washer-extractorsdocs.alliancelaundry.com/tech_pdf/production/d1528en.pdfsx030 sxg165 sxw195 sxz235...

Operation/M

aintenanceWasher-ExtractorsSTANDARD and PRO Controls

Refer to Page 7 for Model Identification

CFD32C_SVG

Original InstructionsKeep These Instructions for Future Reference.(If this machine changes ownership, this manual must accompany machine.)

www.alliancelaundry.com D1528ENR3April 2014

Table of Contents

Safety Information..................................................................................4Explanation of Safety Messages.......................................................................4Important Safety Instructions........................................................................... 4Safety Decals................................................................................................. 5Operator Safety.............................................................................................. 5

Introduction........................................................................................... 7Model Identification........................................................................................7Delivery Inspection.........................................................................................7Nameplate Location........................................................................................7Replacement Parts ......................................................................................... 8Customer Service............................................................................................8

Cygnus Operation...................................................................................9STANDARD Control......................................................................................9

Operational Keypad.....................................................................................9Operating Instructions – STANDARD Control.............................................. 9Information Menu – STANDARD Control.................................................. 11

PRO Control.................................................................................................12Operational Keypad...................................................................................12Display Identification................................................................................ 13Operating Instructions – PRO Control......................................................... 13Functions Menu – PRO Control..................................................................15Information Menu – PRO Control...............................................................19

Tilting Option.......................................................................................21

Maintenance......................................................................................... 22Daily........................................................................................................... 22

Beginning of Day...................................................................................... 22End of Day............................................................................................... 22

Weekly........................................................................................................ 22Monthly....................................................................................................... 23Every Two Months....................................................................................... 23Quarterly......................................................................................................24Annually...................................................................................................... 24Care of Stainless Steel...................................................................................24

© Copyright 2014, Alliance Laundry Systems LLCAll rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressedwritten consent of the publisher.

D1528ENR3 © Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT 3

Safety Information Explanation of Safety Messages

Precautionary statements [“DANGER,” “WARNING,” and“CAUTION”], followed by specific instructions, are found in thismanual and on machine decals. These precautions are intendedfor the personal safety of the operator, user, servicer, and thosemaintaining the machine.

DANGERIndicates an imminently hazardous situation that, ifnot avoided, will cause severe personal injury ordeath.

WARNINGIndicates a hazardous situation that, if not avoided,could cause severe personal injury or death.

CAUTIONIndicates a hazardous situation that, if not avoided,may cause minor or moderate personal injury orproperty damage.

Additional precautionary statements [“IMPORTANT” and“NOTE”] are followed by specific instructions.

IMPORTANT: The word “IMPORTANT” is used to in-form the reader of specific procedures where minormachine damage will occur if the procedure is not fol-lowed.

NOTE: The word “NOTE” is used to communicate in-stallation, operation, maintenance or servicing informa-tion that is important but not hazard related.

Important Safety Instructions

WARNINGTo reduce the risk of fire, electric shock, serious in-jury or death to persons when using your washer,follow these basic precautions:

W023

• Read all instructions before using the washer.

• Install the washer according the INSTALLATION instruc-tions. Refer to the GROUNDING instructions in the IN-STALLATION manual for the proper grounding of the wash-er. All connections for water, drain, electrical power andgrounding must comply with local codes and be made by li-censed personnel when required. It is recommended that themachine be installed by qualified technicians.

• Do not install or store the washer where it will be exposed towater and/or weather.

• To prevent fire and explosion, keep the area around machinefree from flammable and combustible products. Do not addthe following substances or textiles containing traces of thefollowing substances to the wash water: gasoline, kerosene,waxes, cooking oils, vegetable oils, machine oils, dry-clean-ing solvents, flammable chemicals, thinners, or other flamma-ble or explosive substances. These substances give off vaporsthat could ignite, explode or cause the fabric to catch fire byitself.

• Under certain conditions, hydrogen gas may be produced in ahot water system that has not been used for two weeks ormore. HYDROGEN GAS IS EXPLOSIVE. If the hot watersystem has not been used for such a period, before using awashing machine or combination washer-dryer, turn on all hotwater faucets and let the water flow from each for several mi-nutes. This will release any accumulated hydrogen gas. Thegas is flammable, do not smoke or use an open flame duringthis time.

• To reduce the risk of an electric shock or fire, DO NOT usean extension cord or an adapter to connect the washer to theelectrical power source.

• Do not allow children to play on or in the washer. Close su-pervision of children is necessary when the washer is usednear children. This appliance is not intended for use by youngchildren or infirm persons without supervision. Young chil-dren should be supervised to ensure that they do not play withthe appliance. This is a safety rule for all appliances.

• DO NOT reach and/or climb into the tub or onto the washer,ESPECIALLY if the wash drum is moving. This is an immi-nently hazardous situation that, if not avoided, will cause se-vere personal injury or death.

