wallrack manual 020207
TRANSCRIPT
-
7/30/2019 Wallrack Manual 020207
1/27
Wallrack series
Users Manual
PartNumber 24-004-1837-00Revision Level 2.2Revision Date January 2007
-
7/30/2019 Wallrack Manual 020207
2/27
Offices and Service Centres
Strand Lighting Asia, 20/F Delta House,3 On Yiu Street, Shatin, N.T. HongKong
Tel: +852 2757 3033 Fax: +852 2757 1767
Strand Lighti ng Inc, 6603DarinWay, Cypress, CA 90630, USA
Tel: +1 714 230 8200 Fax: +1 714 230 8173
Thematerial in this manual is for information purposes onlyand is subject to changewithoutnotice.Strand Lightingassumes no responsibility foranyerrors or omissions whichmayappear in thismanual. For comments and suggestions regarding corrections and/orupdates to this manual, pleasecontactyour nearestStrand Lightingoffice.
El contenidodeeste manual es solamentepara informacinyest sujeto a cambios sinprevio aviso.
Strand Lightingnoasume responsabilidad porerrores o omisiones que puedanaparecer. Cualquiercomentario, sugerenciao correccinconrespecto a este manual, favor dedirijirlo a la oficinadeStrandLighting ms cercana.
Der Inhaltdieses Handbuches istnurfr Informationszweckegedacht, Aenderungensindvorbehalten.Strand Lightinguebernimmt keine VerantwortungfrFehleroderIrrtuemer, diein diesemHandbuchauftreten. Fr Bemerkungen undVerbesserungsvorschlaege oder Vorschlaege inBezug aufKorrekturenund/oder Aktualisierungen indiesemHandbuch, moechten wir Sie bitten, KontaktmitdernaechstenStrandLighting-Niederlassungaufzunehmen.
Le matriel dcritdans ce manuel estpour information seulementetestsujet changements sanspravis. La compagnieStrand Lightingn'assume aucune responsibilit sur touteerreurou ommissioninscrite dans cemanuel. Pour tous commentaires ousuggestions concernantdes corrections et/oules mises jour dece manuel, veuillez s'll vous plaitcontacter le bureaudeStrandLighting le plusproche.
Informationcontained inthis documentmaynot beduplicated in full or inpartbyanyperson withoutprior written approval of Strand Lighting. Its sole purpose is toprovide the userwithdetailedoperational informationfor the equipmentsupplied. The use of this documentforall other purposes isspecificallyprohibited. Certain features of the equipmentdescribed in this documentmayformthesubjectof patents or patentapplications.
Manual andSoftwareCopyright J anuary2007, Strand LightingLimited.All rights reserved.
-
7/30/2019 Wallrack Manual 020207
3/27
General Information
This equipment operates at voltage levels that are potentially lethal. Do nottouch any of the internal parts of the equipment unless you are fully awareof the hazards involved and the precautions to be taken.
It is imperative to provide an adequate earth conductor for the rack andload connections. Do not rely on earthing via conduit or trunking.
The equipment described in this manual is designed and manufactured to complywith international safety standards IEC 950 and is intended for use as part of alighting control system. It must not be used for other purposes where there is any
risk of safety to persons. It is important that installation be carried out inaccordance with the instructions given in this manual and in compliance withapplicable electrical regulations. The work should be carried out by a suitablyqualified electrician.
The system is designed to be permanently installed with supply and load wiringpermanently connected.
In the interests of continued safe and reliable operation, observe the followingguidelines:
x Keep the equipment at a room temperature of 0-35qC and a relative humidity
of 10-95% (non-condensing) during operation. For operation between 35qC and
40qC de-rate the maximum load by 4% perqC.
Do not, under any circumstances, operate the equipment above 40qC or in anenvironment that may become wet.
x Avoid sudden extremes of temperature, rain, direct sunlight, or other heatsources.
x Make sure that wires and cables are routed sensibly and wired in
accordance with local regulations.
x DO NOT drop the equipment or subject it to excessive bumping or jarring.
x DO protect the unit from excessive dust or other contamination.
