warnerelectric quadraline 7000 spe-736377513c

SERVO CONTROLS STEPPER CONTROLS VOLTAGE CONDITIONING ENGINEERED SYSTEMS AC/DC DRIVES

Quadraline 7000DC Drives

SUPPORTED BY DANA CORPORATION

The Warner Electric Motors and Controls Division of Dana Corporation is a global leader in the engineer-ing and manufacturing of motor and control products for industrial applications. All Warner Electricproducts and services are backed by highly specialized engineers and service people who can help solveyour production challenges. Warner Electrics capabilities and products have improved operations forhundreds of companies around the world.

Warner Electric stepper motors and controls, servo motors and controls, voltage conditioning products,engineered systems, and AC/DC drives are available worldwide through an extensive authorized distribu-tor network. These distributors provide convenient service by offering technical support, replacementparts, and literature, as well as an extensive inventory of off-the-shelf models for the fastest possibledelivery and service. Call your nearest distributor for ordering and application information.

IN U.S.A. AND CANADAWARNER ELECTRIC MOTORS AND CONTROLS DIVISION

Sales: 734-669-4700

Customer Service: 800-787-3532

Product Application: 800-787-3532

Product Literature Request: 800-787-3532

Fax: 800-766-6366 or 860-589-2136

Web Site: www.warnernet.com

WARNER ELECTRIC MOTORS AND CONTROLS DIVISIONDivision Office640 Avis Drive, Suite 200Ann Arbor, MI 48108

C3003 9/991999 Warner Electric Division

Printed in U.S.A.

Bristol Plant383 Middle StreetBristol, CT 06010

International - EuropeLausanne, SwitzerlandLa PierreireCH-1029 Villars-Ste-Croix,Switzerland

Systems Center13500-J South Point Blvd.Charlotte, NC 28273

WARNER ELECTRIC

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ADDITIONAL WARNER ELECTRIC DC DRIVES & CONTROLS

M4000 Digital 3-Phase DC Drives DS9000 Digital Drive Speed Controller

The M4000 Series Digital 3-Phase DC Drive is aprogrammable, microprocessor based variable speed DCdrive. It allows keypad control of each parameter. Digitalreadout provides on-line monitoring of drive operation.Ideal for many drive applications including wire andcable, packaging/converting, machinery and materialhandling. Improved circuit board technology has addedstandard features, including serial communications and afield-weakening controller for constant power andextended speed range applications.

The DS9000 Digital Speed Controller features long termspeed accuracy, control and stability. It offers 16-bitmicroprocessor based, AC or DC drive control, .01%accuracy, digital master or follower, analog or digitalinput, and two selectable sets of programmable param-eters. Front panel controls include a 4-digit LED readout,keypad controls and four LED status indicators.

BRONCO II and Washdown Series DC Drives

Designed for tough rugged applications, BRONCO II DCDrives feature speed regulation 0.5 1%, dual voltageinput (115/230 VAC), output 90 or 180 VDC, to 2 HP,circuit protection, torque control, local or remote operatorcontrol, open chassis, field programmable jumpers,control relay with 3-wire start/stop circuit, jog atpotentiometer speed, cast aluminium enclosure NEMA4, NEMA 12, and NEMA 4X. Maximum and minimumspeed adjustments.

SE2000 DC Drives

This non-regenerative DC drive is designed to controlshunt wound or permanent magnetic field DC motorsfrom to 5 HP. It offers isolated 4-20mA or 0-10 VDCcontrol signal, tachometer generator feedback, circuitprotection, diagnostic capabilities, control relay, torqueand slope control, and overcurrent protection. Jumperselectable to program drives for specified motor orapplication. Horsepower range 115 VAC to 230 VAC.Open chassis available and UL listed.

*Contact Warner Electric for information on our complete line of AC Drives

Recommended Spare Parts

Part NumberDescription Q7002 Q7005 Q7006Control Board Assembly* SPC3593300 SPC3593300 SPC3593300Line Fuse (F1, F2) PFU101701 PFU101700 PFU101000

226636-001 226636-000 104364-022(Buss JJN30A) (Buss JJN60A) (MDA15A)

Control Fuse (F3) PFU100400 PFU100400 PFU100400(AGC.25A) (AGC.25A) (AGC.25A)

SCR Module SPATY401800 SPATY401700 Field Bridge 226122-000 PDI500500 PDI500500 MOV 202956-014 PSU200200 PSU200200 Power Board Assembly SPC3601900Zero Position Dancer Q799905 Q799905 Q799905Control Board AssemblyExternal Signal Option Q799901 Q799901 Q799901Control Board AssemblyFault Module Option Q799902 Q799902 Q799902Control Board AssemblyIndependent Accel/Decel Option Q799903 Q799903 Q799903Option Control Board AssemblyAC/Pulse Tach Feedback Q799904 Q799904 Q799904Control Board Assembly

* When replacing the Control Board Assembly, it is essential that all ofthe set-up jumpers and adjustment potentiometers on the new boardare identical to those on the board being replaced. It may benecessary to re-adjust the potentiometers on the new board for correctoperation. See Section 3.0 of this Manual.

RecommendedSpare Parts

ServiceServiceIt is intended that theQuadraline 7000 should beserviced by replacing majorsub-assemblies. The Replace-ment Parts List lists all of thesub-assemblies required toservice Quadraline 7000drives. It is recommended thatusers keep these parts readilyavailable to support the drivescritical applications.For additional assistanceor the name of yourclosest authorized servicecenter, contact WarnerElectric Motors and Controlscustomer service at (800)787-3532.

Warner Electric

Quadraline 7000

21

Quadraline 7000


Quadraline 7000

Quadraline 7000Quadraline 7000

Quadraline 7000

1

Contents

Contents

Features and Benefits . . . . . . . 2

Applications . . . . . . . . . . . . . . . 4

Specifications . . . . . . . . . . . . . 5

How to Order . . . . . . . . . . . . . . 6

Selection Information . . . . . . . 7

Zero PositionDancer Control . . . . . . . . . . . . 8

OptionsInstallation . . . . . . . . . . . . . . 9Bipolar Isolation . . . . . . . . . 10Fault Module . . . . . . . . . . . 11Independent AccelerationDeceleration . . . . . . . . . . . 12A/C Pulse TachFeedback . . . . . . . . . . . . . . 13

Remote OperatorStations . . . . . . . . . . . . . . . . . 14

Isolation Transformers . . . . . 14

Standard DC Motors . . . . . . . 15

Dimensions . . . . . . . . . . . . . . 18

Connection Diagrams . . . . . . 19

Adjustment Locations . . . . . . 20Recommended SpareParts . . . . . . . . . . . . . . . . . . . 21

Service . . . . . . . . . . . . . . . . . 21

20

L2

DC motorarmature90 VDC

DC MOTORCONTROLLER

A1

A2

F1

F2

L1 Line input115 VAC

DC motorshunt field100 VDC

L2


DC MOTORCONTROLLER

A1

A2

F1

F2



L2


DC MOTORCONTROLLER

A1

A2

F1

F2



L2


DC MOTORCONTROLLER

A1

A2

F1

F2



p 137 pt helv; .5 line

R1 R2 R3 R4 R5 R6 R7

R8 R9

R69A

1 2 3 4 5 6

TB1

J1J2 SW1Tach Range

7V50V

Speed

Torque Tach

Arm Accel

AccelJ3

Bias(Factory

set)J4

AccelRange

A=.3-3 secB=3-30 sec

J5

60 HZ50 HZ

7 8 8 9 10

TB1

R103

R76A

P4 ED CB A

J6CurrentRange

Offset(Factory set)

Line Voltage Select

J9

P1 J11

P3J10

115V 230V 230V 115V

90V 180V

P2

Shunt Field Connections for DC Motors

R1Max speedR2IR compR3Fwd accelR4Rev accelR5Fwd I limitR6Rev I limitR7ResponseR9Zero Speed

Connections for a DC motor with a90 VDC armature and 100 VDCshunt field.




ConnectionDiagrams

AdjustmentLocations

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The Quadraline 7000 series is afull wave, regenerative DC drivedesigned to operate shunt woundor permanent magnet DC motorsfrom 1/4 HP to 5 HP.Regenerative drives are the idealanswer for: Maintaining motor speed

when an overhauling loadattempts to increase themotor speed

Providing continuousbraking torque with no powerdissipation

Repeatable, controllablebraking to rest

Rapid, repetitive reversal ofmotor rotation

The Quadraline 7000 models arepacked with features, designedand manufactured to the highestquality standards and availablefrom your local Warner ElectricMotors and Controls distributor atan economical price.

Designed for either permanentmagnet or wound field motorsField supply is standard.Allows use of a wide range ofmotors.

Full wave four quadrantoperationProvides smooth motoring orbraking torque in either directionof rotation.Selectable featuresSelected by programmingjumpers to program drives forspecific motor or application:AC Supply selects 115V or

230 VACCurrent Scaling selects current

range to match control to aparticular motor HP Rating

Speed Feedback selectsarmature voltage feedback ortachgenerator feedback forimproved speed holding

Acceleration/Deceleration Timeselects range for adjustmentcontrol up to 30 secs

Torque or Speed Control selectsmode of either motor speed ormotor torque controlled byoperators potentiometer

AC Supply Frequency allowsdrive to be operated on 50 Hzor 60 Hz supply

High-response driveWide band width allows unit toreplace expensive servo drives insome applications.Regenerative brakingMotor acts as a generator andprovides braking torque.The braking energy is returned tothe AC power line, not dissipatedas heat.Electronic reversingAllows rapid and continuouscycling without any moving partsin the control.No mechanical contactorsrequired.

