webinar sept 2013 the enlightened evaluation key steps to a successful lighting product

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  • 7/24/2019 Webinar Sept 2013 the Enlightened Evaluation Key Steps to a Successful Lighting Product

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    Housekeeping

    Todays speaker: Joe Adiletta, Senior Product Manager

    Main presentation followed by Q&A at the end Please submit your questions in the Webex Q&A tab

    In case of technical issues, please call 781.354.6440OR

    email [email protected]

    We will post a recorded version and .pdf on the DigitalLumens web site

    The Enlightened Evaluation

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    2013 Digital Lumens

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    Agenda

    3

    About Digital Lumens

    Framing the opportunity

    Step-by-step guide

    Project goals

    Incentives & tax benefits

    Comparing solutions (fixtures,

    controls, intangibles)

    Project economics

    Q&A

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    Digital Lumens:Leading the Way in Intelligent LED Lighting

    4

    Fully integrated, Intelligent LEDLighting Systems

    Proven to reduce lightingenergy use by up to 90%

    Lowest total cost ofownership (TCO)

    Deployed in 50 million+ squarefeet of the worlds most

    rugged industrial environments

    Award-winning company andtechnology

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    A Rare Opportunity

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    A thorough evaluation willyield a solution optimizedfor your facility thatdelivers:

    Best value

    Best performance

    Best lifetime cost

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    Key Elements of a Successful LightingSolution

    6

    Excellent Lighting Appropriate light in your

    environment

    Flexibility to support facilitygrowth/evolution

    Compelling Economics Focus: Total Cost of Ownership

    Note: Lowest price notnecessarily the lowest cost

    Intangible Elements

    Experience

    Service

    LightingPerformance

    ProjectEconomics

    Intangibles

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    Goal: Identify the RIGHT LightingSolution for YOUR Facility!

    Every facility is unique

    Use (manufacturing,distribution center, etc.)

    Target light levels

    Fixture spacing

    Ambient light available,

    etc.

    Occupancy

    Hanging height

    Climate

    7

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    Goal: Identify the RIGHT LightingSolution for YOUR Facility!

    Every facility is unique

    Use (manufacturing,distribution center, etc.)

    Target light levels

    Fixture spacing

    Ambient light available,

    etc.

    Occupancy

    Hanging height

    Climate

    8

    Every solution hasstrengths & weaknesses Delivered light

    Efficiency

    Operational insight

    Integrated controls

    Special features (e.g.,Temperature range)

    Total Cost of Ownership(TCO)

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    Key Concept: Apples to Apples!

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    The 5 Steps to a Successful LightingEvaluation

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    1.

    Establish YOUR criteria for a successful solution Key: The more accurate your goals, the better the outcome

    Make sure to include key stakeholders

    2.

    Gather key data about your facility

    3.

    Understand utility incentives and potential tax savings

    4.

    Compare the alternatives in YOUR facility Fixtures

    Photometrics

    Lifetime

    Quality

    Controls definition/add-on/integrated

    Flexibility

    Intangibles

    5.

    Run the numbers TCO is key!

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    1. Establish YOUR Solution Criteria

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    Light Levels -- target

    IP Rating -- required

    Savings Goals be aggressive!

    Adaptability to Future Needs

    Economics Payback

    Total Cost of Ownership (TCO) 5-year, 10-year

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    2. Gather All Facility Data: Essential Metrics for Pre- and Post- Project Evaluations,and Utility M&V

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    Size

    Use

    Existing Lighting type

    Light levels

    Fixture spacings

    Lighting energy bills

    Occupancy patterns (if known)

    Particular challenges?

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    3. Understand Utility Incentives andPotential Tax Savings

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    Are incentives available? Per kWh reduced?

    Any additional criteria?

    How are they structured?

    Custom vs. Prescriptive

    Fixture-based?

    Controls-based?

    Any additional incentives availablefor integrated controls?

    EPAct credit?

    Note: You MUST do do tax and

    incentive work before beginning a

    project

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    4. Compare Fixtures & Controls

    Roll up your sleeves!

