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    Nyadi Hydropower Project

    Feasibility StudyFinal Report

    Volume III Technical Annex

    October, 2010

    Appendix D Design calculation

    Appendix E Optimization study

    Appendix F Cost estimate and financial

    AnalysisAppendix G Access road design report

    Appendix H Photographs

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    Nyadi Hydropower Limited (NHL)

    Nyadi Hydropower ProjectFeasibility Study

    Final Report

    Volume III Technical Annex

    October, 2010

    Nyadi Hydropower Limited (NHL)

    Quality control Signature Date

    Prepared by: Basanta Bagale

    Lochan Devkota

    Sumin Shrestha

    Basanta M. Shrestha

    Uttam Dhakal

    Checked by: Saroj Lal Shrestha

    Approved by: Bharat Raj Pandey

    Appendix D Design calculation

    Appendix E Optimization study

    Appendix F Cost estimate and financial

    Analysis

    Appendix G Access road design report

    Appendix H Photographs

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    Report Contents

    EXECUTIVE SUMMARY

    VOLUME 1 MAIN REPORT

    VOLUME 2 INVESTIGATION ANNEX

    APPENDIX A HYDROLOGY AND SEDIMENTOLGY

    APPENDIX B TOPOGRAPHICAL SURVEY

    APPENDIX C SITE INVESTIGATION (GEOLOGY AND

    GEOTECHNICAL

    VOLUME 3 TECHNICAL ANNEX

    APPENDIX D DESIGN CALCULATION

    APPENDIX E OPTIMIZATION STUDY

    APPENDIX F COST ESTIMATE AND FINANCIALANALYSIS

    APPENDIX G ACCESS ROAD DESIGN REPORT

    APPENDIX H PHOTOGRAPHS

    VOLUME 4 MAP AND DRAWINGS

    APPENDIX J TOPOGRAPHICAL MAPSAPPENDIX K GEOLOGICAL MAPS

    APPENDIX L CIVIL DRAWIGS

    APPENDIX M ELECTRICAL DRAWINGS

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    Hydro Consult Nyadi Hydropower Project

    Feasibility Study Volume III

    Nyadi Hydropower Limited

    APPENDIX D

    DESIGN CALCULATION

    NYADI HYDROPOWER PROJECT

    FEASIBILITY STUDY

    October, 2010

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    HYDRAULIC DESIGN

    Weir Hydraulics

    Orifice Design

    Settling Basin Design

    Penstock Design

    Anchor Block Design

    Surge Tank Design

    Headloss Calculation Sheet

    Power and Output Energy Calculation

    HEC RAS Result

    Turbine Design Calculation

    Tailrace Tunnel Design

    Level Determination of Powerhouse and tailrace

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    Hydro Consult Nyadi Hydropower Project

    Weir Hydraulics

    Calculation of U/S and D/S cutoffs, and Uplift Pressures

    Discharge (100 yrs flood) m3/sec 509.00

    Length of weir m 14.00

    Weir crest elevation masl 1381.50

    Coefficient of discharge Cd 2.10

    Length of U/S floor m 26.50

    Length of sloping glacies m 10.21Length of D/S floor (S tilling basin) m 21.00

    Total floor length b m 57.71

    Head over the crest m 6.69

    U/S TEL masl 1388.19

    Water level elevation U/S of the weir can be determined using the Bernoulli's equation and iteration

    NOTE : The design of the Headworks Weir Arrangment has been done on the basis of Hydraulic Model Studies carried out at Hydro Lab Pvt Ltd. The detailed information

    about the study result has been compiled on Hydraulic Model Study of the Headworks of Nyadi Hydropower Project.

    Weir

    8.000

    12.000

    21.00

    10.21

    26.50

    2/3CLHQ =

    U/S bed level m 1372.90

    U/S total energy Ec m 15.29

    Water depth m 14.93

    U/S water level elevation (HGLu) 1372.9+14.93 m 1387.83

    Free Board m 0.87

    Guide wall Crest Elevation masl 1388.70

    Depths of cutoffs

    Scour depth U/S and D/S of the floor is determined by Newzealand Formula.

