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heard about Charlotte but it
went beyond what I had ex-
pected.”
This is because of the knowl-
edge and ownership that each
of you display towards your
job and this Bakery. We all
realize that is everyone’s job
to make us all successful. The
word can’t does not exist
here in Charlotte. We have
to keep performing at the
World Class level that every-
one has come to expect from
Charlotte and continue lead-
ing the way for the Snacks
Division.
We Are Charlotte
By Larry Elliott
Hello Charlotte Team,
This week we hosted Sen-
ior Vice President Kellogg’s
Snacks, Brad Cashaw and
some of his leadership Team.
I want to thank everyone for
all the efforts that went into
showing off our house! Brad
was very impressed by the 5S
projects we have completed
and the work that we have
put into making our facility
shine. He loved the oven dis-
charge of Line 4 and the cool-
ing tunnel work that our
Maintenance Team completed
to reduce our Food Safety
issues.
I asked Brad, what specifically
were some of the things that
surprised him the most about
our facility. He didn’t hesitate
when he said the engagement
level of our employees. ”I had
Charlotte Plant Director
Larry Elliott
We are CHARLOTTE
I N S I D E
E V E R Y I S S U E
Words from Larry
Elliott
1
Plant Projects 2
Safety 3
Finance 4-5
Birthdays 9
Company Anni- 9
Customer Service 7
Maintenance 7
Snacks HR 8-10
J U N E 2 0 1 2 V O L U M E 9 , I S S U E 4
F E A T U R E S
T H I S M O N T H :
Awards, Awards
and More awards
for Charlotte
Bakery!
Photos from the
NC Safety Awards
Luncheon
Photos from the
Quarter Century
Banquet
Upcoming Events:
wear your Olym-
pics T-shirts on
June 22!
Charlotte Bakery
Earns EPA’s ENERGY STAR® Certification for Superior Energy
Efficiency
Charlotte Bakery, Charlotte
North Carolina, has earned the
U.S. Environmental Protection
Agency’s (EPA’s) ENERGY
STAR certification, which signi-
fies that the industrial facility
performs in the top 25 percent
of similar facilities nationwide
for energy efficiency and meets
strict energy efficiency per-
formance levels set by the EPA.
"Kellogg’s” is pleased
to accept EPA’s ENERGY STAR
certification in recognition of
our energy efficiency efforts,”
said Larry Elliott, Plant
Manager. "Through this
achievement, we have demon-
strated our commitment to
environmental stewardship
while also lowering our energy
costs.”
Earning ENERGY
STAR certification highlights
Charlotte Bakery’s status
within the top 25 percent of
petroleum refineries or wet
corn milling, auto manufactur-
ing, cement, container glass,
flat glass, frozen fried potato,
juice, or pharmaceutical
plants] in the nation with re-
gard to energy performance.
Kellogg’s improved its energy
performance by managing
energy strategically across the
entire organization and by
making cost-effective im-
provements to its plant(s).
“Improving the en-
ergy efficiency of our nation’s
industrial facilities is critical to
protecting our environment, “
said Jean Lupinacci, Chief of
the ENERGY STAR Commer-
cial & Industrial Branch.
“From the plant floor to the
board room, organizations are (continued on p. 2)
P A G E 2 V O L U M E 9 , I S S U E 4
Project Grease: the new oil tank and oil system was tied in and is now being used. We still have some following items to do:
finish installing the white vinyl covering over all the new insulated piping (16-17 June tentatively), demo the old process pip-
ing above the mixers, (16-17 June tentatively) and demo the old oil tanks ( 1-7 July)
1. Conveyor Covers: We have installed about 50% of the covers and will be installing the rest on 1-7 July.
2. Machine Guarding: We have guarded the high risk conveyors identified in Packaging and have guarded oven Infeeds #1 & 2.
We will be installing the oven infeeds #3 & 4 1-7 July.
3. Bagger Controls Upgrade: We will continue working with Rockwell Automation to improve the reliability of out Rovema
Baggers and are scheduling the next two on 1-7 July.
4. Flavor Bar- This project has been installed and now trying to improve the process to use it.
5. L1 Packaging Reconfiguration: Equipment has been ordered and scheduled to be installed 1-7 July.
6. South Wall Upgrade: L2 Packaging area: We are targeting to have the glass blocked removed in June and the wall stripped
and wall epoxy 1-7 July.
7. L4 & L1 Monorail Upgrade: Equipment has been ordered and planning to install 1-7 July.
8. CO2 Tank Replacement: We are planning to install a new vertical CO2 tank in the old compactor’s location. The project is
in the approval stage. Targeted date in Aug-Sep.
