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BIG TWIN XL 1957-2011 Multi-Fit/Chopper Pages 2-428 Pages 765-968 Pages 969-1214 Pages 1215-1280 Big Twin 1984-2011 Tools-Maintenance Classic 1915-1983 Pages 429-764

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Big Twin 1984-2011Pages 2-428

Classic 1915-1983Pages 429-764

XL 1957-2011Pages 765-968

Multi-Fit/ChopperPages 969-1214

Tools-MaintenancePages 1215-1280

BIG TWIN

Big Twin 1984-2011 IndexA ADVANCE UNIT......................258-261 AIR CLEANER...........................297-317 Adaptor............................309,311,314 Breather....297,300,303,311,314-317 Cone................................297,311-312 EFI.................................................298 Filter.......................................302, 313 Hi Flow......................297-299,302-303 Insert......................................304,307 Mount/Hardware.....................307,314 S&S...............................................309 Teardrop....................301,304,306,308 Turbo....................................297,305 Velocity Stack..........................305,312 AIR FILTER..............................302,313 TC-88 Upgrade Kit.........................300 Recharge Service Kit.....................313 ALLEN SCREW LIST........342-343,1277 ALTERNATOR.................271-275 Charging System....................274-275 Ring Replacement.........................273 Rotor..............................................272 AXLE..........................................390-398 Adjuster..........................................396 Caps/Covers.............390,393,395,398 Front....................................390-392 Nuts....................................393 Rear....................................393-396 Spacers................................,392 B BACKREST............180-181,1178 BAFFLE............................241, 244 BATTERY....................................293-296 Cable......................................293 Cover/Side/Top..............................296 Eliminator....................................268 FXST Hardware......................365-366 Hydrometer....................................294 Mount Hardware..............365,295-296 Pad Kit..........................................296 Strap..............................................296 Terminal Hardware.........................294 BEARING Cam....................................27 Clutch/Drum..........................68-70,88 Crankcase..................................13-15 Kickstart.........................................67 Neck Post/Tree/Stem.......155,174-175 Primary............................83,389 Pinion..........................................15,23 Rod.............................................12-13 Starter...........................................281 Swingarm.......................210-212 Throttle Sleeve........................331-332 Thrust Washer...............................76 Throw-Out....................................77 Wheel..............................397-398 BELT DRIVE...............................82-93 Belts (Rear)..................................90 Bolt Kit.............................................79 Guard................................87, 182-183 Pulley......................................89-93 BOLT LIST...................................1277 BOOKS..................................1226-1229 BRAKE Banjo Bolt...............................132,140 Bleeder Screw................................132 Caliper................................121-132 Caliper Brackets..............124,126-127 Caliper Front...........................128-131 Caliper Rear............................122-127 Caliper Rebuild.......................130,132 Caliper Thread Chart.....................128 Disc.......................122-129,133-139 Fittings and Parts....................132,141 Forward Controls......................99-117 Hose.................................140 Line.................................142-143 Master Cylinder Cover............120-121 Master Cylinder (Rear)...................119 Master Cylinder (Front).......1002-1003 Master Rebuilds....................120,1003 Pedal.............................117-118 Pedal Pad................108,117-118,132 Plunger.........................118,120 Pulley/Brake Kit..............................125 Reservoir Cover.............................119 Rod............................................118 Spring Fork.........................1168-1171 Switch................................139-140 Tee/Tube........................................139 BREATHER....297,300,303,311,314-317 Banjo Bolts.....................................315 Canister....................................316 Gear............................................20 Oil Collector...................................317 Performance...........................298,300 Valve...............................317 Valve Machining Service.....1220-1221 BUMPERS.......................190-191 BUSHING LIST............................1264 C CABLE Battery...........................................293 Choke..................................323,341 Clamp.....................................334,337 Clutch..................................336-337 Fitting.............................................337 Fork Tube Clip............................334 Heat Shrink Tube............................337 Spark Plug..........................253-257 Speedometer..........................339-340 Throttle..............331-335,338 Wire Loom Clip..............................293 Wrap.......................................293,339 CALIPER................................121-132 Brake Inserts (Chrome).................128 Front................................128-131 Rebuild................................130,132 Rear....................................122-127 CAM............................................22-27 Bearing...........................................27 Bushing.......................................14,23 Chest Kit..........................................22 Cover/Gasket.............................22,54 Gasket Kit.....................................54 Gear..................................24-27 Performance Kit............................9,12 Shaft.............................14-16,24-27 Support Plate...................................11 CAPS Axle..........................390,393, 395,398 Chrome................................343, 1275 Fork...................................164,173 Gas......................347-348, 1148-1152 Hub.........................................400-402 Oil.................................................368 Snap.......................................342-343 CARBURETOR..........................319-331 Adaptor..........................................326 Atomizer.........................................324 Bendix......................................319 CV...........................................321-324 DellOrto........................................325 Edelbrock.......................................325 EFI................................................320 Holley.............................................325 Idle Screw......................................323 Induction System...........................325 Jet.............................322,324,328,330 Keihin......................................321-324 Manifold..................................318-319 Mikuni.....................................330-331 Power Tube......................322,328,330 S&S.................................327-329 SU..................................................325 Weber....................................326 CASE..........................................10-11 Bolt Set............................................10 Boring Service.............................1223 Race................................................15 CHAIN Adjuster........................................18 Bolt Kit.............................................79 Diamond..........................81,1005 Drive System...................................72 Guard...................................182 Master Link.........................1004-1005 Primary..............................80-81,1004 Tensioner..............................78,80 Tsubuki.......................................1004 CHAIN GUARD..............................182 CHOKE CABLE......................323,341 CIRCUIT BREAKER..........................282 CLAMP Cable......................................334,337 Exhaust.............218,238-239,241 Hose.....................................1245 CLEANERS..................................1230 CLUTCH....................................66,68-77 Adjuster........................................73 Cable......................................336-337 Control (Handle)...........................77 Hub..........................................68-72 Hydraulic..........................................77 Jockey............................................110 Lever............................................76 Pack............................................70-74 Pedal Pad......................................108 Plate...........................................70-75 Police Kit..........................................74 Pressure Plate.................................75 Pushrod...........................................76 Release...........................................66 Rod..................................................77 Spring..............................................73

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COIL...............250-252,259-262,264-265 Bracket...............................247-248 Cover......................................247,250 COIN HOLDER..................................980 CONDENSER............................260,268 CONNECTING ROD.......................12-13 CONNECTOR (Wire)................288-291 COTTER PIN LIST.........................1273 COUNTERSHAFT..........................60-63 COWL............................................155 CRANKCASE...................................9-10 Bearing.......................................13-15 Bolt........................................10 Breather Valve................................317 Bushing...................................14 Crankpin..........................................13 Sensor.............................................16 Sprocket Shaft............................14-15 CRANKPIN....................................13 CRANKSHAFT...............................14-15 Balancing Service........................1223 CUSTOMIZER KIT...............................43 CYLINDER Big Bore Kit......................................49 Boring Service.............................1220 Cover..................................9,38-40,43 Evolution................................37,50-51 Gasket.............................................54 Heads.........................34,36-37,41 Sleeving Service..........................1220 Twin Cam...............................41,48-49 V-Rod...................................................51 D DASH......................................351-355 Base..............................................351 Bracket....................................344,350 Decal.............................................354 Dress Screw Kit.............................343 Iso Mount.......................................296 Panel/Dividers...........347,352,354,363 Stash Box......................................347 Switch..........................................283 Wiring.....................................286,351 DECAL.................354,729,1153-1154 DECO TRIM.......................................419 DERBY COVER..........................386-387 DEUTSCH CONNECTOR..........288-291 DIAGNOSTIC...............260-266,285-286 DIPSTICK Oil Tank..........................................368 Transmission..............................66-67 DOWEL PIN LIST............................1273 DRAIN PLUG Engine...........................................367 Fork............................................170 Oil.................................................367 Transmission..................................367 DRESS UP KIT................................43 DRIVE TRAIN......................................82 E ELECTRICAL Battery....................................293-296 Coil............250-252,259-262,264-265 Connectors.............................288-291

ELECTRICAL Ignition............................250-287 Regulator...............................269-270 Spark Plug..............................253-257 Starter..................................276-281 Switch.....................................282-284 Terminal....................................282 Wiring.....................................285-293 EMBLEM......191,348,419,674-675,1153 ENGINE.............................................8-9 Bar/Leggin..............................192-194 Bushing List.................................1264 Case...........................................10-11 Chrome Valve Cover..................38-40 Dress Up Kits.................................43 Flywheel....................................12-13 Gasket........................................54-56 Guard/Leggin..........................192-193 Heads....................................36-37,41 Headbolt/Cover................34-36,38-40 Interface (Trans)...............................66 Mount................................10,246-249 Performance..............................9,12 Race.......................................15 Remanufacture Service.............1222 Roller...............................................15 Seal List..............................1272-1273 Sealant.................................1232 Short Block......................................10 Skid Plate.......................................203 Spacer List...................................1278 Sprocket....................................81 Stabilizer........................................249 Stroker Kit.....................................9,12 EXHAUST...............................213-245 Baffle.....................................241,244 Blue Shield.....................................222 Bracket.....................................245 Chrome Guard...............................222 Clamp.......................218,238-239,241 Cross Over.......................224-225,232 Dual........................................224,233 Fishtail.........................................235 Goose.......................................222 Heat Shield.............................242-243 Muffler.......................214,230,233-241 Oxygen Sensor................227-231,234 Port Replacement........................1224 Sleeve................................242 Taper Valve....................................242 Tip/Ends.....213,215,217,225,237,239 Torque Tube............................241,244 Upsweep.................................216,223 Wrap....................................227 F FENDER Bolt Set...................................185-186 Brace............................................186 Bracket...................................184-186 Bumper...................................190-191 Deuce............................................156 Emblem.........................................190 Extension(Rear).....................187-188 49mm Fork.....................................146 Front................................148,184-186 Glide................................157,184-185 Grill.......................................190