    [Equation provided by Bharat Raj Pandey and used in Marsyangdi-III Hydroelectric Project (MHEP-III)]

    Discharge intensity q m3/s/m 36.36

    U/S Water Depth Y m 14.93

    Velocity of Flow V m/s 2.66

    Cross Sectional Area of Flow A m 209.04

    Width of Flow B m 14.00

    Constant k 0.62

    Scour Depth measured from HFL dS =k.Y.V.B/A m 6.38

    Depth of U/S cutoff below the U/S HFL =1.25 ds m 7.97

    Level of bottom of U/S cutoff 1387.83-7.97 m 1379.86

    Therefore, U/S cutoff depth below U/S floor 1371.5-1379.86 m -8.36 Cutoff Not Necessary

    Provided U/S cutoff depth m 8.00 ADOPT

    D/S water Elevationmasl

    1378.07

    Result from HECRAS Analysis -

    WSE at RS 18 (Chainage 0+160)

    Depth of D/S cutoff below the D/S HFL =1.50 ds m 9.57

    Level of bottom of D/S cutoff 1378.07-9.57 m 1365.46

    Therefore, D/S cutoff depth m 3.54 Cutoff Required

    Provided D/S cutoff depth m 6.00 ADOPT

    Uplift Pressures

    U/S floor elevation masl 1371.50

    D/S floor (basin) elevation masl 1369.00

    Length of U/S cutoff m 8.00

    Length of D/S cutoff m 6.00

    )(2 11

    yEg

    qy

    o

    =

    Page 1 of 2

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    U/S Cutoff Elevation masl 1363.50

    D/S Cutoff Elevation masl 1363.00

    D/S Curtain Grouting Depth m 6.00

    [Reference: DWPF page no. 74 & 75 (Case 4 and Case 5) and table VII-5 of page no. 100]

    Check for Thickness

    For 100 yrs flood

    U/S portion upto the just below the orifice

    Total downstream forces acting (F1) = Weight of water over the concrete + Weight of the concrete

    HFL Low Flow

    Assume thickness 2.2 m 2 m

    Upward force (uplift pressure) 160.20938 KN/m2 122.625 KN/m2

    Downward force (weight of concrete +Weight of water) 213.00938 KN/m2 170.625 KN/m2

    Factor of saftey 1.330 ok 1.400 ok

    U/S portion upto sloping portion starting from just below the orifice

    Total downstream forces acting (F1) = Weight of water over the concrete + Weight of the concrete

    HFL Low Flow

    Assume thickness 2.2 m 2.6 m

    Upward force (uplift pressure) 160.20938 KN/m2 122.625 KN/m2

    Downward force (weight of concrete +Weight of water) 213.00938 KN/m2 160.5 KN/m2

    Factor of saftey 1.330 ok 1.310 ok

    sloping portion

    Total downstream forces acting (F1) = Weight of water over the concrete + Weight of the concrete

    HFL Low Flow

    Assume thickness 3 m 2.8 m

    . .

    Downward force (weight of concrete +Weight of water) 211.2272 KN/m2 206.4272 KN/m2

    Factor of saftey 1.320 ok 1.490 ok

    Stilling Basin

    Total downstream forces acting (F1) = Weight of water over the concrete + Weight of the concrete

    HFL Low Flow

    Assume thickness 3.2 m 3.2 mUpward force (uplift pressure) 160.20938 KN/m2 160.20938 KN/m2

    Downward force (weight of concrete +Weight of water) 216.0272 KN/m2 216.0272 KN/m2

    Factor of saftey 1.350 ok 1.350 ok

    note: this thickness can reduced gardually upto 1.5m

    Check for exit gradient

    Normal flow condition Flood flow condition

    Seepage head 12.500 9.761

    Depth of central cutoff (assume)

