vsb2002-0005 attachment a

18
SVC method for 42OLD MODULE VSC PWB OLD PWB (ASSY NO) MODEL NAME 6871VMM701C MN-42PZ11 Korea Industry SVC PWB ? NEW PWB 6871VMMB65A 1 USA Industry S_America Industry EU Industry N-EU Industry China Industry Korea Consumer USA Consumer S_America Consumer EU Consumer N-EU Consumer China Consumer MU-42PZ11 MZ-42PZ13 MT-42PZ11 MT-42PZ11 MN-42PZ10 MU-42PZ10 MP-42PZ10 MZ-42PZ10 MT-42PZ10 MT-42PZ10 6871VMM701C 6871VMM701E 6871VMM701E 6871VMM701D 6871VMM701A 6871VMM701B 6871VMM838A 6871VMM719A/-840A 6871VMM811A/-839A 6871VMM811A 6871VMMB65A 6871VMMB53A 6871VMMB53A 6871VMMB54A 6871VMM701A 6871VMM701B 6871VMM838A 6871VMM840A 6871VMM839A 6871VMM811A OLD PWB (ASSY NO) MODULE PWB 6871QCH010A CONTROL SVC PWB ? OLD PWB Y Drv. TOP Y Drv. BOTTOM X LEFT BTM X RIGHT BTM Z CONN. TOP Z CONN. BTM Y SUS Z SUS 6871QDP016B 6871QDP017B 6871QLH012A 6871QRH010A 6871QTH004B 6871QTH003B 6871QYH015A 6871QZH002B 6348Q-E031D 6348Q-E032D + 3501V00077B OLD MODULE (ASSY NO) MODULE PWB SVC MODULE ? NEW MODULE + PSU B/D 6871QCH010A 6871QDP016B 6871QDP017B 6871QLH012A 6871QRH010A 6871QTH004B 6871QTH003B 6871QYH015A 6871QZH002B OLD PWB (ASSY NO) SVC PWB ? NEW PWB 3501V00077A 3501V00052A 3501V00077B (NEW POWERWEL PSU B/D) MN-42PZ10 MN-42PZ11 MZ-42PZ10 MZ-42PZ13 MT-42PZ10 MT-42PZ11 MU-42PZ10 MU-42PZ11 MP-42PZ10 MODEL NAME POWERWEL PSU B/D MURATA PSU B/D PSU PWB

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Page 1: VSB2002-0005 Attachment A

SVC method for 42” OLD MODULE

VSC PWB OLD PWB(ASSY NO)

MODEL NAME

6871VMM701CMN-42PZ11 Korea Industry

SVC PWB? NEW PWB

6871VMMB65A

1

USA Industry

S_America Industry

EU Industry

N-EU Industry

China Industry

Korea Consumer

USA Consumer

S_America Consumer

EU Consumer

N-EU Consumer

China Consumer

MU-42PZ11

MZ-42PZ13

MT-42PZ11

MT-42PZ11

MN-42PZ10

MU-42PZ10

MP-42PZ10

MZ-42PZ10

MT-42PZ10

MT-42PZ10

6871VMM701C

6871VMM701E

6871VMM701E

6871VMM701D

6871VMM701A

6871VMM701B

6871VMM838A

6871VMM719A/-840A

6871VMM811A/-839A

6871VMM811A

6871VMMB65A

6871VMMB53A

6871VMMB53A

6871VMMB54A

6871VMM701A

6871VMM701B

6871VMM838A

6871VMM840A

6871VMM839A

6871VMM811A

OLD PWB(ASSY NO)

MODULE PWB

6871QCH010ACONTROL

SVC PWB? OLD PWB

Y Drv. TOP

Y Drv. BOTTOM

X LEFT BTM

X RIGHT BTM

Z CONN. TOP

Z CONN. BTM

Y SUS

Z SUS

6871QDP016B

6871QDP017B

6871QLH012A

6871QRH010A

6871QTH004B

6871QTH003B

6871QYH015A

6871QZH002B

6348Q-E031D 6348Q-E032D+ 3501V00077B

OLD MODULE(ASSY NO)

MODULE PWB SVC MODULE? NEW MODULE

+ PSU B/D

6871QCH010A

6871QDP016B

6871QDP017B

6871QLH012A

6871QRH010A

6871QTH004B

6871QTH003B

6871QYH015A

6871QZH002B

OLD PWB(ASSY NO)

SVC PWB? NEW PWB

3501V00077A

3501V00052A

3501V00077B(NEW POWERWEL PSU B/D)

MN-42PZ10MN-42PZ11MZ-42PZ10MZ-42PZ13MT-42PZ10MT-42PZ11MU-42PZ10MU-42PZ11MP-42PZ10

MODEL NAME

POWERWELPSU B/D

MURATAPSU B/D

PSU PWB

Page 2: VSB2002-0005 Attachment A

42” PDP Monitor SVC Plan

Mar. 07, 2002 Digital Display Product Research Lab./ PDP Product Development Dept.

