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TRANSCRIPT
Nano Emulsion
Nano Dispersion
Nano Liposome
Cell Rupture
Atomization
ISA-N-10M
ISA-N-30A
ISA-N-30H
ISA-N-400H
ISA-N-800HISA N 800H
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What is Nano Disperser?
Certification & Patent
Nano disperser's backgroud
Nano Disperser, as a brand of Ilshin Autoclave Co., Ltd, which is commonly called High Pressure Homogenizer, means the technology producing nano-size particle of materials. It is more efficient than other dispersion method such as Homomixer, Ultrasonic waves, Ball mill.
When Korea was short of the technology about mixture using high pressure dispersion equipments and various properties of materials, ILSHIN AUTOCLAVE Co.,Ltd managed to develop this dispersion equipments after researching several times. The Nano Disperser what ensures the stability and efficiency is widely used in several areas.
Nano Disperser Principle
Nano Disperser Application
Production Equipment (Hydraulic Driven Type) ISA-N-400H, ISA-N-800H
Pilot Equipment (Hydraulic Driven Type) ISA-N-30H
R & D Equipment (Air Driven Type) ISA-N-30A
R & D Equipment (Motor Driven Type) ISA-N-10M
Comparison with our dispersion methods
Product of lLSINAUTOCLAVE Co.,Ltd
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Index
Potent 10-1036945
[High pressure dispersion cleaning structure & method]
CE
[TUV Rheinland Korea Ltd.]
KOREAN INTELLECTUAL PROPERTY OFFICE
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High Pressure Homogenizer (Nano Disperser)
When material(Fluid) is passed orifice module under ultra high pressure condition, supersonics speed is formed by a rapid decrease in pressure.At this very moment, the material can be cell destruction, atomization, emulsion, dispersion, and liposome by impact, cavitation and turbulence shear stress of particle. It is being widely used such as electronic materials, biotechnology, pharmaceutical, food, chemical and cosmetic due to it has better efficiency than other technology such as using homomixer, supersonics and ball mill.
Principle
Comparison with our dispersion methods
With different operation method unlike conventional disperse, crushers or emulsion equipments, it can produce micro particle with 0.01㎛ size. No intrinsic physical property change because of constant pressure and instant treatment method for production process (Uniform particle distribution, complete homogeneous, productivity improvement). It provides improved treatment speed because of continuous input of materials for production.Its distinguishable performance and durability due to self developed diamond micro orifice module. Easy flux control and cleaning of liquid contact section when replacement of materials. Easy operation for repetition test and pressure readjustment. Easy to scale up and down of flux to have continuous process stabilization.
Pressure Gauge
High Pressure PumpNozzle Chamber
Inlet Outlet
HeatExchanger
10,000,000
700,000
500,000
300,000
100,000 AgitatorAgitator
SawtoothbladeSawtoothbladeClosed rotorClosed rotor
RotorstatorRotorstatorColloid MillColloid Mill
HomogenizerHomogenizer
Nano-DisperserNano-Disperser
Shear 1 sec
The cavitations means the behavior of voids or bubbles in a liquid. If energy is increased, then cohesive power between molecules and a void or bubble in a liquid rapidly collapses, producing a shock wave. It describes the relationship mathematically between velocity of fluid flow and pressure. It also describes the sum of potential energy and kinetic energy is always constant, meaning the case of regulation of complete fluid flow. According to this rule, the velocity of fluid speeds up when it passes through narrow channel and pressure decreases. On the contrary, the velocity of fluid decreases if it passes through wide channel but pressure increases, accordingly.
When the cavitation bubbles collapse, they force liquid energy to very small volumes, thereby impact between fluid particles occurs.
Surface tension, internal friction force in the orifice and shear force in the fluid by viscosity occurs.
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50
40
30
20
10
0
Particle Number Fraction (%)
Nano Disperser: 45nmUltrasonic Disuptor: 66nm
Ultrasonic Bath : 147nm
Stirrer : 182nm
No Physical Treatment: 585 nm
CAVITATION SHEAR IMPACT
A
B
B
C
CD
D
E
E
A
AfterBefore
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Application
Food Industry
Milky liquid and floating particles decomposition,
Improving the emulsion quality, promoting digestion and improve the flavor of food
Cosmetic Industry
Promoting shin absorption by making micro-particles
Pharmaceutical Industry
Promoting emulsion and dispersion of injections, medicine, syrups and cream
Chemical Industry
High molecule synthetic resins dispersed liquid, adhesive, pigment additives dispersion
Microelectronics Industry
Emulsion of raw material, semiconductors,
Dispersion of ceramics power, metallic oxide,as well as solid, resin additives
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Application of Technology
Emulsion
Dispersion
Cell destruction & Atomization
Food Milk, Cocoa milk, Processed milk, Paprika, Coffee oil, Vegetable fiber, Protein, Flavorings, Edible oil and fat, Soju, Mayonnaise, Source, Kecap, Chocolate, Juice, etc.
