welcome to dhoot transmission pvt. ltd
TRANSCRIPT
Haressing Safety … Building Future
Contents
I. Company Overview
II. Vision, Mission & Values
III. Esteemed Customers
IV. Awards and Recognitions
V. Sales Statistics
VI. Plant Locations
VII. Product Portfolio
Overview
About Us
• Founded in the year 2000 by Mr. Rahul Dhoot.
• Sales turnover of 140 Million USD in 2018-19.
• 22 manufacturing facilities across Globe.
• Catering to 2-Wheeler, Commercial vehicle, Off Road vehicles, Earth Movers, Farming equipment, Medical equipment, and Domestic appliances.
Systems
• All Plants connected by SAP • Certified for IATF16949, ISO 14000
and OHSAS 18000. • Following TPM for continual
improvement. • Customer specific requirements
are integrated in quality systems • Over 7000 satisfied employees
globally. • Focus on training, green initiatives
and CSR.
Global Footprint
• Customer base spread across 8 countries and 3 Continents.
• Established Engineering and marketing office in UK in 2012.
• Acquired TFC cables, Scotland with manufacturing facility in Slovakia in 2017.
• Technical JV with Carling Technology, USA in 2017.
• Acquired Parkinson Harness, UK in 2018 & San Electromec in 2019.
Harnessing Safety … Building Future
Harnessing Safety … Building Future
Vision, Mission and Policy
Vision
• Dhoot Transmission intends to be one of the world’s most preferred source of Wiring Harnesses and Electronics for the Two-Wheeler industry, Light and Heavy commercial vehicle industry, Tractor’s, Off-Road Machinery, Appliances and Industrial Sector
Mission
• To develop the infrastructure which facilitates the planned growth in terms of Space, Human resource, machineries & supplier competencies.
• To Ensure total satisfaction of existing and future customers through zero customer complaints consistently.
• To use TPM as a basic management tool to continuously improve on PQCDSM Performance.
Quality Policy
• We at Dhoot Transmission Pvt. Ltd. are totally committed to customer satisfaction through high quality supplies at competitive prices and maintaining supplies in strict accordance with customer delivery schedule.
• We firmly believe in continual improvement in the effectiveness of quality management system, product up-gradation and involvement of employees at all levels.
TPM Policy
• We adopt TPM aiming to become world class by creating an excellent and safe working and participative teamwork for eliminating all losses to achieve total customer satisfaction and greater profitability.
Sales Statistics
0
20
40
60
80
100
120
140
160
180
200
2001-02 2004-05 2005-06 2006-07 2007-08 2008-09 2009-10 2010-11 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18 2018-19 2019-20
Sale In
Million USD
1 9
13 22 23
28 25
43 52
60 63
85
70 77
105
140
200
Projected
Harnessing Safety … Building Future
Products Portfolio
Wiring Harness Electronic Sensors and Controllers Automotive Switches
Power Cords Automotive Cables Connectors and Terminals
Harnessing Safety … Building Future
Thailand
United Kingdom
India
Slovakia
• 2018 • Boston, UK • Integrated Wiring Harness
• 2017 • Namestovo, Slovakia • Integrated Wiring Harness
• 2018 • Thailand • Integrated Wiring Harness
• 22 locations worldwide - 3 in UK, Slovakia, Thailand, South Korea & Japan - 15 locations in India - Proposed plants for US, Mexico & Korea
Harnessing Safety … Building Future
Global Locations
U.S.