: Corresponding SVC methods for Running monitor

to 42” PDP Monitor Version-up.

? . MODEL Change Summary? . MONITOR_part PCB ASSY. SVC Method? . PDP MODULE_part SVC Method? . Appendix : Old_New MODULE Comparison

Author : Sung-woo TakYoung-ho Hong

Page 3: VSB2002-0005 Attachment A

Corresponding SVC method for 42” OLD_NEW MODULE

MODEL Name(Existing Model)

MN-42PZ10

MP-42PZ10

MN-42PZ11

Korea Consumer

Korea Industry

MU-42PZ10

EU Consumer

MU-42PZ11B

MZ-42PZ13B

MZ-42PZ10

EU Industry

N-EU Consumer

N-EU Industry

USA Consumer

USA Industry

South_AmericaConsumerSouth_AmericaIndustry

MZ-42PZ11B

MT-42PZ10

MN-42PZ12

MP-42PZ12

MN-42PZ15K

MU-42PZ12

MZ-42PZ14

MT-42PZ12

Detail Change Contents MODEL Name(New Model)

1. Ver_up Using existing consumer chassis- 25Pin for HD-STB - RS_232C, AV PWB not removable- Can’t adjust R/G/B color Temp. in Menu

1. MN-42PZ11/MU-42PZ11/MZ-42PZ13/MZ-42PZ11 MODEL :

VERSION- UP MODEL developmentbased on existing industry chassis

2. MU-42PZ10/MP-42PZ10/MZ-42PZ10/MT-42PZ10 MODEL :

VERSION- UP MODEL developmentbased on existing consumer chassis

3. Change point - Adopt new(Ver_up) MODULE :Change ROM Data for quality improvementR/G/B Cell pitch Change.

- Power-PWB redesign(efficiency improve) :Power capacity increase:320W --> 400WTrans capacity increase -> Brightness ?Trans Potted -> Noise ?

4. Industry MODEL additional function Color Temp. adjust function in user mode

Consumer(Korea)

Industry(Korea)For USA

For South_America

For EU

For N-EU

Remarks

? . MODEL Exchange Summary:New MODEL Development for adopting VERSION-UP MODULE

1. MODEL Line_up

1

MU-42PZ15B

MP-42PZ15B

MZ-42PZ17

MT-42PZ15

Page 4: VSB2002-0005 Attachment A

Local key

Corresponding SVC method for 42” OLD_NEW MODULE

2. MONITOR_part PCB Constitution

MONITOR_part PCB ASSY

MODULE_part PCB ASSY

2

P3 P2

VR2 VR1VR1

Y SUS B/D ASSY

CTRL B/D ASSY

Z SUS B/D ASSY

X RIGHT B/D ASSY

Label

P2

P100

P300

P1

X LEFT B/D ASS’Y

YDRV B/D ASSY

ZCNT TOP B/D ASSY

ZCNT BOTTOM B/D ASSY

P4

P6

P5

Y D

RV U

pper

B/D

ASSY

Y D

RV L

ow

er B

/D A

SSY

P1

P2

POWERSMPS PWB

Side A/V

Line/Filter

VSCPWB

Sound

Page 5: VSB2002-0005 Attachment A

Full Structure

Corresponding SVC method for 42” OLD_NEW MODULE

VSCPWB

PowerPWB

CONTROLPWB

Y-DriverPWB

ControlPWB

P-S/WPWB

Z-PWB

Line FilterAssy

X-PWBSoundPWB

Y-susPWB

3

Page 6: VSB2002-0005 Attachment A

Corresponding SVC method for 42” OLD_NEW MODULE

: In case of bad VSC PWB in OLD MODEL

OLD PWB(ASSY NO)

SVC PlanMODEL NAME

6871VMM701C

Remarks

1. VSC PWB

MN-42PZ11Korea Industry

NEW PWB(ASSY NO)