Medicine Vitamin E, Water-soluble cream, Germicide, Medicine solution, Injection, Syrups, Cream, Eye drops, etc.
Mineral Silicon
Chemical Flavoring+water+oil, Resins, Synthetic resins dispersed liquid, Phenol resin, Band-Aid adhesive
Others Silicon oil, Low viscosity emulsion, etc.
Food Milk+calcium carbonate, Lactose, Cocoa+milk, Cocoa paste, Orange juice, Banana beverage, Calcium chloride+silicon acid, Protein, Calcium, Starch, etc.
Metal Titanium oxide, Pana tetra, Alumina oxide, Tin oxide+indium oxide
Mineral Coal, Coal+red mud+sulfur, Carbon, Carbon black, Calcium chloride, Silicon, Silica
Medicine Placebo, Insecticide, Medicine power
Pigment, Dye Pigments(Black, Green), Organic pigments(red, blue), Aqueous pigment, Pigment+fat, Paints
Others Vegetable extraction oil, Turbine oil, Silicon oil, NDX-W, GBE, etc.
Chemical Fat, Fat+MEK.IPA, Phenol resin, Styrene monomer+pigment, Styrene monomer+Polypropylene, Pigment dispersion, Acrylic rubber
Food Lactose, Biscuit+salad oil+starch, Cocoa powder, Cocoa paste, Yogurt, Bitter, Soju, Fermentation liquid, etc.
MetalCuMnNi alloy, Co, Oxidized Steel, Tin oxide+indium oxide, Metallicoxide
MineralCoal, Coal+ oxidized steel, Tetralin+coal, Glass, Ceramic, Carbon black, Calcium carbonate, Ceramic for electronics material, Ore powder, etc.
Medicine Agricultural pesticides, Placebo, Drugs powder, Powdered medicine
Pigment, Dye Pigments(black, green), Yellow pigment, Dianix Navy, Pigment for flim.
Others Coral, Inorganic material, High molecule, Titanium oxide for cosmetics, etc.
Chemical Fat, Phospholipides, Styrene monomer+pigment, Pigment dispersion styrene, Organic salt, Photo sensitizer.
Feature
Specification
For mass production at [ 4L/min ] / [ 8L/min ]Very reliable at operating pressures up to 30,000 psi in production purpose available.Continuous sample inputs to increase the productivityFlow rate and pressure can be controlled easilyIt is possible even for liquid with viscositySimple and efficient electric/hydraulic driven systemAll stainless steel built up, long-term corrosion resistanceVarious options (interaction chamber type and size, cooling system, safety devices, accessories)
Production Equipment (Hydraulic Driven Type)
Model : ISA-N-400H / ISA-N-800H
Hydraulic Unit System
- Piston Pump- Max Outlet Pressure : 3,500 psi- Max Temperature : 60℃- 380VAC, 3-Ph, 60Hz, [ 50HP / 75HP ]
Hydraulic Driven Type(Double)
- Max Working Pressure: 30,000 psi- Flow Rate : 4 L/min(@30,000 psi) 8 L/min(@30,000 psi)
- Air Driven Pump- Max. Outlet Pressure : 110 psi- Max. Flow Rate : 10 LPM
Control SystemDigital Control & Indicator of Pressure- Connect Motor : Wye-Delta Type- Explosion-Proof Construction (Optional)
All SUS 304- Door Interlock
Orifice Module- Housing Material : SUS 316- Hole Size : Customer Choice (75, 100, 200, 400㎛)
- All SUS 304/316- Spiral Double Pipe- Capacity : Up to 1 RT
Accessories - High Pressure Valve & Block etc.
- 2,100(D) x 1,000(W) x 2,050(H) mm- 3,050(D) x 1,000(W) x 2,109(H) mm
- 1,500 kg- 2,000 kg
High PressureIntensifier
Feeding System
Structure
Condenser
Pump System
Dimension Weight
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The max fluid rate of the equipment for mass production using oil pressure system reaching 8L/min ensures the safe operation.