UL Listed RatingsHorsepower range115 VAC 1/41 HP230 VAC 1/25 HP150% full load current availablefor 1 minute.AdjustmentsCustomer adjustments to matchcontrol to application:Maximum speed limits speed

available at operators controlForward Acceleration sets time

to reach full speed in forwarddirection is also reversedeceleration time

Reverse Acceleration sets timeto reach full speed in reversedirectionis also forwarddeceleration time

IR Compensation improvesmotor speed regulation inarmature feedback mode

Forward Current Limit setsmaximum current available inforward direction to limit motoroverload

Reverse Current Limit setsmaximum current available inreverse direction to limit motoroverload

Response sets responsecharacteristic of control forhigher performanceapplications

ProtectionInput AC line fuses protectcontrol from line or load faults.MOVs protect unit from voltagetransients on AC power line.Optional features include: NEMA 4/12 enclosure Fault module Bi-polar isolated input module Independent Individual control

of forward accel and decel andreverse accel and decel rates

AC pulse tach feedback

Features andBenefits

19

L2

TB2

1

2

3 4 5

GND

A2

A1 F1

F2

115/230 VAC++

HEATSINK ASSY.

1 2 3 4 5 6

4

67

8

+

DC

tach

100

VDC

max

.Sp

eed

adj.

Fwd

(+)

CWW

CCW

Rev

. ()

7 8 9 10 11

9

1011

66

3

3

TB17V

50V

J1

Arm

SWI

Tach

115V

230V

230V

115V

J9 J1090V

J11180V

CONTROL PC BD.

Star

t

Stop

P1 P2

A1 A2 F1 F2L1

ConnectionDiagrams

Notes:1. Ground control per local and

national codes.2. Customer supplied line fuses;

size for protection of AC linewiring and transformer perlocal and national codes.

3. Programming jumpers J9,J10, and J11 on control boardmust be positioned for 115 or230 VAC line.

4. Polarity shown is for positivespeed reference voltage atTB14 (fwd direction).

5. For PM motors, noconnection is necessary to F1and F2.

6. DC tachometer (7VDC/1000RPM or 50 VDC/1000 RPM)is optional; when used, selecttach feedback mode (SW1)and tach voltage level (J1).

7. Speed adjust potentiometer:2K to 10K.

8. Selector switch determinesdirection of motor rotation.For Bi-directional operationwithout switch. Connect CCWpotentiometer lead to TB16.

9. TB17 and 8 must beconnected together to enablecontrol; jumper is factoryinstalled. Open this circuit todisable control.

10. Start (n.o.) and stop (n.c.)momentary pushbuttons areused for conventional 3-wirecontrol. If 2-wire control isrequired, connect maintainedswitch or contact betweenTB19 and TB111.

11. If motor thermostat (P1, P2) isavailable, connect in serieswith stop pushbutton asshown.

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Feature PackedFull wave 4-quadrant operationProvides smooth motoring orbraking torque in either directionof rotation.

7 Selectable performancefeatures

115V/230V AC Input Accel/Decel Range Internal/External Jog Reference HP Select Overcurrent Trip Select Timed/Instantaneous/Disable Motor Field Type PM or Shunt Wound Feedback Type

High-response driveWide-band width allows unit toreplace expensive servo drives insome applications.

Electronic reversing

Regenerative brakingMotor acts as a generator andproduces braking torque.

7 Control adjustmentsMax. speed, forward and reverseacceleration, IR compensation,forward and reverse current limit,response characteristic.

For use with shunt wound orpermanent magnet DC motors

Complete electrical protection

1/4 to 5 HP150% full load current availablefor 1 min.


115/230 VAC Input

Positioning accuracy4 quadrant control providespositioning easily adapted tospecific programming needs.

Total controlControlled acceleration anddeceleration. Smooth, consistent,accurateideal for webtensioning applications.

*Chassis or NEMA 4/12 enclosure

* Listed

* Listed for use in Canada

*All units except Q7006

18

7.375 9.1259.50

.375

10.2511.75

.75 .218 Dia. (4)

8.00

9.0009.625

.187 Dia. (2)

.187 x .375 slot (2)

5.503.375

8.7509.50

10.25 13.00

7.5628.375

.218 Dia. (4)

Enclosed Q7002/7005 Series

Dimensions are listed in inches.


Dimensions Chassis

Q7006 Series Q7002/7005 Series

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Material Handling Controlled acceleration Controlled deceleration Bi-directional Precise positioning accuracy

Applications

Machine Tools 4 quadrant control allows

positioning easily adapted tospecific program needs

Web Processing Accurate web or material

tensioning Zero position dancer (P.I.D.

Gain Control) Smooth and consistent control

in process, and during un-windor wind-up

Robotics Economical alternative to

sophisticated Servo control inless demanding applications

Chassis mount for easyintegration in customer controlpanel

17

StandardDC Motors

DC Motors1/4 to 1 Horsepower 90 VDC Armature 100/50 VDC SHUNT WOUND FIELD 1750 RPM Totally Enclosed

NEMA Model NumberHP Motor Frame Enclosure C Motor Motor with 7 VDC

Type Size Face without 7 VDC/1000 RPM TachometerTachometer Tachometer Kit

(mounted)1/4 B 413D FC 56C MOD1211700 MOD1211731 TAC 4001001/2 B 420D FC 56C MOF1211700 MOF1211731 TAC 4001003/4 B 428D FC 56C MOG1211700 MOG1211731 TAC 4001001 B 535D FC 56C MOH1211700 MOH1211731 TAC 400700

Note: All motors are capable of 20:1 constant torque speed range.




(mounted)1/2 B 420D FC 56C MOF2211700 MOF2211731 TAC 4001003/4 B 428D FC 56C MOG2211700 MOG2211731 TAC 4001001 G 146ATC FC 140TC MOH2210800 MOH2210831 TAC 400102

B 535D FC 56C MOH2211800 MOH2211831 TAC 400701G L182ACY NV 180C MOH2110100 MOH2110131 TAC 400203

1-1/2 G 148ATC FC 140TC MOI2210800 MOI12210831 TAC 400402G L186ACY NV 180C MOI2110100 MOI2110131 TAC 400203B 636D FC 180C MOI2211400 MOI2211431 TAC 400115

2 G 149ATC FC 140TC MOJ2210800 MOJ12210831 TAC 400402B 646D FC 180C MOJ2211400 MOJ2211431 TAC 400115G L186ACY NV 180C MOJ2110100 MOJ2110131 TAC 400203

3 G 189ATC NV 180TC MOK2110100 MOK2110131 TAC 400203G 1412ATC FC 140C MOK2210800 MOK2210831 TAC 400402B 7544D FC 210C MIK2211100 MOK2211131 TAC 400106

5 G CD2110ACY* NV 210C MOL2110700 MOL2110731 TAC 400203B 9143D* FC 256UCZ MOL2211100 MOL2211131 TAC 400108

*These motors have 1-1/8" shaft diameter.


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Q7006

Q7002

Q7005

Specification Q7006 Q7002 Q7005

Horsepower Range115V 1/81/2 1/41 HP Not Used230V 1/41 1/22 HP 35 HP

AC Line Input Voltage 115 or 230 V 10% 115 or 230 V 10% 115 or 230 V 10%AC Line Frequencey 50/60 Hz 2 Hz 50/60 Hz 2 Hz 50/60 Hz 2 Hz

Single Phase Single Phase Single Phase115 VAC Supply

Armature Voltage 090 VDC 090 VDC Not ApplicableField Voltage 50/100 VDC 50/100 VDC Not Applicable

230 VAC SupplyArmature Voltage 0180 VDC 0180 VDC 0180 VDCField voltage 100/200 VDC 100/200 VDC 100/200 VDC

Service Factor 1.0 1.0 1.0Duty Continuous Continuous ContinuousMaximum Load Capacity 150% for 1 min. 150% for 1 min. 150% for 1 min.Line Protection Fuses Fuses FusesU.L. Listed No Yes Yes

Operating ConditionsAmbient Temperature

Chassis Model 055 C 055 C 055 CEnclosed Model N.A. 040 C 040 C

Relative Humidity .................................................... 595% non-condensing ......................................................Altitude ......................................................................... to 3300 ft. (1000m).........................................................

Performance CharacteristicsSpeed Range 50:1 50:1 50:1Speed Regulation (% of motor base speed) for 95% load changeArm. Voltage Feedback...................................1% to 2% (depending on motor) .............................................Tach. Feedback ................................... 1/2 to 1% (depending on tach generator) .............................................Acceleration (forward or reverse)

Range A ..................................................... Linear .33 seconds (to full speed) ...........................................Range B .................................................... Linear 330 seconds (to full speed) ...........................................

AdjustmentsCurrent Range(nominaladjustable to 150%) 1.0, 1.5, 2.0, 3.0 2, 3, 4, 6, 10, Amps 15, 25 Amps

5.0 AmpsMaximum Speed ................................................. 70105% of motor base speed ...............................................IR Compensation .............................................................. Adjustable .................................................................