FENDER CONTINUED Light..........................................191 Luggage Rack.................180,427-428 Mount....................................185 Mud Flap........................................186 Pads (Seats)................................1188 Rail.....................................190 Rear................................187-188 Rivet....................................185-186 Spring Fork.........................1168,1171 Strut........................................189 Trim/Tip..............184,186,188,190-191 FILTER Air...........................................302,313 Fuel....................................1145-1146 Oil....................................372-377 FLASHER.....................................284 FLYWHEEL....................................12-13 Balance Service...........................1223 Crank Sensor Cover.........................16 Remanufacture.........................1222 FOOTBOARD............................578-579 Extension.......................................104 FOOTPEG................100,194,1009-1023 Extender...............................103,1016 Heel Rest.....................................1011 Relocate...........................1022-1023 FORK.........................................144-173 Boot.......................................146,171 Brace...............................146,168 Bushing Service...........................1224 Cap.........................................164,173 Conversion Kit(Glide).....................164 Cover......................................157,159 Cowl.............................................155 D Style...........................................156 Damper...............................168,170 Drain Plug......................................556 Glide.......................................157-163 Internal...........................................170 Inverted..................................144 Installation Kit.............................152 Leg Bushing Installation...............1224 Leg Sets..........................153,162-163 Lock Tab List................................1274 Lowering Kit...................................169 Narrow Glide..................................152 Neck Cup............................155,174 Neck Kit...........................155,174-175 Oil/Changing Instructions...............144 Phatt..............................................145 Plug (Top)...............................165,173 Raked Neck Kit..............................174 Seals..............................................172 Slider.......................................159,166 Spring Fork................................1171 Springs..................................169-170 Stabilizer..............................165 Stem Parts.........158-159,164,172,175 Stop................................160,173-174 Triple Tree....145-146,149,155-156,158-161 Tube.....................................165-167 FORK TUBE...............................165-167 FORWARD CONTROL.................99-117 FRAME...............................200-212 Bar/Leggin..............................192-194 Cover...................................207-208 Guard....................................192-194

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BIG TWIN

FRAME CONTINUED Neck Kits........................155,174-175 Offset Components........................205 Pivot Kit..................................207-208 Right Side Drive........................204 Rolling Chassis Kit.........................202 Skid Plate......................................203 Swing Arm..............................200-212 Touring Torque Linkage..................209 Trim and Cover...............................208 Wide Tire Kit...........................206,209 FRONT END...............................144-175 Spring Fork.................................1171 FUEL Injection System..............263,266-267 Line..............................371,1145-1147 Petcock...............................1142-1145 Selector..............................1142-1145 Shut-Off.....................................1145 FUSE HOLDER.................................292 G GAS Cap.......................347-348,1148-1152 Dash/Tank Kit...........344-345, 347,351 Decal...........................354,1153-1154 Divider(Tank)........................347,363 Emblem............................348,1153 Filter.............................................1145 Gasket (Cap)...............................1152 Line.....................................1145-1147 Mount..............................344,347,350 Panel......................................347,352 Petcock..............................1142-1145 Sender Unit..................................1152 Shut-Off.......................................1145 Tank......................344-350,1183-1187 GASKET.................................1265-1270 Air Cleaner...................................1270 Cam Cover..........................1266,1270 Carburetor....................................1270 Cometic.......................................1270 Cylinder...............................1265,1269 Distributor Base...........................1267 Engine........................................54-56 Exhaust..........................238,245,1267 Gas Tank Cap..............................1152 Gasket List..........................1265-1270 Generator.....................................1266 Head..................................54-56,1269 Ignition.........................................1267 Inspection...........................1267,1270 Manifold.......................................1270 Master Cylinder............................1269 Oil Pump......................................1266 Primary...............................1266,1270 Pushrod.......................................1266 Removal.......................................1232 Rocker.....................38,40,55-56,1265 Sealant........................................1232 Tail Lamp......................................1269 Tappet Guide...............................1266 Top End......................................54-56 Transmission................................1268 GASKET KITS................................54-56

GAUGE Fuel..............................................1152 Oil....................................377-378,380 Speedometer............339-341,356-362 Tachometer.............................356-362 GOGGLES......................................1218 GRIPS....................................1034-1040 H HANDSHIFT...................................110 HANDLEBAR.............................970-988 Control/Switch...............636,994-1001 Damper...................................168-170 End Plug......................................1040 Riser.......................................980-988 Spring Fork..............................1168 Wiring.....................................286-287 HANDLEBAR GRIP...............1034-1040 Cover(Leather).............................1036 HARDWARE KIT........................342-343 HEADLAMP............................1041-1059 Bates...........................................1050 Bracket...........................1058-1059 Bulb....................................1055-1057 Cowl...................................1041-1045 Fork Cover Set....................1041-1045 HID...............................................1055 Internals.......................................1041 Spotlamp............................1060-1065 Spring Fork..................................1054 Trim/Ring................................1041 Visor....................................1051,1104 HEADS......................................36-37,41 Bolt.............................................34,36 Cover..........................................38-40 Dress Up Kit.....................................43 Gasket............................38-40,43,54 Remanufacture Service...............1221 Resurfacing Service.....................1221 HEAT SHIELD............................242-243 HELICOIL SERVICE........................1221 HIGHWAY BAR......................1006-1008 HORN................................1118-1122 HOSE.....................................1146-1147 Covering......................................1147 Ends............................................1147 HUB............................................400-402 I IGNITION Advance Unit..........................258-261 Coil............250-252,259-262,264-265 Condenser.............................260,268 Controller.........................262,266-267 Fuel Injected....................263,266-267 Magneto.........................................268 Module......................259-263,269 Points...............................255,258,260 Spark Plug..............................253-257 Switch.....................................282-283 Timing Plug....................................254 Tune Up...........................264-266,619 Vacuum Switch Assembly.......263,284 Weight Spring................................258 Wiring.................................285-291 INDICATOR LAMP..................1051,1116 INDUCTION SYSTEM....................325

INSPECTION COVER................386-387 INSPECTION TAG.........................194 INTAKE.....................................318-319 EFI.....................................................320 J JETS.............................322,324,328,330 JIFFY STAND......................176-179,197 JOCKEY.....................................108,110 K KEYS...............................................1274 KICKSTAND........................176-179,197 KICKSTART.............................67 KROMMETT...........................1276 L LENS......................................1087-1089 LEVER Hand.......................................991-996 Pins/Bushings................................337 Shift...........................................94-96 Skull...............................................990 LICENSE HOLDER................1092-1096 LIFTER/TAPPET.......................23,28-33 Base................................................28 LIFTS......................................1233-1235 LIGHT Bar......................................1062,1112 Bulb.....................................1091,1116 Cowl...................................1041,1043 Fender..........................................1117 Headlamp...........................1041-1059 Indicator..............................1051,1116 Marker................................1097-1103 Reflector......................................1104 Signal.................................1105-1115 Spotlamp............................1060-1065 Tail Lamp............................1066-1092 Turn Signal..........................1103-1115 LOCK TAB LIST...............................1274 LONG BLOCK SERVICE................1222 LOWERING KIT Fork...............................................169 Rear........................................195-199 LUGGAGE RACK...............180,427-428 M MAGNETO.........................................268 MAINSHAFT...................................61-62 MANIFOLD.................................318-319 MANUALS.........................1226-1229 MARKER LAMP.....................1097-1103 MASTER CYLINDER Cover......................................120-121 Front...................................1002-1003 Gasket.........................................1269 Rear........................................119 Rebuild Kit............................120,1003 MIRROR.................................1123-1141 Extension.....................................1131 Lighted.........................................1131 Metric Adaptor....................1125,1131 RS Mount..................................1131 Vintage..............................1138 MODULE....................................259-263

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MOTOR SHOP SERVICE Alternator Ring Replacement.......1222 Breather Valve Machining.........1224 Cam Bushing Service Big Twin....1221 Case Boring.................................1223 Crankshaft Balancing...............1223 Cylinder Boring............................1220 Cylinder Sleeving.........................1220 Engine Remanufacture................1222 Exhaust Port Replacement.........1224 Flywheel Balance.........................1223 Flywheel Remanufacture.............1222 Fork Leg Bushing Install...........1224 4/5 Speed Rebuild Service..........1224 Head Remanufacture...................1221 Head Resurfacing........................1221 Long Block Remanufacture..........1222 Short Block Remanufacture.........1222 Spark Plug Helicoil Install............1221 Transmission Remanufacture......1224 Valve Seat Service..............1220-1221 Wheel Truing/Building..................1224 MOTORCYCLE COVER..................1219 MUD FLAP.........................................186 MUFFLER....................214,230,235-241 N NECK CUP KIT....................155,174-175 NUT LIST................................1279-1280 O O-RING LIST...................................1271 OIL Cooler..............................373,379-380 Dipstick..........................................368 Drain Plug......................................367 Filter........................................372-377 Fittings.................................369,371 Gauge.............................377-378,380 Line..............................366,369-371 Mount Hardware............................365 Oil(Quarts)...................................1231 Plug.........................................368 Pressure Switch...............377-378,380 Pump..........................................17-21 Seal....................................1272-1273 Tank........................................364-379 P PARTS MANUAL...................1226-1229 PEDAL PAD................................117-118 PEGS.................................1009-1023 PETCOCK..............................1142-1145 PILLION PAD.........................1188-1190 PIN LIST..........................................1273 PINION.........................................15,23 PIPES.......................................213-245 PISTON..................................8,12,48-53 PLUGS End Plug......................................1040 Engine...........................................367 Fork(Top)................................165,173 Fork Drain......................................556 Magnetic..........................................60 Oil Tank..........................................368 Spark Plug...........................253-257 Timing............................................254 Transmission Fill..............................67

POINTS...............................255,258,260 Conversion Kit................................258 Cover.............................................255 POLISH/CLEANERS.......................1230 POUCH...........................................1218 PRIMARY Chain................................80-81,1004 Cover......................................381-383 Derby...................................386-387 Dress Up Kit............................342-343 Drive Kit..........................................72 Gasket....................................388-389 Hardware.........................278,388-389 Inner (cover)...........................384-385 Inspection Cover............................387 Outer (cover)...........................381-383 Screw Kit........................................388 PULLEY................................85-86,89-93 Bolt..................................................79 Brake/Rotor Kit..............................125 Disc Spacer (Rear)..........................78 Cover/Spinner..................................93 Spacer/Nut.......................................90 PUSHROD.............................23,27-31 Clutch..............................................76 Cover....................................28,34 Seal................................................34 R RACE Case................................................15 Rod..........................................12-13 RAIL Fender............................................190 Sissy Bar...........180-181,858,1178 REFLECTOR...................................1104 REGISTRATION HOLDER................194 REGULATOR.............................269-270 RELAY........................................276,280 Wiring...............283,285,287-288,293 RIM..............................................399 RINGS..................................48-49,52-53 RISER...........................156,970,980-988 Glide.............................................564 Spring Fork....................................734 RIVET Brake/Clutch..................................536 List...............................................1273 Fender....................................185-186 Saddlebag...................................1273 ROCKER........................................38-40 Arm..................................................42 Box/Kit..............................9,38-40,43 Clutch Kit.......................................108 Cover (Chrome).....................38-40,43 Gasket....................38,40,54-56,1265 ROD Brake..........................................118 Connecting...............................12-13 Clutch..............................................77 Shift.....................................94,96-98 ROLL PIN LIST................................1273 ROLLER..........................................15 ROLLING CHASSIS KIT...................202 ROTOR Alternator.......................................272 Brake........................122-129,133-139

