vp 18 101 c 231 002ab sk 003 utility consumption list

Nuovo Pignone CLIENTE CUSTOMER DAELIN x KNPC

FIRENZE LOCALITA - PLANT LOCATION

MINA AL-AHMADI REFINERY - KUWAIT

COMMESSA - JOB

180005758 / 10.268081 IMPIANTO PLANT

FEED GAS COMPRESSOR TRAIN

TITOLO TITLE

UTILITY CONSUMPTION LIST for

GAS TURBINE MS5002C DUAL FUEL + CENTRIFUGAL COMPRESSOR BCL607

C-231-001A/B - FEED GAS SERVICE

DAELIM INDUSTRIAL CO., LTD. JOB NO. : 090768 A1 - APPROVED A2 - APPROVED AS NOTED A3 - RETURN FOR CORRECTION NA - NOT APPLICABLE SIGNED BY : DATE :

DAELIM PERMISSION TO PROCEED OR REVIEW TAKEN ON VENDOR PRINTS SHALL NOT RELIEVE VENDOR FROM ITS RESPONSIBILITIES OR LIABILITIES UNDER THE PURCHASE ORDER.

AT MINA AL-AHMADI REFINERYLPG TRAIN-4 PROJECT

4 REVISED SH. 1, 3, 6, 7, 8, 9, 10 CERTFIED FINAL GORINI 15.12.11

3 REVISED SH. 1, 2, 3, 4, 5, 6, 7, 10 PERSICO VALENTINI STOPPA 10.06.11 ITEM

2 REVISED SH. 1, 3, 4, 6, 7, 8 PERSICO VALENTINI STOPPA 14.04.11 1 REVISED SH. 1, 3, 4, 6, 7, 8, 9 C.T.Q. VALENTINI STOPPA 21.12.10 N. SOM 6703379 /4 0 EMISSIONE-ISSUE C.T.Q. VALENTINI STOPPA 13.09.10 LINGUA-LANG. PAGINA-SHEET

REV. DESCRIZIONE - DESCRIPTION PREP'D CONT-CHK'D APP-APPR'D DATA-DATE A 1 / 2 2002 Nuovo Pignone S.p .A . , a l l r ights reserved SOSTITUISCE IL - REPLACES

SOSTITUITO DA - REPLACED BY

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2 REVISED WHERE SHOWN N. SOM 6703379 /4 1 REVISED WHERE SHOWN LINGUA-LANG. PAGINA-SHEET

REV. DESCRIZIONE - DESCRIPTION A 2 / 3 2002 Nuovo P ignone S.p .A . , a l l r i gh ts reserved SOSTITUISCE IL - REPLACES SOSTITUITO DA - REPLACED BY

INDEX

1. FUEL GAS

2. LIQUID FUEL

3. STEAM INJECTION

4. AIR

5. WATER

6. OIL

7. NITROGEN

8. SEAL GAS

REFERENCE DRAWINGS:

P&IDs Turbocompressor MS5002C DUAL FUEL : SOM 5081820/1 Standard requirements for washing water/detergent : GEK 107122e Standard requirements for mineral lubricating oil : GEK 28143b,

SOM 17366 rev. 5 General:

This list is referred to the consumption required from a turbocompressor unit to achieve the required performance. Requirements are expressed in terms of Flow, Pressure, Temperature and Quality limits for each media; compliance within specified limits is required.

Legend:

TBC : To Be Confirmed TP : Terminal Point. Refer to P&ID for more information TBD : To Be Defined MP : Maintenance Point. Refer to P&ID for more information

REVISED WHERE SHOWN 3


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SECTION 1: FUEL GAS

FUEL GAS FOR TURBINE

TYPE CONDITION FLOW lb/h (kg/h) PRESSURE psig (barg)

TEMPERATURE F (C) QUALITY

Fuel Gas

@TP100

SOM5081820 Sh.3/4

Note 1, 2

Normal design Load @131F / (55C) (Ambient Temp)

11539 (5234)

Min. 275.5 (19)

Max. 348.1 (24)

Des. 435.1 (30)

Note 2

Min. 41 (5)

Max. 130 (54.5)

Des. 212 (100) Note 2

For reference ONLY see Customer spec.: S090768.231-4.00-

001-A-E

Partial Load @131F / (55C) (Ambient Temp)

9632 (4369)

11539 (5234)

Partial Load @26.6F / (-3C) (Ambient Temp)

8796.4 (3990)

10443.3 (4737)