    Intermediate cutoff

    length of weir section 57.710 57.710

    Total floor length (creep length) b 97.710 97.710

    a =b/d 8.143 8.143

    4.602 4.602

    Permissible exit gradient GE per =1/6 0.167 0.167

    Exit Gradient GE 0.155 0.121

    OK OK

    For Added Safety

    Provide the drainage hole of dia 0.15m at 2.8m C/C throught the section

    2

    11 2

    ++

    =

    =

    1

    d

    hEG

    Page 2 of 2

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    Hydro Consult Nyadi Hydropower Project

    Date

    Job :

    Job No:

    Calculated by:

    Design Considerations/Assumptions Checked by:

    1. The intake opening will be submerged orifice, and may be open during full flushing

    2. The orifice will be above river bed level to exclude bigger sediment

    3. The top level of the orifice will be just below normal water level so that floatinig debris can be excluded,4. The design discharge is 11.08 m3/sec

    5.

    6. 20% of the design discharge is taken as Flushing discharge at gravel trap and settling basin during the period of continuous flushing

    7. Normal water level 1381.5 m

    8. River bed level at intake is taken as 1371.6

    9. During high flood condition the radial gate will open accordingly

    1 Input Data

    Percentage Exceedence ~40 %

    Design turbine discharge (Qpower) = 11.08 m3/sec

    Gravel Flushing Discharge (QSF) = 10%

    Sediment Flushing discharge (Qb) = 10%

    Set Velocity (V) = 0.60 m/s

    Orifice height/depth (H) = assumed 3.50 m

    No of bay 3 nos

    Central pier thickness (t) 0.50 m

    Each bar thickness 0.01 mSpacing of each bar 0.25 m

    Width of orifice provided (B)= 2.25 m

    Normal Water level (NWL)= 1381.5 m

    Invert level of orifice 1376.5 m Plan sketch

    Discharge coffiecient (c) = 0.60 for roughly finished masonary

    orifice

    Accleration due to ravit = 9 81 2

    ORIFICE DESIGN-1

    Velocity will be limited to 0.5 to 1.1 m/s during normal flow conditions for the exclusion of bed load and floating load to remain at the trash rack (Ref: Emile Mosony 2/A)

    I:\ED\Jobs\OPEN\751220 Nyadi Implementation\03Reports\Final Review 30 MW as per Damodar Hydrology_23 Nov\VOLUME III - Technical Annex\Appendix D - Design Calculations\2.Orifice self sheet Q=11.08_November 22, 2010.xlsx

    . m sec

    2 Calculation

    2.1 During Normal Flow Condition

    Gravel Flushing Discharge (QSF) = 1.108 m3/sec

    Sediment Flushing discharge (Qb) = 1.108 m3/sec

    Total discharge (Qdesign) = 13.30 m3/sec

    Net area of orifice required 22.16 m2

    Gross horizontal opening 7.25 m

    No of bar in each bay 8 NosNet horizontal opening provided 6.51 m

    Net vertical height of orifice required (H)= 3.40 m

    Net area provided 22.79 m2

    Top level of orifice opening 1380.00 m

    Check the discharge in headrace canal by the formula below;

    h = (Q/AC)2/2g

    h 0.05 m

    hh(normal) 1381.45 m

    Q = A.C. (2g (hr-hh))= 13.67 m3/s

    V = Q/A 0.60 m/s

    2.2 During Flood Flow Condition

    The radial gate will be open accordingly to pass the high flood

    h

    3 Output

    No of orifice = 3 Nos

    Orifice Height (H) = 3.50 m

    Each Orifice Width (W) = 2.25 m

    Clear vertical spacing of bar to bar = 0.25 m

    Thickness of central pier = 0.50 m

    TRUEOrifice size is ok

    Velocity Ok

    OK

    I:\ED\Jobs\OPEN\751220 Nyadi Implementation\03Reports\Final Review 30 MW as per Damodar Hydrology_23 Nov\VOLUME III - Technical Annex\Appendix D - Design Calculations\2.Orifice self sheet Q=11.08_November 22, 2010.xlsx

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    Nyadi Hydropower Project

    Hydraulic Design Review of Settling Basin

    Note: Size review (Ref. Feasibility Study Report March 20 00)