6871VMMB65A

MODEL NAME OLD PWB NEW PWB

Running industry modelMN-42PZ11,MU-42PZ11,MZ-42PZ13MT-42PZ11

1. MICOM VER 1.8(P/NO:0IZZVA0028B)

1. MICOM VER 1.1(P/NO:0IZZVA0028B...)2. Change PCB

Running consumer modelMN-42PZ10,MU-42PZ10,MP-42PZ10MZ-42PZ10 ,MT-42PZ10

1. MICOM VER 2.5(P/NO:0ISO750010A)

1. MICOM VER 1.1(P/NO:0ZZVA0021A...)

* VSC PWB OLD-NEW Difference

REMARKS

? . MONITOR part PCB ASSY SVC plan

4

USA Industry

S_America Industry

EU Industry

N-EU Industry

China Industry

Korea Consumer

USA Consumer

S_America Consumer

EU Consumer

N-EU Consumer

China Consumer

MU-42PZ11

MZ-42PZ13

MT-42PZ11

MT-42PZ11

MN-42PZ10

MU-42PZ10

MP-42PZ10

MZ-42PZ10

MT-42PZ10

MT-42PZ10

6871VMM701C

6871VMM701E

6871VMM701E

6871VMM701D

6871VMM701A

6871VMM701B

6871VMM838A

6871VMM719A/-840A

6871VMM811A/-839A

6871VMM811A

6871VMMB65A

6871VMMB53A

6871VMMB53A

6871VMMB54A

6871VMM701A

6871VMM701B

6871VMM838A

6871VMM840A

6871VMM839A

6871VMM811A

- MICOM VER 1.1(P/NO:0IZZVA0028B)

-Change to NEW VSC B/D With MICOM VER 1.1? Adopt same VSC B/D as Running

- MICOM VER 1.1(P/NO:0ZZVA0021A...)

- Change to NEW VSC B/D With MICOM VER 1.1? Adopt same VSC B/D as Running

-Can Change to NEW VSC B/D P/No.

- MICOM change point:Mis_lighting when POWER ON for 1s.Change MICOM VscON time 5s à 2.5s )

- Can Change to NEW VSC B/D P/No.

- MICOM change point:Mis_lighting when POWER ON for 1s.Change MICOM VscON time 5s à 2.5s )

Page 7: VSB2002-0005 Attachment A

VSC PWB

MICOM IC712(P/NO:0IZZVA0028B)

Corresponding SVC method for 42” OLD_NEW MODULE

* Consumer Model VSC PWB * Industry Model VSC PWB

5

MICOM IC001(P/NO:0ZZVA0021A...)

Page 8: VSB2002-0005 Attachment A

Corresponding SVC method for 42” OLD_NEW MODULE

Adopted MODEL OLD PWB(ASSY NO)

NEW PWB SVC PWB

2. PSU PWB Fail : PSU(POWER) PWB fail in OLD MODULE

MN-42PZ10/MN-42PZ11MZ-42PZ10/MZ-42PZ13MT-42PZ10/MT-42PZ11MU-42PZ10/MU-42PZ11MP-42PZ10

? OLD POWERWEL PSU B/DP/NO: 3501V00077A

? OLD MURATA PSU B/DP/NO: 3501V00052A

? NEW POWERWEL PSU B/DP/NO: 3501V00077B

? NEW MURATA PSU B/D? Domestic P/No: 3501V00052C? Export P/No: 3501V00052B

NEW POWERWEL PSU B/DP/NO: 3501V00077B

Adopted MODEL 42” OLD MODULE (2chip) Fail

MN-42PZ10/MN-42PZ11MZ-42PZ10/MZ-42PZ13MT-42PZ10/MT-42PZ11MU-42PZ10/MU-42PZ11MP-42PZ10

Change to 42” NEW MODULE (1chip) Change OLD PSU B/D to NEW POWERWEL PSU B/D(P/NO: 3501V00077B)

* 42” OLD MODULE Fail :42” OLD MODULE (2chip) fail and change to NEW MODULE(1chip) PSU B/D.

