w169 rear door module

3
AR72.12-P-0103AL Remove/install rear door module 16.4.04 Model 169.0, 245.2 except CODE (584) Rear power windows (2 doors) P72.12-2635-09 Shown on left rear door on model 169.0 1 Door module 2 Rear door 3 Access opening cover 4 Bolt 5 Cable duct 6 B-pillar 14 Catch hook 15 Catch hook 16 Power window shaft X35/3 Left rear door separation point X35/4 Right rear door separation point 7 Cable duct 8 Door wiring harness 9 Bolts 10 Seal 11 Bolt 13 Bolts P72.12-2634-06 Shown on model 169.0 1 Door module 2 Rear door 12 Rivets e d Remove/Install Copyright DaimlerChrysler AG 18.06.2011 CD-Ausgabe G/09/05 . This WIS print-out will not be recorded by Modification services. Page 1

Upload: alex

Post on 25-Apr-2015

785 views

Category:

Documents


18 download

TRANSCRIPT

Page 1: W169 Rear Door Module

AR72.12-P-0103AL Remove/install rear door module 16.4.04

Model 169.0, 245.2 except CODE (584) Rear power windows (2 doors)

P72.12-2635-09

Shown on left rear door onmodel 169.01 Door module2 Rear door3 Access opening cover4 Bolt5 Cable duct6 B-pillar

14 Catch hook15 Catch hook16 Power window shaft

X35/3 Left rear door separation pointX35/4 Right rear door separation point

7 Cable duct8 Door wiring harness9 Bolts10 Seal11 Bolt13 Bolts

P72.12-2634-06

Shown on model 169.0

1 Door module2 Rear door12 Rivets

e d Remove/Install

Copyright DaimlerChrysler AG 18.06.2011 CD-Ausgabe G/09/05 . This WIS print-out will not be recorded by Modification services. Page 1

Page 2: W169 Rear Door Module

a Danger! Risk of injury due to hands being crushed when window glass is not secure

Secure window to prevent it from falling down. AS67.00-Z-0002-01A

1 Remove rear door lining (2) AR72.12-P-1010AL

2 Remove access opening cover (3)

3 Install crank window on power window shaft (16)

4 Move up crank window with window crank up until bolt (4) is accessible through access opening in door module (1).

5 Loosen bolt (4) i Installation: Before tightening bolt (4), slide crank window toward front to stop into window seal. Crank window should make full contact in power window mount

n *BA72.12-P-1009-01H

6 Move crank window upward manually and fasten to window frame with suitable adhesive tape.

p Secure crank window against falling down with adhesive tape, otherwise the crank window can fall into the rear door (2) and be damaged.

7 Unclip cable duct (5) on catch hook (14) from B-pillar (6).

l *110589035900

8 Disconnect left rear door separation point (X35/3) or right rear door separation point (X35/4)

9 Unclip cable duct (7) on catch hook (16) from inner door panel

l *110589035900

10 Move door wiring harness (8) out of inner door panel

11 Remove outer door handle from rear door (2) AR72.12-P-2410AK

12 Remove screws (9) n *BA72.12-P-1005-01H

13 Remove bolts (13) n *BA72.12-P-1010-01H

14 Remove seal (10)

15 Slacken bolts (11)

16 Cut out rivets (12) l *171589003900

l *171589003901

Rechargeable battery-powered drill/screwdriver *WE58.40-Z-1008-03A

i Installation: Fasten door module (1) to rear door (2) with rivets (12).

k *WH58.30-Z-1012-29A

17 Remove rivet residues from rear door (2) p Completely rivet residues. Remaining rivet residues cause corrosion damage.

18 Remove door module (1) from rear door (2)

19 Install in the reverse order

n Rear door

Number Designation Model 169.0

Model 245.2

BA72.12-P-1005-01H Bolt, lock to rear door Nm 7 7

BA72.12-P-1009-01H Bolt, crank window to power window Nm 7...8 7...8

BA72.12-P-1010-01H Bolt, guide rail to rear door Nm 7 7

Copyright DaimlerChrysler AG 18.06.2011 CD-Ausgabe G/09/05 . This WIS print-out will not be recorded by Modification services. Page 2

Page 3: W169 Rear Door Module

171 589 00 39 00

Milling bit crownRivet milling cutterMounting wedge

110 589 03 59 00 171 589 00 39 01

Commercially available tools (see Workshop Equipment Manual)

Number Designation Make (e. g.) Order number

WH58.30-Z-1012-29A Taurus 3 blind rivet tool with 100 mm extension unit Wieländer & SchillD-78026Villingen-Schwenningen

Taurus 3

Workshop equipment/MB testers (see Workshop Equipment Manual)

WE58.40-Z-1008-03A Rechargeable battery-powered drill/screwdriver

Copyright DaimlerChrysler AG 18.06.2011 CD-Ausgabe G/09/05 . This WIS print-out will not be recorded by Modification services. Page 3