    Design flow (QT) 11.08 m3/sec

    Flushing discharge (Qflush) 1.108 m3/sec (10% of design flow)

    Total discharge in basin (Qbasin) = 12.188 m3/sec

    No of basin 1 nos first trial

    Discharge in one basin (Q1basin) = 12.188 m3/sec

    Criteria: > 90% settling of 0.2 mm

    Fall velocity (w) 0.02 m/sec 1.5 cm/s ec For 0.2 mm partic le and 150C temperature

    Water temperature 150C

    Assume inlet transition 1:5 expansions, which gives t he performance parameter m = 1/5 (very good performance)Use Vetter's equation and Hazen's method to calculate Set tling basin surface area:

    h = 1 - e- (w*A/Q)

    1-h = (1+m w Ap/Q)(-1/m)

    0.125

    A, m2 h A, m2 h

    Vetters equation

    2200 0.973 2500 0.964

    2190 0.973 2480 0.963

    2180 0.972 2460 0.962 Hazen's equation

    2170 0.972 2440 0.961

    2160 0.971 2420 0.960

    2150 0.971 2400 0.959

    2140 0.970 2380 0.958

    2130 0.970 2360 0.958

    2120 0.969 2340 0.957

    2110 0.969 2320 0.956

    2100 0.968 2300 0.955

    2090 0.968 2280 0.954

    2080 0.967 2260 0.953

    2070 0.967 2240 0.951

    2060 0.966 2220 0.950

    2050 0.965 2200 0.949

    2040 0.965 2180 0.948

    2030 0.964 2160 0.947

    2020 0.964 2140 0.946

    2010 0.963 2120 0.944

    =

    =

    1 e

    wA

    Q

    s

    ( )( )mQmwA /1/11 +=

    Page 1 of 2

    2000 0.962 2100 0.943

    1990 0.962 2080 0.942

    1980 0.961 2060 0.940

    1970 0.961 2040 0.939

    1960 0.960 2020 0.938

    1950 0.959 2000 0.936

    1940 0.959 1980 0.935

    1930 0.958 1960 0.933

    1920 0.957 1940 0.931

    1910 0.956 1920 0.930

    1900 0.956 1900 0.928

    1890 0.955 1880 0.926

    1880 0.954 1860 0.925

    1870 0.954 1840 0.923

    1860 0.953 1820 0.921

    1850 0.952 1800 0.919

    1840 0.951 1780 0.917

    1830 0.950 1760 0.915

    1820 0.950 1740 0.913

    1810 0.949 1720 0.911

    1800 0.948 1700 0.909

    1790 0.947 1680 0.906

    1780 0.946 1660 0.904

    1770 0.945 1640 0.902

    1760 0.944 1620 0.899

    1750 0.943 1600 0.897

    1740 0.942 1580 0.894

    1730 0.942 1560 0.891

    1720 0.941 1540 0.889

    1710 0.940 1520 0.886

    1700 0.939 93.856% 1500 0.883

    1690 0.938 1480 0.880

    1680 0.937 1460 0.877

    1670 0.935 1440 0.874

    1660 0.934 1420 0.871

    1650 0.933 1400 0.867

    1640 0.932 1380 0.864

    1630 0.931 1360 0.860

    1620 0.930 1340 0.857

    1610 0.929 1320 0.853

    1600 0.928 1300 0.849

    1590 0.926 1280 0.845

    1580 0.925 1260 0.841 A used 1700

    1570 0.924 1240 0.837

    1560 0.923 1220 0.832

    1550 0.921 1200 0.828

    1540 0.920 1180 0.823

    ( )( )mQmwA /1/11 +=

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    Hydro Consult Nyadi Hydropower Project

    1530 0.919 1160 0.819

    1520 0.917 1140 0.814

    1510 0.916 1120 0.809

    1500 0.915 1100 0.804

    1490 0.913 1080 0.798

    1480 0.912 1060 0.793

    1470 0.910 1040 0.787

    1460 0.909 1020 0.781

    1450 0.907 1000 0.775

    1440 0.906 980 0.769

    1430 0.904 960 0.763

    1420 0.903 940 0.756

    1410 0.901 920 0.749

    1400 0.899 900 0.742

    1390 0.898 880 0.735

    1380 0.896 860 0.727

    1370 0.894 840 0.720

    1360 0.893 820 0.712

    Calculate basin width based on Vetter's method:

    No of chambers 1 2 3 8.8542

    Flow per chamber, m3/sec 12.188 6.094 4.063 13.281

    Assumed width, m 8.000 8.000 8.000 13.28 Width and Length ratio OK

    Required length for 1700 m2 =assumed (area/ width) 212.50 106.25 70.83

    Minimum depth = Q/BV 7.74 3.87 2.58

    Maximum flow velocity V = 0.44*SQRT(dlimit) (ref. Civil works guidelines for micro- hydropower in Nepal, page # 73)

    Where, dlimit = 0.15 mm

    V = 0.20 m/s

    Adopt two basins width of Adopt

    25 25.00

    39.5

    Sediment storage in two chambers:S = Q*T*C

    S - sediment load in kg stored in the basin

    Q - Discharge in m3/sec

    T - sediment emptying frequency in seconds 28800 (8 hrs)

    C - sediment concentration of the incoming flow in kg/m3, assume 10,000 ppm 10 kg

    Sediment density 2600 Kg/m3

    Packing factor of density 0.5

    Sediment load (S) = 3510144 Kg

    Required inlet transition length@1:9 (For

    Horizontal transition)

    m (transition from 3 m wide canal to 16

    m wide settling basin)

    Page 2 of 2

    o ume o se iment . m

    Required depth 3.08 m

    Total required depth 6.952 m. 7.00 Adopted

    Water level at settling basin 1377.50 m

    Bottom level of Beginning of parallel section 1370.50 m

    Available head for flushing 6.625 m

    Checking for flushing of deposition in settling basin

    h, b, m, a, p, R, n, s, v, Q,

    particle

    size, based

    on Shield's

    simplied

    formula

    particle

    size, based

    on ACI

    committee

    report

    m m h:m m2

    m m m/s m3/s mm mm

    0.40 0.50 1.00 0.20 1.30 0.15 0.015 0.02 2.71 0.54 33.85 305.00

    0.43 0.50 1.00 0.22 1.36 0.16 0.015 0.02 2.76 0.59 34.78 316.26

    0.45 0.50 1.00 0.23 1.40 0.16 0.015 0.02 2.79 0.63 35.36 323.29

    0.50 0.50 1.00 0.25 1.50 0.17 0.015 0.02 2.86 0.71 36.67 339.35

    The present table shows that at any height the deposited sediments will be flushed out.

    Flushing time calculation for intermittent flushing of single chamber

    Sediment volume in settling basin 1350.1 m3 Total volume of sediment/No. of chambers

    Design inflow to settling basin 6.09 m3/sec Total basin discharge/No. of chambers

    Inflow to settling basin during flushing 4.88 m3/sec 80% of design flow of each chamber of settling basinus n g sc a rge w en

    the gate is opened fully) 1.67 m3/sec b*h*0.65*sqrt(2*g*H)

    Assuming that the settling basin will not be empitied, only deposition will be flushed out

    Vt= V in + Qin*t-Qflush* t Accumulated volume in t ime t = previously stored volume+discharge vol in

    t time-outgoing volume due to flushing in t time

    t = -7.0 Min

    Drain time 13.5 Min

    Recharge time 3.7 Min

    Total time required 10.2 Min

    Adopted size of settling basin Adopted

    Inlet transition length = 25.00 m. 25.00 m.

    Width of chamber = 8.00 m 8.00 m

    Settling basin efficency = 93% 93.00%

    Nos. of chamber = 2 nos. 2.00 nos.

    Length of parallel section = 106.00 m 128.00 m

    Water depth in parallel section = 3.90 m 4.50 m

    Required storage depth = 3.08 m 3.75 m

    Total depth of settling basin including f reeboard = 7.98 m 10.30 m

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    CALCULATION FORM

    Date: Calc. by Basanta Bagale

    Job: Nyadi HP Job no. 751220 Chkd.