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    4A. Compare Fixtures & Controls

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    Lighting technologies HIF

    LED

    LED with integrated intelligence

    Delivered light This is not just about lumen output -- its

    about how much light reaches target worksurfaces

    Expected energy use in YOUR environment

    Controls solutions Aftermarket/bolt-on

    Integrated

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    4A. Energy Use by Lighting Type

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    HID 6L T5 HIF Plain LEDIntelligent

    LED

    Wattage 450 331 155 155

    24x7 Facility 8,760 hours 8,760 hours 8,760 hours 8,760 hours

    Occupancy 100% 100% 100% 20%

    Annual kWh(100 fixtures)

    394,200 289,956 135,780 37,668

    1-YearLighting

    Energy Cost

    $39,420 $28,996 $13,578 $3,767

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    4A. LED Fixtures

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    Most manufacturers offer LOTS of options

    Make sure you have exact details on the solutions beingconsidered

    Model

    Lumen output

    Optics & diffusers

    Color temperature

    IP rating

    LED lifetime

    Verify that lifetimes are based on comparable tests

    Quality & Certifications

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    4B. Delivered Light & Photometrics

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    Understand photometric characteristics of potentialsolutions

    Surface reflectances

    Light Loss Factors

    Average v.s minimum FC

    Understand how photometrics. optics and fixture layoutscenarios impact overall project costs

    Understand that product names do not necessarily

    translate into lumens, and that lumens do not necessarilytranslate into foot candles

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    4B. Why Photometrics Matter

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    Example: Narrow Optics optimizedto provide maximum illumination in

    racked spaces

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    4B. Why Photometrics Matter

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    Example: Wide

    Optics optimized

    to distribute lightmore broadly

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    4B. Why Photometrics Matter

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    Example: Aisle Optics concentratelight within the aisles

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    4B. Why Photometrics Matter

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    4B. Photometrics:Product Name #Lumens; Lumens #Footcandles

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    (Name brand) 12L

    Rated 12,000 Lumens Tested 10,380 Lumens Why?

    Narrow Distribution

    4000K CCT

    Wire Guard

    (Name brand) 12L Rated 12,000 Lumens

    Tested 11,582 Lumens Why?

    Narrow Distribution Wire Guard

    (Name brand) 24L

    Rated 24,000 Lumens Tested 19,120 Lumens Why?

    Narrow Distribution

    Diffuse Acrylic Lens

    4000K CCT Wire Guard

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    4C. LED Lifetimes

    Key terminology LM-79 Testing of complete luminaire to assess flux, power, efficacy &

    color

    LM-80 Approved method for measuring lumen maintenance (lifetime) inLEDs

    6,000-hour tests at 3 different temperatures (55 C, 85 C and a manufacturer-selected temperature)

    TM-21 IES guideline that stipulates lifetime claim at 6x tested lifetime

    Temperature at which the LEDs are tested has a materialimpact on the reported results

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    4D. Quality & Certifications

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    Make sure any solution youre evaluating carries all requisiteindustry approvals and listings on the entire fixture

    Be sure to handle the fixtures to assess quality

    Some fixtures suffer from serious quality issues

    Low-cost design results in environmental andquality tradeoffs

    Design tradeoffs translate to higher systemtemperatures and shorter life

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    Controls Matter

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    4E. Why Do Controls Matter? Because Plain LEDs Only Offer Wattage Savings

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    LEDs are inherently controllable Failure to control them is a missed opportunity to maximize

    performance and savings

    Integrated controls

    Offer up to 40% additional energy savings Variables include facility use (distribution center vs.

    manufacturing facility)

    Cost-comparable, improve performance, flexibility, andproject economics

    Manage lighting according to what is going on in the facility(occupancy, daylight, time of day)

    Utility incentives often higher with controls, especiallysophisticated/integrated controls

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    4E. Granular Controls Drive Savings

    Sensor Log Data

    4:30pm 5:30pm

    Sensor

    Delay

    % Active

    ILE Energy

    Cost*

    (155W)

    HIF Energy Cost*

    @ 15 mins (220W)

    30 sec 25.2 % $35 / yr $190

    60 sec 40.8 % $57 $190

    90 sec 52.4 % $73 $190

    3 min 72.5 % $102 $190

    5 min 89.3 % $125 $190

    10 min 98.6 % $138 $190

    * 10 /kWhBased on facility with 25% occupancy

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    4E. Definition of Controls

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    VS

    Understand the definition of controls DIP switches on fixtures?

