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TRANSCRIPT
2012
Henan Xinghuo Bio-Energy Co.,Ltd
Henan Asia-Pacific Energy Technology Group
2012/12/6
Waste Pyrolysis Equipment
CLAIM:
This work belongs to the property of Henan Asia-Pacific Energy
Technology Group. All information and proprietary know-how
contained therein are confidential, and shall not be copied,
duplicated, changed or altered, submitted or disclosed to any third
party without the prior written permission of Henan Asia-Pacific
Energy Technology Group
To:
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Micro negative pressure rotary pyrolysis equipment
a) Composition of pyrolysis equipment
No Item Configuration Remark
1 Automatic feeding system Include material handling system &
automatic feeding system
Save time,improve work
efficiency
2 Micro negative pressure
pyrolysis processor
Q345 boiler material,according to
pressure vessel making , machine
unionmelt welding,interior design
independent gas-soild separation &
isolation device,explosion proof
motor , multiple spindle speed
reducer
With independent
intellectual property
rights
3 Power antiwear dynamic
and static sealing system
Cast steel material,equipped with
graphite seal and direction driver,
national standard stainless steel
wave form expansion joint, dynamic
seal material
With independent
intellectual property
rights
4 Multistage segregator Device confidentiality
With independent
intellectual property
rights
5 Multifunction refining
tower
Q235carbon steel material ,
according to pressure vessel
making,CO2 protect catch tray,
sparger , tower top temperature
balance condenser,Pall ring filler
With independent
intellectual property
rights
6 Non-condensable gas
pressure balance tank
Pressure gage, aluminum material
automatic floating roof,keep the
pressure balance of combustion
system,avoid occurred backdraft
With independent
intellectual property
rights
7 Counter-current wet dust
removal tower
Q235carbon steel material,liquid
sparger , still pot , water
circulation system,with Porcelain
ring filler
8
Explosion-proof
inflaming retarding
liquid seal device
Q235carbon steel material,with
pressure gage、safety valve and
manual operation urgency relief
valve
9 Oil gas combustion system Q235carbon steel material, domestic
fuel oil spray gun, Self - made
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stainless steel gas nozzle
10 Flue gas reutilization
system
Q235carbon steel material,direct
heating structure
11 Micro negative pressure
system
With lye tank、spray mixing chamber、
multifunction separate vacuum tank、
circulating pump , instrument and
apparatus
With independent
intellectual property
rights
12 Automatic des-lagging
system
Q235 carbon steel material , 4kw
explosion-proof & change speed
motor
13 Light and heavy oil outlet
pump
Q235 carbon steel material,domestic
explosion proof type heat pump
2.2kw
14 Light and heavy oil
receiving tank
Q235 carbon steel material,
international seal head ,16kg
flange base
15 Shell and tube condenser Q235 carbon steel material
16 The central electric
control system
17 Chimney
carbon steel material,
international seal head,16kg flange
base
18 Valve and power
distribution device
Full system valve meet the national
standard,include high temperature
valve
b) Type and technical parameters
No Item Content
1 Type HBAQ-10 HBAQ-15 HBAQ-20
2 Reactor size 2000×6600×16mm 2600×6600×16mm 3000×7500×20mm
3 Raw material Waste tyre、waste plastic、waste rubber、waste oil、waste straw etc.
4 Structural
form
Horizontal rotate Horizontal rotate Horizontal rotate
5 24h handling
capacity
10T 15T 20T
6 Working Micro negative Micro negative Micro negative
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pressure pressure pressure pressure
7 Reactor rotate
speed
0.4/min 0.4/min 0.4/min
8 Power 16kw 18kw 20kw
9 Cooling model Condenser Condenser Condenser
10 Transmission
model
Dual drive Dual drive Dual drive
11 Noise dB(A) ≤85 ≤85 ≤85
12 Heating method Coal 、Gas、Fuel oil Coal 、Gas、Fuel oil Coal 、Gas、Fuel oil
13 Working form intermittent intermittent intermittent
14 Install method The scene to guide the
installation
The scene to guide the
installation
The scene to guide the
installation
15 Delivery time Payment within 25 business days after payment.
16 Installation
time
Internally within 20 days to complete the installation, commissioning,
training, 25-30 days in foreign countries.
17 After-sale
service
Free lifetime testing, maintenance, within one year of free major parts
replacement.