9. Cream Mixer Relocation- The Dennis Group is completing final design and costing for the final KAR. We are targeting to
have this relocated July-Oct time frame. More to come.
10. Packaging Safety Platforms: Jacob Engineering is currently doing some structural designs for the platforms. Tentative dates to
install these platforms will be Thanksgiving and Christmas.
Fire Door and conveyor Modification: We are going to modify the long conveyor running to the ware house by installing new
fire doors that will close and seal to separate the bakery.
Thanks,
Ken Remines
E & F Manager
Plant Projects
FACILITIES
(continued from p. 1)
leading the way by making their facilities more efficient and earning EPA’s ENERGY STAR certification.”
ENERGY STAR was introduced by EPA in 1992 as a voluntary, market-based partnership to reduce greenhouse gas
emissions through energy efficiency. Today, the ENERGY STAR label can be found on more than 60 different kinds of products
as well as new homes and commercial and industrial buildings that meet strict energy-efficiency specifications set by the EPA.
Over the past twenty years, American families and businesses have saved a total of nearly $230 billion on utility bills and pre-
vented more than 1.7 billion metric tons of greenhouse gas emissions with help from ENERGY STAR.
For more information about ENERGY STAR Certification for Industrial Facilities: www.energystar.gov/labeledbuildings
P A G E 3
SAFETY
Kellogg’s Charlotte Receives Safety Award few were chosen, and
the Charlotte Bakery is
one of them! Congratula-
tions Debra and team for
helping us march to-
wards one million safe
man hours!
Our Safety Team and
manager Debra Wright
went downtown in May
to accept a well-earned
award for being one of
the safest companies in
North Carolina!
Several companies were
in the running, but only a
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P A G E 6 V O L U M E 9 , I S S U E 4
FOOD SAFETY
From Ecolab’s The Monitor Newsletter, Spring 2012
Charlotte Maintenance News:
The Charlotte Maintenance team continues our journey to improve our service to the bakery through education and process
review. Our team completed its first month of classes at Central Piedmont Community College during May. All feedback
from class participates and instructors has been nothing but
positive. We will implement the Motion Technology on-line
training over the next few months to provide as much op-
portunity for technical learning as possible. This continuing
education effort was key in establishing our foundation for
associate career growth. Maintenance associates now have a
structured path that provides for advancement based on
technical skill enhancement.
We have reviewed and improved numerous preventive main-
tenance task lists by removing those items that are no longer
pertinent and adding those items we feel will benefit us long-
term. All thermography deficiencies from April’s inspection
have been corrected and re-scanned by our newly formed
level 1 thermography group.
P A G E 7
MAINTENANCE and RELIABILITY
Improvement Project Update:
Project Trace III, aka The Flavor Bar, was installed over the Memorial Day Holiday. Project installation went well, and we are
now ready to move into execution phase. This has been a team effort by a many different groups and should prove beneficial to
our bakery. Thanks to everyone.
Line 1 reconfiguration is scheduled to be installed over the July 4 Holiday shutdown. Take a good look at the bulk packing area of
line 1 as you leave for the shutdown; it will most definitely look different when we return.
Customer Service
Coming up this month we will be starting up Project Reunion which is a weight and film reduction on Mother's Bags. The pack-
age weight will go from 14 to 12 ounces and the film reduction in height to 11". The trials were a success so let’s make this a
smooth implementation so we can keep going after more Innovation Projects for Charlotte. Next up in July is Project Hallow-
een a seasonal in and out project with graphic changes to our Scooby Bones bags.
The Best Darn Ship in the Fleet is at 97.2% Service Rate # 1 Kellogg’s. Charlotte has only missed 8 Sku’s in 21 weeks,
that’s 273 out of 281 Sku’s produced so far in 2012. With numbers like this we have further distinguish Team Charlotte from
the competition from the other KNA Plants. Great job Team Charlotte on raising your performance levels on customer service
to new highs and demonstrating that our team steps up to a challenge. Can we get to 98% or above by year end?