ROTOR Cover.............................................139 Kit..................................................125 S SADDLEBAG.............................418-421 Filler Panel.....................................421 Relocation(Signal)........................418 Support/Trim...........................418-421 SCREW LIST...................................1280 SEAL LIST..............................1272-1273 SEALANT........................................1232 SEAT...........................................412-417 Buddy..................................1209-1210 Mount.............................................417 Police..................................1204-1208 Rigid/FX-FL...................412-413,1190 Solo/Pads.............414-416,1188-1214 Springs/Kits......1195-1203,1211-1214 SERVICE MANUAL................1226-1229 SHIFT Arm..................................................63 Bracket.............................................94 Foot Control Kit..............................109 Forward Control........................99-117 Heel/Toe...........................................96 Jockey.....................................108,110 Knob..............................................108 Lever/Arm...................................94-96 Linkage/Rod..........................94,96-98 Pawl Assembly..............................64 Pedal Pad......................................108 Peg.....................................1007-1023 Posi..................................................63 Rocker............................................109 Rod........................................94,96-98 Shaft.................................63,107,389 SHIM LIST.......................................1264 SHOCK.......................................195-199 Air.................................................199 Lowering Kit............................195-199 SHOP SERVICES...................1120-1125 SHORT BLOCK...................................10 SHOW BIKE KIT..................................43 SIGNAL...............................1105-1115 SIREN..............................................1119 SISSY BAR..............180-181,1178,1188 SKID PLATE......................................203 SKULL STUFF..255,989-990,1120-1121 ...................................................1128 Gas Cap..............................1152,1187 Mirror.......1125,1132,1134-1136,1141 Spot....................................1276 Valve Stem...................................1166 SLIDER.....................................159,166 SOLENOID.................................276,280 SPACER LIST..................................1278 SPARK PLUG.............................253-257 Cover.............................................254 Helicoil Installation................629,1221 Wire...............................253-257 SPEEDOMETER..........339-341,356-362 Cable...............................339-340,357 Digital.................................359-360 Drive Unit.......................................341 Lamp Socket..................................353 Mini........................................358,361 Mount.....................................362-363 BIG TWIN

5

SPEEDOMETER CONTINUED Reset Knob....................................685 Sensor...........................................340 SPOKE.......................................401-402 SPOOL WHEEL...............................1167 SPOTLAMP............................1060-1065 SPRING FORK.......................1168-1171 SPRINGS Brake Pedal...................................118 Clutch...................................73 Fork........................................169-170 Kickstand................................178-179 Relief Valve......................................16 Valve......................................44,46 SPROCKET Bolt Kit.............................................79 Engine/Compensator.......................81 Rear................................................78 Offset Kit..........................................78 Shaft...............................................15 Transmission.........................61-64,78 STANDS..............................176-179,197 STARTER...................................276-281 Cover.............................................276 Drive.......................................277,279 Housing.........................................281 Relay.......................................276,280 Repair...................................276,280 Ring Gear.......................................278 Shaft...............................278-279, 281 Solenoid.................................276, 280 STATOR.............................................271 STRUT........................................189 STUD LIST.......................................1274 SUSPENSION............................195-199 SWINGARM..............................200-212 Rebuild...................................210-212 Wide Drive Kit...........200-201,205-206 SWITCH Brake......................................140,284 Button............................................283 Flasher...................................284 HiLo Beam.....................................284 Hinge.............................................283 Ignition....................................282-283 Neutral.......................................284 Oil Pressure...................................284 Vacuum..................................284 T TACHOMETER...........................356-362 TAIL LAMP.............................1066-1091 Bulb....................................1090-1091 Connector..........................1078 Derby Mount................................1079 Fender Mount.....................1080-1082 Gasket...............................1088,1269 Lamp.............................1066-1070 Lens....................................1086-1089 Side Mount.........................1070-1079 Skull..................1069,1075,1080,1084 Tombstone.......................1084-1085 Vintage......................1083,1086-1087 Visor.............................................1088 Wiring.................................1090-1091 TAPPET.....................................23,28-33 TERMINAL........................................282

THROTTLE..........................331-335,338 Cable...............................333-335,338 By Wire..........................................331 Internals..............................331-332 TIMING.......................................264-275 Fuel Injected...................263, 266-267 Plug...............................................254 TIRE.......................................1156-1166 Tube/Repair/Stop&Go..................1166 Weights......................................1166 TOOL BOX...............................423,1177 TOOL KIT.........................................1225 TOOL ROLL...........................1218, 1225 TRANSMISSION............................57-67 Countershaft...............................60-63 Cover..........................................65-66 Dipstick.......................................66-67 Drain Plug.................................60,367 Fill Plug............................................67 5 Speed........................58,60-65,67 Gasket.....................................64-65 Interface Cover.................................66 Kicker Conversion............................67 Mainshaft.............................61-62 Mount Plate......................................59 Neutral Switch..............................284 Offset Plate................................59,78 Oil Seal Kit......................................64 Pawl............................................63 Plug................................60,367 Posi..................................................63 Remanufacture Service...............1224 Right Side Drive...............................58 Seal List..............................1272-1273 6 Speed...........................................57 Sprocket................................59,78 Vent Canister...................................65 TRIPLE TREE.145-146,149,155-156,158-161 Glide..................................157-163 Raked......................................160 Spring Fork.........................1169-1170 TUBE (Tire)..................................1166 TUNE UP.........................264-266,619 TURN SIGNAL.......................1104-1115 Canceler......................................1114 Equalizer......................................1115 Flasher.........................................1114 Gasket......................................1104 Relocation Kit......................1110,1111 TWIN CAM Cam.......................................26-27 Cam Chest.......................................16 Case.........................................11 Cylinder...............................48-49 Dress Up Kit.....................................43 Engine Upgrade..........................48-49 Flywheel..........................................12 Gasket........................................55-56 Heads..............................................41 Intake Manifold.................................41 Oil Pump.....................................17-21 Piston..............................48-53,52-53 Pushrod......................................28-29 Rocker Arm......................................42 Rocker Box......................................40 Tappet..............................................33

TWIN CAM CONTINUED Top End Kit.......................................48 Valve.....................................44-47 V V-ROD................................................112 VALVE.....................................44-47 Breather...........................................17 Cover...................................38-40 Guide.......................................47 Relief........................................16 Seat/Seal/Shim......................44,46-47 Spring............................44,46 Valve Seat Service..............1220-1221 VELOCITY STACK.....................305,312 VOLTAGE REGULATOR.........269-270 W WASHER LIST........................1278,1280 WHEEL.......................................390-411 Axle........................................390-398 Bearing...................................397-398 Building/Truing Service..................402 Cast/Forged............................409-411 Cover.............................................409 Hub/Cap.................................400-402 Rim....................................399 Seal/Race...............................397-398 Spacer..........................................397 Spoke....................................401-402 Spool...........................................1167 Touring...........................................406 Truing/Building Service..................402 Tube.............................................1166 WIND DEFLECTOR...........................426 WINDSHIELD............................422-426 WIRING......................................285-293 Clamp..........................................292 Connector...............................288-291 Dash....................................286,351 Deutsch Connector.................287-291 Diagnostic System..............285-286 Grommets............................293 Handlebar......................................289 Harness..........................286-287, 292 Ignition....................................285-293 Primary..........................................293 Shrink Wrap Tubing........................293 Spark Plug..............................253-257 Tail Lamp............................1090-1091 Terminal.........................................282 Throttle by Wire.....................287, 292 Tie Strap........................................292 Wire...............................................293 Wire Loom Clip..............................293 WRIST PIN.................................14, 52

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Welcome to Our 2011 CatalogOur product line represents the most complete range of parts and accessories in the industry. We inventory over 30,000 different parts including hard parts for engine and transmission rebuilding, carburetor, chassis, frame components, wheels and restoration items to fit models from the 1930s to current models. We supply many OEM brand replacement items including Timken bearings, Hasting rings, Wagner lighting and Fel-Pro Gaskets. Our warehouse and distribution lines include Accel, Corbin-Gentry, S&S Products, Barnett, Bendix, Primo, Manley, Rowe, Russell, Andrews, James, Delkron and STD. Many items are produced by our V-Twin Manufacturing Division, and are distributed by Tedd Cycle, Inc. All products are stocked in our 150,000 square foot facilities in Kansas City and New York. We ship daily by UPS for domestic orders and service to New York airports and docks for export shipping.BIG TWIN

We are one of the original aftermarket companies exclusively supplying products for Harley-Davidsons with over 35 years of motorcycle parts. The parts featured in our catalog can be purchased worldwide through our Authorized Dealer retail outlets and online stores.

Were on the web! Stock and Price ChecksJust key part numbers for stock availability and retail prices. You will also see the item description and if there is an alternate part number available. Visit our user friendly web site www.vtwinmfg.com for real time inventory. To begin, simply key in a part number to view product description, pricing, inventory and an alternate part number (when available). An OEM cross reference is also available. Additional copies of our catalog and catalog on disk can be requested through our web site: A link is available online to download our entire catalog to your computer.

