMETER

3. THE FORCE REQUIRED TO REALESE THE ELECTRODE IS AUTO ADAPTIVE, TO EACH RELEASE

OPERATION IT TAKES OCCOUNT OF THE DIAMETER AND THE OXIDATION OF ELECTRODE

4. THE RELEASE OF THE ELECTRODE IS MADE OF 380 MILLISECOND

5. THE RELEASE UPPER AND DOWN ELECTRODE IN THE SAME POSITION

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SIGMA CHANGER & DRESSER

POSITION H

SIGMA CHANGER & DRESSER

POSITION V2

ORDER NUMBER

010601000025

ORDER NUMBER

010601000033

IT’S POSSIBLE TO CONFIGURE IN H – V2 POSITION WITHOUT ANY ADDITIONAL OPTIONALS

Sigma changer and Dresser electric plan 06110600014


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SIGMA SWIVELLING UNIT

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SETTING 1 SIGMA SWIVELLING UNIT

SETTING TYPE 3

ORDER NUMBER

010301000023

ORDER NUMBER

010301000024

12 DIFFERENT ASSEMBLY POSSIBILITY,

SETTING HEAD TIP DRESSER : 5 MANUALS+1

PNEUMATIC

12 DIFFERENT ASSEMBLY POSSIBILITY,

SETTING HEAD TIP DRESSER : 6 MANUALS+1

PNEUMATIC INCLUDING ADDITIONAL ARM

SIGMA ELECTRIC SWIVELLING UNIT - ELECTRIC PLAN 06110300010


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PNEUMATIC HEAD CONTROL

MANUAL HEAD SETTINGS

SIGMA SWIVELLING UNIT SETTINGS FOR TIP DRESSER HEAD

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SIGMA PNEUMATIC CHANGER Patent Pending TO2014001008 FOR FIXED WELDING GUNS cod. 010202000004

ELECTRODES MAGAZINE

CONTAINING UP TO 28 Ø16mm ELECTRODES

OR UP TO 20 Ø20 mm ELECTRODES

BIDIRECTIONAL RELEASING SYSTEM

PATENT PENDING

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SIGMA PNEUMATIC CHANGER Patent Pending TO2014001008 FOR FIXED WELDING GUNS

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SIGMA MANUAL DRESSER

Code 010501000002

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MANUAL TIP DRESSER

ORDER NUMBER

010501000002

AIR SUPPLY: 6 BAR ISO 8573 Class 3.4.3

AIR PIPE SUPPLY: Ø10 external

Ø8 internal minimum

STANDARD RAVITEX CUTTER

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RAVITEX® RX CUTTER DATA SHEET

For cutters please send your inquiry with: 1. Drawing of welding guns

2. Drawing electrodes in one of the following formats: step, igs, xt, sat, catpart, dwg, dxf.

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SALES ORGANIZATION

GERMANY

SINTERLEGHE GmbH

Wieselacker 7A

D-35041 Marburg a.d. Lahn

Mr. Umberto Adami

Tel +49 178-5670938

Fax +49 6421-360453

e-mail: [email protected]

SWEDEN

SVETSRADET AB

Soldatgatan 14 18534 Vaxholm

Sweden

Mr. Stefan Borg

Tel +46 (0)8-6732330

Fax +46 (0)8-6732335


BRAZIL

SINTERLEGHE DO BRASIL S/A

São Paulo – SP, á Rua Fábio de

Almeida Magalhães, nº 207 –Sala. 03 – Jardim

Stº Elias – São Paulo - SP, CEP.

Mr. Pindaro R. Cacheiro

Tel + 55 11-98684294


CINA

SHANGHAI FAITH CO.,LTD.

No.158 Guiqiao Road, Pudong New District 200041

Shanghai China

Mr. Hai Lin

Tel +86-21-58527451

Fax +86-21-5852 7461


MEXICO

AUTOMATICS S.A. DE C.V.

Hidalgo #33 Col. El Colorado El Marques

76246 Querétaro City - Estate of Querétaro

Ing. Victor Morales Rebollo

Tel +5221 442-141414

e-mail:[email protected]

OUR BRANCHES

OUR PARTNER

TURKEY

Alaaddinbey Mh. 628. Sk. Kaan Plaza No: 2/J

Nilüfer / BURSA / TURKEY

Mr. Serhat Saral

Tel. :+90 224 211 30 33 GSM :+90 541 441 87 62


SINTERLEGHE

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THANK YOU FOR YOUR

KIND ATTENTION

welcome to sinterleghe s.r.l. · 2017. 6. 5. · ravitex® rx cutter data sheet for cutters please...

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