waterproofing membrane and pu

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Engineering Design & Development 1 Prepared by: Bernabe T. Salazar Jr. Roof Management Committee Waterproofing 101 1. Torch Applied Membrane 2. Polyurethane System (Solvent Based) 3. Polyurea System (Pure and Hybrid) Roof Management Committee

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Torch Applied Membrane versus Polyurethane Membrane and waterproofing Matrix

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  • EngineeringDesign &Development

    1

    Prepared by:

    Bernabe T. Salazar Jr.Roof Management Committee

    Waterproofing 101

    1. Torch Applied Membrane2. Polyurethane System (Solvent Based)3. Polyurea System (Pure and Hybrid)

    Roof Management Committee

  • EngineeringDesign &Development

    Roof Management Committee2

    Objectives

    To have a common understanding on the application of the three waterproofing system for concrete.

    To know the common problems of exposed torch applied membrane.

    To present the waterproofing guide matrix

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    Roof Management Committee3

    Surface covered with bitumen primer

    TORCH APPLIED MEMBRANE (Exposed)

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    Roof Management Committee4

    TORCH APPLIED MEMBRANE (Exposed)

    Surface Preparation1. Surface should be sloped2. Curing of Cement should be achieved (28days)3. Loose concrete should be removed4. Cracked should be repaired using epoxy

    injection5. Water blast cleaning6. Drying 24 hrs.

    Application Concrete deck (exposed)

    Negotiated Cost Php 441/sqm

    Warranty 5 years

    Traffic rating Light traffic (Foot Traffic)

    End lapping = 6Side Lapping=4

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    Roof Management Committee5

    TORCH APPLIED MEMBRANE (Embed)

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    TORCH APPLIED MEMBRANE (Embed)

    Surface Preparation1. Surface should be sloped2. Curing of Cement should be achieved (28days)3. Loose concrete should be removed4. Cracked should be repaired using epoxy injection5. Water blast cleaning6. Drying 24 hrs.

    Application Concrete deck, Gutter

    Negotiated Cost Php 441/sqm

    Concrete Topping Pho 250/sqm

    Steel Matting Php 200/sqm

    + Smooth Finish Php 150/sqm

    Warranty 10 years

    End lapping = 6Side Lapping=4

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    Roof Management Committee7

    POLYURETHANE SYSTEM Seamless, UV Stable, Light to Medium Traffic

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    Roof Management Committee8

    POLYURETHANE : 3 COAT SYSTEM (Exposed & Embed)

    Surface Preparation1. Surface should shot blasted2. Loose concrete should be removed3. Cracked should be repaired using epoxy

    injection4. Corner : sealant bondingDFT = 1.0 2.0 mm

    Solvent Based

    Application Concrete deck, gutter , metal roof, (exposed and embed)

    Negotiated Cost Php 600/sqm

    Warranty 10 years

    Traffic Rating Light to Medium (not vehicle)Foot Traffic and Cart wheeled

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    Roof Management Committee9

    POLYUREA SYSTEM Seamless, UV Stable, Vehicle Traffic

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    Roof Management Committee10

    POLYUREA SYSTEM (Exposed & Embed)

    Surface Preparation1. Surface should shot blasted2. Loose concrete should be removed3. Cracked should be repaired using epoxy

    injection4. Corner : sealant bondingDFT = 1.0 1.5mm

    Application Concrete deck, gutter , metal roof, planters, etc(exposed and embed)

    Cost/sqm Php 1,500/sqm for purePhp 1,300/sqm for hybrid

    Warranty 10 years

    Traffic Rating High TrafficVehicle Traffic

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    Roof Management Committee11

    EVALUATION OF THE 3 WATERPROOFING MATERIALS

    Torch Applied Polyurethane Hybrid Polyurea

    Repair & Maintenance Easy Easy Easy

    Fail point tracing Hard Easy Easy

    Surface adhesion Poor Good Good

    Termination overlapping connection Seamless Seamless

    UV Reaction Good Stable Stable

    Traffic Rating Foot Traffic Foot Traffic, cart wheeled Vehicle Traffic

    Water ponding Poor Good Good

    Warranty 5 years exposed10 years embed

    10 years exposed10 years embed

    10 years exposed10 years embed

    Negotiated Price 441/sqm 600/sqm 1,500/sqm

    Application Concrete Concrete, metal Concrete, metal, etc.*

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    Common Problem of TORCH MEMBRANE

    PHOTOS FORMEMBRANE

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    PHOTOS FORMEMBRANE

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    PHOTOS FORMEMBRANE

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    PHOTOS FORMEMBRANE

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    PHOTOS FOR MEMBRANE

    WATERPONDING

    WATERPONDING

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    Waterproofing Selection Matrix

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    Waterproofing Selection MatrixSubstrate Exposed Covered

    Roof, Deck and Parking

    Concrete Deck or Roof Polyurethane (Solvent Based)

    Concrete Gutter Polyurethane (Solvent Based)

    Parking Polyurea Epoxy Coating

    Metal Roof Elastomeric

    Wet Areas

    CR Cementitious; MB Torch Applied with topping

    Kitchen Cementitious, MB Torch Applied with topping

    Sump pit Cementitious

    Cistern Tanks Cementitious and Tank Lining

    Planters Polyurea, PVC

    Chiller, Cooling Tower Area MB Torch Applied Membrane with topping

    Spill Dike MB Torch Applied Membrane with topping

    Walkin Chillers Cementitious, MB Torch Applied with topping

    Walls

    Parapet Elastomeric

    Concrete Walls (above ground) Elastomeric

    Concrete Walls (below ground) Cementitious, MB Torch Applied with topping

    Rust and protective coatings

    Condenser Pipes, Hangers Epoxy coating

    Duct and goose neck Acrylic paint, rust inhibitor

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    End of Report

    SMSC CMMS Implementation