? . MONITOR_part PCB ASSY SVC plan

6

Page 9: VSB2002-0005 Attachment A

PSU PWB Change Point

? PSU Capacity Increase : 320W -> 400W(Brightness ? )? Trans and Condenser capacity increase? Noise and CST Improve : Potted and Heat_sink Improve

Corresponding SVC method for 42” OLD_NEW MODULE

* OLD MURATA PSU PWB * NEW MURATA PSU PWB

7

Page 10: VSB2002-0005 Attachment A

? PSU Capacity Increase : 320W -> 400W(Brightness ? )? Trans and Condenser capacity increase? Noise and CST Improve : Potted and Heat_sink Improve

Corresponding SVC method for 42” OLD_NEW MODULE

PSU PWB Change Point

* OLD POWERWEL PSU PWB * NEW POWERWEL PSU PWB

8

Page 11: VSB2002-0005 Attachment A

Corresponding SVC method for 42” OLD_NEW MODULE

: 40” panel or COF fail in OLD MODEL

? . PDP MODULE part SVC plan

OLD MODULE(PART NO)

SVC PLANMODEL NAME

6348Q-E031D(PDP42WVSN2)

REMARKS

ALL MODEL Change to NEW MODULE & PSU B/DP/NO:6348Q-E032D + 3501V00077B- Can’t Change only PANEL,(w/o X/Y/Z B/D)

so Change full MODULE-Not change other PWBS,except PSU B/D and module (EX:VSC…)

ALL MODEL

NEW MODULE(PART NO)

6348Q-E032D (PDP42WVSN3)

+NEW POWERWELPSU B/D3501V00077B

6348Q-E031D(PDP42WVSN2)

6348Q-E032D(PDP42WVSN3) +

1. PDP PANEL ASSY

9

P3 P2

VR2VR1 VR1

Y SUS B/D ASSY

CTRL B/D ASSYZSUS B/D ASSY

X RIGHT B/D ASSY

Label

P2

P100

P300

P1X LEFT B/D ASS’Y

YDRV B/D ASSY

ZCNT TOP B/D ASSY

ZCNT BOTTOM B/D ASSY

P4

P6

P5

Y D

RV U

pper

B

/D A

SSY

Y D

RV L

ow

er

B

/D A

SSY

P1

P2

P3 P2

VR2VR1 VR1

Y SUS B/D ASSY

CTRL B/D ASSYZSUS B/D ASSY

X RIGHT B/D ASSY

Label

P2

P100

P300

P1X LEFT B/D ASS’Y

YDRV B/D ASSY

ZCNT TOP B/D ASSY

ZCNT BOTTOM B/D ASSY

P4

P6

P5

Y D

RV U

pper

B

/D A

SSY

Y D

RV L

ow

er

B

/D A

SSY

P1

P2

NEW POWERWEL

POWERSMPS PWB

3501V00077B

6348Q-E032D + 3501V00077B

Page 12: VSB2002-0005 Attachment A

? Change 1Chip ASIC (Running 100% -> Increase Pulse to 115% : Brightness Improve )? Add option Menu in Module to change color Temp.(Can change ROM data on control PWB)

ROM

Corresponding SVC method for 42” OLD_NEW MODULE

* OLD CONTROL PWB

? . PDP MODULE part SVC Plan (Appendix : refer to ”compatibility 42SD2 vs 42SD3”)

2. CONTROL PWB In case of CONTROL B/D fail in OLD MODEL? Change to OLD CONTROL B/D

* NEW CONTROL PWB(Incompatible with OLD B/D)

10

Page 13: VSB2002-0005 Attachment A

Corresponding SVC method for 42” OLD_NEW MODULE

3. Y B/D(Y-DRIVE,Y-SUS)

* OLD Y PWB * NEW Y PWB(Incompatible with OLD B/D)

? . PDP MODULE part SVC Plan (Appendix : refer to ”compatibility 42SD2 vs 42SD3”)

11

In case of Y B/D fail in OLD MODEL? Change to OLD Y B/D

Page 14: VSB2002-0005 Attachment A

Corresponding SVC method for 42” OLD_NEW MODULE

4. Z B/D (Include small B/D) In case of Z B/D fail in OLD MODEL? Change to OLD Z B/D

* OLD Z PWB * NEW Z PWB(Incompatible with OLD B/D)

5. X B/D

? . PDP MODULE part SVC Plan (Appendix : refer to ”compatibility 42SD2 vs 42SD3”)

12

In case of X B/D fail in OLD MODEL? Change to OLD X B/D (Incompatible with OLD B/D)

Page 15: VSB2002-0005 Attachment A

Compatibility 42SD2 vs 42SD3

Mar. 07, 2002 Digital PDP Division/ Design Dept. Product Development Gr.