-
7/30/2019 Wallrack Manual 020207
4/27
Wallrack User Manual
Table of Contents
Installation............................................................................................ 5Location ................................................................................ 5Ventilation ............................................................................. 5Weight................................................................................... 5Dimensions ........................................................................... 5Installation Procedure ........................................................... 7Supply Connections .............................................................. 7
Three Phase ..................................................................... 7Single Phase..................................................................... 8
Load Connections ................................................................. 8
RCD Option......................................................................... 10Control Signal Connections................................................. 12
Processor set up................................................................................ 13Main Menu.......................................................................... 13Set Level ............................................................................. 14Preset.................................................................................. 15Address............................................................................... 16Curve .................................................................................. 17Set minimum level............................................................... 18Set maximum level.............................................................. 19Set up menu........................................................................ 20
Response Time............................................................... 20DMX Port ........................................................................ 21DMX Fail......................................................................... 22Set Signal Call ................................................................ 23Version Number.............................................................. 23Set Factory Defaults ....................................................... 23
Triac Replacement ............................................................................. 24
User Manual v2.2 Jan. 2007 4
-
7/30/2019 Wallrack Manual 020207
5/27
WallrackUserManual
UserManual v2.2 J an. 2007 5
InstallationDimmer s ystems contain potentially hazardous voltages and high temperatures.Installation should only be carried out by suitably qualified personnel, safe working
practices observed, and caution exercised at all times. Ensure that all Power suppliesare properly isolated before gaining access.
Location Anydimmer installation requires careful choiceof location. Dimmersshould, if possible, besitedclose to the lamp loads to minimise cable
runs. Although thedesign ofWallrack reduces the radiatednoisecommon toconventional dimmers, it is important to avoidsiting inacoustically 'live' positions in the performancearea.
The incoming mains distribution shouldbesitedas close to theracks aspracticable, and adequatelyfused isolators provided close to each rack.Max rating 80A-3 phase, 160A-single phase(Wallrack 24x2.5kW).
Allowadequate clearance atthe front of thedimmer rack, inorder for it tobeopenedfor wiring to the load, supply and control terminals and allowsafeservicingof the equipment.
Ventilation
Adequate ventilationmustbe provided to maintainanambienttemperature withinthe range 0 to35 C andhumidityof 45-95% non-condensing. Special attentionshould bepaid to theneedto maintain
ambienttemperature within these limits whenWallrack is enclosed inasmall room.
Do notobstruct the ventilation slots.
Weight
Wallrack:
Wallrack, packed:
24 x 2.5kW
43kg
49kg
6 x 5kW
31.4kg
34.5kg
Wallrack dimmers are heavy, take care when lift ing.
Dimensions
Cableentrydimensions are as follows:
Power Wiring Top 4 x 25mmholes suitable forconduit(4x2.5kWWallrack) .
Control Wiring Bottom4 x 25mmholes suitable forconduit(4x2.5kWWallrack) .
Max rating 50A-3 phase, 150A-single phase(Wallrack 6x5kW ).
Max rating 20A-3 phase, 60A-single phase(Wallrack 6x2.5kW ).
6 x 2.5kW
15.6kg
18kg
Top3 x 25mmholes suitable for conduit(6x5kW Wallrack) .
Top2 x 25mmholes suitable for conduit(6x2.5kW Wallrack).
Bottom3 x 25mmholes suitable forconduit(6x5kW Wallrack) .Bottom2 x 25mmholes suitable forconduit(6x2.5kWWallrack) .
-
7/30/2019 Wallrack Manual 020207
6/27
Wallrack User Manual
Wallrack 24 x 2.5kW
Wallrack 6 x 5kW
User Manual v2.2 Jan. 2007 6
Wallrack 6 x 2.5kW
-
7/30/2019 Wallrack Manual 020207
7/27
Wallrack User Manual
Installation Procedure
After unpacking the rack, remove the front panel (6 screws) and the Earthleads attached to it.
The rack(s) should be secured to the wall before installation
Power wiring: Top
Control wiring: Bottom
Supply Connections
Wallrack s are equipped with terminals for Single or Three phase plus
Neutral and Earth connections.
24x2.5kW Wallrack 6x5kW WallrackSingle Phase: 160A Single Phase: 150AThree Phase: 80A Three Phase: 50A
For single phase, there will be an optional single phase kit. The terminals
are provided for (2.5kW dimmers are 25 mm , 5kW dimmers are 32mm )wires of the NEUTRAL and PHASE terminals.
Three PhaseConductor sizes must be chosen to comply with local regulations and areusually calculated to take into consideration cable lengths and types.
Typically, wiring for 3 PHASE LIVE conductors should be 25mm for
2.5kW dimmers and 32mm for 5kW dimmers maximum rack loadcapacity.
User Manual v2.2 Jan. 2007 7
2
2
6x2.5kW WallrackSingle Phase: 60AThree Phase: 20A
2 2
-
7/30/2019 Wallrack Manual 020207
8/27
WallrackUserManual
For theNEUTRAL conductor, we recommend a size ofatleast 2 x phaseconductor size to allow for the harmonic currents generated byphasecontrol dimmers.
