waterjet cutting services parkway junction 38 business
TRANSCRIPT
Ridder WARICUT HWEP 6050 MC3Min / Max Gauge (mm) – 0.3 / 100;Max Width (mm) Y Axis – 5000; Max Length(mm) X Axis – 6000; 2 heads, 2D and 5 axis
thyssenkrupp Aerospace UKWaterjet Cutting ServicesParkway junction 38 business ParkDartonS75 5QQ
Sales Contacts – Waterjet Cutting Services, Darton [email protected]
Sales Manager Amy Swinley [email protected] +44 (0) 1226 394038
Technical Manager Chris Dawson [email protected] +44 (0) 1226 394035
Commercial Manager Andrew Cornforth [email protected]+44 (0) 1226 394032
thyssenkrupp Aerospace – Global Headquarters thyssenkrupp Allee 1, 45143 Essen, Germany
www.thyssenkrupp-aerospace.com [email protected]
We can get components much further downstream with our 5-axis machine. Our customers come to us for more detailed cutting: Bevelling Chamfering Contour cutting
This process allows many advantages to be realised in the finishing of: Fabricated structures Pressed parts Composite moulded parts
Material ServicesAerospace UK
Waterjet Cutting Services
How To Reduce Your Material Costsengineering.tomorrow.together tkA
UK
04/
2020
Other types of 3-D components
5 Axis Waterjet
Largest Waterjet cutting capacity in the UKacquired by thyssenkrupp in 2013.Accreditations to support all major Aerospace OEM and tier suppliers; AS9100 2015 revD.Functions: production, maintenance, quality, engineering & technical, in-house qualified machine engineers, finance, sales, business development, material management, 2 x 3 axis CNC machining centres and welding capabilities.
Site covers 5,500 m²z
EquipmentType
Min Gauge (mm)
Max Gauge (mm) Z Axis
Max Width (mm)
Max Width (mm) Y Axis
Min Length (mm)
Max Length (mm) X Axis
# of Machines
Bystronic Byjet L12030 (MC1) 0.3 100 N/A 3000 N/A 12000 1 (2 heads)
HG Ridder WARICUT HWEP 2040 (MC2)
0.1 200 N/A 2000 N/A 4000 1 (2 heads) + micro
HG Ridder WARICUT HWEP 6050 (MC3)
0.3 200 N/A 5000 N/A 6000 1 (2 Heads 2D) + 5 Axis
Bystronic Byjet 4022 (MC4) 0.3 100 N/A 2200 N/A 4000 1 (2 heads)
Bystronic Byjet L6030 (MC5) 0.3 100 N/A 3000 N/A 6000 1 (2 heads)
Bystronic Byjet Pro (MC6) 0.3 100 N/A 1500 N/A 3000 1 (2 heads)
Flow MACH 3 Dynamic (MC7) 10 200 N\A 2000 N/A 3000 1 Head
Flow WMC2 DWJ 4020 Dynamic (MC8)
15 200 N/A 2000 N/A 4000 1 (2 heads)
Byflex 4030 (MC9) 0.3 200 N/A 3000 N/A 4000 1 (2heads)
Flow MACH3 Dynamic (MC10) 15 200 N/A 2000 N/A 4000 1 (1 head)
No heat generated structural changes – cold cut process Burr free edge – reduces finishing operations No material discolouration No toxic fume discharge High yield of material – significant cost savings Multi-head operation – allows competitive cutting of flat materials 12m to 3m plate sizes Cut up to 200mm Wide range of materials – titanium, aluminium, carbon fibre, nickel alloys Tollerances of +/- 0.30mmPlant List
Why Waterjet Cutting?
Professional procurement teams use competitive tendering exercises and negotiation to reduce material purchase prices, but are always under pressure to find more cost savings.
Since the material cost of a finished component is not only a function of the price paid for the material but also the amount (weight) of material used, it is clear that costs can be lowered by reducing material consumption. How to do this…..The problem is greater for customers who require parts made from harder, thicker or more specialist, and therefore expensive, materials. Traditional techniques of machining multiple parts from a single piece of rectangular material go part of the way to achieving some savings, but closer nesting and better material utilisation can still be achieved, not only for sheet products, but also for plate.Waterjet technology goes a step further, by allowing much closer nesting and cutting of near net shapes from any material type, which can be as much as 200mm (8 inches) thick, without compromising shape tolerances or edge qual-ity. The best candidate shapes are those where 20% or more of the material is removed from the engineering envelope (the minimum rectangular shape required to make the part).
Customer shapes are engineered and nested to optimise material usage Material is issued from inventory for processing Precision shapes are then cut using abrasive waterjet technology All shapes are laser inspected to ensure they meet the customers’ requirements, including tolerances and edge quality Completed shapes are packaged and prepared for shipment Shapes are delivered to the customer by thyssenkrupp Aerospace
We offer versatility – there are virtually no limits to what waterjets are capable of cutting.
The latest pump technology creates up to 87,000 psi of pressure to move the water and abrasives through
Customer Benefits
Closer nesting of parts Major reduction in material cost per part Removal of manufacturing stages Reduced set up times Greater capacity
How We Work Together With Our Customers
Waterjet cutting of Carbon Fibre Thermo plastic (CFRTP) Profiles Long-term contract Major aircraft programmes supported No material held by customer Parts nested around material defect zones Expensive material optimised by closer
Although specialising in Aerospace, our scale and variation of machines makes us the supplier of choice across many industry sectors; including, construction, architecture, oil & gas, medical and automotive.
nesting of parts
the material at three times the speed of sound.
Near Net Shape Cutting
How To Reduce Material Costs – Waterjet Cutting
Waterjet Cutting Services Customized Solutions