www.walchand.com

Monday, 27th November 2017 Mumbai

Walchandnagar Industries Ltd. Defence Business Group – An Overview

By

Mr. G.K. Pillai

Managing Director & CEO

Seth Walchand Hirachand Visionary Industrialist, Patriot & Our Founder

Key Companies Established

Walchandnagar Industries Ltd (WIL)

•Heavy Engineering •Project Execution •Hi Tech Manufacturing

Hindustan Shipyard

• Pioneer in Shipbuilding Industry

Hindustan Aircraft Company • Pioneer in Aircraft Manufacturing

Premier Automobiles Limited

• Pioneer in Automobile Manufacturing

Hindustan Construction Company • India’s leading construction Company

Scindia Steam Navigation Company

• Pioneer in Maritime Shipping

Enginee

Current Business Areas

EPC / Turnkey

• Sugar Plant and Machinery • Power Plants & Boiler • Cement Plant & Machinery • Nuclear Power • Process Equipments

Hi Tech Mfg

• Defense • Aerospace • Missile • Nuclear

Engineering Products

• Gear Boxes • Centrifugals • Foundry • Precision Instruments

ring Services

•Complete range of process, mechanical, piping, electrical instrumentation and civil engineering

•Areas – Nuclear, Energy , Defense, Aerospace

NUCLEAR

DEFENCE AEROSPACE

DNA

We are in the DNA of the Nation…

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DEFENCE BUSINESS GROUP (Defence Equipment + Missiles + Aerospace + Marine Gearboxes)

Vertically launched missile

containers

Propulsion Gearbox Supply + Integration

Key Offerings….Defence Equipment

Container Mobile Launcher System Missile Transporter cum Tilter

Mobile Bridges Main Nuclear Submarine – Components

Manufacturing and supply for propulsion system for ASTRA Missile.

Key Offerings - MISSILES

Tactical Missiles

Manufacturing and supply for propulsion system for AKASH Missile.

Key Offerings - MISSILES (contd)

Strategic Missiles: -

Manufacturing and supply of components for Agni I to Agni V motor casings.

Key Offerings – Marine Gearboxes

Survey Vessel Gearbox Nuclear Submarine Gearbox

Frigate Gearbox Corvette Gearbox

Flight Motor Hardware (PSLV) Contour Nozzle (GSLV)

Key Offerings – Aerospace (Space Vehicle Components)

Head End Segment (GSLV) Nozzle End Segment (GSLV) PSO XL Motor Casing

Aerospace - Major Equipment Manufactured.. schematic

S139 Head End Segment

Solid Propellent Motors (Zero & First Stage)

6 Nos. of Strap-on PSO XL Motors including Nozzles

S139 Nozzle End Segment

... Nozzle Divergent

Aft End

-Equipment Manufactured by WIL

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Defence Business Group (Legacy of successful delivery and performance)

List of Major Equipment Manufactured by WIL

for Defence Applications

Program WIL’s Contributions

Akash • Manufacture & supply of Section IV & Section V • WIL has set up an exclusive infrastructure and in

productionized mode i.e. 20 sets/month for delivering integrated Section IV & V.

Agni Manufacture & Supply of : • Dia 1 Mtr Rocket Motors • Dia 1.2 Mtr Rocket Motors • Dia 2 Mtr Rocket Motors S-I & S-II

Mobile Launcher – Wagon mounted & Trailer mounted

Cease & Kartik Bridges

Bridge Launching Mechanisms

List of Major Equipment Manufactured by WIL

for Defence Applications (Contd.)

Program WIL’s Contribution ATV • Design, Manufacture & Installation of Marine Gear Box for

propulsion • Manufacture & supply of Instrumentation Cradles & Containers • Manufacturing of Nuclear Power Plant equipments

I. Support Tank II. ECDS Heat Exchangers

• Aggregation of Nuclear Power Plant – on board : INS Arihant

With the confidence gained among DRDO, ATV & BARC, WIL has been awarded Contracts for all the above for follow on Submarines S3 & S4.