Single Phase
Typicallywiring for both LIVE L1and NEUTRAL N shouldbe25mm for
2.5kW dimmers and 32mm for5kW dimmers formaximumrack loadcapacity. For this applicationuse theSingle Phase strapping kit. If singlephasecurrent is higher than thesize of the cable, additional Live andNeutral wires are recommended to share the current flows.
Load Connections
Connections for both LIVE and NEUTRAL are supplied ateach dimmeroutput to allowtwo loads to beconnected inparallel withouttheneed to fittwo wires ina single terminal. The terminals are locatedon thePowerBlocks. Pleaserefer to thePower Block Terminationdetails in theappendix.
Load terminals allowfor2.5kW dimmers up to 4mm2 stranded direct intotheterminals
Wallrack 24 x 2.5kW
UserManual v2.2 Jan. 2007 8
2
2
-
7/30/2019 Wallrack Manual 020207
9/27
WallrackUserManual
Earthconnections aremadedirectly to the EarthBusbar24busbarfor 24ways(12
busbarfor6ways)clampsfor upto 4mm wiresareprovided in the installationkit
arefitted asrequired.
2
UserManual v2.2 J an. 9
Wallrack 6 x 5kW Wallrack 6 x 2.5kW
Wallrack 6 x 5kW
Wallrack 6 x 2.5kW
Wallrack24x2.5kW
2007
-
7/30/2019 Wallrack Manual 020207
10/27
WallrackUserManual
RCD Option
Wallrack is designed to house two 3 phase RCD (optional) if required.This option onlyapplies when using a 3 phase supplyto thedimmerrackitcannotbeusedonsingle phase racks.
To install theRCD, simply remove theterminals as shown:
Wallrack 24 x 2.5kW
Andreplace with theRCDs. Reconnect thepowercables as shown below.
UserManual v2.2 Jan. 2007 10
-
7/30/2019 Wallrack Manual 020207
11/27
WallrackUserManual
Wallrack 6 x 5kW
Andreplace with theRCDs. Reconnect thepowercables as shown below.
UserManual v2.2 J an. 2007 11
Wallrack 6x2.5kW
-
7/30/2019 Wallrack Manual 020207
12/27
WallrackUserManual
Control Signal Connections
Control connections are madevia screw terminals on the plug-inconnectors fittedto the ProcessorUnit PCB
UserManual v2.2 Jan. 2007 12
J 2 & J 3 : Notused.
J 4:18VDC forArchitectural control panels.
J 5:Remote panic connection.
J 6:Analogue output0-10V control signals to drive external devices.
J 7:DMX THRU output.
J 8: DMX B input.
J 9: DMX A input.
J 11-J 18:Preset1-8 contact.
(10mA maximumforeach analogue channel)
(Set up of this port refer to Page19)
SW1-1: Termination for Mux B
SW1-2:Termination for Mux A
Wallrack24x5kW,Wallrack 6x5kW
Wallrack 6x2.5kW
J 5:Remote panic connection.
J 3:Notused.
J 4:18VDC forArchitectural control panels.
J 20: DMX B input.
J 21: DMX A input.
J 2:Analogue output 0-10V control signals to drive externaldevices.
(10mA maximumforeach analogue channel)
J 19: DMX THRU output.
(Setupof this port refer to Page 19)
J 11-J 18: Preset 1-8 contact.
SW1-1: Termination for Mux B
SW1-2:Termination for Mux A
-
7/30/2019 Wallrack Manual 020207
13/27
WallrackUserManual
Processor set up
TheWallrack offers a selectionof setupand configuration features.These are accessed fromthe frontpanel using the sixsetupkeys andLED Display. Menu and setting selections are made with theUp/Downand/orLeft/Rightkeys. To exitany menu press theESC escapekey. OKis the confirmation key.
Main Menu
Normal display will showWallrack. Press Up/Downkey to select:
SetDimmerLevel (SET_L_)
Preset (PRESET)
Address (PATCH_)
Curve (CURVE_)
MinimumLevel (MIN_L_)
MaximumLevel (MAX_L_)
Setup (SETUP_)
Press Right button to enter into any of that specificmenu. OK toconfirmchanges andEsc to exitwithout anychanges.
Keylock function: Lock configurationbyholding[ESC]and [OK] for 3 seconds (5th digitdot is ON).Repeat tounlock.