• Never operate the washer with any guards, panels and/or partsremoved or broken. DO NOT bypass any safety devices ortamper with the controls.

• Use washer only for its intended purpose, washing textiles.Never wash machine parts or automotive parts in the ma-chine. This could result in serious damage to the basket ortub.

• Use only low-sudsing, no-foaming types of commercial deter-gent. Be aware that hazardous chemicals may be present.Wear hand and eye protection when adding detergents andchemicals. Always read and follow manufacturer’s instruc-tions on packages of laundry and cleaning aids. Heed all

Safety Information


warnings or precautions. To reduce the risk of poisoning orchemical burns, keep them out of the reach of children at alltimes [preferably in a locked cabinet].

• Do not use fabric softeners or products to eliminate static un-less recommended by the manufacturer of the fabric softeneror product.

• Always follow the fabric care instructions supplied by the tex-tile manufacturer.

• Loading door MUST BE CLOSED any time the washer is tofill, tumble or spin. DO NOT bypass the loading door switchby permitting the washer to operate with the loading dooropen. Do not attempt to open the door until the washer hasdrained and all moving parts have stopped.

• Be aware that hot water is used to flush the supply dispenser.Avoid opening the dispenser lid while the machine is running.

• Do not attach anything to the supply dispenser’s nozzles, ifapplicable. The air gap must be maintained.

• Do not operate the machine without the water reuse plug orwater reuse system in place, if applicable.

• Be sure water connections have a shut-off valve and that fillhose connections are tight. CLOSE the shut-off valves at theend of each wash day.

• Keep washer in good condition. Bumping or dropping thewasher can damage safety features. If this occurs, have wash-er checked by a qualified service person.

• DANGER: Before inspecting or servicing machine, powersupply must be turned OFF. The servicer needs to wait for atleast 5 minutes after turning the power OFF and needs tocheck for residual voltage with a voltage meter. The invertercapacitor or EMC filter remains charged with high voltage forsome time after powering OFF. This is an imminently hazard-ous situation that, if not avoided, will cause severe personalinjury or death.

• Do not repair or replace any part of the washer, or attempt anyservicing unless specifically recommended in the user-main-tenance instructions or in published user-repair instructionsthat the user understands and has the skills to carry out. AL-WAYS disconnect the washer from electrical, power and wa-ter supplies before attempting any service.

• Disconnect the power by turning off the circuit breaker or byunplugging the machine. Replace worn power cords.

• Before the washer is removed from service or discarded, re-move the door to the washing compartment.

• Failure to install, maintain, and/or operate this washer accord-ing to the manufacturer’s instructions may result in conditionswhich can produce bodily injury and/or property damage.

NOTE: The WARNINGS and IMPORTANT SAFETY IN-STRUCTIONS appearing in this manual are not meantto cover all possible conditions and situations that mayoccur. Common sense, caution and care must be exer-cised when installing, maintaining, or operating thewasher.

Any problems or conditions not understood should be reported tothe dealer, distributor, service agent or the manufacturer.

WARNINGMachine installations must comply with minimumspecifications and requirements stated in the appli-cable Installation Manual, any applicable municipalbuilding codes, water supply requirements, electri-cal wiring regulations and any other relevant statuto-ry regulations. Due to varied requirements and appli-cable local codes, this machine must be installed,adjusted, and serviced by qualified maintenance per-sonnel familiar with applicable local codes and theconstruction and operation of this type of machi-nery. They must also be familiar with the potentialhazards involved. Failure to observe this warningmay result in personal injury, property damage,and/or equipment damage, and will void the warran-ty.

W820

IMPORTANT: Ensure that the machine is installed on alevel floor of sufficient strength. Ensure that the recom-mended clearances for inspection and maintenance areprovided. Never allow the inspection and maintenancespace to be blocked.

WARNINGNever touch internal or external steam pipes, con-nections, or components. These surfaces can be ex-tremely hot and will cause severe burns. The steammust be turned off and the pipe, connections, andcomponents allowed to cool before the pipe can betouched.

SW014

Safety DecalsSafety decals appear at crucial locations on the machine. Failureto maintain legible safety decals could result in injury to the oper-ator or service technician.

Use manufacturer-authorized spare parts to avoid safety hazards.

Operator Safety

Safety Information


WARNINGNEVER insert hands or objects into basket until ithas completely stopped. Doing so could result in se-rious injury.

SW012

The following maintenance checks must be performed daily:1. Verify that all warning labels are present and legible, replace

as necessary.2. Check door interlock before starting operation of the ma-

chine:a. Attempt to start the machine with the door open. The ma-

chine should not start.b. Close the door without locking it and start the machine.