    Input Datas Drg. No.

    Project Life Period= 30 years

    Design Discharge(Q)= 12.19 m3/s =1.1 times Design discharge

    Tunnel Intake Level= 1381.50 m

    Tail Race Water Level= 1032.00 m

    Gross Head= 347 m

    Length of headrace Tunnel (L)= 3955.00 m

    Section Type of Head Race tunnel =>

    Diameter of Tunnel= 3.20

    X-section area of Head Race Tunnel (f) = 9.141 m2

    Wetterd Perimeter of Tunnel (Pt)= 11.427 m

    Hydraulic Radius of Tunnel (Rt)= 0.8 m

    Area of Surge Tank(F)= 19.635 m2

    Tunnel lining Material= Concrete

    Manning's Coefficient for Concrete lines Tunnel(n)= 0.015

    Coefficient of Roughness for tunnel(K)= 66.667

    Ressistance Factor ()= 1.318059579

    Damping Factor(m)= 0.014044698

    Diameter of penstock (dp)= 1.75 m

    Area of X-section of Penstock(Ap)= 2.405 m2

    Diameter of pipe after tri-forcation(dtp)= 1 m

    Orifice Head loss Coefficient(d)= 1.843

    Is calculated from

    Manning's

    Strickler Formula

    = 1.1*L/(K^2)/(R^(4/3))

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    CALCULATION FORM Date: Calc. by Basanta Bagale

    Job no. 751220 Chkd.

    Job: Nyadi HP Drg. No.

    Objective: Calculation for the submergence in the surge tank

    hs > 1.5*Vp^2/2/g

    where,

    hs= Submergence Head

    Vp= Velocity in Penstock

    g= acceleration due to gravity

    Vp =Q/Ap

    Where,

    At= X-section area of Tunnel

    Q= Discharge through Tunnel 12.19 m3/sec

    dt= diameter of Tunnel 3.2 m

    At= 9.141 m2

    Vt= 1.333 m/s

    Gordon (1970)

    S= submegence (ft.)

    k= coefficient 0.3 for symmetrical approach 0.30

    0.4 for unsymmetrical approach 0.40

    1.73 m

    Prosser (1977)

    4.80 m

    ITDG Manual

    0.14 m

    4.800 mConsidered submergence (S)

    Submergence (S)

    Submergence (S)

    Submergence (S)

    dkvS=

    dS 5.1=

    g

    vS

    25.1

    2

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    CALCULATION FORM

    Date: Calc. by Basant Bagale

    Job: Nyadi HP Job no. 751220 Chkd.

    Summary Drg. No.

    Surge Calculated from Finite Difference Method

    Surge Level Max. Surge Surge Level(m) Max. Surge(m)

    1367.665 12.485

    1390.288 9.012 1376.604 4.672

    1390.288 9.012 1367.665 12.485

    5 m

    Free Board for Surge Tank= 1.712 m

    4.8 m

    So,

    21.497

    Now,

    1381.5 masl

    1390.288 masl 22.623

    1367.665 masl

    1392.000 masl 1392 1.712

    1360.265 masl

    Thickness of Surge Shafts

    Elevation form Elevation to Height(m) Thickness(m)

    Estimated

    Reinforcement

    (t)

    Volume ofconcrete

    Wt. of Concrete

    1362.224 1363.224 1.000 5 0.398879524 orifice

    1363.224 1370.046 6.822 0.9 2.285 877.8524706 219.4631176

    1370.046 1376.868 6.822 0.7 1.656 823.843969 205.9609922

    1376.868 1383.690 6.822 0.5 1.065 771.550023 192.8875057

    1383.690 1390.512 6.822 0.3 0.513 720.9706326 180.2426581

    3194.217095 798.5542738

    Level of Center of Head Race Tunnel=

    Static Water level=

    Water level of Highest Upsurge=

    Level of Lowest Downsurge=

    Absolute Maximum Surge=

    Diameter of surge tank=

    Submergence head=

    Total surge in Surge Shaft=

    Upsurge

    Level of the top of ST=

    Downsurge

    Open all Valves from closed stage=

    Closing All Valves at once=

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    Nyadi Penstock Alignment Bend details surface plus vertical shaft