Options DescriptionIsolated Input Bipolar, inputoutput with selectable inputs for 0 to 10 VDC, 0 to 14 VDC,

0 to 100 VDC, 1 to 5mA or 4 to 20mAFault Module Contact outputstrips on overcurrent, overvoltage or field lossIndependent Acceleration/ Forward acceleration, forward deceleration, reverse acceleration, reverseDeceleration Control deceleration, 4 potentiometersAC/Pulse Tach Feedback Converts signals from AC tachometer or pulse generator to direction sensitive

DC voltage for improved speed regulation

Specifications

16

StandardDC Motors

DC Motors1/4 to 1 Horsepower 90 VDC Armature PERMANENT MAGNET FIELD 1750 RPM Totally Enclosed



(mounted)1/4 G 56HAA NV 56C MOD6110210 N/A N/A

B 320P NV 56C MOD6211200 MOD6211231 TAC 4001131/2 G 56KAA FC 56C MOF6210210 N/A N/A

B 336P NV 56C MOF6211200 MOF6211231 TAC 4001133/4 G 56PAA FC 56C MOG6210210 N/A N/A

B 428P FC 56C MOG6211100 MOG6211131 TAC 4001001 G 56SAA FC 56C MOH6210210 N/A N/A

B 435P FC 56C MOH6211100 MOH6211131 TAC 400100





(mounted)1/2 G 56KAA FC 56C MOF7210210 N/A N/A


B 336P NV 56C MOG7211100 MOG7211131 TAC 4001101 G 146ATC FC 140TC MOH7210800 MOH7210831 TAC 400402

G 56SAA FC 56C MOH7210210 N/A N/AB 435P FC 56C MOH7211100 MOH7211131 TAC 400100

1-1/2 B 536P FC 140TC MOI7211100 MOI7211131 TAC 400701G 148ATC FC 140TC MOI7210800 MOI7210831 TAC 400402

2 B 548P FC 140TC MOJ7211100 MOJ7211131 TAC 400701G 149ATC FC 140TC MOJ7210800 MOJ7210831 TAC 400402

3 G 1412ATC FC 140TC MOK7210800 MOK7210831 TAC 400402B 649P FC 180TC MOK7211100 MOK7211131 TAC 400115

5 B 681P FC 180TC MOL7211100 MOL7211131 TAC 400115


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1. DC Motor ControllerSelect HP and AC input voltage.The AC input voltage willdetermine motor armature andfield voltage.AC Input Motor VoltageVoltage Arm/Field115V 90V Arm

50/100V Field230V 180V Arm

100/200V Field

Now select drive configuration,chassis or enclosure. If enclo-sure, do you want a blank frontcover or operators controls?Determine which operators arerequired (i.e., run/jog, auto/manual) and whether they will beon a remote operators station oron the drive enclosure. From thelist of standard option boards,select those required for yourapplication.

2. DC MotorWith the motor voltage specifiedby the AC input voltage selectedabove, now determine permanentmagnet or shunt wound, framesize, enclosure type (TEFC orTENV), C face, and whether atachgenerator will be required.

3. Remote (ROS) OperatorStation

If a remote operators station willbe used, select which operatorswill be used, and the NEMArating required.

4. Isolation TransformerSelect KVA of transformer whenrequired by adding the total HP ofall drives to be connected to thetransformer. Then select modelnumber by primary input voltageand secondary output voltage.

5. Options/AccessoriesA. Determine which options are

required for your applications.This could include speed and/or load meters.

B. Options may be mounted bythe factory or field installed.

ExampleA conveyer requires a 1 HP DCmotor, 1750 RPM, shunt woundfield, TEFC enclosure and a7V/1000RPM tachometer. TheDC drive will be chassis mount,230 VAC single phase input, tobe operated from a ROS. ROS toinclude forward and reverse,start/stop and a speed potentio-meter. Isolation transformer froma 230 VAC input is required. Theuser would also like fault outputcontacts to activate othermachine control.Item Qty Part No.1 1 Q700622 1 MOH22108313 1 R10024 1 TRS210205 1 (included as a

part of item 1)

In determining the componentsthat comprise a drive system, thefollowing selections must bemade for features and options.

How to Order

15

StandardDC Motors

How to OrderSelection charts for DC motors,available from Warner ElectricMotors and Controls, are listed onthe following pages. For morecomplete specifications anddimensional information, contactWarner Electric Motors andControls customer service.

Motor chart specify:HorsepowerMotor Type (Manufacturer)

B=BaldorG=General Electric

Frame SizeMotor Enclosure

TE=Totally EnclosedTEFC=Fan CooledTENV=Non Ventilated

C Face Size(For use with Single PhaseControllers only)

Armature VoltageModel Number

Motor with Tachometer(mounted)Motor without TachometerTachometer Kit

Non-Listed MotorsNon-listed motors are available,but specific information isrequired.1. Motor horsepower2. RPM3. Frame size4. Volts, armature5. Volts, field or PM6. Enclosure7. Conduit location, F1, F2 etc.8. Thermostat9. Accessory endshield

10. C face11. Delivery requirements12. Special application or

environmental considerationsand other importantinformation.

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OptionsDescription Factory Field

Installed InstalledM/N Suffix Kits M/N

Isolated InputBipolar,input-output with selectableinputs for 0 to 10 VDC, 0 to 14VDC, 0 to 100 VDC, 1 to 5mAor 4 to 20 mA.Fault ModuleContact outputs-trips on overcurrent,overvoltage or field loss.Independent Accel/DecelControlForward accel,forward decel, reverse accel,reverse decel, 4 potentiometersAC/Pulse Tach FeedbackConverts signals from ACtachometer or pulse generator todirection sensitive DC voltage forimproved speed regulationMounting and connecting Nothardware for 2 option kits Required Q7098-00Pivot Point Sensor(for use w/zero position APT 2043-00Dancer controlled models)

Quadraline 7000 Series

Input HP Basic On/Off External Signal Zero PositionLine Dancer ControlVoltage Chassis NEMA NEMA Chassis NEMA NEMA Chassis NEMA

4/12 4/12 w/ 4/12 4/12 w/ 4/12Operators Operators

115 VAC 1/81/2 Q7006 N/A N/A Q70061 N/A N/A Q70065 N/A1 Phase230 VAC 1/41 Q7006 N/A N/A Q70061 N/A N/A Q70065 N/A1 Phase115 VAC 1/41 Q7002 Q7022 Q7032 Q70021 Q70221 Q70421 Q70025 Q702251 Phase230 VAC 1/22 Q7002 Q7022 Q7032 Q70021 Q70221 Q70421 Q70025 Q702251 Phase230 VAC 35 Q7005 Q7025 Q7035 Q70051 Q70251 Q70451 Q70055 Q702551 Phase

SelectionInformationInput

Line

Run/JogForward/ReverseIncludes power unit, control logicand enclosure if specified with orwithout operator devices.Operator devices include: Start-Stop switch, Run-Jog switch,Forward-Reverse switch, singleturn Speed Setting Potentiometerand Power Light.

External SignalIncludes power unit, controllogics, isolated signal followeraccepting 420 mA, 1 5mA, 0 10 VDC, 0 14 VDC or 0 100 VDC reference signalinputs and enclosure if specifiedwith or without operator devices.Operator devices include: Start-Stop switch, Run-Jog switch,Forward-Reverse switch, Auto-Manual switch, single turn SpeedSetting Potentiometer, and PowerLight.

Zero Position Dancer ControlFor tension applications such asan unwind, rewind or tensioninfeed with a zero position danceror load cell includes PID function.This feature is used in specialapplications usually involvingweb-processing equipment.

1 Q799901

.

2 Q799902

3 Q799903

4 Q799904

14

Remote Operator Stations (ROS)

Function ModelNumber

Start-Stop Switch (2)Run-Jog SwitchForward-Reverse Switch R1000Auto-ManswitchSingle Turn Speed PotStart-Stop Switch (2)Run-Jog Switch R1001Auto-Man SwitchSingle Turn Speed PotStart-Stop Switch (2)Forward-Reverse Switch R1002Run-Jog SwitchSingle Turn Speed PotStart Pushbutton (1)(3)Stop Pushbutton R8005Single Turn Speed Pot

RemoteOperatorStations

Isolation Transformers

Single phase NEMA I Enclosed, Dry Type, No Taps, 60 Hz

HP KVA Primary Secondary Model NumberVoltage Voltage

1/4 1/2 120/240 120/240 TRS21-005

1/2 1 120/240 120/240 TRS21-010

3/4 11/2 120/240 120/240 TRS21-015

1 2 120/240 120/240 TRS21-020

11/2 3 240/480 120/240 TRS42-030

2 5 240/480 120/240 TRS42-050

3 71/2 240/480 120/240 TRS42-0755 10 240/480 120/240 TRS42-100

For dimensions and connection information, contact Warner Electric Motors and Controls customer service.

IsolationTransformers

Note:(1) NEMA 12 Enclosed with wiring to operators.(2) NEMA 4/12 Enclosed with wiring to terminal strips.(3) For non-reversing application only.

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ZeroPositionDancerControl

Connection Diagram

1. General DescriptionThe zero position dancer optionboard provides dancer control foreither an unwind, rewind or in-feed tension control systems. In adancer system, closed loopcontrol is accomplished becausethe web completes the pathbetween the motor and thedancer. With the zero positiondancer option board, (hereafterreferred to as the ZPD Board) thedancer remains in a fairlyconstant position throughout therun.