The machine should not start.c. Attempt to open the door while a cycle is in progress. The

door should not open.If the door lock and interlock are not functioning properly, dis-connect power and call a service technician.3. Do not attempt to operate the machine if any of the following

conditions are present:a. The door does not remain securely locked during the en-

tire cycle.b. Excessively high water level is evident.c. Machine is not connected to a properly grounded circuit.

Do not bypass any safety devices in the machine.

WARNINGOperating the machine with severe out-of-balanceloads could result in personal injury and seriousequipment damage.

W728

Safety Information

6 © Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT D1528ENR3

Introduction Model Identification

Information in this manual is applicable to these models:

SH018 SXE045 SXU235 SXY075 UXE018 UXU075 UXY018

SH025 SXE055 SXU305 SXZ075 UXE025 UXU100 UXY025

SHE018 SXE075 SXW075 SXZ100 UXE030 UXU135 UXY030

SHE025 SXG075 SXW100 SXZ135 UXE035 UXU165 UXY035

SX018 SXG100 SXW135 SXZ165 UXE045 UXU195 UXY045



SX035 SXG195 SXW235 SXZ305 UXG075 UXW075 UXZ075

SX045 SXG235 SXW305 UX018 UXG100 UXW100 UXZ100

SX055 SXG305 SXY018 UX025 UXG135 UXW135 UXZ135

SX075 SXU075 SXY025 UX030 UXG165 UXW165 UXZ165

SXE018 SXU100 SXY030 UX035 UXG195 UXW195 UXZ195



SXE035 SXU195 SXY055 UX075

Delivery InspectionUpon delivery, visually inspect crate, protective cover, and unitfor any visible shipping damage. If signs of possible damage areevident, have the carrier note the condition on the shipping pa-pers before the shipping receipt is signed, or advise the carrier ofthe condition as soon as it is discovered.

Nameplate LocationThe nameplate is located on the back of the machine. Alwaysprovide the machine’s serial number and model number when or-dering parts or when seeking technical assistance. Refer to Figure1 .

Introduction


CFD603N_SVG

1. Nameplate

Figure 1

Replacement PartsIf literature or replacement parts are required, contact the sourcefrom which the machine was purchased or contact Alliance Laun-dry Systems at +1 (920) 748-3950 for the name and address ofthe nearest authorized parts distributor.

Customer ServiceFor technical assistance, contact your local distributor or contact:

Alliance Laundry SystemsShepard StreetP.O. Box 990Ripon, WI 54971-0990U.S.A.www.alliancelaundry.comPhone: +1 (920) 748-3121 Ripon, WisconsinAlliance International: +32 56 41 20 54 Wevelgem, Belgium

Introduction


Cygnus Operation STANDARD Control

Operational Keypad

CFD813N_SVG5 4

321

1. Cycle Step LEDs2. Display3. Cycle Number Keypads4. Start/Stop Keypad5. ECO Wash Keypad

Figure 2

Operating Instructions – STANDARD Control

1. Open the door by pulling the door handle toward you.2. Load the machine. Refer to Figure 3 .Load the washer-extractor to full capacity whenever possible, butdo not exceed the rated dry-weight capacity of the machine if thefabric to be washed is dense, closely woven or heavily soiled.

Overloading the machine can result in an inferior wash. The op-erator may need to experiment to determine the optimum loadsize based on the fabric content, soil content and level of cleanli-ness required.

Do not underload the machine. Underloading can result in out-of-balance conditions and may lead to premature bearing and sealfailure.

CHM2273N_SVG

Figure 33. Close the door by pushing the door handle toward the ma-

chine. Refer to Figure 4 .

Cygnus Operation


CHM2268N_SVG

Figure 44. Add supplies to the supply dispenser. Refer to Table 1 .

a. Detergent:• Liquid - Compartment 1 (prewash) + Compartment 3• Powder - Compartment 1 (prewash) + Compartment 2

b. Bleach:• Liquid - Compartment 3• Powder - Compartment 2

c. Softener:• Liquid - Compartment 4

a. DETERGENT

CHM2228N_SVG

1

1. Liquid Detergent

CHM2227N_SVG

2

2. Powder Detergent

b. BLEACH

CHM2229N_SVG

3

3. Liquid Bleach

CHM2230N_SVG

4

4. Powder Bleach

c. SOFTENER

CHM2231N_SVG

5

5. Liquid Softener

Table 15. Select a cycle by pressing a cycle number keypad. Refer to

Figure 5 .

CFD819N_SVG

Figure 56. If necessary, reduce the cycle’s water levels. Press the ECO

Wash Keypad. Refer to Figure 6 . The ECO Wash LED lightsup.

Cygnus Operation


NOTE: By default, the water level reduction is set to20%, but can be adjusted by using the Cygnus As-sist programming software.

NOTE: The water level reduction will only last forthe current cycle.

NOTE: The water level reduction can also be selec-ted while a cycle is in process by pressing the ECOWash Keypad.

