vrr-pc11 assembly instructions–packaging contents · 2018. 9. 19. · 35,0('(6,*1 $6$)()/((7%5$1'...

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: 651-552-8554 ▪ 1.8.PRIME.RACK ▪ Fax: 651-552-1799 ▪ Email:[email protected] ▪ www.primedesign.netTM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING

2

2

3

4

6

7

8

1

5

9

M6 Bolt (10X)

Left Channel (1X)

Right Channel (1X)

Channel Connector (4X)

End Caps (4X)

Brackets (4X) Channel Connector Offset (6X)

10

11

VR

R-P

C11

ASS

EMB

LY I

NST

RU

CTI

ON

S–PA

CK

AG

ING

CO

NTE

NTS

1—FBM-0060 ........................................................ (Qty 1) Channels with Hardware

CONTENTS OVERVIEW

2—Rear Crossbar Assembly .................................. (Qty 1)

3—Front Crossbar Assembly ................................. (Qty 1)


3

VR

R-P

C11

ASS

EMB

LY I

NST

RU

CTI

ON

S–PA

CK

AG

ING

CO

NTE

NTS

7—Front Drive Shaft .............................................. (Qty 2) B Version, 35.75”

8—Z Post ................................................................ (Qty 4) Adjustable, 7.25”

9—L Post ................................................................ (Qty 4) Gen2, Roller Cap , 9.25”

10—Rear Drive Shaft ............................................. (Qty 1) Right Hand, B4 Version, 46.00”

4—Rear Drive Shaft ............................................... (Qty 1) Right Hand, B4 Version, 46.00”

5—Handle Latch Assembly ................................... (Qty 1) Right Hand

6—Connecting Bar ................................................. (Qty 2) 24.00”

HKT-8162-Rotation Hardware Kit

ASZ-0101 (2X)

LUB-0101 (2X)

CLP-1100-F (2X)

CTP-

1075

-B (2

X)

BLT-6850-M8 (8X) BLT-6822-H (4X)

LBL-0105 (16X)

11—Handle Latch Assembly ................................. (Qty 1) Left Hand


4

Rear

Front

Left

Right

Rear

Front

Left

Right

Rear

FrontLef

t

Right

4.85”

Channel Front

5.00”

Right Channel

4.85”

Channel Front

5.00”

Left Channel

Right Rear

72.00”

8.50”

Left Rear

72.00”

8.50”VR

R-P

C11

ASS

EMB

LY I

NST

RU

CTI

ON

S–FB

M M

OU

NTI

NG

SFBM-0060 CHANNELS TO ROOF

Slide the offset Connectors into the Channels noting the

Channel’s hole patterns.

0.5 Loosen bolts

0.6 Set to distances then torque bracket nuts to 90 in-lbs

Install Channels onto roof.0.3

Position Channels asshown below.0.1

0.2

0.4Install fasteners into factory roof rail mounting locations. Torque to 90 in-lbs


5

1

1

8

3/16

2

4

5

7

Even

Even

Even

Even

Rear

FrontFront

Rear

617

RIGHT ROTATIONASSEMBLY SEQUENCE

CROSSBARS CROSSBAR ADJUSTMENT

1.1

Torque to 90 in-lbs 1.2

VR

R-P

C11

ASS

EMB

LY I

NST

RU

CTI

ON

S–R

IGH

T SI

DE

RO

TATI

ON


6V

RR

-PC

11 A

SSEM

BLY

IN

STR

UC

TIO

NS–

RIG

HT

SID

E R

OTA

TIO

NREAR DRIVE SHAFT

CONNECTING BAR

CYLINDER HARDWARE

FRONT DRIVE SHAFT

2.1

2.2

2.3

2.4Torque to90 in-lbs

3.1

3.2

4.1

5.1

5.3

4.2


5.2

5.4

Torque to 90 in-lbs


7

VR

R-P

C11

ASS

EMB

LY I

NST

RU

CTI

ON

S–R

IGH

T SI

DE

RO

TATI

ON

CONNECTING BAR FASTENERS

L POSTSSEE QUICK START GUIDE FOR ADJUSTMENTS

Z POSTS SEE QUICK START GUIDE FOR ADJUSTMENTS

6

7.1

7.1

7.2

Torque to 90 in-lbs

8.2

Torque to 70 in-lbs

8.1

8.1


8

15

10/16

9

11

12

14

17

13

VR

R-P

C11

ASS

EMB

LY I

NST

RU

CTI

ON

S–LE

FT S

IDE

RO

TATI

ON

LEFT ROTATION ASSEMBLY SEQUENCE

REAR DRIVE SHAFT CYLINDER HARDWARE

9.1

9.2

9.3



10.1

10.2


9

VR

R-P

C11

ASS

EMB

LY I

NST

RU

CTI

ON

S–LE

FT S

IDE

RO

TATI

ON

Z POSTSSEE QUICK START GUIDE FOR ADJUSTMENTS

CONNECTING BAR

CONNECTING BAR FASTENERS

FRONT DRIVE SHAFT

11.1

11.2

12.1

12.2

12.3

12.4

Torque to 90 in-lbs

1314.2

Torque to 90 in-lbs

14.1

14.1


10 CYLINDER ADJUSTMENT

Adjust the Cylinder Flow Control Screw to allow approximately 3 seconds time for the ladder to glide down when operating the loaded Ladder Rack.

16

VR

R-P

C11

ASS

EMB

LY I

NST

RU

CTI

ON

S–LE

FT S

IDE

RO

TATI

ON

L POSTSSEE QUICK START GUIDE FOR ADJUSTMENTS

DRIVE SHAFT SEALING

Apply Silicone Sealant to Connecting Bar ends

17.2

17.1

17.1

Torque to 70 in-lbs

15.1

15.1

15.2


11ADDITIONAL INFORMATIONFor additional information regarding your VRR-PC11 Ladder Rack, please visit the Prime Design website at: www.primedesign.net. Using a QR code reader in your smart phone or tablet, read the QR Code shown below and follow the same steps as you would from your laptop or computer. If you’re viewing this document as an interactive PDF, you may simply click on the QR Code below to access the Prime Design website.

VR

R-P

C11

ASS

EMB

LY I

NST

RU

CTI

ON

S

http://www.primedesign.net

USAM-VRRPC11-US01 Rev-A 0415

vrr-pc11 assembly instructions–packaging contents · 2018. 9. 19. · 35,0('(6,*1 $6$)()/((7%5$1'...

Documents