See your dealer today! We, Tedd Cycle, Inc., sell only to legitimate motorcycle businesses (licensed commercial places of business serving the general public in the area of motorcycle sales, service and/or parts and accessories). We require our dealer application to be completed and returned to us. Upon dealer approval, we will send our dealer price list and catalog. All products are sold by application only to replace stock components and by year and model application. To become an authorized dealer: You must be in the retail motorcycle business or own a motorcycle repair shop and You must include a copy of your business license and photos of your shop Inquiries can also be sent to Tedd Cycle, Inc. 736A Robinson Avenue, Newburgh, NY 12550

Check out our website! Our easy to use website allows you access to our real time inventory, pricing and more. Full Color Catalog Feel free to peruse our full catalog online online. Our catalog is divided into 5 sections with an index for each section. Just click on the index for the applicable section to view our catalog or you can also browse page by page. OEM Cross Reference Simply type in an OEM part number and you will see a list of all our part numbers that work in that application, along with our part number, description, stock and pricing.

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124 Engine10-4019 Installed

10-4021

S&S 124 Super Sidewinder Plus Evolution Style Engines are available in natural aluminum or polished finish and feature HVHP oil pump, compression releases, piston cooling oil jets, chrome plated die cast rocker covers, roller rocker arms, IST ignition system billet timing cover and billet lifter blocks. The IST ignition system features knock sensing technology that will prevent damage to the engine due to detonation or knock. The Super Sidewinder Plus will fit in any stock dimension frame or custom frame. Other features include forged 10.8:1 pistons, 640 cam, 45/8 stroke flywheel and 45/8 bore Cylinders and is supplied with an S&S G series carburetor. Factory assembled by S&S with their 3 year warranty. VT No. Finish 10-4019 Natural 10-4021 Polished

113S&S 4 Bore Super Sidewinder Assembled Long Block is a V2 style 4 bore with a 4 1/2 stroke that yields 113 cubic inches. Complete engines feature Super stock crankcase assembly with Timken left main bearing, hydraulic tappets, adjustable pushrods, roller rocker arms, single plug heads (1993-up type) that have a high turbulence combustion chamber, chrome two piece rocker covers, billet oil pump, Super G carb with correct air cleaner assembly, forged pistons (10.1:1 compression), S&S 562 camshaft (.560 lift) and flanged style gear cover with chrome steel outer cover. The Super Sidewinder is slightly shorter than a stock V2 Big Twin so frame fit is not a concern. Shipped fully assembled with an S&S 3 Year Factory Warranty. VT No. Finish 10-1993 Natural

Replacement PartsReplacement Pistons and Rings for S&S motors. Piston kits include rings, wrist pins and clips. Replacement ring sets are for two pistons. Motor Bore Size STD .010 .020 111 4 1/8 11-1560 11-1561 11-1562 113 4 11-1410 11-1411 11-1412 124 4 1/8 11-1556 11-1557 11-1558 Replacement Ring Sets for S&S Pistons Only. Bore Size STD .010 .020 4 11-1300 11-1301 11-1302 4 1/8 11-1400 11-1401 11-1402

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124 Engine Upgrade Kit10-0491S&S 124 Twin Cam Hot Setup Kit allows owners of 1999-up 88 or 96 Twin Cams to upgrade to 124 using the stock crankcases. Kits include 4 5/8 flywheels, .640 gear drive cam set, 4 1/8 bore cylinders, pushrods, roller rocker arms, 91cc cylinders heads (10.8:1 compression), electric compression releases and chrome rocker boxes. Available in natural or black finish. VT No. Fits Finish 10-0490 1999-06 TC-88 Natural 10-0491 1999-06 TC-88 Black 10-0492 1999-06 TC-88B Natural 10-0493 1999-06 TC-88B Black 10-0494 2007-up TC-96 Natural 10-0495 2007-up TC-96 Black 10-0496 2007-up TC-96B Natural 10-0497 2007-up TC-96B Black BIG TWIN

Rocker Box Kit11-2700 11-2701

11-2700 Underside Chrome Rocker Box Set fits TC-88 for 2 heads. VT No. Item 11-2700 Rocker Box Set 15-1502 Gasket Set

11-2701 Underside Chrome 2 Piece Rocker Box Set for 2 heads for 1984-99 Evolution models. VT No. Item 11-2701 Rocker Box Set 15-1503 Gasket Set 16-1673 Wrench Set

Left Cylinder Base Cover42-1173 Installed

42-1173 42-1172

42-1172

Left Side Cylinder Cover bolts to engine center stud for secure installation. VT No. Fits 42-1175 1995-05 FXD 1999-06 Touring 2000-06 ST 42-1172 2007-up FXST 42-1173 2007-up FLT, 2006-up FXD 42-1175

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Short BlockV-TWINTM 80Short Blocks are shipped fully assembled as shown. All 80 units feature an S&S Crankcase, Sifton Oil Pump/Breather assembly, stock stroke flywheel, Timken Bearings, stock cam properly installed with a matched pinion and cam gear with Torrington bearing. Assembly is supplied with a chrome nose cone cover and chrome lifter blocks are fitted with standard tappets. VT No. Fits 10-0007 1984-90 Evolution 10-0008 1992-99 Evolution

Engine Mount Bolt10-0007

Case Bolt9854-28Upper and Lower VT No. Years Model Type Finish 9854-28 1984-99 FXST Chrome 9855-28 1984-99 FXST Zinc 9927-28 1984-99 FXST Allen 9927-28-P 1984-99 FXST Allen Polished Lower Only 9859-20 1989-99 FXR-FLT Chrome 9928-20 1989-99 FXR-FLT Allen 9928-20-P 1989-99 FXR-FLT Allen Polished 1999-up Front Only 9937-20 1999-up FXD Allen Chrome 9936-28 1999-up FXD Acorn Lower Front 2116-15 2000-up Softail Allen Chrome 2117-15 2000-up Softail Hex Chrome 2118-15 2000-up Softail Hex Zinc Transmission to Motor Mount TC-88, FXD, FLT 9934-8 1999-up FXD-FLT Acorn 9935-8 1999-up FXD-FLT Allen 9935-8-P 1999-up FXD-FLT Allen Polished Acorn 9882-22 9955-27 Engine Case Bolt Kit includes the necessary hardware to bolt together the cases of the years listed. Available as OEM stock in chrome, cadmium plating or custom acorn in chrome. Chrome Cadmium Fits 9883-20 1996-99 Evolution 2000-up TC-88 37-0569 S&S Crankcase Chrome Engine Case Allen Bolts fasten engine case halves together. VT No. Year Model 37-9191 1983-95 Big Twin Evolution 1340 37-9360 1996-99 Big Twin Evolution 1340 9956-18 2000-up TC-88 9956-18-P 2000-up TC-88, Polished

A BChrome Front Engine Bolt Mount Block. Front engine mount bolts thread into regulator mount block. VT No. Type 31-0635 A 31-0739 B

37-9180

37-9185

37-9186

Engine Case Drain Plug VT No. 2549-237-9343

Chrome Allen Screw Kit connects engine mounts, front, top and rear to frame on models listed below. VT No. Fits 37-9180 1991-up Dynaglide 37-9185 1987-90 FLT-FXR 37-9186 1991-up FLT-FXR 37-9187 1984-99 FXST, 1985 FXWG-FXE 37-9343 2000-up FXST

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Case Set10-0291 S&S Crankcase Sets are 10-0000 shipped set up with Timken left side bearing and race 1984-91 Ev assembly, seal and Type seal spacer, oil pump drive bushing, needle bearing and pinion race for right side, (pressed in and line honed) ready to assemble. Also included are cylinder studs, nickel plated case bolts, crankcase fittings and a timing and magnetic drain plug. Accepts wheels up to 8 diameter. Note: Oil pump required for assembly. VT No. Year/Model Bore Oil Pump 10-0000 1984-91 V2 Type Stock 12-8002 10-0005 1992-up V2 Type Stock 12-9924 10-0575 1992-99 V2w/EFI Stock 12-9924 10-0576 2000-up TC-88A Stock Stock 10-0291* TC-88A/Evolution Stock Stock 10-0001 1984-91 V2 Type 3.878 (3 5/8) 12-8002 10-0011 1992-99 V2 Type 3.878 (3 5/8) 12-9924 10-0577 2000-up TC-88A 4.00 Stock 10-0292* TC-88A/Evolution 4.00 Stock 10-0035 Evolution Alt-Gen Stock 12-8002 *Note: Features Evolution Engine Mounts. BIG TWIN

For TC-88 Models

10-0576

10-0035

10-0024 Delkron Engine Cases feature permanent mold castings, CNC machined with a contoured inspection plate. All cases accept a stroke up to 5. Note oil pump year required. W/Timken VT No. Year Models/Bore Oil Pump 10-0014 1984-91 Evolution Stock 1981-91 10-0023 10-0015 1984-91 Evolution 3 5/8 1981-91 10-0024 10-0016 1992-99 Evolution Stock 1992-99 10-0025 10-0017 1992-99 Evolution 3 5/8 1992-99 10-0340* 1999-up TC-88 Stock 8726-8 Lifter Base Screws *Note: Features Evolution type motor mounts. Also available with Timken bearing, pinion race and cylinder studs installed. Pinion race is line lapped to standard size. Delkron Cam Support Plate for TC-88 Engines features optimized oil passages for better oil distribution and high tolerance dowel locations for a more precise cam bore to cam bore location. VT No. 43-1021

10-1020

Engine Case Sets for Evolution available as bare case sets or assembled. Assembled case sets are line lapped and come with sprocket shaft bearing, cam needle bearing, case bolts and cylinder base studs installed. Bare case sets use 1969-up main bearing assembly. 10-0086 is a generator-alternator style. Assembled Bare Years Size Brand 10-0086* 1984-91 Evolution STD 10-1020 10-0097 1984-91 Evolution STD 10-0056 1984-91 3 5/8 STD 10-0002 1984-97 Evoluton 80 Sifton 10-1021 10-0058 1992-99 Evolution 80 STD 10-0059 1992-99 3 5/8 STD *Note: Features alternator left side and generator right side.

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Flywheel10-1091 10-1042 Complete Stock Stroke Flywheel Assembly is shipped assembled and trued with shafts. VT No. 10-0185 requires the use of1987-up type Pinion Shaft Bearing assembly and VT No. 12-0967 late bearing retainer. V-Twin units feature Truett & Osborne stock flywheels.