NOTE: The ECO Wash keypad is only available onOPL controls.

CFD813N_SVG1

1

1. ECO Wash Keypad

Figure 67. For vended models only, make payment. Refer to Figure 7 .

DRY2317N_SVG

Figure 78. Start the cycle by pressing the START keypad. Refer to Fig-

ure 8 .

CFD820N_SVG

Figure 8As the cycle progresses, the cycle step LEDs turn on an off, indi-cating the step that is in process. Refer to Figure 9 .

CFD821N_SVG

1

1. Cycle Step LEDs

Figure 9

While the cycle is in progress, the display alternates between thewater temperature and the remaining cycle time. When the watertemperature is shown in the display, the water temperature LEDis lit. When the remaining cycle time is shown, the cycle timeLED is lit. Refer to Figure 10 .

CFD586N_SVG

21

1. Water Temperature LED2. Remaining Cycle Time LED

Figure 109. The cycle will continue until its completion. When the cycle

is complete, “ End” appears in the display and the door is un-locked.

Information Menu – STANDARD Control

While a cycle is in progress, the operator may view the basket’srotation speed, water temperature and water level by accessingthe Information Menu.1. To access the Information Menu...

a. Press and hold the 1 keypad.b. While continuing to press the 1 keypad, press and release

the 2 keypad.

Cygnus Operation


c. Continue to hold the 1 keypad until the display shows“SPEEd”, which is the first available option in the Infor-mation Menu.

2. Press the 1 and 2 keypads to scroll through the InformationMenu options, which are as follows:a. SPEEd: The display alternates between “SPEEd” and bas-

ket rotation speed.b. tEMP: The display alternates between “tEMP” and the

water temperature in °C or °F.

c. LEvEL: The display alternates between “LEvEL” and thewater level in inches or centimeters.

3. To exit the Information Menu, press the 7 keypad.

PRO Control

Operational Keypad

CFD1024R_SVG

2 3

1

1. Display2. Start/Stop Keypad3. Navigation Buttons

Figure 11

Cygnus Operation


Display Identification

12

6

9 3

CFD596N_SVG

Hot with P rewash 60°C

7.0cm17°C0 471h 10

min

6

7

8

1

2

3

4

5

1. Button bar2. Time left within this specific cycle step3. Component bar4. Phase bar5. Title bar6. Total time for chosen program7. Current Water Temperature8. Water level

Figure 12

Operating Instructions – PRO Control

1. Open the door by pulling the door handle toward you.2. Load the machine. Refer to Figure 13 .Load the washer-extractor to full capacity whenever possible, butdo not exceed the rated dry-weight capacity of the machine if thefabric to be washed is dense, closely woven or heavily soiled.

Overloading the machine can result in an inferior wash. The op-erator may need to experiment to determine the optimum loadsize based on the fabric content, soil content and level of cleanli-ness required.

Do not underload the machine. Underloading can result in out-of-balance conditions and may lead to premature bearing and sealfailure.

CHM2273N_SVG

Figure 133. Close the door by pushing the door handle toward the ma-

chine. Refer to Figure 14 .

Cygnus Operation


CHM2268N_SVG

Figure 144. Add supplies to the supply dispenser. Refer to Table 2 .

a. Detergent:• Liquid - Compartment 1 (prewash) + Compartment 3• Powder - Compartment 1 (prewash) + Compartment 2

b. Bleach:• Liquid - Compartment 3• Powder - Compartment 2

c. Softener:• Liquid - Compartment 4

a. DETERGENT

CHM2228N_SVG

1

1. Liquid Detergent

CHM2227N_SVG

2

2. Powder Detergent

b. BLEACH

CHM2229N_SVG

3

3. Liquid Bleach

CHM2230N_SVG

4

4. Powder Bleach

c. SOFTENER

CHM2231N_SVG

5

5. Liquid Softener

Table 25. Select a cycle by pressing the up and down keypads. Refer to

Figure 15 . The selected cycle appears in the display.

Extra Hot

Hot with prewashFast HotChemical Sluice

Thermal disinfect. / Sluice

55 28min1000

CFD815N_SVG

Figure 156. Start the cycle by pressing the Start/Stop keypad. Refer to

Figure 16 .

Cygnus Operation


CFD816N_SVG

Extra Hot

Hot with prewashFast HotChemical Sluice

Thermal disinfect. / Sluice

55 28min1000

Figure 16As the cycle progresses, the cycle step LEDs turn on an off, indi-cating the step that is in process. Refer to Figure 17 .

CFD817N_SVG

Hot wash 40°-90°C

Figure 17While the cycle is in progress, the display continuously shows re-maining cycle time, water temperature and water level.

CFD818N_SVG

Hot with P rewash 60°C

7.0cm17°C0 471h 10

min

12

6

9 3

Figure 187. The cycle will continue until its completion. When the cycle

is complete, “ End” appears in the display and the door is un-locked.