B-05 Manufacturing of : • Air Booster Casing • Under water Booster

P-75 Manufacturing of Access Trunk & Cupola for Scorpene Submarine

ISRO – Space Programs addressed by WIL (since inception)

S No Program Remark

1 Satellite Launch Vehicle SLV3 Delivered in the past

2 Augmented Satellite Launch Vehicle ASLV3

Delivered in the past

3 Polar Satellite Launch Vehicle PSLV

Delivered in the past and also Currently under execution on continuous contracts

4 Geo-Synchronous Satellite Launch Vehicle Mark II (GSLV)

Delivered in the past and also Currently under execution on continuous contracts

5 Geo-Synchronous Satellite Launch Vehicle Mark III (GSLV)

Delivered in the past and also Currently under execution on continuous contracts

Components/Hardware supplied by WIL has successfully performed in all of ISRO’s marquee launches – Chandrayaan, Mangalyaan, PSLV-C37 which carried 104 satellites

WIL’s ASSOCIATION WITH INDIAN NAVY

• 1965 -Started manufacturing Gear Boxes in collaboration with MAAG Zurich . • 1968 - Started working with Indian Navy . • 1973 - Supplied first ship set Frigate Gear Boxes to Indian Navy • 1973-78 – Supplied 4 ship set gear boxes of Leander class. • 1980-98 - Supplied 6 ship set gear boxes of Godavari class. • 1988 – 89 - Supplied 2 ship set gear boxes for Survey Vessel. • 1988 – Supplied Aircraft lift Gear Box for INS Vikrant • 1990 – Supplied Fleet Tanker Gear box • 1991-92 – Supplied 3 ship set Corvette Gear boxes. • 1993 – 2005 – Supplied 4 ship set LSTL Gear boxes. • 2010-2014 – Supplied 4 ship set ASW Corvette Gear boxes • 1986 – Associated with ATVP/DMDE for development of Gearbox for Nuclear Submarine. • 1996 – Supplied first of the series Gear Box • 2000 – Supplied second of the series Gear Box • 2009 – Supplied third of the series Gear Box • 2013 – Supplied fourth of the series Gear Box • 2017 – Supplied P28 Gearbox • Number of Gear Boxes supplied to Indian Navy – 54

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Capabilities (Infrastructure & Expertise)

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WIL’s strengths..

Area WIL’s preparedness

Vast & Proven Experience Over 30 years experience in Defence Projects, Missile Motor-casings, Launchers, Space Vehicle Hardware , Marine Gearboxes

Expert & Evolved Human Skills 100 plus Engineers, 500 plus highly skilled workmen

Manufacturing Facilities Exclusive manufacturing facilities & set up to handle new orders. Strong reverse engineering capability

Available Space 7000 sq M plus area under the crane & over 15,000 sq. m open space for expansion 2.20 lakh sq. m. land available at Dahej (2 sites)with 170 m and 400 m long waterfronts

Robust Quality Systems To Meet various National & International Quality Standards.

Established Image DRDO/ISRO/BDL, etc consider WIL as an important Industry partner. Regional Offices in New Delhi and Hyderabad

Machining & Fabrication facilities

Vertical Turret Lathe

dia. up to 14Mtr

Horizontal Boring Machines

dia. up to 14 Mtr

Lathes dia upto 5 Mtr & Length 20 Mtr

Edge Milling, Face Milling, Drilling, Slotting, Grinding Hobbing, Honing etc.

Machining Facilities Fabrication Facilities:

CNC Plasma / Flame cutting machine & sophisticated Automatic Welding Systems

Heavy duty Plate Bending machines & Hydraulic Presses

Dust free & humidity controlled enclosures

Large sized furnaces with Data Acquisition Systems

Overhead Cranes with lifting capacity up to 150 Tons

Materials Handled..

A) Ferrous Material

I. Plain Carbon Steels II. Low & High Alloy Steels III. Stainless Steels IV. All grades of High Strength Maraging & Silicon Steel

B) Non Ferrous Material I. Cobalt Alloys, Incoloy, Inconel II. Cupro Nickel, Monel, Aluminium III. Titanium Alloys

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Quality Systems

• Fool-proof quality systems are laid down & practised from design to commissioning with end-to-end accountability to ensure compliance with contract specifications.

• In accordance with ISO 9001-2008 Standard.

• Designed to meet the requirements as per National & International standards such as ISO, ISI, ASME, IBR, ASTM, DIN, BS, AGMA, TEMA, etc. Periodic quality audits are conducted.