Base Load @131F / (55C) (Ambient Temp)

12566.3 (5700)

12758.1 (5787)

Base Load @26.6F / (-3C) (Ambient Temp)

13018.3 (5905)

17209.3 (7806)

Notes:

1. Normal fuel gas supply contains 140 ppmv H2S. This value can go up to 2400ppm. Design to NACE MR0175 for sour service

2. Customer will supply fuel gas at Fuel gas scrubber inlet TP-107 at following conditions: Normal fuel gas: 442 psig (30.5 barg) 54F (12.2C) Design condition: 570 psig (39.3 barg) 180F (82.2C)

Please refer to Gas turbine data sheet SOK0928970 /4and only for reference see also customer specification S090768.231- 4.00-001-A-E GE-NP has installed a fuel gas treatment skid with pressure regulator device and an electric heater to control fuel gas temperature and pressure.




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SECTION 2: LIQUID FUEL

LIQUID FUEL FOR TURBINE

TYPE CONDITION FLOW lb/h (kg/h) PRESSURE psig (barg)

TEMPERATURE F (C) QUALITY

Liquid Fuel

@TP150

SOM5081820 Sh.4/5

Normal design Load @131F / (55C) (Ambient Temp)

13384.3 (6071)

Design: 260 (17.9) Norm.: 130 (9)

Notes 1,2,5

For reference ONLY see Customer spec.:

S090768.231-4.00-001-A-E

Note 3 Note 4

Partial Load @131F / (55C) (Ambient Temp)

11232.5 (5095)

13384.3 (6071)

Partial Load @26.6F / (-3C) (Ambient Temp)

10068.5 (4567)

11960.1 (5425)

Base Load @131F / (55C) (Ambient Temp)

14272.73 (6474)

14468.9 (6563)

Base Load @26.6F / (-3C) (Ambient Temp)

15033.3 (6819)

19773.2 (8969)

Notes:

1. The minimum supply temperature must comply with the greater of: 1.1. 51.8F (11C) above the PPT (Pour Point Temperature) of the fuel oil. 1.2. 41F (5C) above the CFPP (Cold Filter Plugging Point) temperature of the fuel oil. 1.3. The temperature required to satisfy the maximum allowed fuel oil viscosity value below specified.

2. The maximum supply temperature must comply with the lower of:

130F (54.4C). The temperature required to satisfy the minimum allowed fuel oil viscosity value below specified.

3. Normal gas oil supply contains 2000 ppm(v) sulphur, This value can go up to 0.5% (wt). Design to NACE MR0175 for sour service



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4. For Gas oil composition and characteristics please refer to Gas turbine data sheet SOK0928971 /4 or customer specification S7263.231-4.00-001-E Basic Engineering Design Data. Only for reference see also Customer specification S090768.231- 4.00-001-A-E

5. Customer will provide liquid fuel @TP-150at ambient temperature , so GE-NP has installed a liquid fuel treatment skid with an heater to control liquid fuel temperature.

SECTION 3 : STEAM INJECTION for NOx ABATEMENT

SERVICE CONDITION FLOW lb/h (kg/h)

SUPPLY PRESSURE psig (barg)

SUPPLY TEMPERATURE

F (C)

NOx ABATEMENT

@TP113

SOM5081820 Sh.5/6

Note 1

Fuel Gas Operation @131F / (55C) (Ambient Temp)

2772 (1257.4)

Design: 630 (43.4) Normal: 550 (37.9)

Max: 570 (39.3)

Design: 775 (412.8) Normal: 720 (382.2)

Max: 730 (387.8)

Fuel Gas Operation @26.6F / (-3C) (Ambient Temp)

16560 (7511.5)

Liquid Fuel Operation @131F / (55C) (Ambient Temp)

8640 (3919)

Liquid Fuel Operation @26.6F / (-3C) (Ambient Temp)

26280 (11920)

Notes:

1. NOx emission limit:

0.2 pound per million BTU (86 Nanogram/Joule) per each hour as thermal energy for fuel gas firing case, 0.3 pound per million BTU (130 Nanogram/Joule) per each hour as thermal energy for other kinds of liquid fuel firing case.