UserManual v2.2 Jan. 2007 13
-
7/30/2019 Wallrack Manual 020207
14/27
WallrackUserManual
Set Level
Press Down buttononce to go to SetLevelmenu. Press Rightbuttonto
enter.
Use Up/Down buttons to selectall or channels (24 ways: 1- 30, 6 ways: 1-12). Press theRightbutton to setthe level.
Use Up/Down buttons to selectInputoranoutput level of 0-100%. UsetheRight button to setthe level. Repeatas necessary to setotherchannels.
Press OK to confirmchanges, press OK again to save or press Esc to exitwithoutsaving any changes.
UserManual v2.2 Jan. 2007 14
-
7/30/2019 Wallrack Manual 020207
15/27
WallrackUserManual
Preset
Press Down button twice to go to thePresetmenu, press Rightbutton to
enter.
Use Up/Down buttons to selecteither Recall, Snap shotorEdit. Use theRightbutton to enter.
For Recall, press Right button to enter. Use Up/Down to selectPresetnumber 1-8, press OK toconfirmchanges or press Esc toexitwithoutsavingany changes.
For Snapshot, press Right button to enter. Use Up/Down to select Presetnumber1-8, press OK to snapshotthe DMX levelorpress Esc to exitwithoutsaving any changes.
For Editpress, press Right button to enter. Use Up/Down to selectPresetnumber 1-8, press Rightbutton to enter.
Use Up/Down buttons to selectInputoranoutput level of 0-100%. UsetheRight button to setthe level. Repeatas necessary to setotherchannels.
Press OK to confirmchanges, press OK again to save or press Esc to exitwithoutsaving any changes.
User Manual v2.2 Jan. 2007 15
-
7/30/2019 Wallrack Manual 020207
16/27
WallrackUserManual
Ad dr ess
Press Down button three times to get to the Address menu. Press Rightbuttontoenter.
Use Up/Down buttons to selecteither theStartAddress or Patch. PressRightbutton to enter.
For Patch, useUp/Down buttons to select either MuxPatch or AnaloguePatch. Press Rightbutton to enter.
TheMux Patchallows youto patchdimmers (24ways: 1- 24, 6 ways: 1-6).Use the Up/Down buttons to selectALL or individual dimmers. PressRight button to enter. Use Up/Down to selectDMX Address 1- 512.Repeatas necessary to set the address on other dimmers.
Press OK to confirmchanges, press again to save orpress Esc to exitwithoutsaving any changes.
TheAnalogue Patchallows youto patch0-10vanalogue outputs (24
ways: 25- 30, 6 ways: 7-12). Use theUp/Down buttons to selectALL orindividual outputs. Press Right button to enter. Use Up/Down to selectDMX Address 1- 512. Repeat as necessarytoset the address onotheranalogueoutputs.
Press OK to confirmchanges, press again to save orpress Esc to exitwithoutsaving any changes.
For StartAddress, useUp/Downbuttons to select thestartDMX addressof 1-512.
Press OK to confirmchanges, press again to save orpress Esc to exitwithoutsaving any changes.
UserManualv2.2 Jan. 2007 16
-
7/30/2019 Wallrack Manual 020207
17/27
WallrackUserManual
Curve
Press Down button four times togo to Curve menu. Press Rightbutton toenter.
Use Up/Down buttons to selectall or channels (24 ways: 1- 24, 6 ways: 1-6). Press theRight button to setthecurve.
Use Up/Down buttons to selectSquare, Nondim, Lowcut or Linear. UsetheRight button to enter. Repeatas necessary to setother channels.
For Lowcut, useUp/Downbuttons to select the lowcut level between 1090volt. Use theRight button to enter.
Repeat as necessary to set other channels. Press OK to confirmchanges,press OK again to save or press Esc to exitwithoutsaving any changes.
UserManual v2.2 Jan. 2007 17
-
7/30/2019 Wallrack Manual 020207
18/27
WallrackUserManual
Set minimum level
Press Down button fivetimes to go to MinimumLevel menu. Press Right
buttontoenter.
Use Up/Down buttons to selectall or channels (24 ways: 1- 24, 6 ways: 1-6). Press theRight button to setthe level.
Use Up/Down buttons to selecta minimumlevel between0 - 30. Use theRightbutton to enter. Repeatas necessary to setother channels.
Press OK to confirmchanges, press OK again to save or press Esc to exitwithoutsaving any changes.
UserManual v2.2 Jan. 2007 18
-
7/30/2019 Wallrack Manual 020207
19/27
WallrackUserManual
Set maximum level
Press Down button sixtimes to go to MaximumLevel menu. Press Right
buttontoenter.