Mexico S.Korea Japan
Manufacturing Locations
India
Pune
Aurangabad
Chennai
Manesar
Indore
• 2006 • Pune (MS), India. • Integrated
Wiring Harness
• 2000 • Aurangabad
(MS), India. • Integrated
Wiring Harness
• 2015 • Chennai, India. • Integrated
Wiring Harness
• 2014 • Aurangabad
(MS), India. • Integrated
Wiring Harness
• 2012 • Aurangabad
(MS), India • Integrated
Wiring Harness
• 2013 • Aurangabad
(MS), India. • Electronics,
Cable, Switches, Components
• 2019 • IMT Manesar, India. • Integrated Wiring Harness
• 2016 • Aurangabad
(MS), India. • Integrated
Wiring Harness
• 2006 • Aurangabad (MS), India • Integrated Wiring
Harness
• 2019 • Pune (MS), India. • Integrated Wiring
Harness
Harnessing Safety … Building Future
Aurangabad -5 plants Pune -4 plants Manesar -2 plants Indore - 1 plant Chennai -1 plant Bangalore -2 plants
Gujarat( Proposed)
Bangalore
Automotive
Heavy & Light Commercial Vehicles
White Goods & Industrial Applications, Tier
1 Automotive `
Off Road Vehicles & Farm Equipment’s
Esteemed Customers
Outstanding Contribution towards
Honda 2-Wheeler Business 2015-16
Outstanding performance for Quality Excellence
2016 VOLVO CNST
Overall Best Supplier “In all categories”
MAN Trucks
Achieving Excellence in Recognition of Partner-
Level Performance JOHN DEERE
Business Excellence 2016
KUBOTA
Award for TPM Excellence BAJAJ
Customer Accolades
Harnessing Safety … Building Future
Incoming Quality
Improvement Award 2015-16
Incoming Quality Improvement
Award 2015-16 SUZUKI
Award for Business
Excellence 2015
Duns & Bradstreet
Award
Harnessing Safety … Building Future
Electronics Switches Cables Power Cords
• Sensors • Controllers
• Electronics • Mechanical
• Electrical • Automotive
• 2/3 Pin plug • IEC Sockets
Wiring
Harness
• Segments • Designs
Component Division
• Terminals • Connectors • Molding
Training Center
• Well equipped training center with all the
facilities necessary for training
• Animated videos for various defects
• Training manuals for all processes with
necessary photographs and schematics
Production Line Replica
Connector Models
Training Games
Product Application
Class Room Training
Harnessing Safety … Building Future
Manufacturing Technology and Quality Controls Automatic Cutting and Crimping
Testing and Visual Inspection
• Latest Automatic Cutting & Crimping Machines. • Both side crimping with CFA • Both side seal insertion with Seal position assurance • Printing on Circuits
• Benchtop press with CFA for splice crimping
• Automatic Splice taping machine
• Ultrasonic welding machine • Conveyorized RBK sealing
machine • Cable twisting machine
• Conveyorized assembly line for high volume production • Stand alone fixtures for low volumes • Formboards with 1:1 drawing • Customized fixtures for connectors, clamps, rubber parts, etc.
• Circuit testing board with appropriate fixtures. Bar code Sticker when tested OK
• Auto detection for clamps, rubber parts, secondary locks, etc.
• 100% Visual inspection with reference to master sample and 1:1 drawing.
Lead Preparation Cell
Testing and Visual Inspection Assembly
Harnessing Safety … Building Future
Harnessing Safety … Building Future
CATIA V5 R20 Capital Harness XC / Logic
• Perform advanced 3D design of parts and assemblies • Full scale digital mock-up supports to conclude improved
design • Deliver realistic simulation for 3D wire harness packaging
in an integrated environment • Reduces design time and increases the overall quality • Ensure consistency designs
• Wiring Harness Engineering Software • Record of Intelligent Component Data Base • Rapidly create detailed, manufacturing-ready harness
designs • Multiple change management capabilities • Version management & compatibility control • Fully option and variant enabled • Develop auto generated BOM Team
• A team of 60+ engineers with an experience of 10-20 years in wiring harness design across industry. • Engineers well trained in latest wiring harness design and validation software. • Engineering offices in India and Europe. • Working in close coordination with customers across the globe.
Engineering Capability
Reliability & Validation Lab
• This integrated module of Crimp Micrograph Laboratory can take a micrograph of conductor or Insulation crimp with in few
minutes. It consists of Five different modules –
a) Cutting b) Grinding c) Etching d) Imaging e) Evaluation & Documentation module
• All crimping combinations are validated.
• Central data base is maintained with access to all production and Quality personnel.