?

?

? ? ? ? ? ?GR ?

1. Major change point 42SD2 to 42SD3.

2. Correspond SVC plan between 42SD2 and 42SD3

3. P/N comparison chart between 42SD2 and 42SD3

Page 16: VSB2002-0005 Attachment A

1/3 ? ? ? PDP? ? ?

42SD2(P/No)Item

PDP Module

CTRL

Y-Drive

Y-SUS

X-B/D

Z-B/D(Include

small B/D)

6348Q-E031D

2Chip6871QCH010A

6871QDP015B6871QDP016B (Top)

6871QDP017B (Bottom)

42SD3(P/No)

6348Q-E032D

REMARKS

1 Chip6871QCH013A

? EMI Improve ? X, Z B/D Pin Assign changeEPROM incompatible, Different APL Curve

6871QDP024A6871QDP025A (Top)

6871QDP026A (Bottom)

? Connector contact inferiority? Connector Change

6871QYH015A 6871QYH018A? Connector contact inferiority

? Connector Change Add Diode Heat Sink ? Brightness ?

6871QVH001A6871QRH010A (Right)6871QLH012A (Left)

6871QVH004A6871QRH013A (Right)6871QLH015A (Left)

? EMI Improve ? CTRL, X B/D Pin Assign Change

6871QZH014B6871QZH002B (SUS)

6871QTH003B (Bottom)6871QTH004B (Top)

6871QZH019A6871QZH020A (SUS)

6871QTH024A (Bottom)6871QTH023A (Top)

? EMI Improve ? CTRL, X B/D Pin Assign ChangeAdd Diode Heat Sink ? Brightness ?

1. Major change point 42SD2 to 42SD3

? Barrier Ratio,ITO width change,ITO Blank Structure

Page 17: VSB2002-0005 Attachment A

1/3 ? ? ? PDP? ? ?

42SD2Fail Item

PDP Module

CTRL B/D

Y-Drive B/D

Y-SUS B/D

X-B/D

Z-B/D(include

small B/D)

6348Q-E031D

2Chip6871QCH010A

6871QDP015B6871QDP016B (Top)

6871QDP017B (Bottom)

42SD3

6348Q-E032D

SVC Plan

1 Chip6871QCH013A

? Secure SVC resources à Change B/D for 42SD2

6871QDP024A6871QDP025A (Top)

6871QDP026A (Bottom)

6871QYH015A 6871QYH018A

6871QVH001A6871QRH010A (Right)6871QLH012A (Left)

6871QVH004A6871QRH013A (Right)6871QLH015A (Left)

6871QZH014B6871QZH002B (SUS)

6871QTH003B (Bottom)6871QTH004B (Top)

6871QZH019A6871QZH020A (SUS)

6871QTH024A (Bottom)6871QTH023A (Top)

2. Correspond SVC plan between 42SD2 and 42SD3

Incompatible between 42SD2 and 42SD3 à Need to secure for SVC Resources.

? Change to 42SD3 Module Ass’yà DND Power B/D Change

Need to secure for SVC Resources.

? Secure SVC resources à Change B/D for 42SD2

? Secure SVC resources à Change B/D for 42SD2

? Secure SVC resources à Change B/D for 42SD2

? Secure SVC resources à Change B/D for 42SD2

Small PWBs are compatible

Page 18: VSB2002-0005 Attachment A

3/3 ? ? ? PDP? ? ?

3. P/N comparison chart between 42SD2 and 42SD3

B/D NAME

X Left BTM

Y Drv TOP

CTRL

X Right BTM

Y Sus

Y Drv BTM

Z Conn. TOP

Z Sus

PDP Module

Z Conn. BTM

42SD2(OLD)

6871QLH012A

6871QDP016B

6871QCH010A

6871QRH010A

6871QYH015A

6871QDP017B

6871QTH004B

6871QZH002B

6348Q-E031D

6871QTH003B

42SD3(NEW)

6871QLH015A

6871QDP025A

6871QCH013A

6871QRH013A

6871QYH018A

6871QDP026A

6871QTH023A

6871QZH020A

6348Q-E032D

6871QTH024A

Y Drv ARRAY 6871QDP015B 6871QDP024A

X BTM ARRAY 6871QVH001A 6871QVH004A

Z Sus ARRAY 6871QZH014B 6871QZH019A

3

7

1

4

5

8

11

10

13

12

6

2

9