we transfer heat · 2019-12-16 · ramchandrapur industrial area ramchandrapur kolkata 700103 . wb...

Technical Catalogue

THERMOCOOL ENGINEERING

PVT. LTD.

WE TRANSFER HEAT

Ramchandrapur Industrial Area Ramchandrapur Kolkata – 700103 . WB .IndiaPhone : +91 9038444178, +91 7595068771 Fax : 91 33 2428 7132Email : [email protected], [email protected] ISO 9001:2015 Certified CompanyWe transfer heat

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General Technical DataOur Radiators are made as per the drawings and specifications of our customers. Each individual enquiry is studied. Generally, our Radiators have the following characteristics.

• Centre distance: from 800 mm to 3500 mm• Number of panels: As per customer specification• Sheet thickness: 1 mm or 1.2 mm• Manifold: Ο 88.9 • Drain value: M12 according to standard DIN 42558 (see drawing page)• Degassing: M6 according to standard DIN 42558 (see drawing page)• Flange:

150x150• Lifting eye:

IEEMA standard• Stiffener: Ο 8 as standard• Possibility of adding accessories:

Bosses (all types) Fan bracket Drain value Degassing value Extra lifting eye

Dimensional characteristics

MaterialsCRCA SheetFlange: MSStiffener: MS

Surface treatmentFlush Coated with Phenol based Varnish


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Internal coatingOn request:

• Specific internal paint• Oil flushing• Nitrogen inerting of Radiator

External coating> Before painting

• Sandblasting• Pickling with phosphoric acid• Degreasing and phosphatisation

> PaintingPrimer coat:

Zinc rich epoxyIntermediate coat:

Dual competency epoxyFinal coat:

Dual component polyurethane

Quality controlThermocool is certified ISO 9001:2015. Throughout the production cycle, the Radiators are inspected after every operation.

• Dimensional inspection• Tightness control and pressure to 2 bars• Internal cleanliness• Checking of coating thicknesses• Final unit inspection

Standards usedDescription Standards

Transformer Radiator, and accessories IEEMA, EN 50216-6

Drain degassing valves IEEMA, DIN 42558

Paint systemAnti-corrosion protection

Quality system ISO 9001:2015

General Technical Data


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Contact usTHERMOCOOL ENGINEERING PRIVATE LIMITED

Ramchandrapur Industrial Area.P.O – NarendrapurKolkata – 700103 , West Bengal , India

Mr. Samya Chakravarty ( Managing Director ) Mobile : +91 98311 08224 / 98317 83104

Email : [email protected] [email protected]

www.indiamart.com/thermocoolengineeringWebsite: http://www.thermocoolradiators.com / www.thermocoolradiators.com

www.teplradiators.comwww.indiamart.com/thermocoolengineering

[email protected]@thermocoolradiators.com

Website:


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Inspections I. Dimension and tolerances checkII. Visual inspection for welding III. Internal surface check for presence of any foreign bodies or contaminationIV. Paint adhesion test (inspection of external paint).

Preparation for Transportation and Storage

Our Quality Control Division carries out one final check for Radiator cleanness, foreign bodies and other contamination. The Radiators passed through a stringent checking system developed by our qualified engineers and technicians.

Flanges are covered to prevent the ingress of contamination during transportation or storage. We take all possible measures to avoid mechanical damages to the Radiators.

With our Radiators, we try to serve our customers to reduce their costs through savings on fluids due to our superior heat transfer, and the reduction of number of elements per Radiators per transformer (reducing labor, handling, etc.)

PRINCIPLE

ONCE OUR CUSTOMER MUST ALWAYS BE OUR SATISFIED CUSTOMER.


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‘I’ type Radiators

THERMOCOOL RADIATOR

SPECIFICITIES

• Centre distance: from 400 mm to 3500 mm• Number of panels: As per client design• Manifold: Ο 88.9 mm• Sheet thickness: 1 mm or 1.2 mm• External coating: Standard


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Swan Neck Radiator

THERMOCOOL RADIATOR

SPECIFICITIES

• Centre distance: from 800 mm to 3500 mm• Number of panels: As per client specification• Number of low panels: from 1 to 39• Manifold: Ο 88.9 mm• Sheet thickness: 1 mm or 1.2 mm• External coating: Standard

TECHNICAL OPTIONSSee table of technical details on inside front cover


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Radiator With Graded Element