VT No. OEM Fits Brand For Big Twin 80 10-1091 23906-78G 1984-90 80 VT 10-0185 23906-78G 1973-90 80 OE 10-1088 23906-78G 1973-90 80 S&S 10-0062 23906-90A 1991-92 Evolution OE 10-0064 23906-93B 1993-99 Evolution OE 10-1042** 23906-93B 1993-99 Evolution VT 10-0960 4.25 1984-99 VT 10-0374 2007-up Dynaglide, FLT S&S **Note: Features replaceable pinion and sprocket shafts. Flywheel Assembly for Twin Cam. VT No. OEM Year Model 10-0370 23912-00D 2000-02 FXST 10-0372 23971-03B 2003-06 FXST 10-0375 23912-07 2007-up FXST 10-0371 23957-99E 1999-02 FXD 10-0373 23904-03B 2003-06 FXD 10-1290 23729-07 2007-up FXD 10-0371 23957-99E 1999-06 FLT

VT No. Fits 11-1502* 1990-99 11-1503* 1990-99 11-1504 1984-92 11-1505 1993-99 *Note: 1990-99 requires 10-2560 pinion conversion package. S&S 89 Evolution Stroker Replacement Piston Sets for 4 5/8 flywheels. 9.25:1 compression with rings. VT No. Size VT No. Size 11-0475 Standard11-0477 .010 11-0479 .030 11-0476 .005

4 5/8 Stroke S&S Flywheel Assembly fits 1984-99 Big Twin. Features heavy duty rods, pinion and sprocket shaft. Assembled by S&S. Ready to install. Can be used with our 11-0064 3 5/8 Evo S&S cylinder kit for 96 cubic inch or with 89 piston kits and stock type cylinders which yields 89 cubic inches. 1990-99 requires 10-2560 pinion conversion package for carb models only. VT No. Year Piston 10-0063 1984-99 10-3001 1984-89 .010 10-3002 1990-99 Standard 89 Evolution Hot Set Up includes 45/8 assembled flywheels, 561 cam, spring kit, pushrods and Super E carburetor kit. Yields 89 cubic inches with 91/4:1 compression ratio. Order piston set separately if not listed. Piston Size .005 .010

Stroker Flywheel for TC-8810-1520Stroker Flywheel Assemblies are 4 3/8 stroke when combined with Big Bore Cylinders supplied. Bore Cubic Inch 3 7/8 103 4.00 110 4.06 113 Jims Twin Cam Stroker Kits are available in 113 and 116 and are supplied with natural finish cylinders. Each kit includes a balanced and trued flywheel assembly with integral pinion shaft, sprocket shaft and crank pin for maximum stability and resistance to flywheel distortion. Each kit is press fit with Jims H-Beam forged connecting rods and prebalanced with Arias pistons. Fits all 1999-06 carbureted Twin Cam A motors only. VT No. Size Stroke Bore 4 11-2052 113 41/2 4 11-2053 116 45/8 S&S TC-88 Stroker Flywheel Assemblies for all 1999-02 TC-88 models. Feature 1.500 crank pin and replaceable race bearing. Fits all models with non-balancer Twin Cam engines. Pistons not included. VT No. Size Stroke Fit 1999-2002 10-1094 106 41/2 10-1095 116 45/8 1999-2002

VT No. Year 10-1520 1999-06 1999-05 10-1521 2000-06 10-1522 2006

Model Touring FXD FXST FXD Timken Bearing Sleeve will convert 2003 and later TC-88 models from a roller bearing to a Timken tapered bearing. Bearing sold separately. VT No. 10-0856

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S&S Genuine Rods are heavy duty replacement rod sets which include wrist pin bushings, rod races, matched rods, pins, rollers, cages and nuts for stock or stroker use. Supreme is recommended for drag strip applications.

Rod AssemblyV-TwinTM Replica Stock Replacement Rod Sets include new rods, crank pin, nuts, cages and standard rollers fitted and assembled. Piston pin bushings are installed and honed for stock wrist pin. Replaces 24281-83. Fits 1984-99 Evolution 1340cc. VT No. 10-0188 BIG TWIN

10-0268S&S Heavy Duty S&S Supreme Fits 10-0268* 10-0270* 1984-99 Big Twin Evolution *Note: Have 16 bearing steel cages. SiftonTM Big Twin Rod Complete Assembly features forged and machined H-Beam design of certified 4340 steel with multi staged heat treatment and are fitted with Torrington rollers with extruded alloy cages and a H-Beam SiftonTM pin and matching nuts. Unfinished type requires honing of upper and lower bushings. Rods are 7.440 center to center and will accommodate up to 5 stroke. 10-2571 VT No. Year Item 10-0272 1981-99 Assembly 10-0274 Unfinished Rods Only

L1981-86 Big Twin 3-Hole Crank Pin Kit includes 3hole crank pin, rod races, standard rod rollers, and retainers. VT No. 10-2571

10-2522

Sifton Steel Rod Cage Set includes 4 cages, 24366-51 and standard Torrington Roller Set for 1936-up Big Twin. Replaces 4238540. VT No. 10-2522

Big Twin Crank Pin Nut Sets. Eastern Jims OEM Year 12-0559 12-0606 23969-83 L1983-99

10-2570

Crank Pin

Rod Bearing Sets With Set of 3 Cages for Big Twins fitted with standard size Torrington rollers for connecting rods.

80 Crank Pins available from Eastern, Jims and V-Twin. Pins are made of 8620 steel with .062 heat treated penetration.O.S. Pins are oversize on bearing diameter. 180 oil location pins have more complete bearing lubrication. Years OEM Jims Eastern V-Twin 3 Hole 3-Hole 3-Hole L1981-99 23961-80A 10-8357 10-0130 10-1211 L1981-99 .001 O.S. 10-0353 L1981-99 .002 O.S. 10-8358 L1981-99 180 Oiling 10-0354

The cage material is noted. VT No. OEM Cage Year Brand 10-2570 24385-40B Alloy 1936-86 Eastern 10-0141 24385-40B Alloy 1936-86 Sifton 12-2556 24366-51 Steel 1936-86 S&S 10-2556 24346-87A Steel 1987-99 Sifton Connecting Rod Race Sets made from 52100 steel use and hardened. Fits 1936-99 Big Twin. VT No. Brand 10-0138 Eastern 10-0809 Jims

10-8755

10-1205

Rod Set and Crank Pin Kit for replacements in 1999-2006 models. Rods include wrist pin bushings. VT No. Item 10-0880 Rod Kit 10-1205 Bearing Set 10-8755 Crank Pin, STD 10-8756 Crank Pin, .002 10-8757 Crank Pin, .003 10-0921 Pin Plugs *Note: Press required for installation 13

Crank Shaft Component10-0427 12-0309Wrist Pin Bushings are available in bronze replica type or Sifton Ampco 45 for all 1936-up Twins. Replica type sold in pairs. Sifton type sold each. 1936-99 1999-up Size Big Twin TC-88 Type STD 10-0756 Replica 10-0756 STD 10-0765 Sifton .002 10-0757 10-8557 Replica .005 10-0758 Replica .010 10-0759 Replica

10-855710-0444 10-0428 1971-99 Big Twin Bronze Inside Crank Pin Flywheel Washers sold in pairs. VT No. OEM Size 10-1150 6506 Standard 10-1149 6506B .005 Oversize10-8272 10-8260

Left Crankcase Bearing and Spacers for 1958-99 Big Twin models. VT No. OEM Description 12-0309 9028 (A) 1969-02 Left crankcase bearing 12-0947 11160 (B) 1985-up Left bearing retainer ring 14-0108 12026B (D) 1970-99 Crankcase oil seal 14-0810 12068 (D) 2000-up Crankcase oil seal 10-0427 24002-70 (F) 1970-99 Sprocket shaft spacer 12-0813 24039-01A(F) 2000-02 Sprocket shaft spacer 12-0814 24039-03 (F) 2003-up Sprocket shaft spacer 10-0442 24032-70 (I) 1970-up .060 Sprocket shaft spacer 10-0443 24033-70 (I) 1970-up .090 Sprocket shaft spacer 10-0444 24034-70 (I) 1970-up .120 Sprocket shaft spacer 10-0445 24035-70 (I) 1970-up .150 Sprocket shaft spacer 10-0446 24036-70 (I) 1970-up .180 Sprocket shaft spacer 10-0447 24037-70 (I) 1970-up .210 Sprocket shaft spacer 10-0428 24038-70 (I) Same as above, Assortment 10-1212 35850-84 (I) 1970-up .010 Sprocket shaft spacer 10-1213 35851-84 (I) 1970-up .020 Sprocket shaft spacer 10-1214 35852-84 (I) 1970-up .030 Sprocket shaft spacer 10-0461 35853-96 (I) 1970-up .055 Sprocket shaft spacer 10-0466 8972 (I) 2000-up Thrust washer 12-0946

Sifton Cam Bushing Kits includes cam and gear shaft bushings/bearings with lock pins and thrust plate.

VT No. 10-8272 10-8260

Fits 1993-99 Big Twin 1973-92 Big Twin Motor Shaft Spacer features built in seal flange to give added support for alternator rotor. VT No. 10-0948

Connecting Rod Roller Sets for Big Twins. Each set supplies enough rollers for application only for use in alloy cages. 1973-86 Big Twin Size Standard 10-0144 .0002 oversize 10-0145 .0004 oversize 10-0146 .0006 oversize 10-0147 .0008 oversize 10-0148 .001 oversize 10-0149 .002 oversize 10-0150 .003 oversize 10-0151

Right Crankcase Bearing and Spacers for 1958-99 Big Twin models. VT No. OEM Description 12-0904 11007 (C) 1958-86 Right bearing retainer ring 12-0946 11177 (C) 1987-92 Right bearing retainer ring 12-0967 11177A (C) 1993-99 Right bearing retainer ring 12-0250 24608-54 (J) Screw right case bushing 10-2533 24650-58 (K) 1958-86 Right bearing assembly, Standard 10-1274 24626-87A (K) 1987-99 Right bearing assembly, white/gray 10-1275 24628-87A (K) 1987-99 Right bearing assembly, green 10-1276 24641-87A (K) 1987-99 Right bearing assembly red 10-1277 24643-87A (K) 1987-99 Right bearing assembly, blue 10-1157 24692-58 (L) 1958-86 Right bearing washer 10-1278 23928-87A (M) 1987-99 Pinion Shaft Race

Bulk Pack Rollers (100 Quantity) 1973-86 Big Twin Size Long OEM Standard 12-4545 9186 .0002 12-4546 9180 .0004 12-4547 9181 .0006 12-4548 9182 .0008 12-4549 9183 .001 12-4550 9184 .002 12-4551 .003 12-4552