The purpose of the ZPD board isto stabilize the system and keepthe dancer in a fixed position,thus maintaining tension within agiven tolerance range.The pivot-point sensor, coupledto the pivot point of the dancerarm, generates a signal to theZPD board signifying the positionof the dancer arm and thedirection and velocity of anydancer arm movement. TheDancer Position potentiometeradjusts the dancer zero pointelectrically within the control.Terminals are provided for a

remotely mounted DancerPosition potentiometer.

The adjustments contained onthe ZPD board enable the systemto be fine tuned to the exactparameters of the application toprovide optimum control andstability.

2. Specifications Dancer pot (Pivot point sensor)

1k OHM min., 20k OHM max.M/N APT 2043-00

DancerRoll

PivotPointSensor

Winder

Motor

1 2 3 4 5 6

TB1

7 8 9 10 11

TB1

L1 L2GND A1 A2 F1 F2

Q7000 Heatsink Assembly

Q7000 Control Board

TP11

TP10

TP2

TP1

TP3U1 U2 U3

012

3

4 56

GainVR2 012

3

4 56

Dancer PositionVR1

J6

U4

TP4 TP

9TP8

VR5

R5

R2

R4

R6

R10R28R26

VR4

VR6

DerivativeGain

TP6TP

5

R24R23

ProportionalGain

TP7 R33

DerivativeGain

O

P

I

SW1 Open

123

T856

T856

T856

123

1

2

3

4

5

6

7

8

9

+

-

A B CJ54 TB54L52

A B C DJ53

A B J52

L51

R51

L52

R52

OSR

53P50

R50

OT

R54

CG

R55

CO

R56

1 2 3 4 5 6 7 8 9

C

O

M

+

J4

D51 TB50TB52

+

+

C2

+

C4

01

11

L1

L2

115V

TB53

J50 230V J51 115V

Z1RC1

F1

13

OptionsA/C PulseTachFeedback

1. General DescriptionThe AC/Pulse Tach Option boardallows the use of either an ACtachometer or a magnetic pulsetach for speed feedback to theQ7000. A ring tach, such as theMTK series used with the DS9000 Digital Front End, can beused. The standard drive requiresa DC analog tachometer 7 VDC/1000 RPM, or 50 VDC/1000RPM, if a tachometer is to beused. If an encoder is to be used,please consult Seco Electronicsfor adjustment.

2. SpecificationsInput Signal Primarily designed for 60 pulse

per revolution pulsetachometers. Maximumfrequency input is 3600 Hz.Minimum frequency for fulloutput voltage is 1200 Hz.

Maximum voltage 100V.

Output signal 0 to 10 VDC.

Component Location

Notes:1. Place jumper J1 in 7V position.2. Select tach feedback mode. (SWI)3. Adjust R42, max. speed to set

maximum motor speed. (R1, max.speed on Q7000 control boardshould be set fully CCW)

3

3

1

321

21

AC Tach60 Pulse/Rev

3600 RPM Max

R40Offset

R42Max Spd

VIn V Out

AC/PULSE TACHFEEDBACK OPTION

ComTB40

TTB41

P40

P4Max SpdR1

SW1

Tach

ArmTB17V

50VJ1

Q7000 CONTROL BOARD

1

2

Connection Diagram

AC Pulse Tach Feedback

OffsetAdjustment

InputSignal

fromPulse/Tach

Max Spd

OutputSignal

Ribbon Cable to Q7000

MaximumSpeedAdjustment

TB41

1 U3

1 U7

161

1 U8

1 U21 U1

1 U5

P40TP40

1 TB40

OffsetR40

VIn

Com

1 U6

R42

VOut

1

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9

InstallationEach version of the Q7000control except the Q7006 hasprovision for mounting up to twooption boards. Q7006 units haveroom for one option board. If oneoption board is fitted it will be inpostion A in Figure A. Thesecond option board will be fittedin position B. Reference Figure A.

A. For field installation of oneoption, the correct mountinghardware will be supplied withthe option kit.

OptionsFactory orFieldInstalled

B. For field installation of twooptions, an additionalmounting kit Q709800 forlocation B is required.

Location B

Location A

P4Logic Board

12

2

1

21

Q7000 CONTROL BOARD

ACCEL/DECELOPTION BOARD

P20

P4

J3

A

A

AB

J20

TB20OperatingMode BControlSwitch(Optional)

ForwardDeceleration

AdjustForward

AccelerationAdjust

ReverseAcceleration

AdjustReverse

DecelerationAdjust

OperatingModeSelection

OperatingMode BControl

Ribbon Cableto Q7000 Control Board

TimeRangeSelectF .33 sec.S 330 sec.

FwdDecel

FwdAccel

RevAccel

RevDecel

R20 R21 R22 R23CW CW CW CW

1 1 1U1 U4 U3

C7

J21 J22 J23 J24

P20

J20 TB20

1 16

F F F F

AB 1

S S S S

IndependentAccelerationDeceleration

1. General DescriptionThe standard Q7000 Series DCcontroller has a single forwardacceleration adjustment pot andsingle reverse accelerationadjustment pot. The ForwardAcceleration pot also sets theacceleration rate in the forwarddirection, and the deceleration ratein the reverse direction, i.e. both ofthese rates will be the same.Conversely, the Reverse Accelera-tion pot also sets the decelerationrate in the Forward direction,again, both rates are the same.Two modes of Accel/Decel controlcan be programmed with thisoption.The first, or Mode A, provides twoacceleration adjustment pots andtwo decelation adjustment pots.This allows for independentadjustment of the forward acceler-ation rate, forward decelerationrate, reverse acceleration rate andreverse deceleration rate.

The second, Mode B, allows twodifferent Accel/ Decel rates to beselected by an outside sourcedcontact closure. Like the BasicQuadraline 7000 the ForwardAcceleration and ReverseDeceleration rates are identicalas are the Reverse Accelerationand Forward Deceleration rates.The Mode B difference allows theability to switch through contactchange from either of two sets ofadjustments, thereby giving twoentirely different rates rather thanthe single rate allowed with thebasic Quadraline 7000 controller.The adjustment setting foracceleration determines theamount of time the motorcontroller will take to drive themotor from standstill or zerospeed up to maximum speed.The adjustment setting fordeceleration determines the timethe motor controller will take tobrake the moter from maximumspeed to zero.

2. SpecificationsA. Accel/Decel Time Range:

Jumper Selectable for eachpot(J21J24)F Range .33 seconds (zeroto full speed)S Range 330 seconds (zeroto full speed)

B. Operating Modes:Jumper Selectable (J20)A Mode:Acceleration Forward R21Deceleration Forward R20Acceleration Reverse R22Deceleration Reverse R23B Mode:Pot operation in the B Modeis controlled by a contactclosure or jumper on TB20.

OptionsIndependentAccelerationDeceleration


Notes:1. Jumper J3 on Q7000 control board

must be placed in the centerposition as shown for properoperation of accel/decel optionboard.

2. Reference section 2.b fordescription of operation modes.

Connection Diagram

Component Location

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10

Component Location

Connection Diagram

1. If optional trim pot is used,remove jumper from TB413and 4.

2. Mounted on the enclosuredoor of External SignalModels equipped with thisprovision.

OptionsBipolarIsolation

1. General DescriptionThe Bipolar Isolation OptionBoard provides an isolatedinterface between the Q7000 andReference control signals. TheOption Board mounts easily tothe Q7000 Control Board viastand-offs and a ribbon cable.

2. SpecificationsInput Signals:Current Voltage15mA DC 0 to 10 VDC420mA DC 0 to 14 VDC

0 to 100 VDCOutput voltage:

0 to 10 VDC

Operation and AdjustmentJumper Selection

Select input rangeFor voltage input, connectinput wires to the V IN andCOM (common) positions onTB40. Jumper J40 as follows:

Jumper VoltagePosition Input

Range010 VDC 0 to 10 VDC014 VDC 1 to 14 VDC0100 VDC 0 to 100 VDC

For current input, connect inputwires to the I IN and COM(common) positions on TB40.Jumper J40 as follows:Jumper Position15mA DC420mA DC

Ensure Jumper J41 is inpostion A.

