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Plan of the Week

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More Plans

lumber6 - 1 x 3 x 83 - 1 x 6 x 8(availability will vary)hardware/supplies1 1 /4" pocket hole screws1 1 /4" deck screwswood gluepaint/stain/polyurethanetoolsmiter sawdrill/driverpower sanderrouter w/roundover bit(optional)

Kreg pocket hole j ig& drill bit

clampssquare

WhatYou'll Need v

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© Chris Hill/Chief's Shop 2012 Page 1chiefs‐shop.com

NOTELayout

take care!

About These PlansOn this first page you will see above the project complete. On the last page you'll find thefinished outer dimensions.

To the right is a list of the Lumber, Hardware/Supplies, and Tools you will need tocomplete this project. A measuring tape and pencil are not included because that should bepretty standard and self explanatory.

Below What You'll Need is the Parts list. This also is included on the Cutting Diagrampage, which is the last page of this plan document.

Throughout these plans you'll find the icons below:

This indicates a diagram detailing the dimensions of a project partand/or the placement for pocket holes, screws, nails, etc.

Notes are the instructions for a particular step/section of the project.

This indicates when to pay close attention to the diagrams,take precautions for safety, etc.

PartsFront Legs (2) - 3/4 x 5 1 /2 x 12 11 /16Leg Supports (2) - 3/4 x 5 1 /2 x 30 1 /16Front Rail (1 ) - 3/4 x 5 1 /2 x 24Stop (1 ) - 3/4 x 5 1 /2 x 27Back Legs (2) - 3/4 x 5 1 /2 x 40 1 /16Back Rail (1 ) - 3/4 x 5 1 /2 x 25 1 /2Slats (16) - 3/4 x 2 1 /2 x 28

All parts are listed in actual dimensions. Refer tothe Cutting Diagram on the last page of this planas a guide for determining the specific boardfrom which to cut the parts.

© Chris Hill/Chief's Shop 2012 Page 2chiefs‐shop.com

Layout

NOTE

Front Leg

Use the layout as a guide for measuring, marking, and cutting the Front Legs.

Layout Leg Support

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Use the layout as a guide for measuring, marking, cutting, and drilling pocket holesin the Leg Supports. For one Leg Support, be sure to drill pocket holes on theopposite face as shown above, creating the parts as mirror images of each other.Set your pocket hole j ig and drill bit for 3/4-inch stock.

NOTE

pocket holes

chiefs‐shop.com © Chris Hill/Chief's Shop 2012

NOTE

Layout NOTE

EndAssembly


Position one Leg Support as shownat left and attach to the Front Legusing glue and 1 1 /4-inch pocket holescrews.

NOTEPosition the other Leg Support asshown at right and attach to theFront Leg using glue and 1 1 /4-inchpocket hole screws.

Use the layout as a guide for measuring, marking, cutting, anddrilling pocket holes in the Front Rail. Set your pocket hole j igand drill bit for 3/4-inch stock.

Front Rail

EndAssembly

Leg Support

Leg Support

Front Leg

Front Leg

pocket holes

© Chris Hill/Chief's Shop 2012chiefs‐shop.com

Position the Front Rail as shown at left (flushwith the end of the Front Legs) and attach usingglue and 1 1 /4-inch pocket hole screws.

NOTE


Front Rail

Position the Stop as shown at right (5 15/16inches from the end of the Leg Supports andoverhanging the edges by 3/4 inch) and attachusing glue and 1 1 /4-inch deck screws. Drillcountersunk pilot holes for the screws.

NOTE

Stop


NOTE Use the layout as a guide for measuring, marking, andcutting the Back Legs.

Back Rail

Layout

Layout NOTE


Back Leg

Use the layout as a guide for measuring, marking, cutting, anddrilling pocket holes in the Back Rail. Set your pocket hole j igand drill bit for 3/4-inch stock.

Position the Back Rail as shown at right andbelow and attach using glue and 1 1 /4-inchpocket hole screws.

NOTE Back Assembly


Position the Back Assembly as shown(resting against the Stop and in linewith the bottom of the Front Legs andLeg Supports) and attach using glue1 /4-inch deck screws.

Drill countersunk pilot holes for thescrews, and drive the screws throughthe Leg Supports from inside theassembly and into the Back Legs. Donot drive the screws too far or they willpenetrate completely through the BackLegs.Make sure you are working on a flatworkbench or shop floor and clamp theBack Assembly in place when drivingthe screws.

Stop

Leg Support

NOTE


Back Assembly

Back Leg


Position two Slats as shown at left andattach using glue and 1 1 /4-inch deckscrews. Drill countersunk pilot holes forthe screws.

Slat


Slat

NOTE

Position one Slat as shown at right (flushagainst the Back Legs) and attach usingglue and 1 1 /4-inch deck screws. Drillcountersunk pilot holes for the screws.

NOTE

Before cutting the Slats to length, sand aroundover on the corners of one face ofthe 1 x 3s, or use a router fitted with aroundover bit to cut a roundover on thecorners.

NOTE



Beginning adjacent to the Slat abuttingthe Back Legs, position four Slats asshown at left (space 11 /16 inch apart) andattach using glue and 1 1 /4-inch deckscrews. Drill countersunk pilot holes forthe screws.

NOTE

Position one Slat as shown at right (flushagainst the top angle cut on the BackLegs - see arrow) and attach using glueand 1 1 /4-inch deck screws. Drillcountersunk pilot holes for the screws.

Position the remaining Slats indescending order positioned 3/4 inchapart and attach using glue and 1 1 /4-inchdeck screws. Drill countersunk pilot holesfor the screws.

NOTE

Follow ALL SAFETYGUIDELINES ANDRECOMMENDATIONS provided by themanufacturers ofyour tools, and anychemicals such as glue and finishes you usein this project. YOUare responsible for yoursafety, so use common sense when workingin the shop!

chiefs‐shop.com

take care!

KcUTTING DIAGRAM

© Chris Hill/Chief's Shop 2012

1 x 3 x 8

1 x 6 x 8

Page 9


PartsFront Legs (2) - 3/4 x 5 1 /2 x 12 11 /16Leg Supports (2) - 3/4 x 5 1 /2 x 30 1 /16Front Rail (1 ) - 3/4 x 5 1 /2 x 24Stop (1 ) - 3/4 x 5 1 /2 x 27Back Legs (2) - 3/4 x 5 1 /2 x 40 1 /16Back Rail (1 ) - 3/4 x 5 1 /2 x 25 1 /2Slats (16) - 3/4 x 2 1 /2 x 28

All parts are listed in actual dimensions. Refer tothe Cutting Diagram on the last page of this planas a guide for determining the specific boardfrom which to cut the parts.

want to reach a captive woodworking and crafting audience? · 2012-04-19 · want to reach a...

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