Short 12-4553 12-4554 12-4555 12-4556 12-4557 12-4558 12-4559 12-4560

OEM 9441A 9442A 9443A 9444A 9445A 9446A

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12-0309

Sprocket Shaft10-0416Sprocket Shafts for L1981-86 Big Twins. Replaces OEM# 23909-80. Jims Eastern Replica Length 10-8318 10-0416 10-0440 Stock 10-8368 .250 longer 10-8369 .750 longer Sprocket Shaft Spacer and Seal Kit for 1970-99 Big Twin. VT No. 10-8284 BIG TWIN

12-0763 Left Crankcase Bearing by Timken. Factory assembled with correct spacer for proper end play. VT No. OEM Fits 12-0309 9028 1969-02 12-0763 24604-00C 2003-up (2 Required) Left Crankcase Bearing and Race Only. Two Required. Order snap ring and the spacer separately. 1969-up, OEM 9045. VT No. 12-0345 Timken Bearing Spacer Shims available in 5 packs. 1969-up Big Twin VT No. OEM Size VT No. OEM Size 10-8523 9110 .0895-.0905 10-8506 9126 .1045-.1035 10-8500 9120 .0915-.0925 10-8507 9127 .1065-.1055 10-8501 9121 .0945-.0935 10-8508 9128 .1085-.1075 10-8502 9122 .0965-.0955 10-8509 9129 .1105-.1095 10-8503 9123 .0985-.0975 10-8510 9130 .1125-.1115 10-8504 9124 .1005-.0995 10-8522 9131 .1145-.1135 10-8505 9125 .1025-.1015 10-8511 9132 .1165-.1155 10-8512 9133 .1185-.1175 10-8513 9134 .1205-.1195

Pinion Shaft Nut, Taper End. Eastern Jims OEM 12-0517 12-0609 24016-80

Fits L1981-89

Pinion Keys available in ten packs. VT No. 12-0202 12-0205 12-0209 12-0215 OEM 23985-54 26348-15 11218 11219 Type Gear Side Gear Side Taper Side Gear Side Fits 1987-90 1975-86 1981-92 1991-99 Style Semi Circle Semi Circle Semi Circle T-Key

Pinion ShaftPinion Side Case Race machined and ground to factory specifications. Sifton Replica OEM Size Year/Model 10-0296 10-0278* 24599-58A STD 1958-92 Jims Eastern 10-0245 10-0214 24599-58A STD 1958-92 10-0248 10-0217 .010 1958-92 10-0249* 10-0231 24599-58B STD 1993-99 10-0250* 10-0232 24599-58B .002 1993-99 10-0233 24599-58B .005 1993-99 *Note: 1993-up Pinion Bearing Race features 360 oiling groove. Can be used on 1958-87 models with later Torrington roller Assembly VT No. 10-1274 STD through 10-1277. Pinion Shaft Gears. Orange is largest, black is the smallest. Size 1977-89 1990-92 1993-99 OHV Big Twin EV Big Twin EV Big Twin Orange 12-9938 12-1200 12-1207 White 12-9943 12-1201 12-1208 Yellow 12-9945 12-1202 12-1209 Red 12-9940 12-1203 12-1210 Blue 12-9941 12-1204 12-1211 Green 12-9942 12-1205 12-1212 Sifton 1990-99 Pinion Shaft Conversion Package Kit is for those installations of multiple piece aftermarket fly10-2585 wheels in 1990-99 engines, or replacement of 1990 and later assemblage with stock 1981-89 parts. Kit includes 1977-89 red pinion gear, 1954-89 pinion shaft oil pump drive gear, 1954-89 pinion shaft gear spacer. and 1954-89 pinion shaft gear nut. VT No. Brand Year 10-2560 S&S 1990-99 10-2585 Sifton 1977-9910-0889 10-0432

Pinion Shaft for Big Twin. Year OEM Jims Eastern 1987-89 24006-87 10-8329 10-0432

Replica 10-0889

1958-86 Pinion Bearing Set for right side includes rollers, cages, washers and snap rings. VT No. 10-2533 1987-99 Pinion Gear Side Bearing Set for Big Twin. Includes cages. VT No. OEM Color 10-1274 24626-87A White/Grey 10-1275 24628-87A Green 10-1276 24641-87A Red 12-1275 10-1277 24643-87A Blue 10-1278 24628-87 Pinion Shaft Race

Case Rollers TORRINGTON1958-86 Big Twin Right Side Case Rollers. Size 28-Piece 100 Pack OEM STD 10-0319 12-4510 9220 .0002 10-0320 12-4511 9221 .0004 10-0321 12-4512 9222 .0006 10-0322 12-4513 9223 .0008 10-0323 12-4514 9224 .001 10-0324 12-4515 9225 .002 10-0325 12-4516

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1999-up Cam Shaft Component for TC-88

10-0486 12-0763 Cam Shaft Components for TC-88 models, 1999-up unless noted. VT No. OEM # Item 12-1178 601 1 Roll Pin 37-1000 765 1A Plug 12-0750 9198 2 Left Side Cam Shaft Bearing 1999-05 12-0765 9215 2 As Above 2006-up 37-1001 3290 3 Cam Support Plate Plug 1999-05 9946-20 4740A 4 Allen Screw Set 37-1002 4741A 5 Screw 12-0751 8990A 7A Ball Bearing 1999-05 12-0762 8983 8 Bearing 1999-05 12-0905 11031 8 Retaining Ring 1999-05 12-0766 942 8 Retaining Screw Chain Tensioner 2006-up 14-0814 11286 9 O-Ring 1999-05 14-0803 11293 10 O-Ring 14-0819 11298 11 O-Ring, Viton 1999-05 14-0820 11301 12 O-Ring 1999-05 12-0753 11494 13 Retaining Ring 1999-05 12-0767 11461 13 As Above 2006-up 12-0761 16589-99 13A Dowel Ring 15-1214 17045-99 14 Cam Service Gasket Kit 12-0754 24623-99C 14A Right Side Main Bearing 1999 12-0763 24604-00C 14A As Above 2000-06 12-0768 24605-07 14A As Above 2007-up 10-0900 25267-99B 15 Cam Support Plate Assembly with bearings, retaining plate, tensioner and bypass valve 1999-05 10-0907 25355-06 15 Cam Support Plate with Bypass Valve 2006-up 10-0901 25344-99 16 Crankshaft Bushing 15-1198 25244-99A 17 Cam Cover Gasket 10-0813 25247-99 18 Chrome Cam Cover 42-0702 25369-01A Chrome Cam Cover, 2001-up 10-8178 25937-99A 19, 20 Cam Shaft Set 1999-05 10-0902 25562-99 21 Cam Drive Spacer, .350 1999-05 10-0903 25595-99 21 Cam Drive Spacer, .355 1999-05 10-0904 25674-99 21 Cam Drive Spacer, .360 1999-05 10-0905 25675-99 21 Cam Drive Spacer, .365 1999-05 10-0906 25676-99 21 Cam Drive Spacer, .370 1999-05 10-0908 25729-06 21 As Above .100 2006-up 10-0909 25731-06 21 As Above .110 2006-up 10-0910 25731-06 21 As Above .120 2006-up 10-0911 25736-06 21 As Above .130 2006-up 10-0912 25737-06 21 As Above .140 2006-up 10-0913 25738-06 21 As Above .150 2006-up 10-0480 25593-99 22 Cam Drive Sprocket, 34T 1999-05 12-0754 10-0914 10-0481 10-0915 10-0482 10-0916 10-0483 10-0917 12-0755 12-0769 13-0180 12-1418 12-0756 42-0085 42-0119 10-0484 12-0760 12-0764 10-0485 10-0918 10-0486 10-0919 10-0487 9954-5 10-0814 10-0920 10-0587 25728-06 25607-99 25683-06 25609-99 25673-06 25610-99 25675-06 26035-99 26037-06 26210-99 26400-82B 26464-99 32543-99 32679-99 35052-99 35115-99 35114-02 39954-99 22 23 23 24 24 25 25 26 26 27 28 29 32 32 33 33A 33A 34

10-0485 10-0481 10-0587 As Above 2006-up Secondary Cam Drive Chain 1999-05 As Above 2006-up Crankshaft Sprocket, 17T 1999-05 As Above 2006-up Primary Cam Drive Chain 1999-05 As Above 2006-up Oil Pump Assembly Complete 1999-05 As Above 2006-up Relief Valve Spring Oil Pump Relief Valve Pressure Geo-Rotor Assembly 1999-05 Sensor Cover, Alloy Sensor Cover, Chrome Bearing Retaining Plate 1999-05 Retaining Ring 1999-01 Retaining Ring 2002-up Primary Cam Drive Chain Tensioner 1999-05 As Above 2007-up Big Twin, 2006-up FXD Secondary Cam Drive Chain Tensioner Late 1999-05 Big Twin except 2006-up FXD As Above 2007-up Big Twin, 2006-up FXD Chain Guide 1999-05 Sensor Cover Screw Set Sprocket Retention Bolt Washer 1999-05 As Above 2006-up Chain Shoe Set (Three Piece)

39968-06 34 39964-99A 35 39969-06 39965-99 68042-99 25533-99A 25566-06 35 36 37 38 38

42-0702

Chrome Gear Cover for all TC-88 Big Twins models. VT No. Years 42-0702 2001-up 10-0813 1999-00 FLT, FXD 10-0813 2000 FXST

Crank Sensor fits 1999-up TC-88. VT No. 32-0988 Left Bearing Kit fits 2003-up TC-88 left side crank shaft. VT No. 12-1544 Chrome Crank Sensor Cover Includes mount screw. 1999-up FXD-FLT. VT No. 42-0953

10-7000 OE Hydraulic Cam Plate Kit updates the cam chain tensioner of Twin Cam 88 engine to the latest design. The plate has been designed to allow the installation of the TC 96 hydraulic cam chain tensioner to TC-88 equipped models. This cam chain tensioner will outlast the spring loaded tensioners and are an addition to an engine modifed for improved performance. For use with cam chain tensioner kit. VT No. Item 10-7000 Complete Kit 10-7001 Chain Tensioner Spacer Kit. Required with 10-7000

16

12-0755

Factory Style Oil Pump is complete and assembled, including all gears and shafts for years listed. Breather gears not included.

