waste pyrolysis equipmentf02.s.alicdn.com/kf/htb1an4sfvxxxxawxpxx.prxfxxxb.pdfoil yield, and the...

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2012 Henan Xinghuo Bio-Energy Co.,Ltd Henan Asia-Pacific Energy Technology Group 2012/12/6 Waste Pyrolysis Equipment CLAIM: This work belongs to the property of Henan Asia-Pacific Energy Technology Group. All information and proprietary know-how contained therein are confidential, and shall not be copied, duplicated, changed or altered, submitted or disclosed to any third party without the prior written permission of Henan Asia-Pacific Energy Technology Group To:

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Page 1: Waste Pyrolysis Equipmentf02.s.alicdn.com/kf/HTB1aN4sFVXXXXawXpXX.PRXFXXXB.pdfoil yield, and the pyrolysis equipment inner shell coking less, reactor shell surface oxidation phenomena

2012

Henan Xinghuo Bio-Energy Co.,Ltd

Henan Asia-Pacific Energy Technology Group

2012/12/6

Waste Pyrolysis Equipment

CLAIM:

This work belongs to the property of Henan Asia-Pacific Energy

Technology Group. All information and proprietary know-how

contained therein are confidential, and shall not be copied,

duplicated, changed or altered, submitted or disclosed to any third

party without the prior written permission of Henan Asia-Pacific

Energy Technology Group

To:

Page 2: Waste Pyrolysis Equipmentf02.s.alicdn.com/kf/HTB1aN4sFVXXXXawXpXX.PRXFXXXB.pdfoil yield, and the pyrolysis equipment inner shell coking less, reactor shell surface oxidation phenomena

Add: South Side of 500m West of Entry to Jiguang Motorway, Shangqiu, Henan province Skype: fei.guo429 Web: www.hnxhny.en.alibaba.com Mob: 18500337429 E-mail: [email protected]

- 1 -

Micro negative pressure rotary pyrolysis equipment

a) Composition of pyrolysis equipment

No Item Configuration Remark

1 Automatic feeding system Include material handling system &

automatic feeding system

Save time,improve work

efficiency

2 Micro negative pressure

pyrolysis processor

Q345 boiler material,according to

pressure vessel making , machine

unionmelt welding,interior design

independent gas-soild separation &

isolation device,explosion proof

motor , multiple spindle speed

reducer

With independent

intellectual property

rights

3 Power antiwear dynamic

and static sealing system

Cast steel material,equipped with

graphite seal and direction driver,

national standard stainless steel

wave form expansion joint, dynamic

seal material

With independent

intellectual property

rights

4 Multistage segregator Device confidentiality

With independent

intellectual property

rights

5 Multifunction refining

tower

Q235carbon steel material ,

according to pressure vessel

making,CO2 protect catch tray,

sparger , tower top temperature

balance condenser,Pall ring filler

With independent

intellectual property

rights

6 Non-condensable gas

pressure balance tank

Pressure gage, aluminum material

automatic floating roof,keep the

pressure balance of combustion

system,avoid occurred backdraft

With independent

intellectual property

rights

7 Counter-current wet dust

removal tower

Q235carbon steel material,liquid

sparger , still pot , water

circulation system,with Porcelain

ring filler

8

Explosion-proof

inflaming retarding

liquid seal device

Q235carbon steel material,with

pressure gage、safety valve and

manual operation urgency relief

valve

9 Oil gas combustion system Q235carbon steel material, domestic

fuel oil spray gun, Self - made

Page 3: Waste Pyrolysis Equipmentf02.s.alicdn.com/kf/HTB1aN4sFVXXXXawXpXX.PRXFXXXB.pdfoil yield, and the pyrolysis equipment inner shell coking less, reactor shell surface oxidation phenomena

Add: South Side of 500m West of Entry to Jiguang Motorway, Shangqiu, Henan province Skype: fei.guo429 Web: www.hnxhny.en.alibaba.com Mob: 18500337429 E-mail: [email protected]