18 Working life 5 years 5 years 5 years
19 Manufacturing
cycle
21 Days 28 Days 35 Days
c) The main equipment weight
Pyrolysis processor --------------------------------------------------- About 15 T
Reactor outer shell heat-resisting hood --------------------------------About 2 T
Multistage segregator---------------------------------------------------About 1.6 T
Multifunction refining tower -------------------------------------------About 2.6 T
Condenser --------------------------------------------------------------About 1.3 T
Dust handling system ---------------------------------------------------About 1.2 T
Oils receiving tank& flame-retarded liquid sealing-----------------------About 2 T
Micro negative pressure system-------------------------------------------About 1 T
The above data in HBAQ-15, main equipment total weight of about 30 tons, slight deviations depending
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on the different type of the device data.
d) Equipment floor space
Equipment covers an area of about 300 square metres ( 20 metres long, 15 metres wide ), and
add the stored material and end product stack, workers in the rest area, food and accommodation
areas, the fire zone, Green Zone, a simple office area, a minimum of more than 1000 square meters.
e) Raw material
Waste plastic (include PE,PP ,PS, ABS Engineering plastic, Pure white plastic sheeting,
Instant noodles packing bag), Waste tires(include various tires, tire machinery ring etc.);
waste rubber、waste sole、inner tubes、general cable 、bicycle、motorcycle tires. Waste straw(include
Wheat straw, Corn stalk, Peanut straw, Soy bean stalk, Cotton straw, Rice straw, Wood chip).
f) Final product
Waste plastic: diesel oil, carbon black, gas.
Waste tires: diesel oil, carbon black, steel wire, gas.
Waste straw: diesel oil, carbon black, gas.
g) Raw material oil yield
Oil yield rate of waste plastic
PET: can’t be used to extract oil
PVC: difficult to extract oil
PE: about 95%
PP: about 90%
PS: about 90%
Pure plastic: about 85%
ABS Engineering plastic: about 40%
Pure white plastic sheeting: about 40%
Instant noodles packing bag: about 40%
Oil yield rate of waste tire and rubber
Tire of big automobile: about 45%
Tire of car, bicycle: about 35%
Rubber cable skin and rubber sole: about 35%, Mixed sole: about 30%
Cable sheath, sole: about 35%
PMMA (Organic glass): about 40%
Miscellaneous rubber: about 35%
Oil yield rate of waste straw
Wheat straw, Corn stalk, Peanut straw, Soy bean stalk, Cotton straw, Rice straw,
Wood chip: about 30-40%
h) Equipment characteristic
1. Positive pressure system change to micro negative pressure system
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Pyrolysis equipment use the design of micro negative pressure process, materials in the
pyrolysis process occur the non-condensable gases that it can entrance the waste gas
disposing system get partially burning, smoke go through the spray tower and emission up
to standard. Both improving the thermal efficiency of the device, and fundamentally eliminate
safety hazards and environmental pollution due to cracking gas leak.
2. Dynamic heating pyrolysis equipment with high efficiency
The pyrolysis reactor use dynamic heating pyrolysis equipment with high efficiency, the
rotary pyrolysis reactor shell is heated under the uniform rotation; it can be quickly and
evenly passed to pyrolysis material. Due to the material change the heating position
continuously, material heating no dead ends ,heating evenly, high temperature change to low
temperature to catalytic pyrolysis, reduce noncondensable gas, increase material output of
oil yield, and the pyrolysis equipment inner shell coking less, reactor shell surface
oxidation phenomena of split minor, extend the service life of the device.
3. Add the fractional distillation system
Since add the distillation system , can finish <150°C low boiling distillates and >150°C
high boiling distillates separation at a time, pyrolysis oil don’t need secondary processing,
Optimize technology process, improve the equipment operation, and reduce a one-off
investment costs, production costs and operation costs.
4. Adopt anaerobic or poor oxygen pyrolysis technology
Feeding and discharging auto sealing operation, material under the anaerobic or poor
oxygen condition proceed pyrolysis reaction, smoothly process and totally and completely,
not only improve the oil yield but also reduce noncondensable gas and carbon black output,
also provide the assurance of safety for pyrolysis equipment.
5. Improve the heating mode
Rotary reactor make the way of direct burning, add the flue heat exchanger, exchange
restructuring oil and waste heat recovery, increase the heat energy recycling and reduce
production costs.
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6. Use no split, separation technology
7. Environmental protection
Carbon dioxide reduction technologies, gasification and pyrolysis technology of
combined ,resolved the garbage pyrolysis of smoke problem , lower than direct combustion
of the dioxin content more than 1000 times, 4-6 times less than the equivalent national
standard 0.4ng TEQ/m3, even lower than the highest standards in Europe 0.1ng TEQ/m3 content,
is 0.087ng TEQ/m3.
