vulcan™ barrier system (cen) - trinity highway · vulcan™ barrier system (cen) product...

Vulcan™ BarrierSystem (CEN)Product DescriptionAssembly Manual

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Table of Contents Customer Service Contacts .............................................................................................. 3 Important Introductory Notes ............................................................................................. 3 System Overview .............................................................................................................. 4 Recommended Safety Rules for Assembly ....................................................................... 4 Safety Symbols ................................................................................................................. 5 Warnings and Cautions ..................................................................................................... 5 Know your Vulcan™ Barrier System ................................................................................. 6

Application ................................................................................................................... 6 Anchoring Instructions ..................................................................................................... 11

Recommended Tools ................................................................................................ 11 Anchored VulcanTM Foundations ............................................................................... 11 Position the VulcanTM Barrier Sections ...................................................................... 13

MP-3 Polyester Anchoring System ................................................................................. 14 Alternative Anchoring Options ......................................................................................... 16

Concrete: ................................................................................................................... 16 Asphalt: ..................................................................................................................... 16 Inspection Notice ....................................................................................................... 17

VULCAN™ 12M Drawings .............................................................................................. 18 VULCAN™ 4M Drawings ................................................................................................ 22


Customer Service Contacts Energy Absorption Systems (a Trinity Industries, Inc. company) is committed to the highest level of customer service. Feedback regarding the VulcanTM Barrier System, its assembly procedures, Manual content, and in-field performance is always welcome. Our goal is to assist highway authorities in making their highways safer. Additional information can be obtained by calling the telephone numbers below:

Energy Absorption Systems: Telephone: +1 (214) 589-8140 E-mail: [email protected] Internet: Energy Absorption Systems Trinity Highway Products, LLC Trinity Industries, Inc.

http://www.energyabsorption.com/ http://www.highwayguardrail.com/ http://www.trin.net/

Important Introductory Notes Proper assembly of the VulcanTM Barrier System is essential for the system to perform as tested and accepted per EN 1317. These instructions should be read in their entirety and understood BEFORE assembling the VulcanTM Barrier. These instructions are to be used only in conjunction with the assembly of the VulcanTM Barrier System and are for standard assemblies only as specified by the applicable highway authority. In the event your system assembly requires or involves special circumstances or, during the assembly process, a question arises regarding a particular assembly step, contact the design engineer for the highway authority before proceeding. If you proceed with an assembly that deviates from that specified and approved by the applicable highway authority, you negate the system’s accepted performance standards.

A set of product and project shop drawings will be supplied by Energy Absorption Systems. The shop drawings will be for each section of the assembly. These drawings should be reviewed and studied thoroughly by a qualified individual who understands their content before the start of any deployment.

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Know your Vulcan™ Barrier System Application The VulcanTM Barrier can be used in many applications specified by the appropriate highway authority such as:

• General road maintenance performed by road authorities, contractors, local municipalities, etc.

• Road construction • Lane closures • Toll plazas • Road Resurfacing • Excavation or culvert protection • Detours or diversions • Bridge repairs • Temporary or permanent assemblies • Median or verge assemblies • A variety of approved end terminals available or option to "Taper Through Clear

Zone" In order to select the most appropriate VulcanTM Barrier System for a given site, this manual helps the appropriate highway authority answer the following questions:

• Is the VulcanTM Barrier appropriate for my site? • What is the application? What indicates the use of the VulcanTM Barrier? • How long must the barrier be? Refer to the length of need and beginning of length

of need for VulcanTM Barrier assembly options. • How much clear zone is available, and how much is required for the correct

functioning of the System? • Are there curves, slopes or curbs present which may not suit the VulcanTM Barrier? • Is an end treatment, which has been accepted by the appropriate highway

authority, available to suit my particular requirement? Refer to end terminal section of this manual.

The purpose of this manual is to supply some basic application information about the VulcanTM Barrier and to detail its performance when tested to EN 1317 criteria.

If you would like further assistance, please contact Energy Absorption Systems Customer Service Department at +1 (214) 589-8140.