• External Agency Approvals include – ISRO, BARC, BHAVINI, NPCIL, DRDL, Indian Navy, IBR, Bureau Veritas, etc.

ASME Accreditation available with WIL are : • U-Stamp Pressure Vessels • R-Stamp … Repairs / alternations • PP-Stamp Power Piping • S-Stamp … Services

Manufacturing facilities…few glimpses

Bending M/c Horizontal Boring M/c

Vertical Turning Lathe M/c Plano Miller M/c

Welding Capabilities…few glimpses

Auto GTAW Welding Positioners / Rotators

Incoloy Welding in Dust Free Enclosure

Dedicated bay for fabrication of Missile Motorcasings

Facilities/Resources in Missiles- Mfg & Integration

Facilities/Resources in Missiles – Mfg & Integration .. contd

Component Machining Forming of Spherical Dome Critical Fabrication fixturing

Fitment of Brackets using fixture Machining on 5-axis machine Titanium Auto-TIG Welding

Strategic Assets.. 56 acre land along waterfront at Dahej, Gujarat

like Defence Equipment

Ideally suited for manufacture and logistics of heavy engineering products

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Way Ahead Our goals and aspirations…

Indian Defence Spending -a major opportunity Source: Edelweiss Research

Indian defence capex- Spiralling up\vards

2 CAGR

c 1, .ll

- 1,

0 O't

0 0

D enc capt lsp ndi g

Defence Capex Spending in India- A USD 250 Bn opportunity in the next decade

Component Suppliers- Projected growth in Value Add

Source: Edelweiss Research

Structural shift likely in India,in line with global model,where the integrator does -20% of value add and relies on suppliers

Integrator (20" volue addition)

Global structure

Integrator Tier 1/Tier 2

(80" vofue addition)

Component suppliers (20" vofue addit ion)

Current Indian structure

Integrator (SO" vofue addition)

Component suppliers (Main private companies)

(SO" vofue addition) Future Indian structure expected

Strategic Blueprint for future growth in Defence Business

GROWTH OF DEFENCE BUSINESS GROUP (Next 5 Years)

We expect this proportion to grow ignificantly in the years ahead

Split of current order book across divisions

Nudear -W 2%

Missile 9%

Aerospace 13%

Centrifugal 2%

Gear 5%

Cement 1%

Defence Business Group accounts for 55% of current order book

We don’t want to limit ourselves…other potential areas being explored

• Specialist vehicles Flails, Mine Ploughs on Battle Tanks Mine Clearing & Demining Ground Support Systems (Command Units, Battery) Transporters of live articles, METF NBC Protected vehicles, Bulletproof Vehicles

• Artillery Guns Gun barrels, recoil system, traverse & elevation systems, Gun carriage, breech block assembly,

• Battle Tanks Hull, Turret, gun Barrel, transmission system, Power pack, track assemblies, bogie wheels, sprockets, idler wheels, Fire Control System,

We don’t want to limit ourselves…other potential areas being explored

• Submarines Hull sections, masts, Valves and fittings Torpedo tubes and launching systems

• Helicopters Aero-structures, Gearboxes & Parts

• UAVs Aero-structures, Missile Launchers

• Missile launchers Surface Launchers of Tactical Systems ( Akash,

PINAKA, MRSAM , etc.)

• Maintenance & repair services MRO services for aircrafts, Tanks

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Some of our esteemed customers..

BHARAT DYNAMICS LTD. (A Govol f India Enterprise)

Department of Space , · • ... Indian Space isra Research Organisation

BHAVINI

(A Govt.of Indai

Undertaking)

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CIN :U35100MH1934GOI002079 ((afT . "'fml em)

cT> mer Pct CR f<11

Visit of apex level dignitaries…a sense of pride for WIL

Shri A.S. Kiran Kumar, Chairman ISRO on a visit to Walchandnagar Works

Dr Tessy Thomas, Director Advanced System Laboratory being felicitated at Walchandnagar

Our growth path..

Achieve the desired Goal to make the Defence Biz Group The mainstay of WIL

Selectively Invest in CAPEX based on

visibility of firm orders

Consolidate our present position in the Defence Business Group, Further strengthen Engineering & Execution

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THANK YOU

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