THERMOCOOL RADIATOR

SPECIFICITIES

• Centre distance: from 800 mm to 3500 mm• Number of panels: As per client design• Number of graded sections: from 1 to 18• Manifold: Ο 88.9 mm• Sheet thickness: 1 mm or 1.2 mm• External coating: Standard

TECHNICAL OPTIONSSee table of technical details on inside front cover


THERMOCOOL

Radiator With Graded Element

THERMOCOOL RADIATOR

SPECIFICITIES

• Centre distance: from 800 mm to 3500 mm• Number of panels: As per client specification• Number of graded sections: As per client specification• Manifold: Ο 88.9 mm• Sheet thickness: 1 mm or 1.2 mm• External coating: Standard


THERMOCOOL

‘T’ Type Radiators

THERMOCOOL RADIATOR

SPECIFICITIES

• Centre distance: from 800 mm to 3500 mm• Number of panels: As per client specification• Manifold: Ο 88.9 mm• Sheet thickness: 1 mm or 1.2 mm• External coating: Standard


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Accessories

NPT I”

40

20Plug

Boss

Screw

Seals

Plug

Boss

Screw

Seals

DRAIN 1 NPT DEGASSING VALVE DRAIN VALVE

150

150

18

2R40

170

170

18

2R50

STANDARD FLANGES LIFTING EYE

150

ep.18

Manifold88.9


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Example of an orderStandard Vent Plug

PCD

No of bolt holes Nb

W=?

Bolt hole size = M, mm

D = X*(N-1)X

Stan

dard

Dra

in P

lug

CLIENT SPECS

L mm

W mm

N no.

X mm

Y mm

Z mm

T mm

PCD mm

Nb no.

M mm

MATERIAL LIST

SL ID ITEM MATERIAL

1 Element CRCA

2 Header pipe MS

3 Flange MS

4 Air Release Socket MS

5 Plug for A R Socket MS

6 Bracing Strap MS

7 Lifting Lug MS

8 Washer Nylon

9 Internal Varnish IEEMA 9/1990IS: 10026 IS:335

10 Painting Client Spec.

Unless otherwise stated:# Fin = CRCA 1.2mm# Sand Blasting: SAE 2.5/30-40 micr# Internal Protection: Varnish per IS: 100126# Primer = Zn Chromate per IS: 2074# Total Paint Thickness = 90-100 micron# Top Coat: Synthetic Light Grey# Other fittings = MS# Washer = Nylon


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Packaging/ Logistics

We are able to ship your Radiators all over the world.

We adapt the packaging of the Radiators to the means of transport and the destination. Each Radiator is identified in accordance with the customer’s specifications.

Our commitmentsOur know-how is internationally recognized by the biggest names in the profession. For you, we abide by the following principles:

Reactivity: we can respond to all demands within reasonable time

Flexibility: we offer a complete range of Radiators with all the options you need

Quality: we undertake to deliver our products in accordance with your specifications and always within the timeframe confirmed.


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Thermocool Engineering Pvt LtdThermocool Engineering Pvt Ltd

DESIGN DATA FOR RADIATOR HEAT DISSIPATION AND OIL VOLUMEWidth 300 MM 8 Channel

Thickness Header Pipe = 2 mm

Centre mm Cooling Surface M2 35 40 45 50 55 60 Oil /section

in Litres

500 0.34 99 1.33600 0.41 119 147 179 209 244 273 1.49700 0.48 132 161 191 222 258 293 1.70800 0.55 149 176 208 239 275 299 1.85900 0.62 166 189 218 246 287 307 2.01

1000 0.69 183 210 238 267 302 317 2.171100 0.76 198 226 257 288 325 362 2.331200 0.83 211 245 276 311 351 390 2.481300 0.91 227 262 297 332 375 417 2.641400 0.98 240 278 314 353 397 441 2.801500 1.05 252 295 331 361 420 466 2.951600 1.12 267 310 349 392 442 489 3.111700 1.19 279 324 366 411 461 512 3.271800 1.26 292 339 382 428 483 533 3.421900 1.33 305 356 399 446 502 555 3.582000 1.40 318 357 413 464 522 576 3.742100 1.47 328 382 429 481 537 597 3.892200 1.54 340 396 445 497 560 617 4.052300 1.61 352 410 459 514 579 637 4.212400 1.68 367 423 475 530 594 658 4.362500 1.75 377 435 489 547 611 675 4.522600 1.82 389 446 477 563 625 695 4.682700 1.89 399 459 518 579 646 715 4.832800 1.96 412 472 533 597 663 734 4.992900 2.03 422 485 546 610 680 752 5.153000 2.11 435 494 578 627 698 792 5.30