Model : ISA-N-400H Control Box
제품냉각부
원료공급부
조작(구동)부
원료투입부
Touch Screen
고압부(Orifice Module)
(2-4 pc)
유압부
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Feature
Specification
Using oil pressure to ensure the stability of high pressureOperating in various test conditionsCooling system to ensure constant working Samples can be replaced easilyAll stainless steel built up can protect the high pressure components from damageExcellent corrosion resistanceInteraction Chamber without moving parts : abrasion-resistant ceramic or optional diamond construction.Improved speed for continuous input of materials for production
Hydraulic Unit System
- Piston Pump- Max Outlet Pressure : 2,500psi- Max Temperature : 60℃- 220VAC, 3-Ph, 60Hz, 5HP
Hydraulic Driven Type(Single)
- Max Working Pressure: 40,000psi- Flow Rate: 300 ml/min (@40,000psi)
- Manual- 1L Container
Control SystemDigital Control & Gauge of Pressure
- Connect Motor : Wye-Delta Type
All SUS304 Orifice Module - Housing Material : SUS316- Hole Size : Customer Choice (75, 100, 200, 400㎛)
- All SUS304/316- Spiral Double Pipe
Accessories High Pressure Valve & Block etc.
800(D) x 850(W) x 1,500(H) mm 220 kg
High PressureIntensifier
Feeding System
Structure
Condenser
Pump System
Dimension Weight
Pilot Equipment (Hydraulic Driven Type)
Model : ISA-N-30H
This type of dispersion equipment with optimal options using oil pressure system ensures long time constant working.
Hydraulic System
Inlet
Orifice Module(1~2 PC)
Control Part
Outlet
Specificaiton
R & D Equipment (Air Driven Type)
Model : ISA-N-30A
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The equipment can control the pressure and flux by controlling the compressed air.
There is no need electronic power.
Feature
Operating by air without any other electronic power or cooling system
Flux and pressure can be controlled
Max flow rate reaches 300ml/min which can save time in lab
Sample replacement and equipment cleaning easily
All stainless steel built up
Ensure durability because of diamond micro orifice module
Air Driven Intensifier Pump
- Operating Pressure: 3,000~23,000psi
- Air Compressor Requirements : 27L/sec@120psi
- Max Working Pressure: 23,000psi
- Flow Rate: 300 ml/min (@20,000psi)
Air Driven Type
- Manual- 500 mL Container
Regulator Control & Pressure Gauge
- Al or SUS 304- Housing Material : SUS316- Hole Size : Customer Choice (75, 100, 200, 400㎛)
- All SUS 304/316- Spiral Double Pipe
- High Pressure Valve & Block etc.
330(D) x 400(W) x 640(H) mm 27 kg
Inlet
Cooling System
Orifice Module
Air DrivenPump
Outlet
Control System
Orifice Module
Accessories
High PressureIntensifier
Feeding System
Structure
Condenser
Pump System
Dimension Weight
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This equipment can work only with 220V electronic power, no need any other compressed air or cooling water.
It is the optimal option for narrow lab and of the pressure can be regulated by RPM.
Specificaiton
R & D Equipment (Motor Driven Type)
Model : ISA-N-10M
Feature
With motor running, do not need any other cooling system
Flux and pressure can be controlled
Operating is simple by digital control
It can be connected to PC to make a record of motion condition if necessary
All stainless steel built up
Sample replacement and equipment cleaning easily
Excellent corrosion resistance
Inlet
Motor
Control Part
Orifice Module
ReleaseValve
Motor Driven Pump
- Operating Pressure: 3,000~22,000psi- 220VAC, 1-Ph, 60Hz, 1Hp
Motor Driven Type
- Max Working Pressure: 2,200psi- Flow Rate : 100 mL/min(@22,000psi)
- Automatic, Manual- 500 mL Container
Control System PCB Control
Al or SUS 304 Orifice Module- Housing Material : SUS316- Hole Size : Customer Choice (75, 100, 200, 400㎛)
- All SUS 304 Accessories - High Pressure Valve & Block etc.