- 2 -

stainless steel gas nozzle

10 Flue gas reutilization

system

Q235carbon steel material,direct

heating structure

11 Micro negative pressure

system

With lye tank、spray mixing chamber、

multifunction separate vacuum tank、

circulating pump , instrument and

apparatus

With independent

intellectual property

rights

12 Automatic des-lagging

system

Q235 carbon steel material , 4kw

explosion-proof & change speed

motor

13 Light and heavy oil outlet

pump

Q235 carbon steel material,domestic

explosion proof type heat pump

2.2kw

14 Light and heavy oil

receiving tank

Q235 carbon steel material,

international seal head ,16kg

flange base

15 Shell and tube condenser Q235 carbon steel material

16 The central electric

control system

17 Chimney

carbon steel material,

international seal head,16kg flange

base

18 Valve and power

distribution device

Full system valve meet the national

standard,include high temperature

valve

b) Type and technical parameters

No Item Content

1 Type HBAQ-10 HBAQ-15 HBAQ-20

2 Reactor size 2000×6600×16mm 2600×6600×16mm 3000×7500×20mm

3 Raw material Waste tyre、waste plastic、waste rubber、waste oil、waste straw etc.

4 Structural

form

Horizontal rotate Horizontal rotate Horizontal rotate

5 24h handling

capacity

10T 15T 20T

6 Working Micro negative Micro negative Micro negative

Page 4: Waste Pyrolysis Equipmentf02.s.alicdn.com/kf/HTB1aN4sFVXXXXawXpXX.PRXFXXXB.pdfoil yield, and the pyrolysis equipment inner shell coking less, reactor shell surface oxidation phenomena

Add: South Side of 500m West of Entry to Jiguang Motorway, Shangqiu, Henan province Skype: fei.guo429 Web: www.hnxhny.en.alibaba.com Mob: 18500337429 E-mail: [email protected]

- 3 -

pressure pressure pressure pressure

7 Reactor rotate

speed

0.4/min 0.4/min 0.4/min

8 Power 16kw 18kw 20kw

9 Cooling model Condenser Condenser Condenser

10 Transmission

model

Dual drive Dual drive Dual drive

11 Noise dB(A) ≤85 ≤85 ≤85

12 Heating method Coal 、Gas、Fuel oil Coal 、Gas、Fuel oil Coal 、Gas、Fuel oil

13 Working form intermittent intermittent intermittent

14 Install method The scene to guide the

installation

The scene to guide the

installation

The scene to guide the

installation

15 Delivery time Payment within 25 business days after payment.

16 Installation

time

Internally within 20 days to complete the installation, commissioning,

training, 25-30 days in foreign countries.

17 After-sale

service

Free lifetime testing, maintenance, within one year of free major parts

replacement.

18 Working life 5 years 5 years 5 years

19 Manufacturing

cycle

21 Days 28 Days 35 Days

c) The main equipment weight

Pyrolysis processor --------------------------------------------------- About 15 T

Reactor outer shell heat-resisting hood --------------------------------About 2 T

Multistage segregator---------------------------------------------------About 1.6 T

Multifunction refining tower -------------------------------------------About 2.6 T

Condenser --------------------------------------------------------------About 1.3 T

Dust handling system ---------------------------------------------------About 1.2 T

Oils receiving tank& flame-retarded liquid sealing-----------------------About 2 T

Micro negative pressure system-------------------------------------------About 1 T

The above data in HBAQ-15, main equipment total weight of about 30 tons, slight deviations depending

Page 5: Waste Pyrolysis Equipmentf02.s.alicdn.com/kf/HTB1aN4sFVXXXXawXpXX.PRXFXXXB.pdfoil yield, and the pyrolysis equipment inner shell coking less, reactor shell surface oxidation phenomena

Add: South Side of 500m West of Entry to Jiguang Motorway, Shangqiu, Henan province Skype: fei.guo429 Web: www.hnxhny.en.alibaba.com Mob: 18500337429 E-mail: [email protected]