Correction Factor Vertical distance in MM Between Core Centre Line and Radiator Centre Line

0 100 200 300 400 500 600 800 1000

Correction Factor 0.8 0.85 0.89 0.925 0.95 0.975 1.0 1.05 1.1

Horizontal Distance between Radiators in MM 280 300 325 360 400 450 500

Correction Factor 0.760 0.820 0.860 0.91 0.95 0.985 1.0

Number of Sections per radiator 3 4-5 6-8 9-11 12-14 15-17 18-20 21-24

Correction Factor 1.1 1.06 1.02 1.0 0.99 0.98 0.97 0.96


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DESIGN DATA FOR RADIATOR HEAT DISSIPATION AND OIL VOLUMEWidth 300 MM 8 Channel



in Litres

600 0.41 119 147 179 209 244 273 1.49700 0.48 132 161 191 222 258 293 1.70800 0.55 149 176 208 239 275 299 1.85900 0.62 166 189 218 246 287 307 2.01

1000 0.69 183 210 238 267 302 317 2.171100 0.76 198 226 257 288 325 362 2.331200 0.83 211 245 276 311 351 390 2.481300 0.91 227 262 297 332 375 417 2.641400 0.98 240 278 314 353 397 441 2.801500 1.05 252 295 331 361 420 466 2.951600 1.12 267 310 349 392 442 489 3.111700 1.19 279 324 366 411 461 512 3.271800 1.26 292 339 382 428 483 533 3.421900 1.33 305 356 399 446 502 555 3.582000 1.40 318 357 413 464 522 576 3.742100 1.47 328 382 429 481 537 597 3.892200 1.54 340 396 445 497 560 617 4.052300 1.61 352 410 459 514 579 637 4.212400 1.68 367 423 475 530 594 658 4.362500 1.75 377 435 489 547 611 675 4.522600 1.82 389 446 477 563 625 695 4.682700 1.89 399 459 518 579 646 715 4.832800 1.96 412 472 533 597 663 734 4.992900 2.03 422 485 546 610 680 752 5.153000 2.11 435 494 578 627 698 792 5.30

Correction Factor

Vertical distance in MM Between Core Centre Line and Radiator Centre Line 0 100 200 300 400 500 600 800 1000


Horizontal Distance between Radiators in MM 375 400 425 475 525 600 650

Correction Factor 0.76 0.82 0.86 0.91 0.95 0.985 1.0




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DESIGN DATA FOR RADIATOR HEAT DISSIPATION AND OIL VOLUMEWidth 520 MM



in Litres

600 0.71 207 256 310 361 423 473 2.18700 0.84 230 278 331 385 447 507 2.50800 0.96 258 305 360 414 477 519 2.77900 1.08 288 328 378 426 497 532 3.05

1000 1.20 317 365 412 463 523 549 3.321100 1.32 343 392 446 500 563 628 3.591200 1.45 366 424 479 540 609 676 3.861300 1.57 393 455 514 575 650 723 4.131400 1.69 417 482 544 612 689 765 4.411500 1.81 437 511 574 626 729 807 4.681600 1.94 463 536 605 679 765 847 4.951700 2.06 483 562 634 712 799 888 5.221800 2.18 507 588 662 741 837 924 5.491900 2.30 528 616 691 774 871 963 5.762000 2.43 551 620 717 805 906 998 6.042100 2.55 569 661 744 834 931 1035 6.312200 2.67 589 686 771 861 970 1069 6.582300 2.79 610 710 795 891 1003 1104 6.852400 2.92 636 733 824 918 1029 1141 7.122500 3.04 653 753 847 948 1059 1170 7.402600 3.16 674 774 826 975 1083 1205 7.672700 3.28 691 796 898 1003 1119 1239 7.942800 3.40 713 818 923 1035 1150 1273 8.212900 3.53 731 840 946 1058 1179 1303 8.483000 3.65 754 857 1001 1087 1209 1374 8.75

Correction Factor 24 Channel Wider 520 MM

Vertical distance in MM Between Core Centre Line and Radiator Centre Line 0 100 200 300 400 500 600 800 1000


Horizontal Distance between Radiators in MM 575 600 625 650 700 750

Correction Factor 0.888 0.916 0.953 0.98 1.0



we transfer heat · 2019-12-16 · ramchandrapur industrial area ramchandrapur kolkata 700103 . wb...

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