“We Are Charlotte”
Top 5 Plants in Service Rate for KNA
Plant Service
Rate YTD
Production Bias YTD
Charlotte Plant 97.2% 101.8%
Cincinnati Bakery 88.7% 102.9%
Emerald Industries 88.6% 101.1%
Chicago Bakery-South 86.0% 101.3%
Columbus Bakery 86.0% 102.6%
P A G E 8
Company Anniversaries
Birthdays Happy birthday to
Shelly Byers 6/9
Zenora Couser 6/6
Freddie Goins 6/21
Rodney Hinson 6/28
Erin Kirkman 6/24
Aleathia Lane 6/16
Cherice Leach 6/4
Lisa B. Miller 6/17
Norma Murphy 6/23
Christopher Parker
6/9
Christine Robertson
6/24
Courtney Stribling
6/25
Leroy Woodley
6/21
Year
Crystal Lioums 6/30 9
Years
An Luu 6/18 22 Years
Jose Marcos 6/19 7
Years
Lettie Mihreteab 6/12 12
Years
Henrietta Mixon 6/21 8
Years
Geraldine Phillips 6/18
11 Years
Luis Rodriguez 6/11 6
Years
Abeba Tesfagaber 6/12
12 Years
Anthony Wade 6/25 11
Years
Patricia White 6/2 35
Years
Aynalem Workinhe 6/30
9 Years
Thanks for all your hard
work!
James Chance 6/9 3
Years
Gregory Collins 6/13 1
Year
Hoang Dang 6/21 5
Years
Nickelle Farlow 6/21 5
Years
Jack Fitch 6/21 2 Years
Aristeo Flores 6/20 7
Years
Kevin Hieronymus 6/15
3 Years
Michael Lancaster 6/13 1
SNACKS HR
Warriors, Mud and Organized Mayhem
P A G E 9 V O L U M E 9 , I S S U E 4
It was a muddy “day at the races” for our fellow Charlotte Bakery partici-
pants on May 20 at the Warrior Dash . Debra Wright, Safety Manager,
and family created a video of Kellogg’s Charlotte participating and cheer-
ing at the race.
Check it out at
http://www.youtube.com/watch?v=I9SZnSGGaQo
SNACKS HR
New Hires Please welcome our recent new hire:
Terry Thomas
QA Tech
HR News/Upcoming Events giving. If you would like to be on
the committee, contact Dean
Clawson at ext. 3108 or Jessica
Scott at ext. 3120.
July is OLYMPICS month! We at
Kellogg’s are getting ready with
support for our team and dis-
counted prices on Kellogg’s
Sympathy
Our sympathy goes out to the fol-
lowing employee on their loss:
Dana Burgess on the loss of her
grandmother.
Upcoming Events
The United Way Committee is gear-
ing up for another great season of
products.
Wear your USA Olympics T
-shirts on June 22nd to show
your support for the Kellogg’s
supported USA Olympics team!
Celebrating 25+ Years
P A G E 1 0 V O L U M E 9 , I S S U E 4
On May 5th, our employees
with 25 years or more of ser-
vice to Kellogg’s were honored
at the annual Quarter Century
Banquet.
SNACKS HR
Managers congratulate our Quarter Century Club on a job well done. (front l to r: )
Ops Manager, Courtney Stribling; Retirees -Rosa Wylie, Martha Grier, Helen
Pappas, & Alice Howard; Current Employee - Pat Brooks; Retiree - Delores
Maness; Current Employee - Patricia White
(second row l to r:) Retirees -Carolyn Suber & Ruth Tracy; Current Employees -
Gwen High & Dean Clawson; Plant Director, Larry Elliott
Some Quarter Century honorees:
(clockwise from top left) Ruth Tracy,
Dean Clawson, Gwen High, Alice Howard
Plant Manager Larry Elliott (standing) talks with Quarter
Century honorees and their guests.
Pat Brooks has more than 30 years at Kellogg’s.
In the coming weeks, we
hope to provide the news-
letter on our SharePoint
site, so those with com-
puters or at computer ki-
osks can download the
newsletter. This will de-
crease the number of cop-
ies made.
As always, we encourage
everyone to provide con-
tent for our newsletter!
Submit your newsletter
content to Yvonne Nelson
(contact information above)
Director Larry Elliott gives
us plant and company in-
sights.
And as always: birthdays,
anniversaries, and life
events!
We strive to distribute our
monthly newsletter near
the beginning of the month,
instead of the middle. We’d
like all submissions to the
newsletter submitted by
the 15th of each month.
Kellogg’s
Charlotte Bakery
933 Louise Avenue
Charlotte, NC 28204
Phone: 704-926-4002
E-mail: [email protected]
THE BACK PAGE
One sure way to get into hot water with a vendor is to miss
an invoice or not pay a correct amount for an invoice.
In Accounting Training in April, Jennifer Wells, Accounts
Payable Team Lead showed participants how Kellogg’s SAP
system helps you to effectively manage your POs (Purchase
Order), so all your invoices can be paid correctly and effi-
ciently.
The presentation also went over Travel Expenses, PCards,
and what to do with all those receipts! To check out the
presentation, go to
P:\Finance Charlotte_Bakery\AP Training
Yvonne Nelson, Editor-in-Chief
For Next month...
Get in the habit of change!
We’re on the Web!
www.kellogg.com