12-9902

12-2070

VT No. Fits 12-0755 1999-05 12-0769 2006-up TC-88 Oil Pump Alignment Tool. This tapered tool threads into the oil pump and perfectly aligns the pump to the cam plate. Use on all TC88 engines. VT No. 16-0998 TC-88 Oil Pump and Cam Plate Saver. These handy screens are placed into scavenger ports on the oil pump to prevent foreign particles from being drawn up into georotor. Installation tool is included. VT No. 12-0130

12-2071 TC-88 Super Pump by Sifton utilizes an oversized highly efficient Geo Rotor design. Provides a 40% increase in pump volume and a 60% more scavenging volume. This high volume pump bolts into the stock location and includes O-Rings and mounting hardware. VT No. 12-9902

12-0108

Oil Pump Fitting40-0575

TC-88 A Crankcase Breather Valve features a machined Billet aluminum body which contains four steel reed valves. Valve body slides over pinion shaft and fits inside pinion bearing bore and will allow air and oil mist to escape from the crankcase but will not allow them to reenter. Fits TC-88A only. VT No. Fits 12-2070 1999-02 12-2071 2003-up TC-88 Oil Pressure ByPass Shim.This machined shim assures proper spring pre load improving oil pressure and volume. VT No. Unit of Measure 12-0108 5 Pack 12-0141 Each

40-0562

40-0583

40-0563 40-0577 Installed Chrome Tight Spot Oil Pump Fitting Set features a 5/16 allen socket for easy installation or removal. Includes 1/8 NPT Nipples. VT No. 40-0577 12-1412 40-0542

40-0584 Oil Pump Fitting Kit for Big Twin models. VT No. Year Type 40-0562 1984-91 Stock 40-0563 1970-91 Custom 40-0574 Chrome Oil Line Fitting Set will allow use of 3/8 braided steel lines. Built in compression fitting so no need for clamps. Reusable three piece set. VT No. Thread Fits TC-88 40-0575 1/2 NPT 40-0583 1/8 NPT Early TC-88 40-0584 1/4 NPT

40-9982

Chrome Oil Pump Fittings for 1968-99 Big Twin, 5 pack or four piece kit. VT No. OEM Type 12-1416 26338-68 90 Elbow 40-0566 63533-41 Nipple for 3/8 hose 40-0574 Kit 90 And Nipple

40-0543 Oil Fittings for Big Twin models. VT No. OEM Type 12-1412 63533-65 Oiler Return 40-9982 63541-70 Oiler Tee, Rear Chain 40-0542 16302-81 Crankcase 45 40-0543 16304-87 Crankcase 90

17

BIG TWIN

Oil Pump for TC-88

Big Twin Oil Pump AssemblySiftonTM Oil Pump Assembly features improved oil pump pressure regulation that will ensure correct oiling to all areas of Big Twin engines. This pump kit includes all necessary fittings, snap rings, keys, gaskets and mounting bolts. Can be used on 12-9971 either chain drive or belt drive models. Pump Years Finish W/Breather 12-9802 1984-91 Polish 12-9803 1984-91 Chrome 12-9804 1992-99 Polish 12-9805 1992-99 Chrome Gasket 1973-91 Mylar Gasket 1973-91 Paper Gasket 1992-99 Mylar Gasket 1992-99 Paper 12-9924

Breather Kit

Pump 12-9971 12-9972 12-9975 12-9976 15-0657 15-0658 15-0362 15-0363

Driver Gears Breather Washers

12-9900

16-1843

Oil Pump Mount Kits for Big Twin. VT No. Years Type 8744-12* 1978-91 Chrome, Stock 9787-12* 1978-91 Zinc, Stock 8747-12 1978-91 Allen 7827-12* 1978-91 Chrome Acorn 9763-16* 1992-99 Acorn Style 9762-16 1992-99 Allen Style 37-9000 1992-99 Chrome Acorn 37-9001 1992-99 Chrome Allen *Note: Includes studs where required. Sifton Big Twin Oil Pump Drive Shaft Kit includes 3 keys, shaft gear, bushing and snap ring. Fits 1973-99 Big Twin. VT No. 12-0810 12-0901

Factory Style Oil Pumps are complete and assembled, including all gears and shafts for years listed. Breather gears not included. VT No. OEM Years 12-9900 26190-73 1973-91 Big Twin 12-9924 26053-92 1992-99 Big Twin 16-1843 Tool Drill Fixture A 12-0805 C Oil Pump Drive Shafts fit 1970-99 Big Twin, replaces 26346-70. VT No. 12-0805

B

D

Chain Oil Adjuster Screws sold each. VT No. OEM Fits Head 12-2523 63610-70 1970-99 FLH Slot Oil Pump Seals. James GB No. OEM Fits 14-0623 14-0114 26227-58 1968-99 Big Twin Oil Pump Snap Rings. VT No. OEM Fits 12-0901 11002 1970-up Big Twin

Big Twin Oil Pump Gears fit 1968-99 stock type and some aftermarket units. VT No. # OEM Type Brand 12-1434 C 26315-68A Return Drive Jims 12-1420 D 26317-68A Return Idler V-Twin 12-1435 D 26317-68A Return Idler Jims 12-1436 B 26326-62A Feed Idler Jims 12-1437 A 26328-74 Feed Drive Jims

18

12-6298 12-0859

Oil PumpSifton Oil Pump features geo-rotor compact cad/cam design, modular billet aluminum construction, superior scavenging, increased feed flow rate which eliminates wet-sumping in crankcase. Fits 1992-99 Evolution. VT No. Item 12-0859 Pump 15-0549 Gasket Kit BIG TWIN

S&S HVHP Oil Pump

HVHP Pump Only VT No. Type 12-6209 Standard Cover 1992-99 12-6208 Universal Cover 1992-99 12-6214 Universal Cover 1984-91 HVHP Pump Kits 12-6298 Standard Cover 1992-99 12-6302 Universal Cover 1992-99 12-6307 Universal Cover 1984-91 S&S High Volume High Pressure Oil Pumps Feature a new tooth profile with fewer but larger teeth that provide greater oil volume for both supply and return sides of the pump. Supply gear is 9% wider than stock type oil pumps to give the HVHP pump more oil capacity. Return gears are 28% wider than stock type pumps to insure that the additional volume of oil supplied to the engine is scavenged and returned to the oil tank. In spite of wider supply and return gears the HVHP pump is no thicker than stock type pump and uses the stock type oil pump drive shaft. The standard style cover has feed and return holes in stock 1992-99 locations. Universal cover has a number of oil feed and return options allowing maximum flexibility for customized installations. Both types are available as oil pump assembly only or as a complete pump kit that includes pump, drive gear, pinion gear, breather gear and shim kit. 12-8008 12-8002

Gasket and Master Rebuild Kit

Gasket Kit Only 15-0657 15-0658 15-0362 15-0363 15-1269

S&S Oil Pump Gasket and Master Rebuild Kits are available with paper or mylar gaskets. Gasket kits include inner and outer gaskets, drive shaft key and snap ring. Master rebuild kits include seal, snap rings, springs, ball, inner and outer gasket, O-rings, and keys. Master Type Year Rebuild Kit 15-0361 Paper 1936-91 Big Twin Paper 1936-91 Big Twin 15-0364 Mylar 1992-99 Big Twin 15-0365 Paper 1992-99 Big Twin Metal All HVHP Pumps

S&S Complete Oil Pump Assemblies with stock or billet style bodies. Include all internal gears and shafts for years listed. Also available as complete kits that include drive shaft gear, pinion shaft gear and breather gear kit. Oil Pumps Assemblies Stock Billet Years 12-8002 1984-91, 1973-1991 Big Twin 12-8003 1992-99 Big Twin Oil Pump Kits with Breather Assembly 12-8008 1984-91, 1973-1991 Big Twin 12-9966 12-8009 1992-99 Big Twin

19

Breather Gear1978-85 Evolution SiftonTM Breather Gear Kit is constructed of precision ground steel with screen installed. 8 piece steel thrust washer set included. VT No. 12-1540 S&S Reed 12-1949 Breather features three steel reeds that are normally in the closed position. The downward cylinder motion increases crankcase pressure to open the reeds. On the upward stroke a vacuum is created. Can be used in Shovel motors with open primary or sealed primary not connected to the oil scavenge system. Replaces stock breather on 1991-99 Evolution motors. VT No. Size 12-1949 Stock 12-1950 .030 O.S. A-Big Twin Steel Breather Valve is a machined breather valve and gear. Designed to replace the stock steel or plastic units. Order 8-piece thrust washers separately. Available in stock duration only with either standard or +.030 O/S outside dimension. VT No. Years Size Brand 12-9906 1978-99 Standard S&S 12-1537 1978-99 Standard Sifton 12-9957 1978-99 +.030 S&S 12-9909 All Washer Set S&S 12-9978 All Washer Set Sifton Installed Sifton Air 12-1945 Ramp fits S&S/Sifton Breather Gear on 1936-99 models to remove more air and oil from crankcase. Requires removal of screen for installation. Gear not included. VT No. 12-1945 A C 12-1510

B 12-1531 B-Stock Plastic Breather Valves. VT No. OEM Year 12-1531 25310-82A L1977-99 12-1953 As Above .005 Oversize C-Thrust Washer Set, Breather Valve for 1979-99 Big Twin includes one of each size as noted. VT No. Fits Set 12-1510 1979-82 8 Steel .110, .115, .120, .125 .130, .135, .140, .145 12-1530 1982-99 8 Plastic .130, .135, .140, .145 .150, .155, .160, .165

12-1945

Oil Pump CoverChrome FLTFLHR Oil Pump Ribbed Cover 42-0011 fits on 1987-98 with hardware. VT No. 42-0857 42-0887 42-0530

V-Twin Customizer Dress Up Kit includes chrome covers for oil filter housing, tappet blocks and oil pump on 199299 Big Twin 1340 models. VT No. 42-0654 1993-98 FLT/FLHR Top Oil Pump Cover. VT No. 42-0794

Chrome Oil Pump Covers mount onto the existing bolts on Big Twin models VT No. Years 40-9965 42-0011 1980-91 42-0530 1992-99 TC-88 Chrome Oil Hose Cover includes Chrome Oil Filler Spout fits 1993-06 FLT chrome plated mountmodels. ing hardware. Fits VT No. OEM Item FLHT for 1999-06. 42-0887 62470-06 Spout VT No. 42-0695 40-9965 33111-02 Oil Vent Line

Oil Filler Spout Cover will match the chrome transmission interface Engine-Transmission Chrome Interface cover. Fits 1999-01 Cover is designed to cover oil lines and FLT. cleans up the area between the motor VT No. 42-0824 and transmission and still allows easy removal of dipstick. Fits 1999-2001. VT No. 42-0698

20

12-0152 James 15-0854 15-0855 15-0856 15-1220 15-1226 GB No. 15-0233 14-0026 15-0710 Type Year Mylar 1981-91 Paper 1981-91 Paper 1992-99 Rubber 1992-99 Coated 1992-99 Metal Big Twin Oil Pump Gaskets are available in 10 pack.