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SECTION 4 : AIR

INSTRUMENT AIR Air quality shall be clean, dry and oil free. Filtration degree: 20 nominal

(3.3.3 according to ISO8573.1)

SERVICE

FLOW lb/h (kg/h)


SUPPLY TEMPERATURE

F (C)

Instrument air @ TP 226

SOM5081820 Sh.3/4

Fuel Gas warm-up vent valve actuation 2.85 (1.3)

Min.: 80 (5.5)

Norm.: 100 (6.89)

Max.: 115 (7.9)

Design: 140

(9.65)

Norm.: 100

(37.7)

Max: 110 (43.3)

Design: 180

(82.2)

Cooling Bearings 2, 3, 4, instruments (during cooling sequence only) 128 (58.1)

Pulse Jet Filter 232.6 (104.5)


SOM5081820 Sh.4/5

Liquid Fuel Skid recirculation valve actuation 2.85 (1.3)

Liquid Fuel Skid stop valve actuation

2.85 (1.3)


SOM5081820 Sh.5/6 Steam Injection Skid valves actuation 11.4 (5.2)


SOM5081820 Sh.5/6 Steam Injection Manifold Drain valve 2.85 (1.3)


SOM5081820 Sh.5/6

Steam Injection inlet regulating valve actuation 2.85 (1.3)


SOM5081820 Sh.6/7

Fuel Gas Scrubber Drains and Regulating valves 8.6 (3.9)

Instrument air @ TP 405A

SOM5081820 Sh.16/17

Lube Oil Water Cooler VTR-1 valve actuation 2.85 (1.3)

Instrument air @ TP 405B

SOM5081820 Sh.16/17

Atomizing Air Water Cooler VTR-2 valve actuation 2.85 (1.3)


SOM5081820 Sh.17/18

Lube Oil Purifier Vacuum Tower Max 88.2 (Max 40)


SOM5081820 Sh.21/22 BCL607 Antisurge valve 5.7 (2.6)


SOM5081820 Sh.20/21

Seal Gas Booster On/Off valve actuation 2.85 (1.3)

Seal Gas Booster casing pressurization

9.92 (4.5)




ITEM



INSTRUMENT AIR Air quality shall be clean, dry and oil free. Filtration degree: 20 nominal

(3.3.3 according to ISO8573.1)

SERVICE

FLOW lb/h (kg/h)


SUPPLY TEMPERATURE

F (C)


SOM5081820 Sh.20/21

External Seal Gas control valve 2.85 (1.3)

Min.: 80 (5.5)

Norm.: 100 (6.89)

Max.: 115 (7.9)

Design: 140

(9.65)

Norm.: 100

(37.7)

Max: 110 (43.3)

Design: 180

(82.2)

BCL607 Seal Gas By-Pass On/Off valve actuation 2.85 (1.3)


SOM5081820 Sh.19/20

BCL607 Primary Vent Pressure Control Valve 2.85 (1.3)

BCL607 N2 intermediate Injection On/Off Valve 2.85 (1.3)

BCL607 Seal Gas Control valve actuation 5.7 (2.6)

SECTION 5 : WATER

ON/OFF-LINE WASHING WATER + DETERGENT (Note 1,2,3)

DESCRIPTION QUANTITY Ft ( m) QUALITY

Combined On/Off-Line Washing Tank, Water quantity for washing

(See SOM5081819 Sh.26/27)

35.3 (1) notes 2, 3

For reference ONLY see Customer spec.:

S090768.231-4.00-001-A-E notes 4

NOTES

1. One Trolley common for all five trains (Injection & Residue Gas Compressors). 2. The washing tank detergent total volume will be a mixture of 1000L, composed with water 80% and

detergent at 20%. Concentration depends on the selected brand name of detergent. The quantity isrelevant for one washing.

3. List of detergents (commercial description) according ITN07831.01:

3.1 Clean Blade GTC1000, GE Betz 3.2 Rochem Fyrewash F2 or Fyrewash F3 3.3 Ivar Rivaenas R-MC 3.4: Airworthly ZOK 27 3.5 Kent Chemical Turboclean 3.6 Turbotect Turbotect 920/1020.

4. For other information see also ITN07831.01




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LUBE OIL WATER COOLER CLOSED COOLING WATER (per TRAIN)

DESCRIPTION TEMPERATURE F (C) PRESSURE psig (barg)

FLOW US gpm (m3/h)

Lube Oil Cooling @ TP400A SOM5081820 Sh.16/17

Supply: 98 (36.6) Design: 180 (82.2)

Supply: 65 (4.48) Design: 180 (12.4)

326.7 (74.2)

ATOMIZING AIR WATER COOLER CLOSED COOLING WATER (per TRAIN)


FLOW US gpm (m3/h)

Atomizing Air Cooling @ TP400B SOM5081820 Sh.16/17

Supply: 98 (36.6) Design: 180 (82.2)