Functions Menu – PRO Control

Before a cycle is started, the operator may enable the economywash option, change the cycle’s spin speed, enable the load-de-pendent wash option, add a soak step to the cycle’s first segment,modify the cycle to include a gentle wash agitation, indicate thatthe cycle will be run multiple times in a row and/or select the cy-cle’s start time.1. To enter the Functions Menu, press and release the keypad

under the menu icon. Refer to Figure 19 .

Normal wash 40º-40ºCWarm wash 40º-60ºCHot wash 40º-90ºCDelic ate 30ºCSynthetic 1

1000

40ºC

1h00

CFD241R_SVG

21

1. Start/Stop Keypad2. Keypad Under the Menu Icon

Figure 19The Functions Menu is displayed. Refer to Figure 20 .

CFD243R_SVG

1 2

6 7 8 5

CFD243R_SVG

1 2

6 7 8 5

1. Economy Wash Icon2. Change Spin Speed Icon3. Load-Dependent Wash Icon4. Soak Icon5. Next Screen Icon6. Gentle Wash Agitation Icon7. Repeat Cycle Icon8. Predefined Cycle Start Time Icon

Figure 202. The Functions Menu options are as follows:

Cygnus Operation


a. Economy Wash: Lower the cycle’s wash and rinse waterlevels for lightly-soiled linens.

1

Figure 21Press the keypad under the Economy Wash icon to turn the func-tion on or off. When the function is off, an “X” will appear overthe icon. Refer to Figure 21 .

1

Figure 22When the function is on, there will not be an “X” over the icon.Refer to Figure 22 .

NOTE: When the Economy Wash function is on,“eco” appears on the program selection screen.

b. Change Spin Speed: Modify the speed of the cycle’s high-est spin step.

Figure 231. Press the keypad under the Change Spin Speed icon.

Refer to Figure 23 . The Change Spin Speed screenappears. Refer to Figure 24 .

CFD247R_SVG1

1. Check box icon

Figure 242. Press the keypad under the check box icon. Refer to

Figure 24 . The spin speed icon appears. Refer to Fig-ure 25 .

CFD248R_SVG

1000

1

1. Spin Speed icon

Figure 253. Press the keypad under the spin speed icon. Refer to

Figure 25 . The spin speed can now be modified.4. Press keypads under the arrow icons to adjust the spin

speed. Refer to Figure 26 .

CFD249R_SVG

1000

21

1. Arrow icons2. Check mark icon

Figure 26Press the keypads under the left and right arrow icons to select anumber. Press the keypads under the up and down arrow icons toadjust the selected number.

5. Press the keypad under the check mark icon to confirmthe spin speed modification. Refer to Figure 26 .

6. To exit the Change Spin Speed screen, press the Start/Stop keypad. Refer to Figure 19 .

c. Load-Dependent Wash: Modify the cycle’s water levelsand chemical supply amounts based on the size of theload.

Figure 27NOTE: This symbol is only displayed in the Func-tions Menu if Load-Dependent Wash has beenenabled for the cycle. Load-Dependent Wash canbe enabled or disabled using the PC software,Cygnus Assist.

Cygnus Operation


1. Press the keypad under the Load-Dependent Washicon. Refer to Figure 20 . The Load-Dependent Washscreen appears. Refer to Figure 27 .

CFD252R_SVG1

1. Check box icon

Figure 282. The Load-Dependent Wash option can measure the

size of the load based on either the water absorption orthe water level. To measure the size of the load basedon the water absorption, press the Start/Stop keypad.Refer to Figure 19 .

3. To measure the size of the load based on the water lev-el, press the keypad under the check box icon. Refer to Figure 28 . The weight icon appears. Refer to Figure29 .

CFD253R_SVG

6.0 kg

1

1. Weight icon

Figure 294. Press the keypad under the weight icon. Refer to Fig-

ure 29 . The weight can now be modified.5. Press the keypads under the arrow icons to adjust the

weight. Refer to Figure 30 .

CFD254R_SVG

006.0 kg

1 2

1. Arrom icons2. Check mark icon

Figure 30Press the keypads under the left and right arrow icons to select anumber. Press the keypads under the up and down arrow icons toadjust the selected number.

6. Press the keypad under the check mark icon to confirmthe load-dependent wash modification. Refer to Figure30 .

7. To exit the Load-Dependent Wash screen, press theStart/Stop keypad. Refer to Figure 19 .

NOTE: When the Load-Dependent Wash functionis on, the following graphic appears on the dis-play (Refer to Figure 31 ):

CFD1026R_SVG

1

Please wait...

Figure 31d. Soak: Add a soak step to the cycle’s first segment. When

the Soak function is turned on, the cycle’s first segmentwill begin with a fill to the programmed water tempera-ture. During the fill, the basket agitates with a gentle washaction. Once the programmed temperature is reached, thebasket agitates with a left-right wash action once every 4minutes. The water temperature and soak time can be pro-grammed.