- 4 -

on the different type of the device data.

d) Equipment floor space

Equipment covers an area of about 300 square metres ( 20 metres long, 15 metres wide ), and

add the stored material and end product stack, workers in the rest area, food and accommodation

areas, the fire zone, Green Zone, a simple office area, a minimum of more than 1000 square meters.

e) Raw material

Waste plastic (include PE,PP ,PS, ABS Engineering plastic, Pure white plastic sheeting,

Instant noodles packing bag), Waste tires(include various tires, tire machinery ring etc.);

waste rubber、waste sole、inner tubes、general cable 、bicycle、motorcycle tires. Waste straw(include

Wheat straw, Corn stalk, Peanut straw, Soy bean stalk, Cotton straw, Rice straw, Wood chip).

f) Final product

Waste plastic: diesel oil, carbon black, gas.

Waste tires: diesel oil, carbon black, steel wire, gas.

Waste straw: diesel oil, carbon black, gas.

g) Raw material oil yield

Oil yield rate of waste plastic

PET: can’t be used to extract oil

PVC: difficult to extract oil

PE: about 95%

PP: about 90%

PS: about 90%

Pure plastic: about 85%

ABS Engineering plastic: about 40%

Pure white plastic sheeting: about 40%

Instant noodles packing bag: about 40%

Oil yield rate of waste tire and rubber

Tire of big automobile: about 45%

Tire of car, bicycle: about 35%

Rubber cable skin and rubber sole: about 35%, Mixed sole: about 30%

Cable sheath, sole: about 35%

PMMA (Organic glass): about 40%

Miscellaneous rubber: about 35%

Oil yield rate of waste straw

Wheat straw, Corn stalk, Peanut straw, Soy bean stalk, Cotton straw, Rice straw,

Wood chip: about 30-40%

h) Equipment characteristic

1. Positive pressure system change to micro negative pressure system

Page 6: Waste Pyrolysis Equipmentf02.s.alicdn.com/kf/HTB1aN4sFVXXXXawXpXX.PRXFXXXB.pdfoil yield, and the pyrolysis equipment inner shell coking less, reactor shell surface oxidation phenomena

Add: South Side of 500m West of Entry to Jiguang Motorway, Shangqiu, Henan province Skype: fei.guo429 Web: www.hnxhny.en.alibaba.com Mob: 18500337429 E-mail: [email protected]

- 5 -

Pyrolysis equipment use the design of micro negative pressure process, materials in the

pyrolysis process occur the non-condensable gases that it can entrance the waste gas

disposing system get partially burning, smoke go through the spray tower and emission up

to standard. Both improving the thermal efficiency of the device, and fundamentally eliminate

safety hazards and environmental pollution due to cracking gas leak.

2. Dynamic heating pyrolysis equipment with high efficiency

The pyrolysis reactor use dynamic heating pyrolysis equipment with high efficiency, the

rotary pyrolysis reactor shell is heated under the uniform rotation; it can be quickly and

evenly passed to pyrolysis material. Due to the material change the heating position

continuously, material heating no dead ends ,heating evenly, high temperature change to low

temperature to catalytic pyrolysis, reduce noncondensable gas, increase material output of

oil yield, and the pyrolysis equipment inner shell coking less, reactor shell surface

oxidation phenomena of split minor, extend the service life of the device.

3. Add the fractional distillation system

Since add the distillation system , can finish <150°C low boiling distillates and >150°C

high boiling distillates separation at a time, pyrolysis oil don’t need secondary processing,

Optimize technology process, improve the equipment operation, and reduce a one-off

investment costs, production costs and operation costs.

4. Adopt anaerobic or poor oxygen pyrolysis technology

Feeding and discharging auto sealing operation, material under the anaerobic or poor

oxygen condition proceed pyrolysis reaction, smoothly process and totally and completely,

not only improve the oil yield but also reduce noncondensable gas and carbon black output,

also provide the assurance of safety for pyrolysis equipment.