• In house validation lab equipped with Thermal shock chamber, Rain Test Chamber, Salt Spray Chamber, Dust Chamber, Vibration Chamber
Harnessing Safety … Building Future
Wiring
Harness
Harnessing Safety … Building Future
Electronics Switches Cables Power Cords
• Sensors • Controllers
• Electronics • Mechanical
• Electrical • Automotive
• 2/3 Pin plug • IEC Sockets
• Segments • Designs
Component Division
• Terminals • Connectors • Molding
Electronics Division – Product Range
Product Range
Sensors
Temperature Sensor
Position Sensor
Fuel/Water Level Sensor
Wheel /Engine Speed Sensor
Tilt/Roll Over Sensor
Angle Sensor
Air Filter clogg sensor
Seat position sensor
Brake/Clutch Sensor
Controllers
Igniter
Heater & Fan Control Unit
Flasher 12/24V
Pump Control Unit
Wiper/Washer Control unit
Cabin Tilt Invertor Controller & indicator
Gear Shift Controller
Rectifier & Regulator Unit
Hour Meter
Buzzer Controller
Engine Shut OFF Controllers
CAN based Controller
Lift Axcel controller
4WH Drive controller
Harnessing Safety … Building Future
Harnessing Safety … Building Future
Hardware circuit design & simulation. Software Flow design & coding. PCB Design & Track Analysis. Magnetic circuit design &
Simulation. Mechanical Packaging. Electro-mechanical, magnetic -
Product and Process design. DFMEA ,PFMEA IPR Evaluations
HARDWARE TOOLS FOR INTERFACE & DEBUGGING MICRO CHIP DEBUGGER RENESAS DEBUGGER , CAN ANALYSER
SOFTWARE DESIGN
FREESCALE CODEWARRIOR IDE
MICROCHIP MPLAB IDE
ST IDE
RENESAS IDE
TASKING
PCB DESIGN ALITIUM
HARDWARE SIMULATION PSPICE & AA
HARDWARE DESIGN Concept Design – Schematics - Altium /CADENCE Analysis – MATH CAD
MATLAB
Simulink & RT Coder
JMAG
VECTOR
CREO
Autocad
Development Software's
Electronics Division –
R&D Core Competency &
Software's
Manufacturing Setup- SMT Line
State of Art SMT Line with 85k Component per hour mounting capacity
Manufacturing Set Up
PCB Autoloader
PCB Cleaner
Solder Paste Printer
3D -Solder Paste
Inspection
Chip Shooter Reflow Oven
Auto Optical
Inspection
PCB Inverter
Auto Un-loader
Active In Circuit Tester
Wave/Robotic Soldering
Auto PCB Router
Unique Processing
Pre Testing
Robotic Epoxy Potting
Burn-in Testing
EOL Testing & Batch Marking
Inspection
Dispatch
Harnessing Safety … Building Future
Measurement, Inspection & Testing Facilities
Corporate Presentation
Test and Validation Setup
Thermal Shock
Chamber
• Perform to Check Effect
of Sudden Change in
Temp (-40 ~ 80 ˚C) on
Material
Rain Test Chamber • Perform to Check Water
Spray Test in different angels & at different pressure
Salt Spray Chamber • Perform Salt Spray
Test on Material Check Effect of as per Standard
Dust
Chamber
• Perform
Environment
al Test as
Low Temp,
High Temp &
Humidity
Environmental
Chamber
• Perform
Environmental
Test as Low
Temp, High
Temp and
Humidity with
Vibration or
Bump test
Reliability Lab
Harnessing Safety … Building Future
20
13
20
14
20
16
TPS
Product Portfolio- Sensors
Side Stand
Position
Fuel Level Tilt Gradient
Brake
Position
Temperature Fuel Cut/Roll
Over
ABS Wheel
Speed
Air Filter
Choke
20
17
20
15
Zero Speed
Low Level
Product Development Milestones Harnessing Safety … Building Future
20
13
20
14
Gear Position
Indicator
Product Portfolio-Controllers
Pump
Controller
CCM/BCM
Spark
Generator
Light Control Module
Cabin Tilt
Indicator
Controller
2T
Flasher
Flasher, Interval
timer & Wipe Wash
Controller
DC-DC
12/24 V
Buzzer
20
17
20
16
20
15
Heater/Fan
Controller
Hour Meter
Product Development Milestones
3T Flasher
One page writeup
Harnessing Safety … Building Future
20
17
20
18
20
20
20
19
20
21
Coolant
Temperature
Sensor
Future Product Development Plan Roadmap
Crank
IAT TPS
TMAP
CAM
Oxygen
Infotainment
EV
Cluster
ECU
Upcoming Developments Harnessing Safety … Building Future
Wiring
Harness
Harnessing Safety … Building Future
Electronics Switches Cables Power Cords
• Sensors • Controllers
• Electronics • Mechanical
• Electrical • Automotive
• 2/3 Pin plug • IEC Sockets
• Segments • Designs
Component Division
• Terminals • Connectors • Molding
Harnessing Safety … Building Future
Affective Date: April 1, 2018
Two family owned well respected complementary industry leaders
Combining expertise
Focus on switches:
Hardwired
Electronic
For the 2-3 wheel markets & on/off road.