Figure 321. Press the keypad under the Soak icon. Refer to Figure

20 . The Soak screen appears. Refer to Figure 32 .

CFD257R_SVG

0h0040oC

31 2

1. Check box icon2. Soak time icon3. Water temperature icon

Figure 332. Press the keypad under the check box icon. Refer to

Figure 33 . The water temperature and soak time iconsappear. Refer to Figure 32 .

3. The water temperature and soak time can be modified.To modify the soak temperature… Press the keypadunder the water temperature icon. Refer to Figure 33 .

Cygnus Operation


The water temperature screen appears. Refer to Figure34 .

CFD258R_SVG

40_oC

1 2


Figure 344. Press the keypads under the arrow icons to adjust the

water temperature. Refer to Figure 34 . Press the key-pads under the left and right arrow icons to select anumber. Press the keypads under the up and down ar-row icons to adjust the selected number.

5. Press the keypad under the check mark icon to confirmthe water temperature modification. Refer to Figure34 .

6. To modify the soak time, press the keypad under thesoak time icon. Refer to Figure 20 . The soak timescreen appears. Refer to Figure 35 .

CFD259R_SVG

01h20_

1 2



soak time. Refer to Figure 35 . Press the keypads un-der the left and right arrow icons to select a number.Press the keypads under the up and down arrow iconsto adjust the selected number.

8. Press the keypad under the check mark icon to confirmthe soak time modification. Refer to Figure 35 .

9. To exit the Soak screen, press the Start/Stop keypad.Refer to Figure 19 .

NOTE: When the Soak function is on, “soak” ap-pears on the program selection screen.

e. Gentle Wash Agitation: Modify the cycle to include a gen-tle wash agitation. When the Gentle function is turned on,the cycle’s agitation time and agitation stop time are sub-stituted for one another.

1

1. OFF

Figure 361. Press the keypad under the Gentle Wash Agitation

Icon. Refer to Figure 20 . When the option is off, an“X” will appear over the icon. When the option is on,there will not be an “X” over the icon. Refer to Figure36 .

f. Repeat Cycle: Run a cycle multiple times in a row.

Figure 371. Press the keypad under the Repeat Cycle icon. Refer to

Figure 20 . The Repeat Cycle screen appears. Refer to Figure 38 .

CFD264R_SVG

001

1 2



repeat cycle number. Refer to Figure 38 . Press thekeypads under the left and right arrow icons to select anumber. Press the keypads under the up and down ar-row icons to adjust the selected number.

3. Press the keypad under the check mark icon to confirmthe repeat cycle number modification. Refer to Figure38 .

g. Predefined Cycle Start Time: Select the cycle’s start time.

Figure 391. Press the keypad under the Predefined Cycle Start

Time icon. Refer to Figure 39 . The Predefined CycleStart Time screen appears. Refer to Figure 40 .

Cygnus Operation


CFD266R_SVG

06:30_

1 2



cycle start time. Refer to Figure 40 . Press the keypadsunder the left and right arrow icons to select a number.Press the keypads under the up and down arrow iconsto adjust the selected number.

3. Press the keypad under the check mark icon to confirmthe cycle start time modification. Refer to Figure 41 .The cycle start day appears. Refer to Figure 41 .

CFD267R_SVG

06:30fri

1 2



cycle start day. Refer to Figure 41 . Press the keypadsunder the left and right arrow icons to select a number.Press the keypads under the up and down arrow iconsto adjust the selected number.

5. Press the keypad under the check mark icon to confirmthe cycle start day modification. Refer to Figure 41 .

6. Press the Start/Stop keypad. Refer to Figure 19 . ThePredefined Cycle Start Time Confirmation screen ap-pears. Refer to Figure 42 .

CFD269R_SVG

Hot wash 40º-90ºC13:44

f r i 6:30

Figure 423. To exit the Functions Menu, press the Start/Stop keypad. Re-

fer to Figure 19 .

Information Menu – PRO Control

While a cycle is in progress, the operator may access the Infor-mational Menu to view cycle details or to modify the cycle’stemperature, water level, wash action or liquid soap pump signaltime.1. To access the Information Menu press the keypad under the

small flipped-over leaflet icon (refer to Figure 43 ).

CFD601N_SVG

Figure 43The Information Menu is displayed. Refer to .