12-1515

12-0392

A B James Paper 15-0952 15-0957 15-0954 15-0955 Mylar 15-0953 15-0956 GB No. # No. 15-0137 15-0683 15-0682 15-0138 OEM B A B A 26273-80B 26276-92 26273-92 26276-80A Use Case Cover Case Cover Years 1980-91 1992-99 1992-99 1980-91

Tappet Oil Screens are exact replacement of OEM, each. VT No. OEM Years 12-1515 24981-70 1970-99 12-0392 24983-00 2000-up Oil Screen Spring for the tappet oil screen, 10 pack. 24982-70, 1970-82. 6377 VT No. 13-0109

15-0295 B 26273-80B Case 1980-91 15-0296 A 26276-80A Cover 1980-91 Keys for Oil Pump Gears. VT No. OEM Fits 12-0204 26340-36 1941-1967 Big Twin 12-0205 26348-15 1941-up Big Twin,1972-76 XL-XLCH Tappet Oil Screen, Oil C D B Pump Check Valve and A Relief Valve Plugs. Replacement styles as shown. VT No. # OEM Fits Finish 8707-6 A 26263-80 1981-99 3 Piece Set Chrome 37-9226 B 3 Plugs 1981-99 Set Chrome 12-1487 2074-6 B 3 Plugs 1981-99 Set Chrome 12-1486 2073-2 B 1981-99 Each Chrome 1981-2000 8703-2* A 26263-80 1980-99 All Chrome A-Relief Valve/By Pass Kits include spring, plug and valve. 9644-2* C 26263-80 1980-99 All Chrome VT No. 12-1486 9645-2* C 26263-80 1980-99 All Cadmium B-1981-99 Check Valve Kits include ball, spring and cap. 9634-4 C 26263-80 1980-99 2 Piece Set Chrome VT No. 12-1487 9635-4 C 26263-80 1980-99 2 Piece Set Cadmium A-Relief Valves and Springs. 37-8960* D 26279-89 1981-99 Dome Acorn Chrome VT No. OEM Years Item *Note: The 1981-up uses the same plug on check valve, tappet 13-0111 26207-83 1983-00 Spring screen and relief valve. 12-1418 26400-82 1983-99 Valve Super-Pump Spring Kit for 1966-91 Big B-Check Valve Springs. Twin is the answer to low oil pump presVT No. OEM Years sure. Super Pump kit includes 3 color 13-0112 26262-80 1981-99 coated springs. Each spring applies more C-Ball pressure on the relief valve plunger. The 12-0155 8866 1954-99 average output pressure would be as follows, Blue 20 psi, Yellow 24 psi, Red 28 psi. At idle the pressure drops no lower than 10 psi. Kit works well on S&S and stock pumps. VT No. Brand 13-0575 VT 13-9222 Pro

Sealing Washers for pressure switch, relief valve and tappet oil screen. VT No. OEM Fits Type 14-0033 6377 1950-99 O-Pressure, 5 pack 14-0503 11105 1970-99 Tappet, Relief Check Plugs,O-Ring

Pro Just Adjustable Pressure Relief Cap allows the precise adjustment of oil pressure by turning the adjusting screw clockwise to increase oil pressure or counterclockwise to reduce oil pressure. Comes with a super pump spring provided in our spring kit 13-9222. Fits 1981-99 without oil vent. VT No. 12-9921

21

BIG TWIN

Big Twin Oil Pump Gasket Kits include gaskets, seals, snap ring balls and keys. Spring and ball not included with James Kits.

Oil PumpOil Screen Kit includes proper plug, screen, O-ring and spring. Chrome Stock Years Cap Replica 12-0152 12-0220 1981-99

Cam Cover for 1973-99 Big Twin10-0088 10-0040 42-0111

42-0118 Form Fitting Chrome Steel Covers fit over stock cam cases on Big Twins. No need to remove cam case or disturb cam or gears. Covers are held in place by existing screws. VT No. Fits 42-0111 1970-92 42-0118 1993-99 S&S Big Twin Gear Cover Kits feature superlative cam and pinion shaft support to prolong engine life. The two piece design consists of a cast base to match engine cases natural finish and a chrome points outer housing which mounts to its sub-base. VT No. Year 10-0032 1973-92 10-0033 1993-99 Acorn Screw Gear Cover Screw Sets. 1970-92 1993-99 Type 9305-7 Stock 9306-7 Stock 8761-7 9819-12 Allen 7402-7 Acorn Allen Style Stock Screw

10-0286

10-0080

Nose Cone Gear Covers fit 1973-99 Big Twin models. Polished or chrome with bushings installed. Seal included. VT No. Years Finish Brand 10-0088 1973-92 Polished MC 10-0040* 1973-92 Chrome V-Twin 10-0285 1973-92 Chrome OE 10-0286 1993-99 Chrome OE 10-0080 1993-99 Chrome MC *Note: Includes gaskets and mounting screws. All other numbers have seal only. Chrome Cam Gear Cover fits 197310-0111 92. Bushing and seal are installed. Gasket, mounting bolts, and washers are included in this kit. VT No. 10-0111

Cam Chest Kit fits 1987-99 Evolution, as shown with Sifton 140 cam. VT No. 10-0672

Finish Chrome Cadmium Chrome Chrome

1999-up TC-88Chrome Gear Cover for all TC88 Big Twins models. VT No. Years 42-0702 2001-up All TC-88 10-0813 1999-00 FLT, FXD 2000 FXST 9942-16 42-0702 10-0813 Form Fitting Chrome Steel Cover fits over stock cam cases on 1999- up Big Twin TC-88, No need to remove cam case or disturb cams or gears. Covers are held in place by existing screws. VT No. 42-0121

1999-up TC-88 Gear Cover Screw Sets. VT No. Finish Type 9946-20 Chrome Allen 9946-20-P Polished Allen

22

1984-99 Big Twin Pinion Hardware1984-99 Big Twin Pinion Hardware VT No. OEM # Year/Item 12-1184 275 1 1970-up Bushing Pin 12-1153 358 2 1970-up Dowel Pin 8761-7 Kit 4 1970-92 Chrome Allen Screw Set 9305-7 Kit 4 1970-92 Stock Chrome Screws 9306-7 Kit 4 1970-92 Stock Cadmium Screws 9633-50 6099 14 1970-up Washer, Chrome 12-0316 9058 18 1970-up Needle Bearing 37-8971 10046 19 1981-up Wire Clamp 12-0901 11002 20 1970-up Oil Pump Retainer Ring 12-0202 23985-54 23 1970-up Key, Gear Shaft Note: 24/26See Chart on page 15 for Pinion Gear Listing 12-0507 24023-54 25 1970-89 Pinion Gear Nut 12-0613 As Above Jims 12-0512 24022-90 25 1990-92 Pinion Gear Nut 12-0611 As Above Jims 12-0577 7916A 25 1993-up Pinion Gear Nut 10-0703 24641-36 28 1970-up Oil Pump Shaft Bush 12-1539 24703-54B 29 1970-89 Pinion Gear Spacer 12-9922 24704-90 29 1990-up Pinion Gear Spacer 15-0871 25225-70B 33 1970-92 Gasket and Seal Kit 15-0872 25225-93 33 1993-up Gasket and Seal Kit 12-9906 25313-77 38 1978-99 Breather Valve, S&S 12-9957 38 As Above .030 O.S. 12-9909 S&S 37 Washers for Above (Set) 12-1537 25313-77 38 1978-99 Breather Gear, Sifton Steel 12-9978 37 Washers for Above, Sifton 12-1531 25310-82 38 1982-90 1992-up Breather Valve(Plastic) 12-1530 Nylon 39 1982-up .130-.165 Set, 8 pk. 12-1533 25329-91 39A 1991-up Big Twin Air/Oil Separator 12-1508 25550-36 43 1970-up Cam Gear Washer Set .050-.095 (10 pieces) 10-1254 25550-84 43 1984-up .045 Thick, 5 pack 12-1440 43 .050 Cam Gear Washer 12-1441 43 .055 Cam Gear Washer 12-1425 43 .060 Cam Gear Washer 12-1426 43 .065 Cam Gear Washer 12-1427 43 .070 Cam Gear Washer 12-1428 43 .075 Cam Gear Washer 12-1429 43 .080 Cam Gear Washer

12-1430 12-1431 12-1432 12-1433 17-0908 10-0705 10-2525 10-0708 10-2529 10-8536 10-8556 12-1407 12-0805 12-0205 12-1392 12-1438 12-1439

25550-57 25581-70 As Above 25582-73 As Above 25582-93 As Above 26345-73 26346-70 26348-15 26349-84 26354-90 26354-93

43 43 43 43 44 46 46 47 47 47 47 50 52 53 54 54 54

.085 Cam Gear Washer .090 Cam Gear Washer .095 Cam Gear Washer .100 Cam Gear Washer 1958-up Lock Washer, 5 pack 1970-up Bushing .005 Oversize 1973-92 Bushing Standard 1973-92 Bushing .005 Oversize 1993-up Bushing 1993-up Bushing .005 O/S 1973-up Drive Gear, 24T 1970-up Gear Shaft 1936-up Oil Pump Key, 10 pack 1984-89 Drive Gear 1990-92 Drive Gear 1993-up Drive Gear

12-1438

12-1439

Pinion Shaft Conversion Package Kit includes 1977-89 red pinion gear, 1954-89 pinion shaft oil pump drive gear, 195489 pinion shaft gear spacer. and 1954-89 pinion shaft gear nut. VT No. 10-2585 Sifton Chrome 1986-99 Tappet and Pushrod Assembly includes 4 tappet units, 4 pushrods and a tappet base set with screws and gaskets. VT No. Type 11-0350 Hydraulic 11-0356 Solid 11-0350

Cam Kit

Sifton Evolution and Shovelhead Type P