BI-PolarIsolationOptionDC Voltage Input

DC Current Input

Input Common

Speed

CWREV

FWD

MAN

AUTO

TBI

3 4 5 6

P40

P4

3

2

1

TB41

TB40

3

2

1

4

Trim(Optional)

1

CW

W

CCW

V Out

Q7000 CONTROL BOARD

2

OffsetAdjustment

RangeSelectionJumper

MinimumSpeed

Adjustment


OptionalTrim Pot

OutputSignal


InputSignal

OffsetR40

R41

R42

TrimCW

W

CCWV

Out

TB411

1

11

11

11

1

1

1 16

U8U7

U3

U6U5

U2U1

U4

P40TP40

TB40 J40

IIn

VIn

Com

Min Spd Max Spd

0-10V0-14V0-100V1-5MA4-20MA

Bipolar IsolationBipolar Isolation

11

Fault RelayContact

Fault Module

Fault Trip Level Adjustment:Overvoltage Overcurrent

OvercurrentIndication LED

Fault TripIndication LEDsOV OvervoltageFL Field LossOC Overcurrent

Remote ResetQuick Connect

OvercurrentTrip Select:A TimedB Instantaneous

Motor FieldInput

Connect inSeries withMotor Field

Motor Field Select: Permanent Magnet (PM) Shunt Wound (SH)

Ribbon Cableto Q7000

FaultRelay

OvercurrentIndication

K30

+24V

K30

P30

TP30

Com1 16

J30PMSH

OverVoltage

OverCurrent

TP32

R30 R31

U2 U3 U4 U5

TP33

U1

K30FaultModule

1 1 1 1 1

TripTP31OC OV FL OC

ResetSW30

P31

P32

B AJ31Local

Reset

U61 TB31

Field

12

TB30123456789

Stop

TB30

Star

t

P31

P32

RemoteReset

(Optional)

MotorFieldTB31

P30

P4

F1 F212

F1 F2

123456789

FAULTMODULE

2

3

1

4

Q7000POWER COMPONENTASSEMBLYQ7000 CONTROL BOARD

TB19 10 11

1. General DescriptionThe Fault Module Option Boardprovides adjustable overvoltageand overcurrent as well as fieldloss protection for the Q7000series of DC motor controllers.The overcurrent protection canbe jumpered for either instant-aneous overcurrent trip or timedovercurrent trip. (An overload willeventually cause an overcurrenttrip with the time to trip decreas-ing as the current level increaseswhen the timed mode isselected.) An open collectortransistor output is provided toindicate when an overload ispresent. Four Red LEDs are onthe board, to indicate overcurrenttrip, overvoltage trip, field losstrip, and overload.

Two form C contacts are providedfrom the fault relay that changestate in the event of a fault trip.An on-board reset pushbutton orquick connect connections areprovided for resetting the driveafter a fault occurs. When a faultoccurs, the drive is disabled,turning off the SCR power bridge,the motor will coast to a stop. Ifthe fault relay contacts are wiredinto the stop circuitry, the Stop/Start relay in the Quadraline 7000controller will drop out.

2. SpecificationsA. Adjustable Instantaneous or

Timed Overcurrent Trip.Current trip setting 30 to150% rated current.

B. Adjustable Overvoltage Trip.Voltage trip setting 10 to150% rated voltage.

C. Field Loss, detects loss offield current.

D. Fault Relay, with 2 form Ccontacts, that is energizedwhen power is applied and nofaults are present.

E. Open Collector Outputsignifying an overcurrentcondition is present. Timedovercurrent trip will occur ifthe overload remains(Overcurrent LED D30indicates output is on.) Thiscircuit can handle 250mA (24VDC max.) when the output ispulled down to zero during anoverload.

F. Four Red LEDs1. Overcurrent Trip2. Overcurrent voltage3. Field Loss Trip4. Overcurrent Present

Component Location

OptionsFaultModule

Fault Module

Connection Diagram Notes:1. Fault relay contacts are shown in

trip or power off condition.Connect contact in series with stopcircuit as shown to activate stopfunction when trip occurs. If thisconnection is not made, control isdisabled when trip occurs and willstart when trip circuit is reset.

2. No connection is required for PMmotor.

3. Close contacts to reset trip circuit.4. Overcurrent indication: Open

collector output sinks up to 250mAif current exceeds overcurrentlevel. (24 VDC max.)

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9

InstallationEach version of the Q7000control except the Q7006 hasprovision for mounting up to twooption boards. Q7006 units haveroom for one option board. If oneoption board is fitted it will be inpostion A in Figure A. Thesecond option board will be fittedin position B. Reference Figure A.

A. For field installation of oneoption, the correct mountinghardware will be supplied withthe option kit.

OptionsFactory orFieldInstalled

B. For field installation of twooptions, an additionalmounting kit Q709800 forlocation B is required.

Location B

Location A

P4Logic Board

12

2

1

21

Q7000 CONTROL BOARD

ACCEL/DECELOPTION BOARD

P20

P4

J3

A

A

AB

J20

TB20OperatingMode BControlSwitch(Optional)

ForwardDeceleration

AdjustForward

AccelerationAdjust

ReverseAcceleration

AdjustReverse

DecelerationAdjust

OperatingModeSelection

OperatingMode BControl

Ribbon Cableto Q7000 Control Board

TimeRangeSelectF .33 sec.S 330 sec.

FwdDecel

FwdAccel

RevAccel

RevDecel

R20 R21 R22 R23CW CW CW CW

1 1 1U1 U4 U3

C7

J21 J22 J23 J24

P20

J20 TB20

1 16

F F F F

AB 1

S S S S


1. General DescriptionThe standard Q7000 Series DCcontroller has a single forwardacceleration adjustment pot andsingle reverse accelerationadjustment pot. The ForwardAcceleration pot also sets theacceleration rate in the forwarddirection, and the deceleration ratein the reverse direction, i.e. both ofthese rates will be the same.Conversely, the Reverse Accelera-tion pot also sets the decelerationrate in the Forward direction,again, both rates are the same.Two modes of Accel/Decel controlcan be programmed with thisoption.The first, or Mode A, provides twoacceleration adjustment pots andtwo decelation adjustment pots.This allows for independentadjustment of the forward acceler-ation rate, forward decelerationrate, reverse acceleration rate andreverse deceleration rate.

The second, Mode B, allows twodifferent Accel/ Decel rates to beselected by an outside sourcedcontact closure. Like the BasicQuadraline 7000 the ForwardAcceleration and ReverseDeceleration rates are identicalas are the Reverse Accelerationand Forward Deceleration rates.The Mode B difference allows theability to switch through contactchange from either of two sets ofadjustments, thereby giving twoentirely different rates rather thanthe single rate allowed with thebasic Quadraline 7000 controller.The adjustment setting foracceleration determines theamount of time the motorcontroller will take to drive themotor from standstill or zerospeed up to maximum speed.The adjustment setting fordeceleration determines the timethe motor controller will take tobrake the moter from maximumspeed to zero.

2. SpecificationsA. Accel/Decel Time Range:

Jumper Selectable for eachpot(J21J24)F Range .33 seconds (zeroto full speed)S Range 330 seconds (zeroto full speed)

B. Operating Modes:Jumper Selectable (J20)A Mode:Acceleration Forward R21Deceleration Forward R20Acceleration Reverse R22Deceleration Reverse R23B Mode:Pot operation in the B Modeis controlled by a contactclosure or jumper on TB20.

OptionsIndependentAccelerationDeceleration


Notes:1. Jumper J3 on Q7000 control board

must be placed in the centerposition as shown for properoperation of accel/decel optionboard.

2. Reference section 2.b fordescription of operation modes.

Connection Diagram

Component Location

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8

ZeroPositionDancerControl

Connection Diagram

1. General DescriptionThe zero position dancer optionboard provides dancer control foreither an unwind, rewind or in-feed tension control systems. In adancer system, closed loopcontrol is accomplished becausethe web completes the pathbetween the motor and thedancer. With the zero positiondancer option board, (hereafterreferred to as the ZPD Board) thedancer remains in a fairlyconstant position throughout therun.

The purpose of the ZPD board isto stabilize the system and keepthe dancer in a fixed position,thus maintaining tension within agiven tolerance range.The pivot-point sensor, coupledto the pivot point of the dancerarm, generates a signal to theZPD board signifying the positionof the dancer arm and thedirection and velocity of anydancer arm movement. TheDancer Position potentiometeradjusts the dancer zero pointelectrically within the control.Terminals are provided for a

remotely mounted DancerPosition potentiometer.

The adjustments contained onthe ZPD board enable the systemto be fine tuned to the exactparameters of the application toprovide optimum control andstability.

2. Specifications Dancer pot (Pivot point sensor)

1k OHM min., 20k OHM max.M/N APT 2043-00

DancerRoll

PivotPointSensor

Winder

Motor

1 2 3 4 5 6

TB1

7 8 9 10 11

TB1

L1 L2GND A1 A2 F1 F2

Q7000 Heatsink Assembly

Q7000 Control Board

TP11

TP10

TP2

TP1

TP3U1 U2 U3

012

3

4 56

GainVR2 012

3

4 56

Dancer PositionVR1

J6

U4

TP4 TP

9TP8

VR5

R5

R2

R4

R6

R10R28R26

VR4

VR6

DerivativeGain

TP6TP

5

R24R23

ProportionalGain

TP7 R33

DerivativeGain

O

P

I

SW1 Open

123

T856

T856

T856

123

1

2

3

4

5

6

7

8

9

+

-

A B CJ54 TB54L52

A B C DJ53

A B J52

L51

R51

L52

R52

OS

R53

P50

R50

OT

R54

CG

R55

CO

R56

1 2 3 4 5 6 7 8 9

C

O

M

+

J4

D51 TB50TB52

+

+

C2

+

C4

01

11

L1

L2

115V

TB53

J50 230V J51 115V

Z1RC1

F1

13

OptionsA/C PulseTachFeedback

1. General DescriptionThe AC/Pulse Tach Option boardallows the use of either an ACtachometer or a magnetic pulsetach for speed feedback to theQ7000. A ring tach, such as theMTK series used with the DS9000 Digital Front End, can beused. The standard drive requiresa DC analog tachometer 7 VDC/1000 RPM, or 50 VDC/1000RPM, if a tachometer is to beused. If an encoder is to be used,please consult Seco Electronicsfor adjustment.