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Anchoring Instructions Recommended Tools 1. VulcanTM Barrier Product Description / Instructional Manual 2. Traffic Control Plan and Approval (as required) 3. Traffic Control Equipment (as required) 4. Rebar Cutting Bit 5. 22 mm (7/8") Concrete Drill Bit (Two-Fluted*)

* Energy Absorption Systems recommends using two-fluted drills to achieve optimum tensile strength when applying the MP-3® anchoring system.

6. Grinder, Hacksaw or Torch (optional) 7. Drill Motor 8. 1/2" Drive Sockets: 1 1/8", 1 1/4" 9. Ratchet for the Above Sockets 10. Torque Wrench: 200 ft-lbs. 11. Safety Glasses 12. Gloves 13. Nylon Bottle Brush For Cleaning 7/8" Drilled Holes 14. Rags, Water, and Solvent for Touch-Up

Note: The above list of tools is a general recommendation. Depending on specific site conditions and the complexity of the assembly specified by the appropriate highway authority, additional or fewer tools may be required. Decisions as to what tools are needed to perform the job are entirely within the discretion of the specifying highway authority and the authority’s selected contractor performing the assembly of the system at the authority’s specified assembly site.

Anchored VulcanTM Foundations The VulcanTM Barrier may be assembled on any of the following foundations using the specified anchorage: Note: MP-3 is Energy Absorption Systems available anchoring system. Other options are acceptable if they provide identical (or better) anchoring properties. Foundation A: Concrete Pad or Roadway

Foundation: 150 mm [6"] minimum depth Portland Cement Concrete (P.C.C.)

Anchorage: MP-3® with 180 mm [7"] studs 140 mm [5.5"] embedment

Foundation B: Asphalt over Portland Cement Concrete

Foundation: Minimum anchor embedment depth is 140 mm [5.5"] Anchorage: Length of anchor required is 180 mm [7"] stud + asphalt thickness.

Foundation C: Asphalt over Sub-base

Foundation: 150 mm [6"] minimum (A.C.) over 150 mm [6"] minimum Compacted Sub-base (C.S.)

Anchorage: MP-3® with 460 mm [18"] studs 420 mm [16.5"] embedment


Foundation D: Asphalt Only Foundation: 200 mm [8"] minimum Asphalt Concrete (A.C.) Anchorage: MP-3® with 460 mm [18"] studs – 420 mm [16.5"] embedment

Foundation Specifications for Foundations A, B, C and D Note: Walk-up inspections are recommended at least once every six months for assemblies on asphalt. Asphalt Concrete (A. C.) AR-4000 A.C. (per ASTM D3381 '83) .75" Maximum, Medium (Type A or B) aggregate

Sieve Size Operating Range (%) Passing

1" 100 3/4" 95 to 100 3/8" 65 to 80 No. 4 49 to 54 No. 8 36 to 40 No. 30 18 to 21 No. 200 3 to 8

Portland Cement Concrete (P.C.C.) Stone aggregate concrete mix 4000 psi [28MPa] minimum compressive strength (Sampling per ASTM C31-84 or ASTM C42-84a, testing per ASTM C39-84) Compacted Sub-base (C.S.) 150 mm [6"] minimum depth 95% compaction Class 2 aggregate

VulcanTM Barrier Sections assembled on asphalt must be inspected by the appropriate authority to ensure the anchors are still properly set following each impact. Re-anchor as necessary.

Sieve Size Moving Average % Passing

3" 100 2 1/2" 90 to 100 No. 4 40 to 90 No. 200 0 to 25

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Notes:

Trinity Highway Products International2525 North Stemmons Freeway

Dallas, Texas 75207 USATel: +1-214-589-8140Fax: +1-214-589-8423

www.highwayguardrail.com www.energyabsorption.com

[email protected]

Trinity Highway Products International1170 North State Street

Girard, Ohio 44420 USATel: +1-330-545-4373Fax: +1-330-545-0538

Trinity Highway Products InternationalStorgatan 56 B

S-262 32 Ängelholm, SwedenTel: +46 431 41 51 58Fax: +46 431 41 21 59

Trinity Highway Products InternationalCrown House, Crown Street, Ipswich,

IP1 3HS, United KingdomTel: +44 1473 221105Fax: +44 1473 221106

Trinity Highway Products International15 Jalan Kilang Barat #01-01

Fontech CentreSingapore 159357

Tel: +65 62 76 3398Fax: +65 62 76 6218

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