5. Improve the heating mode

Rotary reactor make the way of direct burning, add the flue heat exchanger, exchange

restructuring oil and waste heat recovery, increase the heat energy recycling and reduce

production costs.

Page 7: Waste Pyrolysis Equipmentf02.s.alicdn.com/kf/HTB1aN4sFVXXXXawXpXX.PRXFXXXB.pdfoil yield, and the pyrolysis equipment inner shell coking less, reactor shell surface oxidation phenomena

Add: South Side of 500m West of Entry to Jiguang Motorway, Shangqiu, Henan province Skype: fei.guo429 Web: www.hnxhny.en.alibaba.com Mob: 18500337429 E-mail: [email protected]

- 6 -

6. Use no split, separation technology

7. Environmental protection

Carbon dioxide reduction technologies, gasification and pyrolysis technology of

combined ,resolved the garbage pyrolysis of smoke problem , lower than direct combustion

of the dioxin content more than 1000 times, 4-6 times less than the equivalent national

standard 0.4ng TEQ/m3, even lower than the highest standards in Europe 0.1ng TEQ/m3 content,

is 0.087ng TEQ/m3.

8. From pyrolysis reactor out of gas and dust, part of dust used the waste heat by the special

pipe part role in Multifunction refining tower, and then into the Counter-current wet dust

removal tower and reach to standard let out; Part of the low carbon chain non-condensable gas

through the safe water seal into the gas recovery system, as pyrolysis furnace fuel burning.

Page 8: Waste Pyrolysis Equipmentf02.s.alicdn.com/kf/HTB1aN4sFVXXXXawXpXX.PRXFXXXB.pdfoil yield, and the pyrolysis equipment inner shell coking less, reactor shell surface oxidation phenomena

Add: South Side of 500m West of Entry to Jiguang Motorway, Shangqiu, Henan province Skype: fei.guo429 Web: www.hnxhny.en.alibaba.com Mob: 18500337429 E-mail: [email protected]

- 7 -

i) Process flow

j) Pyrolysis equipment safety

Our company based on scientific development and harmonious and efficient concepts, always

insist on safety first. In manufacturing, materials all according to national standards. Under

the production of micro negative pressure, micro negative pressure system will be able to prevent

the gas leakage. Non - condensable gas C1 to c4 organic hydrocarbons are the main components and

hydrogen chloride and sulfur, formic acid, acetic acid and other corrosive gases, directly burning

will have a very serious corrosion of equipment, or even cause a serious accident.

Our production process at present, using the latest new programed overpressure automatic blast

replaces the pressure relief valve, and set up a system pressure relief device, the pressure balance

guarantees the operation of the equipment.

k) Benefit analysis

The following analysis is only for reference, specific price will be subject to the actual.

In production cycle for 1 day, use the HBAQ -1 0 types of pyrolysis equipment handling waste

tyre as example.

Dust discharge system Counter-current wet dust removal

tower

Dust gas

heat utilization waste gas

Residual-heat utilization

Automatic feed

Micro negative

processure

Micro negative pressure

Gas Recovery System

Multifunction

refining tower

Automatic slag-out

system

Multistage segregator

Light oil receiving system

Heavy oil receiving system Condenser

Gas and

liquid

separation

device

Carbon

black

product

Steel

wire

钢丝

Page 9: Waste Pyrolysis Equipmentf02.s.alicdn.com/kf/HTB1aN4sFVXXXXawXpXX.PRXFXXXB.pdfoil yield, and the pyrolysis equipment inner shell coking less, reactor shell surface oxidation phenomena

Add: South Side of 500m West of Entry to Jiguang Motorway, Shangqiu, Henan province Skype: fei.guo429 Web: www.hnxhny.en.alibaba.com Mob: 18500337429 E-mail: [email protected]

- 8 -

l) Summary of the product

Company's micro negative pressure Rotary device has a number of national invention patents,

advanced technology, sophisticated technology. The devices are made of high-quality steel

products during the manufacturing process and equipment in accordance with national standards

making. Equipment Under the production of micro negative pressure, micro negative pressure system

will be able to prevent the gas leakage. The whole process of running environmental pollution

- free, full electronic monitoring system, simple, stable, safe and reliable.