Use Up/Down buttons to selectall or channels (24 ways: 1- 24, 6 ways: 1-6). Press theRight button to setthe level.
Use Up/Down buttons to selecta maximumlevel between 70- 100. UsetheRight button to enter. Repeatas necessary to setother channels.
Press OK to confirmchanges, press OK again to save or press Esc to exitwithoutsaving any changes.
UserManual v2.2 Jan. 2007 19
-
7/30/2019 Wallrack Manual 020207
20/27
WallrackUserManual
Set up menu
Press Down buttonseventimes to go to theSet Up menu. Press Right
buttontoenter.
Use Up/Down buttons to select either Response time, DMX port, DMX fail,SetSignal Call, DisplayVersion orSet Factory default. Press Rightbuttontoenter.
Response TimeFor Responsetime, useUp/Down buttons to select ALL orchannels (24
ways: 1- 24, 6 ways: 1-6). Press Rightbutton to enter.Use Up/Down buttons to select either Autotrack, 30mS, 100mS or 300mS.Press Rightbutton toenter. Repeatas necessary forother channels.
Press OK to confirmchanges, press again to save orpress Esc to exitwithoutsaving any changes.
UserManual v2.2 Jan. 2007 20
-
7/30/2019 Wallrack Manual 020207
21/27
WallrackUserManual
DMX PortFor DMX port, useUp/Down buttons to select either Merge, Mux A, MuxB or HTP. Press Right button to enter.
For theMergeoption, youwill also need to selectthepoint that Mux Bmerges with MuxA. Press the Right buttonand then usetheUp/Downbuttons to select the firstMuxB address to mergewith DMX 1of Mux A.Press Rightbutton to enter.
Press OK to confirmchanges, press again to save orpress Esc to exitwithoutsaving any changes.
User Manual v2.2 Jan. 2006 21
-
7/30/2019 Wallrack Manual 020207
22/27
WallrackUserManual
DMX FailFor DMX fail, useUp/Downbuttons to select either Call Preset 1-8, LastHold orDelay Fadeout time. Press Rightbutton to enter.
If youselectedCall Preset, theDMX state will go to the selectedpresetwhen theDMX input fails. Use Up/Down buttons to select preset 1-8.Press Rightbutton to enter.
If youselectedLast Hold, the lastDMX state will be held in the eventofaDMX failure.
If youselectedDelay Fade out time, theDMX state will beheld for theselectedperiodof time before fadingto zero. Use Up/Down buttons toselect the fadeout time of between 0-90minutes. Press Rightbutton toenter.
Press OK to confirmchanges, press again to save orpress Esc to exitwithoutsaving any changes.
UserManual v2.2 Jan. 2007 22
-
7/30/2019 Wallrack Manual 020207
23/27
WallrackUserManual
Set Signal CallTo set theSignal mode, use Up/Down buttons to selecteitherDMX,Preset orLatestTakes Control. Press Rightbutton to enter.
Press OK to confirmchanges, press again to save orpress Esc to exitwithoutsaving any changes.
Version NumberTo view theversion number, press Rightbuttonand thedisplay will showthe software version number.
Set Factory DefaultsTo set thefactory defaults, use Up/Down buttons to selecteitherDefaultor Update Firmware. Press Rightbutton to enter.
Selecting Default, press OK again to confirmthe re-settingof factorydefault.
SelectingUpdate Firmware, press OK againtoconfirmand the firmwarewill automaticallyuploadfromthe upload port.
UserManual v2.2 Jan. 2007 23
-
7/30/2019 Wallrack Manual 020207
24/27
Wallrack User Manual
Triac Replacement
1. Disconnect the two flat cables.
2. Unplug the 2 red, 2 brown, 4 blueand the green connectors.
(Please mark these cables beforeunplugging them as you need toreplace them)
3. Unscrew the 4 choke connections.
User Manual v2.2 Jan. 2007 24
-
7/30/2019 Wallrack Manual 020207
25/27
Wallrack User Manual
4. Unscrew the PCB clip.
5. Take out the clip as shown.
6. Click the PCB out of the slot.
User Manual v2.2 Jan. 2007 25
-
7/30/2019 Wallrack Manual 020207
26/27
Wallrack User Manual
7. Replace the Triac.
8. Screw back the clip.
9. Tighten the choke connections.
User Manual v2.2 Jan. 2007 26
-
7/30/2019 Wallrack Manual 020207
27/27
Wallrack User Manual
10. Plug the wires back into their originalpositions. (See note 2)
11. Connect the flat cables.
User Manual v2.2 Jan. 2007 27