2. SpecificationsInput Signal Primarily designed for 60 pulse

per revolution pulsetachometers. Maximumfrequency input is 3600 Hz.Minimum frequency for fulloutput voltage is 1200 Hz.

Maximum voltage 100V.

Output signal 0 to 10 VDC.

Component Location

Notes:1. Place jumper J1 in 7V position.2. Select tach feedback mode. (SWI)3. Adjust R42, max. speed to set

maximum motor speed. (R1, max.speed on Q7000 control boardshould be set fully CCW)

3

3

1

321

21

AC Tach60 Pulse/Rev

3600 RPM Max

R40Offset

R42Max Spd

VIn V Out

AC/PULSE TACHFEEDBACK OPTION

ComTB40

TTB41

P40

P4Max SpdR1

SW1

Tach

ArmTB17V

50VJ1

Q7000 CONTROL BOARD

1

2

Connection Diagram

AC Pulse Tach Feedback

OffsetAdjustment

InputSignal

fromPulse/Tach

Max Spd

OutputSignal



TB41

1 U3

1 U7

161

1 U8

1 U21 U1

1 U5

P40TP40

1 TB40

OffsetR40

VIn

Com

1 U6

R42

VOut

1

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7

OptionsDescription Factory Field

Installed InstalledM/N Suffix Kits M/N

Isolated InputBipolar,input-output with selectableinputs for 0 to 10 VDC, 0 to 14VDC, 0 to 100 VDC, 1 to 5mAor 4 to 20 mA.Fault ModuleContact outputs-trips on overcurrent,overvoltage or field loss.Independent Accel/DecelControlForward accel,forward decel, reverse accel,reverse decel, 4 potentiometersAC/Pulse Tach FeedbackConverts signals from ACtachometer or pulse generator todirection sensitive DC voltage forimproved speed regulationMounting and connecting Nothardware for 2 option kits Required Q7098-00Pivot Point Sensor(for use w/zero position APT 2043-00Dancer controlled models)

Quadraline 7000 Series

Input HP Basic On/Off External Signal Zero PositionLine Dancer ControlVoltage Chassis NEMA NEMA Chassis NEMA NEMA Chassis NEMA

4/12 4/12 w/ 4/12 4/12 w/ 4/12Operators Operators

115 VAC 1/81/2 Q7006 N/A N/A Q70061 N/A N/A Q70065 N/A1 Phase230 VAC 1/41 Q7006 N/A N/A Q70061 N/A N/A Q70065 N/A1 Phase115 VAC 1/41 Q7002 Q7022 Q7032 Q70021 Q70221 Q70421 Q70025 Q702251 Phase230 VAC 1/22 Q7002 Q7022 Q7032 Q70021 Q70221 Q70421 Q70025 Q702251 Phase230 VAC 35 Q7005 Q7025 Q7035 Q70051 Q70251 Q70451 Q70055 Q702551 Phase

SelectionInformationInput

Line

Run/JogForward/ReverseIncludes power unit, control logicand enclosure if specified with orwithout operator devices.Operator devices include: Start-Stop switch, Run-Jog switch,Forward-Reverse switch, singleturn Speed Setting Potentiometerand Power Light.

External SignalIncludes power unit, controllogics, isolated signal followeraccepting 420 mA, 1 5mA, 0 10 VDC, 0 14 VDC or 0 100 VDC reference signalinputs and enclosure if specifiedwith or without operator devices.Operator devices include: Start-Stop switch, Run-Jog switch,Forward-Reverse switch, Auto-Manual switch, single turn SpeedSetting Potentiometer, and PowerLight.

Zero Position Dancer ControlFor tension applications such asan unwind, rewind or tensioninfeed with a zero position danceror load cell includes PID function.This feature is used in specialapplications usually involvingweb-processing equipment.

1 Q799901

.

2 Q799902

3 Q799903

4 Q799904

14

Remote Operator Stations (ROS)

Function ModelNumber

Start-Stop Switch (2)Run-Jog SwitchForward-Reverse Switch R1000Auto-ManswitchSingle Turn Speed PotStart-Stop Switch (2)Run-Jog Switch R1001Auto-Man SwitchSingle Turn Speed PotStart-Stop Switch (2)Forward-Reverse Switch R1002Run-Jog SwitchSingle Turn Speed PotStart Pushbutton (1)(3)Stop Pushbutton R8005Single Turn Speed Pot

RemoteOperatorStations

Isolation Transformers

Single phase NEMA I Enclosed, Dry Type, No Taps, 60 Hz

HP KVA Primary Secondary Model NumberVoltage Voltage

1/4 1/2 120/240 120/240 TRS21-005

1/2 1 120/240 120/240 TRS21-010

3/4 11/2 120/240 120/240 TRS21-015

1 2 120/240 120/240 TRS21-020

11/2 3 240/480 120/240 TRS42-030

2 5 240/480 120/240 TRS42-050

3 71/2 240/480 120/240 TRS42-0755 10 240/480 120/240 TRS42-100

For dimensions and connection information, contact Warner Electric Motors and Controls customer service.

IsolationTransformers

Note:(1) NEMA 12 Enclosed with wiring to operators.(2) NEMA 4/12 Enclosed with wiring to terminal strips.(3) For non-reversing application only.

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6

1. DC Motor ControllerSelect HP and AC input voltage.The AC input voltage willdetermine motor armature andfield voltage.AC Input Motor VoltageVoltage Arm/Field115V 90V Arm

50/100V Field230V 180V Arm

100/200V Field

Now select drive configuration,chassis or enclosure. If enclo-sure, do you want a blank frontcover or operators controls?Determine which operators arerequired (i.e., run/jog, auto/manual) and whether they will beon a remote operators station oron the drive enclosure. From thelist of standard option boards,select those required for yourapplication.

2. DC MotorWith the motor voltage specifiedby the AC input voltage selectedabove, now determine permanentmagnet or shunt wound, framesize, enclosure type (TEFC orTENV), C face, and whether atachgenerator will be required.

3. Remote (ROS) OperatorStation

If a remote operators station willbe used, select which operatorswill be used, and the NEMArating required.

4. Isolation TransformerSelect KVA of transformer whenrequired by adding the total HP ofall drives to be connected to thetransformer. Then select modelnumber by primary input voltageand secondary output voltage.

5. Options/AccessoriesA. Determine which options are

required for your applications.This could include speed and/or load meters.

B. Options may be mounted bythe factory or field installed.

ExampleA conveyer requires a 1 HP DCmotor, 1750 RPM, shunt woundfield, TEFC enclosure and a7V/1000RPM tachometer. TheDC drive will be chassis mount,230 VAC single phase input, tobe operated from a ROS. ROS toinclude forward and reverse,start/stop and a speed potentio-meter. Isolation transformer froma 230 VAC input is required. Theuser would also like fault outputcontacts to activate othermachine control.Item Qty Part No.1 1 Q700622 1 MOH22108313 1 R10024 1 TRS210205 1 (included as a

part of item 1)

In determining the componentsthat comprise a drive system, thefollowing selections must bemade for features and options.

How to Order

15

StandardDC Motors

How to OrderSelection charts for DC motors,available from Warner ElectricMotors and Controls, are listed onthe following pages. For morecomplete specifications anddimensional information, contactWarner Electric Motors andControls customer service.

Motor chart specify:HorsepowerMotor Type (Manufacturer)

B=BaldorG=General Electric

Frame SizeMotor Enclosure

TE=Totally EnclosedTEFC=Fan CooledTENV=Non Ventilated

C Face Size(For use with Single PhaseControllers only)

Armature VoltageModel Number

Motor with Tachometer(mounted)Motor without TachometerTachometer Kit

Non-Listed MotorsNon-listed motors are available,but specific information isrequired.1. Motor horsepower2. RPM3. Frame size4. Volts, armature5. Volts, field or PM6. Enclosure7. Conduit location, F1, F2 etc.8. Thermostat9. Accessory endshield

10. C face11. Delivery requirements12. Special application or

environmental considerationsand other importantinformation.

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5

Q7006

Q7002

Q7005

Specification Q7006 Q7002 Q7005

Horsepower Range115V 1/81/2 1/41 HP Not Used230V 1/41 1/22 HP 35 HP

AC Line Input Voltage 115 or 230 V 10% 115 or 230 V 10% 115 or 230 V 10%AC Line Frequencey 50/60 Hz 2 Hz 50/60 Hz 2 Hz 50/60 Hz 2 Hz

Single Phase Single Phase Single Phase115 VAC Supply

Armature Voltage 090 VDC 090 VDC Not ApplicableField Voltage 50/100 VDC 50/100 VDC Not Applicable

230 VAC SupplyArmature Voltage 0180 VDC 0180 VDC 0180 VDCField voltage 100/200 VDC 100/200 VDC 100/200 VDC

Service Factor 1.0 1.0 1.0Duty Continuous Continuous ContinuousMaximum Load Capacity 150% for 1 min. 150% for 1 min. 150% for 1 min.Line Protection Fuses Fuses FusesU.L. Listed No Yes Yes

Operating ConditionsAmbient Temperature

Chassis Model 055 C 055 C 055 CEnclosed Model N.A. 040 C 040 C

Relative Humidity .................................................... 595% non-condensing ......................................................Altitude ......................................................................... to 3300 ft. (1000m).........................................................