    Bolt-on occupancy sensors/circuit?

    Bolt-on daylight harvesting/circuit?

    Control software?

    Fully Integrated Intelligence -- much more than bolt-onaftermarket control?

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    4E. Why Integrated Controls are Essential

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    All on/off at breaker

    80%Motion sensors

    Scheduling

    Test site

    Distribution center in CAPhased implementation

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    4E. Thoughts About Add-On Controls:Lots of Devils in the Details

    Adding to circuits vs. to individual fixtures

    Reduces potential energy efficiency

    Creates performance issues (lights are on when they dontneed to be off, or are off when they should be on)

    Lack ability to change

    Limited timeout settings

    Sensor quality

    Sensor mounting height

    Third party control software

    Warranty issues: Who are you going to call?

    Fixture issue?

    Sensor issue?

    Software issue?

    Installation issue?

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    4F. Flexibility:Why it Matters

    Your needs will change. Guaranteed. Light level requirements, shifts, lighting zones, etc.

    If your system supports changes, you can maximizeefficiency over time and minimize drift

    Flexibility considerations

    Adjustable light placement

    Optics options for various environments

    Remotely modify occupancy sensor timeouts, active levels,inactive levels

    Scheduling change how you use your facility

    Insight into how youre using your facility as a feedbackmechanism for easily accommodated change

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    4G. Other Considerations

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    Relevant experience

    Service Single vendor?

    Multiple vendors?

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    Economics

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    5. Run the Numbers

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    Understand what is included in the proposal price Everything?

    A la carte: Hanging hardware, Cordage, Wiring, Sensors

    Are proposals based on the same assumptions?

    Comparable fixture types Comparable layouts

    Comparable optics

    Comparable delivered light

    Based on actual facility data, what are the expected costs

    for your facility? Lighting solution

    Annual energy costs

    Expected maintenance

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    Fixture-to-Fixture Energy Cost Comparison

    Annual Lighting Costs: 100 Fixtures @ $.10/kWh

    C&I Lighting Costs Vary Widely

    0

    5,000

    10,000

    15,000

    20,000

    25,000

    30,000

    35,000

    40,000

    45,000

    HID HIF HIF with

    sensors

    LEDs

    without

    sensors

    LEDs with

    sensors

    Digital

    Lumens

    ILS

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    Review:The 5 Steps to a Successful Lighting Evaluation

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    1.

    Establish YOUR criteria for a successful solution Key: The more accurate your goals, the better the outcome

    Make sure to include key stakeholders

    2.

    Gather key data about your facility

    3.

    Understand utility incentives and potential tax savings

    4.

    Compare the alternatives in YOUR facility Fixtures

    Photometrics

    Lifetime

    Quality

    Controls definition/add-on/integrated

    Flexibility

    Intangibles

    5.

    Run the numbers TCO is key!

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    Closing Thoughts

    The transition to LED lighting is a rare opportunity! Take full advantage of it!

    A solid evaluation plan will help you select a solution that

    best fits your facilitys needs

    Armed with a checklist and a plan, you will be prepared toconduct an evaluation that will yield

    Best solution for your facility

    Highest value

    Lowest lifetime costs and best TCO

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    The Digital Lumens Advantage

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    Maximum Efficiency

    100% (or more) ofthe light

    10% of the energy

    InsightEfficiency

    Flexibility

    Reliability

    Savings

    Maximum Flexibility

    Complete control

    Automated

    Manual override

    Maximum Reliability

    Rugged

    Built to last

    5-year warranty

    Maximum Savings

    Manage ALL costdrivers

    Low TCO

    Rapid Payback

    Strong ROI

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    Thank You