Providing you the commitment for:
Real time Customer support
R&D Support & Product Development India & abroad.
In country manufacturing
In country warehousing
Support companies that expand mfg outside of India
Through Carling’s global network
Becoming your single HMI and Control supplier
CARLING DHOOT INDIA PRIVATE LIMITED
Switching Ahead !
Handle Bar Switch The combination switch is fitted on left
side of Handlebar
The over view of left combination switch
is as below
Light Switch
Menu Switch
Turn Signal Switch
Horn Button
Sealed Momentary Pushbutton
Electrical Life 50,000 Cycles
IP54 or IP 67
Offered with terminals or
harness assembly
Neutral Safety Switch Application :- Neutral Position indication
Offered with harness assembly
Operating Temperature - 40˚C to + 85˚C
EV Charging Socket & Plug
Voltage specification : 180 VAC to 256 VAC
Current rated : 10 Amps AC, 50 & 60 Hz
Male 3 pin socket as per IEC60320-2 (C14)
Female 3 Pin plug as per IEC60320-2 (C13)
Brake Light Switch
Application :- Brake light
Offered with harness assembly
Operating Temperature - 40˚C to + 85˚C
Voltage rating :- 180 to 265 VAC
Current Rating : 16A AC , 50 ~ 60 Hz
Socket & Plug as per standard IEC60309 / SAE J1772
Protection class : IP64
Product Portfolio
Switching Ahead !
Sealed Momentary Push button
Electrical Life 50,000 Cycles
IP54 or IP 67
1A @12VDC / 0.5A @24VDC
Offered with terminals or harness assembly
Operating Temperature - 40˚C to + 85˚C
Gear Shift Knob (Under Development)
Electrical Life 50000 Cycles
Degree of Protection :- IP 30
Low Current Switches
Current / Voltage rating for Trip Switch :-
24 V, 1 Amp
Operating Temperature - 40˚C to + 85˚C
Trip Switch
Electrical Life 50,000 Cycles
Degree of Protection IP 67
Current / Voltage rating for Trip Switch :-
1A @12VDC / 0.5A @24VDC
Offered with terminals or harness assembly
Operating Temperature - 35˚C to + 85˚C
Key Pad Switch SAE J1939 CAN 2.0b Protocol
IP69 Front Panel Sealing Protection
Up to 3 LED Function Lights Per Button
1000000+ Button actuations cycles
Low Current Switching
Push button Switch (Latch) IP53 ~ IP 67
Electrical Life 50,000 Cycles
2A @12VDC / 1A @24VDC
Offered with terminals or harness assembly
Operating Temperature - 40˚C to + 85˚C
Sealed Push button (Under Development) Degree of Protection :- IP 67
Switch Type : NO / NC
Operating voltage :12V / 24 V
Rated current : 0.5 Amps (Max)
Offered with terminals, harness assembly, integrated connector
Lin or Hardwired Switch
SAE J1939 CAN & LIN
Master, CAN, 3 LIN Busses
Carrier Holds 3 Switch LIN
Connections
Common Switch Functions
Accommodates up to 45 Switches
on the LIN BUS
Product Portfolio
Switching Ahead !