- 310(D) x 450(W) x 300(H) mm 30 kg
High PressureIntensifier
Feeding System
Structure
Condenser
Pump System
Dimension Weight
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Specification
Production Equipment(Hydraulic Driven Type)
Model : ISA-N-400H Model : ISA-N-30H Model : ISA-N-30A Model : ISA-N-10M
Pilot Equipment(Hydraulic Driven Type)
R & D Equipment(Air Driven Type)
R & D Equipment(Motor Driven Type)
Hydraulic Unit System
- Piston Pump- Max Outlet Pressure : 3,500psi- Max Temperature : 60℃
- 380VAC, 3-Ph, 60Hz, [50HP / 75HP]
Hydraulic Unit System
- Piston Pump- Max Outlet Pressure : 2,500psi- Max Temperature : 60℃
- 220VAC, 3-Ph, 60Hz, 5HP
Air Driven Intensifier Pump
- Operating Pressure : 3,000~23,000psi- Air Compressor Requirements : 27L/sec@120psi
Hydraulic Driven Type(Single)
- Max Working Pressure: 40,000psi- Flow Rate: 300 ml/min (@40,000psi)
- Max Working Pressure: 23,000psi- Flow Rate: 300 mL/min (@20,000psi)
Hydraulic Driven Type(Double)
- Max Working Pressure: 30,000psi- Flow Rate : 4 L/min(@30,000psi) 8 L/min(@30,000psi)
Air Driven Type
- Air Driven Pump- Max. Outlet Pressure : 110psi- Max. Flow Rate : 10 LPM
- Manual- 1L Container
- Manual- 500 mL Container
Digital Control & Indicator of Pressure
- Connect Motor : Wye-Delta Type- Explosion-Proof Construction (Optional)
Digital Control & Gauge of Pressure- Connect Motor : Wye-Delta Type (Optional)
Regulator Control & Pressure Gauge
All SUS 304
- Door Interlock
All SUS 304 Al or SUS 304
- Housing Material : SUS 316- Hole Size : Customer Choice (75, 100, 200, 400㎛)
- Housing Material : SUS 316- Hole Size : Customer Choice (75, 100, 200, 400㎛)
- Housing Material : SUS 316- Hole Size : Customer Choice (75, 100, 200, 400㎛)
- All SUS 304/316- Spiral Double Pipe
- All SUS 304/316- Spiral Double Pipe
- All SUS 304/316- Spiral Double Pipe- Capacity : Up to 1 RT
High Pressure Valve & Block etc. High Pressure Valve & Block etc.High Pressure Valve & Block etc.
800(D) x 850(W) x 1,500(H) mm 330(D) x 400(W) x 640(H) mm
Motor Driven Pump
- Operating Pressure: 3,000~22,000psi- 220VAC, 1-Ph, 60Hz, 1Hp
- Max Working Pressure : 22,000psi - Flow Rate : 100mL/min(@22,000psi)
Motor Driven Type
- Automatic, Manual- 500 mL Container
PCB Control
Al or SUS304
- Housing Material : SUS 316- Hole Size : Customer Choice (75, 100, 200, 400 ㎛)
- All SUS 304
High Pressure Valve & Block etc.
310(D)X450(W)X300(H) mm3,050(D) x 1,000(W) x 2,100(H) mm3,050(D) x 1,000(W) x 2,100(H) mm
220 kg 27 kg 30 kg1,500 kg2,000 kg
* For other types of pressure or specification, the equipment can be manufactured after counseling with the customer center.
Pump System
Feeding System
Accessories
Dimension
Control System
Structure
Orifice Module
Condenser
High Pressure Intensifier
Weight
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PRODUCT OF ILSHIN AUTOCLAVE
Autoclave System
ILSHIN AUTOCLAVE. CO.,LTD is a high pressure · high temperature equipment and system manufacturer.
The product includes autoclave, supercritical fluid system, pressure vessel, isostatic press, nano disperser, agitator.
Multi Purpose Autoclave / Autoclave for binding film & glass / Compound material forming Autoclave / Cement, ALC, tile Autoclave /
Rotation combustion synthesis Autoclave / Hydrogen Autoclave
High Temperature & Pressure Reactor System
Multi Purpose Reactor / polymerization Reactor / Hydrothermal Synthesis Reactor / Catalyst Reactor / Continuous Reaction System /
Ultrahigh pressure Reactor / Parallel Pressure Reactor / Rotation Reactor / Lining Reactor
Agitator
Magnedrive / Impeller System / Other Stirring Devices
Pressure Tester
Hydraulic pressure tester / Rupture tester
Corrosion Tester
Corrosion tester / Tensile strength tester / Loop system
Pump & Gas Booster
Air Driven Type / Motor Driven Type / Elector-Hydraulic Driven Type / Manual Hand Pump
Pressure Vessel
Bolted closure vessel / Cap&Plug closure vessel / Pin closure vessel / "C" type quick closure vessel / Spring thread closure vessel /
Special material inserted vessel / Mini vessel / Tubler vessel / High temp. gasketless vessel / Cone closure tubing vessel /
Teflon & Metal gasket vessel
Supercritical Fluid System
Supercritical Carbon Dioxide (CO2)
Supercritical extraction / Supercritical Nano particle making / Supercritical dry / Supercritical abstersion / Supercritical synthesis / Supercritical plating
Supercritical Water
Supercritical water acid / Supercritical hydrothermal synthesis
Press
Isostatic Press Cold Isostatic Press / Warm Isostatic Press / Hot Isostatic Press / Food Press
Hydraulic Press Work Press / Hot Plate Press
1110-Nano Disperser Cat.- ENG -Ver.4-01
ILSHIN AUTOCLAVE Co.,Ltd835 Taplipdong, Yuseonggu, Daejeon, Korea (Daedeok Techno Valley)Tel: +82-42-931-6100 Fax: +82-42-935-6103 Homepage: www.suflux.com E-mail: [email protected]