12

6

9 3

CFD958N_SVG

16:26

14

17 °C0 °C

10 cm19 cm

0 rpm0 rpm

12 sec

3 sec

sec

00 . 00A

0 . 00A0 . 00H Z

28

10:56

min

0 51

5

min

0 00h

7

9 8

11

12

1

10

3

4

5

6

7

2

1. Temperature: actual temperature, programmed temperature2. Configuration/activate of the inlet valves3. Actual time4. Calculated end-time of the program5. Time left of the actual component6. Remaining Hold-Time7. Data of the frequency inverter: current (A), frequency

(Hz), G-force8. Check mark icon9. Up and down arrow icon10. Actual time of the signal for the pumps of the liquid soaps

(extend boards)11. Wash-action: actual speed, programmed speed, action

time, stop time (pause)12. Water level: actual level, programmed level

Figure 442. To modify the cycle...

Cygnus Operation


a. Press the keypads under the up and down arrow icons toselect the desired cycle setting. Refer to Figure 44 .

b. Press the keypad under the check mark icon. Refer to Fig-ure 44 . The cycle setting is highlighted.

c. Press the keypads under the up and down arrow icons toadjust the cycle setting. Refer to Figure 44 .

d. Press the keypad under the check mark icon to confirm thecycle setting adjustment. Refer to Figure 44 .

Cygnus Operation


Tilting OptionThe operator controls the tilting and basket rotation using a pend-ant control.

The pendant control has a safety button, which the operator mustpress and hold while pressing the other buttons on the pendantcontrol, which include tilt forward (up), tilt backward (down),right basket rotation (forward) and left backet rotation (reverse).

Operation

When the cycle has finished, the control unlocks the door. Thetilt screen is shown in the control's display. Refer to Figure 45 .Open the door and lock it in place using the special system moun-ted on the door hinge.

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1. Safety2. Up3. Down4. Forward5. Reverse

Figure 45The operator can then unload the machine using the pendant con-trol. The machine's keypad is not used during this operation.

Using the pendant control, tilt the machine forward and rotate thebasket manually. After the machine has been unloaded, return themachine to the level position. After the machine has been re-turned to the level position, press the Stop button on the ma-chine's keypad to return the control to the ready mode.

NOTE: If attempting to start a cycle while the machineis not in the level position, the tilt screen will be shown.Refer to Figure 45 . Using the pendant control, returnthe machine to the level position before attempting tostart a cycle.

NOTE: If the machine senses that it is not level duringa cycle, the control will end the cycle and "Error 61:Home switch open while washing" will be shown in thedisplay.

Tilting Option


MaintenanceWARNING

Sharp edges can cause personal injury. Wear safetyglasses and gloves, use proper tools and providelighting when handling sheet metal parts.

W366R1

IMPORTANT: Replace all panels that are removed toperform service and maintenance procedures. Do notoperate the machine with missing guards or with bro-ken or missing parts. Do not bypass any safety devi-ces.

Daily

WARNINGDo not spray the machine with water. Short circuit-ing and serious damage may result.

W782

IMPORTANT: Door lock should be checked daily to en-sure proper operation. Also check that all safety andinstruction stickers are on the machine. Any missing orillegible safety instructions stickers should be replacedimmediately.

Beginning of Day

1. Check door interlock before starting operation:a. Attempt to start the machine with the door open. The ma-

chine should not start.b. Close the door without locking it and start the machine.

The machine should not start.c. Attempt to open the door while the cycle is in progress.

The door should not open.If the door lock and interlock are not functioning properly, dis-connect power and call a service technician.

IMPORTANT: Door lock should be checked daily toensure proper operation. Also, check that all safetyand instruction stickers are on the machine. Re-place as necessary.

2. Inspect water inlet valve hose connections on the back of themachine for leaks.

3. Inspect steam hose connections for leaks (where applicable).4. Inspect all chemical inlets, lines and connections for leaks.

WARNINGTo reduce the risk of electrical shock, serious in-jury or death, disconnect the electrical power towasher-extractor before examining the wiring.

W636

5. Verify that insulation is intact on all external wires and thatall connections are secure. If bare wire is evident, call a serv-ice technician.

End of Day

1. Clean the door gasket of residual detergent and all foreignmatter.

2. Clean the door glass with a damp cloth.3. Clean automatic supply dispenser lid and general area.4. Clean the machine’s top, front and side panels with mild de-

tergent. Rinse with clean water. DO NOT use products thatcontain alcohol on the control panel.

5. Inspect and clean basket.6. Clean the inverter drive box filter(s) weekly or more frequent-

ly as needed [where applicable]:a. Wash the filter with warm water and allow filter to air dry.

As an alternative, the filter may be vacuumed clean.

NOTE: Unload the machine promptly after each com-pleted cycle to prevent moisture buildup. Leave load-ing door open after each completed cycle to allowmoisture to evaporate.

Weekly1. Check the machine for leaks.

a. Start an unloaded cycle to fill the machine.b. Verify that door and door gasket do not leak.c. Verify that the drain valve is operating and that the drain

system is free from obstruction. If water does not leak outduring the first wash segment, the drain valve is closedand functioning properly.

2. Clean the inverter drive box filter(s) weekly or more frequent-ly as needed [where applicable]:a. Wash the filter with warm water and allow filter to air dry.