Performance CharacteristicsSpeed Range 50:1 50:1 50:1Speed Regulation (% of motor base speed) for 95% load changeArm. Voltage Feedback...................................1% to 2% (depending on motor) .............................................Tach. Feedback ................................... 1/2 to 1% (depending on tach generator) .............................................Acceleration (forward or reverse)

Range A ..................................................... Linear .33 seconds (to full speed) ...........................................Range B .................................................... Linear 330 seconds (to full speed) ...........................................

AdjustmentsCurrent Range(nominaladjustable to 150%) 1.0, 1.5, 2.0, 3.0 2, 3, 4, 6, 10, Amps 15, 25 Amps

5.0 AmpsMaximum Speed ................................................. 70105% of motor base speed ...............................................IR Compensation .............................................................. Adjustable .................................................................

Options DescriptionIsolated Input Bipolar, inputoutput with selectable inputs for 0 to 10 VDC, 0 to 14 VDC,

0 to 100 VDC, 1 to 5mA or 4 to 20mAFault Module Contact outputstrips on overcurrent, overvoltage or field lossIndependent Acceleration/ Forward acceleration, forward deceleration, reverse acceleration, reverseDeceleration Control deceleration, 4 potentiometersAC/Pulse Tach Feedback Converts signals from AC tachometer or pulse generator to direction sensitive

DC voltage for improved speed regulation

Specifications

16

StandardDC Motors




(mounted)1/4 G 56HAA NV 56C MOD6110210 N/A N/A

B 320P NV 56C MOD6211200 MOD6211231 TAC 4001131/2 G 56KAA FC 56C MOF6210210 N/A N/A


B 428P FC 56C MOG6211100 MOG6211131 TAC 4001001 G 56SAA FC 56C MOH6210210 N/A N/A

B 435P FC 56C MOH6211100 MOH6211131 TAC 400100





(mounted)1/2 G 56KAA FC 56C MOF7210210 N/A N/A


B 336P NV 56C MOG7211100 MOG7211131 TAC 4001101 G 146ATC FC 140TC MOH7210800 MOH7210831 TAC 400402

G 56SAA FC 56C MOH7210210 N/A N/AB 435P FC 56C MOH7211100 MOH7211131 TAC 400100

1-1/2 B 536P FC 140TC MOI7211100 MOI7211131 TAC 400701G 148ATC FC 140TC MOI7210800 MOI7210831 TAC 400402

2 B 548P FC 140TC MOJ7211100 MOJ7211131 TAC 400701G 149ATC FC 140TC MOJ7210800 MOJ7210831 TAC 400402

3 G 1412ATC FC 140TC MOK7210800 MOK7210831 TAC 400402B 649P FC 180TC MOK7211100 MOK7211131 TAC 400115

5 B 681P FC 180TC MOL7211100 MOL7211131 TAC 400115


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Quadraline 7000


Quadraline 7000

4

Material Handling Controlled acceleration Controlled deceleration Bi-directional Precise positioning accuracy

Applications

Machine Tools 4 quadrant control allows

positioning easily adapted tospecific program needs

Web Processing Accurate web or material

tensioning Zero position dancer (P.I.D.

Gain Control) Smooth and consistent control

in process, and during un-windor wind-up

Robotics Economical alternative to

sophisticated Servo control inless demanding applications

Chassis mount for easyintegration in customer controlpanel

17

StandardDC Motors




(mounted)1/4 B 413D FC 56C MOD1211700 MOD1211731 TAC 4001001/2 B 420D FC 56C MOF1211700 MOF1211731 TAC 4001003/4 B 428D FC 56C MOG1211700 MOG1211731 TAC 4001001 B 535D FC 56C MOH1211700 MOH1211731 TAC 400700





(mounted)1/2 B 420D FC 56C MOF2211700 MOF2211731 TAC 4001003/4 B 428D FC 56C MOG2211700 MOG2211731 TAC 4001001 G 146ATC FC 140TC MOH2210800 MOH2210831 TAC 400102

B 535D FC 56C MOH2211800 MOH2211831 TAC 400701G L182ACY NV 180C MOH2110100 MOH2110131 TAC 400203

1-1/2 G 148ATC FC 140TC MOI2210800 MOI12210831 TAC 400402G L186ACY NV 180C MOI2110100 MOI2110131 TAC 400203B 636D FC 180C MOI2211400 MOI2211431 TAC 400115

2 G 149ATC FC 140TC MOJ2210800 MOJ12210831 TAC 400402B 646D FC 180C MOJ2211400 MOJ2211431 TAC 400115G L186ACY NV 180C MOJ2110100 MOJ2110131 TAC 400203

3 G 189ATC NV 180TC MOK2110100 MOK2110131 TAC 400203G 1412ATC FC 140C MOK2210800 MOK2210831 TAC 400402B 7544D FC 210C MIK2211100 MOK2211131 TAC 400106

5 G CD2110ACY* NV 210C MOL2110700 MOL2110731 TAC 400203B 9143D* FC 256UCZ MOL2211100 MOL2211131 TAC 400108

*These motors have 1-1/8" shaft diameter.


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Quadraline 7000


Quadraline 7000

3

Feature PackedFull wave 4-quadrant operationProvides smooth motoring orbraking torque in either directionof rotation.

7 Selectable performancefeatures

115V/230V AC Input Accel/Decel Range Internal/External Jog Reference HP Select Overcurrent Trip Select Timed/Instantaneous/Disable Motor Field Type PM or Shunt Wound Feedback Type

High-response driveWide-band width allows unit toreplace expensive servo drives insome applications.

Electronic reversing

Regenerative brakingMotor acts as a generator andproduces braking torque.

7 Control adjustmentsMax. speed, forward and reverseacceleration, IR compensation,forward and reverse current limit,response characteristic.

For use with shunt wound orpermanent magnet DC motors

Complete electrical protection

1/4 to 5 HP150% full load current availablefor 1 min.


115/230 VAC Input

Positioning accuracy4 quadrant control providespositioning easily adapted tospecific programming needs.

Total controlControlled acceleration anddeceleration. Smooth, consistent,accurateideal for webtensioning applications.

*Chassis or NEMA 4/12 enclosure

* Listed

* Listed for use in Canada

*All units except Q7006

18

7.375 9.1259.50

.375

10.2511.75

.75 .218 Dia. (4)

8.00

9.0009.625

.187 Dia. (2)

.187 x .375 slot (2)

5.503.375

8.7509.50

10.25 13.00

7.5628.375

.218 Dia. (4)

Enclosed Q7002/7005 Series



Dimensions Chassis

Q7006 Series Q7002/7005 Series

Quad7 spreads 3/25/05, 1.173

Quadraline 7000


Quadraline 7000

2

The Quadraline 7000 series is afull wave, regenerative DC drivedesigned to operate shunt woundor permanent magnet DC motorsfrom 1/4 HP to 5 HP.Regenerative drives are the idealanswer for: Maintaining motor speed

when an overhauling loadattempts to increase themotor speed

Providing continuousbraking torque with no powerdissipation

Repeatable, controllablebraking to rest

Rapid, repetitive reversal ofmotor rotation

The Quadraline 7000 models arepacked with features, designedand manufactured to the highestquality standards and availablefrom your local Warner ElectricMotors and Controls distributor atan economical price.

Designed for either permanentmagnet or wound field motorsField supply is standard.Allows use of a wide range ofmotors.

Full wave four quadrantoperationProvides smooth motoring orbraking torque in either directionof rotation.Selectable featuresSelected by programmingjumpers to program drives forspecific motor or application:AC Supply selects 115V or

230 VACCurrent Scaling selects current

range to match control to aparticular motor HP Rating

Speed Feedback selectsarmature voltage feedback ortachgenerator feedback forimproved speed holding

Acceleration/Deceleration Timeselects range for adjustmentcontrol up to 30 secs

Torque or Speed Control selectsmode of either motor speed ormotor torque controlled byoperators potentiometer

AC Supply Frequency allowsdrive to be operated on 50 Hzor 60 Hz supply

High-response driveWide band width allows unit toreplace expensive servo drives insome applications.Regenerative brakingMotor acts as a generator andprovides braking torque.The braking energy is returned tothe AC power line, not dissipatedas heat.Electronic reversingAllows rapid and continuouscycling without any moving partsin the control.No mechanical contactorsrequired.

UL Listed RatingsHorsepower range115 VAC 1/41 HP230 VAC 1/25 HP150% full load current availablefor 1 minute.AdjustmentsCustomer adjustments to matchcontrol to application:Maximum speed limits speed

available at operators controlForward Acceleration sets time

to reach full speed in forwarddirection is also reversedeceleration time

Reverse Acceleration sets timeto reach full speed in reversedirectionis also forwarddeceleration time

IR Compensation improvesmotor speed regulation inarmature feedback mode

Forward Current Limit setsmaximum current available inforward direction to limit motoroverload

Reverse Current Limit setsmaximum current available inreverse direction to limit motoroverload

Response sets responsecharacteristic of control forhigher performanceapplications

ProtectionInput AC line fuses protectcontrol from line or load faults.MOVs protect unit from voltagetransients on AC power line.Optional features include: NEMA 4/12 enclosure Fault module Bi-polar isolated input module Independent Individual control

of forward accel and decel andreverse accel and decel rates

AC pulse tach feedback


19

L2

TB2

1

2

3 4 5

GND

A2

A1 F1

F2

115/230 VAC++

HEATSINK ASSY.