Rocker Switch IP53 ~ IP 67
Electrical Life 1,00,000 Cycles
10A @12VDC / 5A @24VDC
Offered with terminals or harness assembly
Single side Illumination (LED / BULB)
Operating Temperature - 40˚C to + 85˚C
Panel Cut out :- 44.1 x 22.1
Plunger & Ball Switches IP 67
Electrical Life 1,00,000 Cycles
10A @12VDC / 5A @24VDC
Offered with terminals, harness
assembly, integrated connector
Rocker Switch (Under Development)
IP53 ~ IP 67
Electrical Life 1,00,000 Cycles
Low Current Switches
Offered with terminals or harness assembly
Dual Illumination - LED
Operating Temperature - 40˚C to + 85˚C
Panel Cut out :- 36.8 x 20.8
Battery Cut Off Switch (Under Development)
Current / Voltage rating with
resistive load :- 24 VDC – 250 A
Operating Temp. :- - 40C to +85C
Life Cycle :- 15000 Cycles Max.
Grain Tank Sensor
Indicator
Current / Voltage rating :- 12 VDC – 30 A
Operating Temp. :- 40˚C to + 85˚C
Life Cycle :- 100000 Cycles Max.
Starter Switch (Under Development)
Product Portfolio
Switching Ahead !
Mobile Charger Socket
Voltage : 12 / 24 V DC Supply IP Class : IP20 without cap & IP53 with cap
from front side Current : 10 Amps max. Operating temperature : -40°C to +85°C Panel thickness : 3 mm max.
USB Charger (Under Development)
Single / Double Port 12 VDC / 24 VDC Operating temperature : -
30°C to +60°C
Degree of Protection :- IP 20 Electrical Life 50,000 Cycles 12 V / 24 V Wall &Pole Mounted Switch Type of Contact :- NO / NC Operating Temp. :- -40C to +85
Stop Switches (Push Button)
Stop Switches (Under Development)
Product Portfolio
Wiring
Harness
Harnessing Safety … Building Future
Electronics Switches Cables Power Cords
• Sensors • Controllers
• Electronics • Mechanical
• Electrical • Automotive
• 2/3 Pin plug • IEC Sockets
• Segments • Designs
Component Division
• Terminals • Connectors • Molding
Cable Division Overview -
Key Features:
DTPL Wire & Cable division is established in the year 2013 & has state of the art facility for Wire drawing & Extrusion. Wire drawing machines are from Niehoff Germany & Extrusion machines from Royle USA. Product range includes all types of Automotive & Electric cables from 0.13 sqmm up to 50.0 sq.mm for continuous temperature application from 70°c to 150°c. Speciality products include Foil Shielded Cables & Tin copper Braided cables & Flexibles Cables are certified by BIS, VDE, IEC/CB, & UL for single & multi core cables Plant has installed Mfg. Capacity of 9000 Cable kms of Single core cables and 1500 kms of multi core cables per month. Plant is Well equipped with advanced test laboratory for Validation & testing of products as per relevant Test specifications All the products are manufactured with compliance to RoHS / REACH regulations.
Harnessing Safety … Building Future
BS 6500 - Flexible Single core & Multi core cable as per BS 6500 Standard
Automotive Wiring Solutions - Product Portfolio
Corporate Presentation
RoHS products manufactured in compliance with following Global standards – AV - Auto Vinyl Low Voltage Cables as per JIS C 3406. AVS - Auto Vinyl Slim Cables as per JASO D 611. AVSS - Auto Vinyl Super slim cables as per JASO D 611.
FLRY-A – Low Voltage Automobile cables with reduced wall thickness, PVC Insulated Concentric Bunching as per DIN 72551 Std. FLRY-B – Low Voltage Automobile cables with reduced wall thickness, PVC Insulated Random Bunching as per DIN 72551 Std.
IS 694 - Flexible Single core & Multi core cable as per BIS Standard
Thin wall Automotive Engine harness wire Class D (ISO 6722) - The Thin Wall wire for 150°C application is developed to meet high temperature resistance requirements of Automotive wiring Harnesses.