Daily Consumption Costs

Item Price(RMB) Quantity Cost(RMB)

Waste Tyre 1300 10T 13000

Fuel(coal) 1000 0.7T 700

Water,

electricity 200

Chemicals 60

Worker’s

salary Per worker 100 3 people 300

Equipment

amortization 200

Total 14460

Daily Output Benefits

Item Output Ratio Output Price(RMB) Profit(RMB)

Crude Oil 45% 4.5T 3500 15750

Carbon Black 30% 3T 500 1500

Steel 10% 1T 1000 1000

Residual Oil 10% 1T 800 800

Total 19050

Benefit Analysis

Production

Cycle

Day of

Production Output (RMB) Income (RMB) Profit(RMB)

Day 1 day 14460 19050 4590

Month 25 day 361500 476250 114750

Year 10 months 3615000 4762500 1147500

Page 10: Waste Pyrolysis Equipmentf02.s.alicdn.com/kf/HTB1aN4sFVXXXXawXpXX.PRXFXXXB.pdfoil yield, and the pyrolysis equipment inner shell coking less, reactor shell surface oxidation phenomena

Add: South Side of 500m West of Entry to Jiguang Motorway, Shangqiu, Henan province Skype: fei.guo429 Web: www.hnxhny.en.alibaba.com Mob: 18500337429 E-mail: [email protected]

- 9 -

Page 11: Waste Pyrolysis Equipmentf02.s.alicdn.com/kf/HTB1aN4sFVXXXXawXpXX.PRXFXXXB.pdfoil yield, and the pyrolysis equipment inner shell coking less, reactor shell surface oxidation phenomena

Add: South Side of 500m West of Entry to Jiguang Motorway, Shangqiu, Henan province Skype: fei.guo429 Web: www.hnxhny.en.alibaba.com Mob: 18500337429 E-mail: [email protected]

- 10 -

Attachments

Our company introduction

Henan Xinghuo Bio-Energy Co., Ltd

Henan Xinghuo Bio-Energy Co., Ltd established in 2005, is a professional

manufacturer and exporter that is concerned with the design, development,

and production of refining equipment and recycling equipment. We are

specializing in manufacture oil refining equipment, including waste tire

oil refining equipment, waste rubber oil refining equipment, waste plastic

oil refining equipment and used oil refining equipment and biodiesel

equipment. We are located in Shangqiu Development Zone, with convenient

transportation access.

Our company is the branch of Henan Asia-Pacific Energy Technology Group.

Cover an area of 90,000 ㎡.The total investment capital is 300 million RMB.

We have 101-200 employees, including 12 QC and 22 research personnel. Our

company has a number of independent intellectual property rights of patent

technology.

Our company takes "Employee satisfaction, customer satisfaction and

market satisfaction" as its management idea, adhering to the

"responsibility, innovation, tenacity and environmental protection"

enterprise culture, relying on the advanced production technology, with

an open mind exposed to the energy industry.

Page 12: Waste Pyrolysis Equipmentf02.s.alicdn.com/kf/HTB1aN4sFVXXXXawXpXX.PRXFXXXB.pdfoil yield, and the pyrolysis equipment inner shell coking less, reactor shell surface oxidation phenomena

Add: South Side of 500m West of Entry to Jiguang Motorway, Shangqiu, Henan province Skype: fei.guo429 Web: www.hnxhny.en.alibaba.com Mob: 18500337429 E-mail: [email protected]

- 11 -

If you are interested in any of our products or would like to discuss a

custom order, please feel free to contact us. We are looking forward to

forming successful business relationships with new clients around the

world in the near future.

Welcome to our company!