As an alternative, the filter may be vacuumed clean.IMPORTANT: The control module cover and fan filtermust be in place for the fan to properly cool the inver-ter drive. Failure to observe this warning will void thewarranty and could lead to expensive inverter drive re-pair.

Maintenance


3. On machines equipped with an automatic chemical supplysystem, check chemical connections by inspecting all connec-tions and chemical hoses for leaks or cracks.

IMPORTANT: Chemical leaks can quickly cause perma-nent damage to the machine components and struc-ture.

MonthlyNOTE: Disconnect power to the machine at its sourcebefore performing the monthly maintenance proce-dures.1. Check belt(s) require replacement or adjustment. Call a quali-

fied service technician in either case.a. Check belt(s) for uneven wear and frayed edges.b. For groove-pulley drive systems, verify alignment by

placing a straightedge across both pulley faces. Thestraightedge should make contact with the pulleys in fourplaces. Refer to Figure 46 . After making necessary ad-justments, torque the upper spring tensioning jam nut to20.6 ± 2 ft.-lbs.

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1. Motor2. Motor Pulley3. Straightedge4. Basket Pulley

Figure 46c. Verify belt tension. Refer to Belt Tension.

Belt Tension

Product Fam-ily Model

Belt Tension(lbs.)

Cabinet Hard-mount

14, 18, 25, 65,75 and 100

56-73

Belt Tension

Product Fam-ily Model

Belt Tension(lbs.)

30, 35, 135and 165

77-100

33, 40, 150and 185

116-151

55 and 235 119-154

75 and 305 149-194

90 and 400 112-149

Cabinet Free-standing

12, 14, 18, 25,60, 65, 75 and100

106-172

30, 35, 135and 165

71-139

55 and 235 185-236

75 and 305 240-266

455 and 575 90-103

730 and 900 113-148

Table 32. Check overflow hose and drain hose for leaks.3. Check the supply dispenser hoses and hose connections.4. Clean inlet hose filter screens:

a. Turn water off and allow valve to cool, if necessary.b. Unscrew inlet hose and remove filter screen.c. Clean with soapy water and reinstall. Replace if worn or

damaged.

Every Two MonthsFor 100 lb. (455 l), 135 lb. (575 l), 165 lb. (730 l) and 200 lb.(900 l) Cabinet Freestanding models only, insert a small amountof type EP2 grease into the grease injection ports located on theback of the machine. Refer to Figure 47 .

Maintenance


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1. Grease Injection Ports

Figure 47

QuarterlyNOTE: Disconnect power to the machine at its sourcebefore performing the quarterly maintenance proce-dures.1. Tighten door hinges and fasteners, if necessary.2. Tighten anchor bolts, if necessary.3. Verify that the drain motor shield is in place and secure, if so

equipped.4. Clean customer-supplied steam filter, where applicable. Refer

to Figure 48 .a. Turn off steam supply and allow time for the valve to

cool.b. Unscrew cap.c. Remove element and clean.d. Replace element and cap.

H042I_SVG

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1. Cap2. Steam Filter Element

Figure 485. Tighten motor mounting bolt locknuts and bearing bolt lock-

nuts.6. Vacuum lint from motor vents.

7. Clean all electronic boards of moisture and dust with cannedair.

8. Verify the insulation is intact on all external wires and that allconnections are secure. If bare wire is evident, call a servicetechnician.

9. Clean inverter drive cooling fan blades [where applicable].

AnnuallyFor 75, 90, 305 and 400 models only, replace the machine’s auto-matic lubricator.

Care of Stainless Steel• Remove dirt and grease with detergent and water. Thoroughly

rinse and dry after washing.• Avoid contact with dissimilar metals to prevent galvanic cor-

rosion when salty or acidic solutions are present.• Do not allow salty or acidic solutions to evaporate and dry on

stainless steel. Wipe clean of any residues.• Rub in the direction of the polish lines or “grain” of the stain-

less steel to avoid scratch marks when using abrasive clean-ers. Use stainless steel wool or soft, non-metal bristle brushes.Do not use ordinary steel wool or steel brushes.

• If the stainless steel appears to be rusting, the source of therust may be an iron or steel part not made of stainless steel,such as a nail or screw.

• Remove discoloration or heat tint from overheating by scour-ing with a powder or by employing special chemical solu-tions.

• Do not leave sterilizing solutions on stainless steel equipmentfor prolonged periods of time.

• When an external chemical supply is used, ensure no siphon-ing of chemicals occurs when the machine is not in use. High-ly concentrated chemicals can cause severe damage to stain-less steel and other components within the machine. Damageof this kind is not covered by the manufacturer’s warranty.Locate the pump and tubing below the machines’s injectionpoint to prevent siphoning of chemicals into the machine.

Maintenance


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