8. From pyrolysis reactor out of gas and dust, part of dust used the waste heat by the special
pipe part role in Multifunction refining tower, and then into the Counter-current wet dust
removal tower and reach to standard let out; Part of the low carbon chain non-condensable gas
through the safe water seal into the gas recovery system, as pyrolysis furnace fuel burning.
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i) Process flow
j) Pyrolysis equipment safety
Our company based on scientific development and harmonious and efficient concepts, always
insist on safety first. In manufacturing, materials all according to national standards. Under
the production of micro negative pressure, micro negative pressure system will be able to prevent
the gas leakage. Non - condensable gas C1 to c4 organic hydrocarbons are the main components and
hydrogen chloride and sulfur, formic acid, acetic acid and other corrosive gases, directly burning
will have a very serious corrosion of equipment, or even cause a serious accident.
Our production process at present, using the latest new programed overpressure automatic blast
replaces the pressure relief valve, and set up a system pressure relief device, the pressure balance
guarantees the operation of the equipment.
k) Benefit analysis
The following analysis is only for reference, specific price will be subject to the actual.
In production cycle for 1 day, use the HBAQ -1 0 types of pyrolysis equipment handling waste
tyre as example.
Dust discharge system Counter-current wet dust removal
tower
Dust gas
heat utilization waste gas
Residual-heat utilization
Automatic feed
Micro negative
processure
Micro negative pressure
Gas Recovery System
Multifunction
refining tower
Automatic slag-out
system
Multistage segregator
Light oil receiving system
Heavy oil receiving system Condenser
Gas and
liquid
separation
device
Carbon
black
product
Steel
wire
钢丝
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l) Summary of the product
Company's micro negative pressure Rotary device has a number of national invention patents,
advanced technology, sophisticated technology. The devices are made of high-quality steel
products during the manufacturing process and equipment in accordance with national standards
making. Equipment Under the production of micro negative pressure, micro negative pressure system
will be able to prevent the gas leakage. The whole process of running environmental pollution
- free, full electronic monitoring system, simple, stable, safe and reliable.
Daily Consumption Costs
Item Price(RMB) Quantity Cost(RMB)
Waste Tyre 1300 10T 13000
Fuel(coal) 1000 0.7T 700
Water,
electricity 200
Chemicals 60
Worker’s
salary Per worker 100 3 people 300
Equipment
amortization 200
Total 14460
Daily Output Benefits
Item Output Ratio Output Price(RMB) Profit(RMB)
Crude Oil 45% 4.5T 3500 15750
Carbon Black 30% 3T 500 1500
Steel 10% 1T 1000 1000
Residual Oil 10% 1T 800 800
Total 19050
Benefit Analysis
Production
Cycle
Day of
Production Output (RMB) Income (RMB) Profit(RMB)
Day 1 day 14460 19050 4590
Month 25 day 361500 476250 114750
Year 10 months 3615000 4762500 1147500
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Add: South Side of 500m West of Entry to Jiguang Motorway, Shangqiu, Henan province Skype: fei.guo429 Web: www.hnxhny.en.alibaba.com Mob: 18500337429 E-mail: [email protected]
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Attachments
Our company introduction
Henan Xinghuo Bio-Energy Co., Ltd
Henan Xinghuo Bio-Energy Co., Ltd established in 2005, is a professional
manufacturer and exporter that is concerned with the design, development,
and production of refining equipment and recycling equipment. We are
specializing in manufacture oil refining equipment, including waste tire
oil refining equipment, waste rubber oil refining equipment, waste plastic
oil refining equipment and used oil refining equipment and biodiesel
equipment. We are located in Shangqiu Development Zone, with convenient
transportation access.
Our company is the branch of Henan Asia-Pacific Energy Technology Group.
Cover an area of 90,000 ㎡.The total investment capital is 300 million RMB.
We have 101-200 employees, including 12 QC and 22 research personnel. Our
company has a number of independent intellectual property rights of patent
technology.
Our company takes "Employee satisfaction, customer satisfaction and
market satisfaction" as its management idea, adhering to the
"responsibility, innovation, tenacity and environmental protection"
enterprise culture, relying on the advanced production technology, with
an open mind exposed to the energy industry.
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If you are interested in any of our products or would like to discuss a
custom order, please feel free to contact us. We are looking forward to
forming successful business relationships with new clients around the
world in the near future.
Welcome to our company!