Harnessing Safety … Building Future
Component Division
Wiring
Harness
Harnessing Safety … Building Future
Electronics Switches Cables Power Cords
• Sensors • Controllers
• Electronics • Mechanical
• Electrical • Automotive
• Terminals • Connectors • Molding
• 2/3 Pin plug • IEC Sockets
• Segments • Designs
Harnessing Safety … Building Future
Terminal & Connector Division, established in 2013 is backward integration of Harness Division. Molding machines which uses industrial grade plastic as raw material injects molten plastic in Molds to form desired shapes. Shapes of parts mainly depends on capacity, Accuracy of molding machine & Quality Molds. Wide product range such as Fuse Boxes, Connectors, Switch housing & Sensor housing are some examples. 13 Sumitomo all electric Molding Machines ranging from 50 T to 250 T With Capacity of producing 5 million connectors & 1.5 million fuse boxes per month. Terminal is produced by Stamping process which requires Copper/Brass strips as Raw Material. Quality of Produced Terminal mainly depends on Press selection, Press tool & Raw Material. DTPL Metal stamping operations consist of High Speed Press Machines primarily comprised of Yamada Presses for the highest quality stamping action 30 ~ 80 T capacity. Monthly production capacity is 60 million Terminals. Products, Press Tool & Molds are designed & manufactured in house. On an average 8 ~ 12 weeks lead time for Press Tool & 14 ~ 18 Weeks for Mould depending on no of Cavity on an average. Well equipped in-house Toolroom which supports manufacturing of High Speed Progressive Stamping tools & High accuracy Molds consists. Toolroom consists of Agie-Charmilles, Sodick, Makino EDM, WIRE EDM machines & CNC machines.
Overview of Stamping & Molding Division
Harnessing Safety … Building Future
Product / Process Specialties Design and development of catalogue
/Proto Terminals Design and development of various
Terminal series (Male & Female) Design & development of various plastic
molded components DTPL Metal stamping operations consist of High Speed Press Machines primarily comprised of Yamada Presses for the highest quality stamping action. Shorter launch Cycle: In House Die Design & Manufacturing Presses: 11 Presses ranging from 30 to 80 Ton Capacity Material: Compatible with Copper,, Phosphorous bronze (PB), Brass & other specific copper alloys and pre-plated material used in Automotive Industry.
Stamping & Molding Division
Stamping & Molding- Toolroom Machinery
Stamping & Molding Division – Tool room
DTPL Tool Design and Developments is supported with a Hi-tech tool room which has a series of latest set of machineries and equipment's.
VMC Milling Machines CNC Wire Cut Machines
Conventional CNC Machines Makino Wire EDM
Harnessing Safety … Building Future
Stamping & Molding- Product Portfolio
SPLICE SMALL
BULLET MALE
2.8 MALE
6.4 FLAG SIDE ENTRY
250 SRS FEMALE
250 SRS F FLG SLOTTED BULLET FEMALE
BATTERY TERMINAL
STARTER MOTOR
TERMINAL
305 SRS MALE LOCK
305 SRS F FLG
TRML 090 F TIN
6 pole Female -110
Series
2 pole Female - 250 Series
9 pole Male -110
Series 4 Way Fuse Box
BNA Fuse Box SPARK GENERATOR HSG
IGNITER HSG
FUEL LEVEL SENSOR
HSG 6 Pole Fuse Box
Harnessing Safety … Building Future
Wiring
Harness
Harnessing Safety … Building Future
Electronics Switches Cables Component Division
Power Cords
• Sensors • Controllers
• Electronics • Mechanical
• Electrical • Automotive
• Terminals • Connectors • Molding
• 2/3 Pin plug • IEC Sockets
• Segments • Designs
Harnessing Safety … Building Future
Facts
Range – [ 6 – 16 Amp ]
Supply – Power cords, assembled
plugs and connectors used in
appliances.
Clearing all Cable flexi test ,
Bending test, Abrupt pull load
tester.
Exporting Power cords to UK.
Power Cords
Certifications