Supply: 65 (4.48) Design: 180 (12.4)

Max 159.8 (36.3) Min 55.9 (12.7)

OIL PURIFIER OIL/WATER COOLER CLOSED COOLING WATER (per TRAIN)


FLOW US gpm (m3/h)

Oil Cooling @ TP411 SOM5081820 Sh.17/18

Supply: 98 (36.6) Design: 180 (82.2)

Supply: 65 (4.48) Design: 180 (12.4)

Max 18.5 (4.2)

SECTION 6 : OIL

LUBRICATING OIL

DESCRIPTION RESERVOIR VOLUME US gal (m3)

EXPECTED CONSUMPTION ft/day

(m/day) QUALITY

Mineral oil ISO VG32 @MP300

SOM5081820 Sh.10/11

Charge capacity: 6216 (23.53) 0.014 (0.0004)

According to SOM 17366 and GEK 28143

Notes : First Filling Capacity coincides with Charge Capacity. This value includes run-down & interconnecting piping volumes.



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N. SOM 6703379 /4

1 REVISED WHERE SHOWN LINGUA-LANG. PAGINA-SHEET


SECTION 7 : NITROGEN

NITROGEN (Note 1)

SERVICE

FLOW Ngpm

(NL/min)

PRESSURE

psig (barg) TEMPERATURE

F (C) DUTY

REQUEST

Tertiary seals + Intermediate seals BCL607 @ TP 800

SOM5081820 Sh.19/20

146.35 (554)

Min.: 100 (6.89) Norm.: 110 - (7.58) Max.: 115 (7.93)

Design: 140 (9.65)

AMBIENT

Design: 180 (82.2)

Continuous (during operation, start-up, shut-down and cool-down )

NITROGEN FOR PURGE (Note 1)

SERVICE VOLUME

US gal (m3) (note 2)

PRESSURE psig (barg)

TEMPERATURE F (C)

DUTY REQUEST

Fuel gas piping on GT package @ TP 145

SOM5081820 Sh.3/4

Max 31.7 (max 0.12)

Min.: 100 (6.89) Norm.: 110 - (7.58) Max.: 115 (7.93)

Design: 140 (9.65)

AMBIENT

Design: 180 (82.2)

Intermittent (N2 is required on scrubber

for purging during maintenance stage only)

Fuel gas piping on Scrubber Skid @ TP 103

SOM5081820 Sh.6/7

Max 79 (max 0.3)

Fuel Gas Scrubbers @ TP 103 SOM5081820 Sh.6/7

Max 383 (max 1.45) (each one)

Fuel Gas Heaters @ TP 103 SOM5081820 Sh.6/7

Max 119 (max 0.45) (each one)

Seal Gas Filters @ MP822 SOM5081820 Sh.20/21

Max 0.93 (max 0.0035)

(each one)

Seal Gas Booster Skid @ MP 824

SOM5081820 Sh.20/21

Max 63.4 (max 0.24)



ITEM

N. SOM 6703379 /4

1 REVISED WHERE SHOWN LINGUA-LANG. PAGINA-SHEET


NITROGEN FOR ACCUMULATORS (Note 1)

SERVICE VOLUME US gal (m3) PRESSURE psig (barg)

TEMPERATURE F (C)

DUTY REQUEST

Hydarulic oil Accumulators @ MP700A/B/C

SOM5081820 Sh.13/14

N 3 Accumulators

Vol. 1.98 (0.0075)

each one

812 (56) Note 3

Ambient

Intermittent (N2 is required for

accumulator pre-charging only; in case of loss of N2 of

course it is needed to charge again on field)

Notes:

1. Nitrogen Quality has to supply clean, free of oil, water (no condensate) or dust. 2. Volume to be swapped. Number of swaps depends on initial and final H2S concentration. Flow depends on

maintenance procedure (by customer) 3. Pre-charge pressure

SECTION 8 : SEAL GAS for 1st START-UP

SERVICE FLOW lb/h (kg/h) PRESSURE psig (barg)

TEMPERATURE F (C)

Seal gas from HP fuel gas header for 1st Start-Up @ TP809 SOM5081820 Sh.20/21 Max 154.3 (70)

Norm. 442 (30.5) Des. 570 (39.3)

Norm. 54 (12.2) Des. 180 (82.2)

REVISED WHERE SHOWN 3 REVISED WHERE SHOWN 4

vp 18 101 c 231 002ab sk 003 utility consumption list

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