1 2 3 4 5 6

4

67

8

+

DC

tach

100

VDC

max

.Sp

eed

adj.

Fwd

(+)

CWW

CCW

Rev

. ()

7 8 9 10 11

9

1011

66

3

3

TB17V

50V

J1

Arm

SWI

Tach

115V

230V

230V

115V

J9 J1090V

J11180V

CONTROL PC BD.

Star

t

Stop

P1 P2

A1 A2 F1 F2L1

ConnectionDiagrams

Notes:1. Ground control per local and

national codes.2. Customer supplied line fuses;

size for protection of AC linewiring and transformer perlocal and national codes.

3. Programming jumpers J9,J10, and J11 on control boardmust be positioned for 115 or230 VAC line.

4. Polarity shown is for positivespeed reference voltage atTB14 (fwd direction).

5. For PM motors, noconnection is necessary to F1and F2.

6. DC tachometer (7VDC/1000RPM or 50 VDC/1000 RPM)is optional; when used, selecttach feedback mode (SW1)and tach voltage level (J1).

7. Speed adjust potentiometer:2K to 10K.

8. Selector switch determinesdirection of motor rotation.For Bi-directional operationwithout switch. Connect CCWpotentiometer lead to TB16.

9. TB17 and 8 must beconnected together to enablecontrol; jumper is factoryinstalled. Open this circuit todisable control.

10. Start (n.o.) and stop (n.c.)momentary pushbuttons areused for conventional 3-wirecontrol. If 2-wire control isrequired, connect maintainedswitch or contact betweenTB19 and TB111.

11. If motor thermostat (P1, P2) isavailable, connect in serieswith stop pushbutton asshown.

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1

Contents

Contents

Features and Benefits . . . . . . . 2

Applications . . . . . . . . . . . . . . . 4

Specifications . . . . . . . . . . . . . 5

How to Order . . . . . . . . . . . . . . 6

Selection Information . . . . . . . 7

Zero PositionDancer Control . . . . . . . . . . . . 8

OptionsInstallation . . . . . . . . . . . . . . 9Bipolar Isolation . . . . . . . . . 10Fault Module . . . . . . . . . . . 11Independent AccelerationDeceleration . . . . . . . . . . . 12A/C Pulse TachFeedback . . . . . . . . . . . . . . 13

Remote OperatorStations . . . . . . . . . . . . . . . . . 14

Isolation Transformers . . . . . 14

Standard DC Motors . . . . . . . 15

Dimensions . . . . . . . . . . . . . . 18

Connection Diagrams . . . . . . 19

Adjustment Locations . . . . . . 20Recommended SpareParts . . . . . . . . . . . . . . . . . . . 21

Service . . . . . . . . . . . . . . . . . 21

20

L2


DC MOTORCONTROLLER

A1

A2

F1

F2



L2


DC MOTORCONTROLLER

A1

A2

F1

F2



L2


DC MOTORCONTROLLER

A1

A2

F1

F2



L2


DC MOTORCONTROLLER

A1

A2

F1

F2



p 137 pt helv; .5 line

R1 R2 R3 R4 R5 R6 R7

R8 R9

R69A

1 2 3 4 5 6

TB1

J1J2 SW1Tach Range

7V50V

Speed

Torque Tach

Arm Accel

AccelJ3

Bias(Factory

set)J4

AccelRange

A=.3-3 secB=3-30 sec

J5

60 HZ50 HZ

7 8 8 9 10

TB1

R103

R76A

P4 ED CB A

J6CurrentRange

Offset(Factory set)

Line Voltage Select

J9

P1 J11

P3J10

115V 230V 230V 115V

90V 180V

P2

Shunt Field Connections for DC Motors

R1Max speedR2IR compR3Fwd accelR4Rev accelR5Fwd I limitR6Rev I limitR7ResponseR9Zero Speed





ConnectionDiagrams

AdjustmentLocations

Quad7 spreads 3/25/05, 1.161

ADDITIONAL WARNER ELECTRIC DC DRIVES & CONTROLS

M4000 Digital 3-Phase DC Drives DS9000 Digital Drive Speed Controller

The M4000 Series Digital 3-Phase DC Drive is aprogrammable, microprocessor based variable speed DCdrive. It allows keypad control of each parameter. Digitalreadout provides on-line monitoring of drive operation.Ideal for many drive applications including wire andcable, packaging/converting, machinery and materialhandling. Improved circuit board technology has addedstandard features, including serial communications and afield-weakening controller for constant power andextended speed range applications.

The DS9000 Digital Speed Controller features long termspeed accuracy, control and stability. It offers 16-bitmicroprocessor based, AC or DC drive control, .01%accuracy, digital master or follower, analog or digitalinput, and two selectable sets of programmable param-eters. Front panel controls include a 4-digit LED readout,keypad controls and four LED status indicators.

BRONCO II and Washdown Series DC Drives

Designed for tough rugged applications, BRONCO II DCDrives feature speed regulation 0.5 1%, dual voltageinput (115/230 VAC), output 90 or 180 VDC, to 2 HP,circuit protection, torque control, local or remote operatorcontrol, open chassis, field programmable jumpers,control relay with 3-wire start/stop circuit, jog atpotentiometer speed, cast aluminium enclosure NEMA4, NEMA 12, and NEMA 4X. Maximum and minimumspeed adjustments.

SE2000 DC Drives

This non-regenerative DC drive is designed to controlshunt wound or permanent magnetic field DC motorsfrom to 5 HP. It offers isolated 4-20mA or 0-10 VDCcontrol signal, tachometer generator feedback, circuitprotection, diagnostic capabilities, control relay, torqueand slope control, and overcurrent protection. Jumperselectable to program drives for specified motor orapplication. Horsepower range 115 VAC to 230 VAC.Open chassis available and UL listed.

*Contact Warner Electric for information on our complete line of AC Drives

Recommended Spare Parts

Part NumberDescription Q7002 Q7005 Q7006Control Board Assembly* SPC3593300 SPC3593300 SPC3593300Line Fuse (F1, F2) PFU101701 PFU101700 PFU101000

226636-001 226636-000 104364-022(Buss JJN30A) (Buss JJN60A) (MDA15A)

Control Fuse (F3) PFU100400 PFU100400 PFU100400(AGC.25A) (AGC.25A) (AGC.25A)

SCR Module SPATY401800 SPATY401700 Field Bridge 226122-000 PDI500500 PDI500500 MOV 202956-014 PSU200200 PSU200200 Power Board Assembly SPC3601900Zero Position Dancer Q799905 Q799905 Q799905Control Board AssemblyExternal Signal Option Q799901 Q799901 Q799901Control Board AssemblyFault Module Option Q799902 Q799902 Q799902Control Board AssemblyIndependent Accel/Decel Option Q799903 Q799903 Q799903Option Control Board AssemblyAC/Pulse Tach Feedback Q799904 Q799904 Q799904Control Board Assembly

* When replacing the Control Board Assembly, it is essential that all ofthe set-up jumpers and adjustment potentiometers on the new boardare identical to those on the board being replaced. It may benecessary to re-adjust the potentiometers on the new board for correctoperation. See Section 3.0 of this Manual.

RecommendedSpare Parts

ServiceServiceIt is intended that theQuadraline 7000 should beserviced by replacing majorsub-assemblies. The Replace-ment Parts List lists all of thesub-assemblies required toservice Quadraline 7000drives. It is recommended thatusers keep these parts readilyavailable to support the drivescritical applications.For additional assistanceor the name of yourclosest authorized servicecenter, contact WarnerElectric Motors and Controlscustomer service at (800)787-3532.

Warner Electric

Quadraline 7000

21

Quadraline 7000


SERVO CONTROLS STEPPER CONTROLS VOLTAGE CONDITIONING ENGINEERED SYSTEMS AC/DC DRIVES

Quadraline 7000DC Drives

SUPPORTED BY DANA CORPORATION

The Warner Electric Motors and Controls Division of Dana Corporation is a global leader in the engineer-ing and manufacturing of motor and control products for industrial applications. All Warner Electricproducts and services are backed by highly specialized engineers and service people who can help solveyour production challenges. Warner Electrics capabilities and products have improved operations forhundreds of companies around the world.

Warner Electric stepper motors and controls, servo motors and controls, voltage conditioning products,engineered systems, and AC/DC drives are available worldwide through an extensive authorized distribu-tor network. These distributors provide convenient service by offering technical support, replacementparts, and literature, as well as an extensive inventory of off-the-shelf models for the fastest possibledelivery and service. Call your nearest distributor for ordering and application information.

IN U.S.A. AND CANADADistributed by ELECTRO SALES CO., INC.

Sales and Quote: 617-666-0500

Customer Service: 800-787-3532

Product Application: 800-787-3532

Product Literature Request: 800-787-3532

Fax: 617-628-2800

Web Site: www.electrosales.com/warner

WARNER ELECTRIC MOTORS AND CONTROLS DIVISIONDivision Office640 Avis Drive, Suite 200Ann Arbor, MI 48108

C3003 9/991999 Warner Electric Division

Printed in U.S.A.

Bristol Plant383 Middle StreetBristol, CT 06010

International - EuropeLausanne, SwitzerlandLa PierreireCH-1029 Villars-Ste-Croix,Switzerland

Systems Center13500-J South Point Blvd.Charlotte, NC 28273

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R E

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CTR

IC


warnerelectric quadraline 7000 spe-736377513c

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