    Easting Northing

    X Y

    10.00 PS 0.00 0.5 0 541632.30 3134827.46 0.00 0.00 0.00 1393.95 1355.50 0 .00 -3

    2 17.45 TP 0.00 0.83 -0.01 541632.97 3134810.02 17.45 17.45 17.45 1380.24 1355.25 0.25 -2

    339.71 VB1 0.00 0.83 5.31 541633.82 3134787.78 22.26 22.26 39.71 1362.72 1354.93 0 .32 -7

    4 93.62 VB2 0.00 6.14 10.83 541635.89 3134733.91 53.91 54.22 93.93 1349.74 1349.125 5 .80 -05156.02 CB3 11.24 16.97 18.31 541638.28 3134671.55 62.40 65.24 159.18 1331.08 1330.080 19.04 -

    6 213.07 VB4 0.00 35.28 -12.99 541629.31 3134615.21 57.05 69.89 229.07 1290.71 1289.710 40.37 -

    7273.07 VB5 0.00 22.29 -0.93 541619.88 3134555.95 60.00 64.85 293.92 1265.11 1265.111 24.60 0

    8 333.075 CB6 1.62 21.36 -6.61 541610.45 3134496.70 60.00 64.43 358.34 1241.64 1241.643 23.47 0

    9393.066 VB7 0.00 12.83 -12.83 541602.02 3134437.30 59.99 61.53 419.87 1227.98 1227.980 13.66 0

    10 440.616 VB8 0.00 14.75 -14.75 541595.33 3134390.23 47.55 55.35 475.22 1213.76 1213.320 14.66 -0

    475.22 m

    Bend angle Bend angle Pipe Summary:

    C lockwise (downturn bend) +ve Anticlockwise(upturn) -ve

    underground 1750

    ID Pipe L 200.16m

    1450 ID

    Pipe L

    1750 ID Pipe L

    675.38m

    1000 ID

    Pipe L 4

    tock Start, TP = Tunnel Portal, VB= Vertical Bend, CB= Combined bend

    Transition

    (1.75-

    1.45)

    Anc to anch.

    hor distance,

    m (from

    coordinates)

    Anc to anch incl

    Length at pipe

    bottom (Leff), m

    Cumulative

    Length

    of pipe, m

    Ground

    Level , masl

    Gro

    inv

    he

    Invert

    Level, m

    Invert

    level diff,

    m

    S.

    No.

    Chainage,

    m

    Anchor

    Identific-

    ation/SOP

    Hor.

    defln

    Angle

    'Degree'

    Verical

    Angle with

    horizontal

    a 'Degree'

    Ver. delection

    angle degree

    5.Penstock Calculation_350MPA_Q=11.08_November 22 2010.xls

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    Nyadi Penstock Calculation

    Weir Elevation 1381.5 m

    Turbine Level 1034.5 m Effective Thickness =

    Design flow Qd 11.08 m3/s

    Static head Hg 347.00 m

    Length of penstock pipe Lp 675.38 m

    Youngs' modulus of steel E 200,000 N/mm2

    Yield Stress of steel S 350 N/mm2 40mm THK

    Steel Specification SAILMA 350

    Required Safety Factor SF 2.5

    Steel Density 7850 kg/m3

    Water Density 1000 kg/m3

    Welding efficiency 0.9

    1 USD 71.25 Rs

    Rate of Steel 170.5 Rs/kg

    Surge Head = 0.15 x Static Head

    Rate of Steel 2.39 USD/kg Water Hammer =10 ~15 % of static head (Refer:E. mosonyi, Pg 715 (old))

    Nos of turbine units 3

    Number of nozzle in each turbine units 2

    Surge Head 15% Static Head

    NOTE: Penstock permissible veloci ty for properly settled water with respect to abrassion, v = 3 to 5 m/se

    (Refer: Mosonyi High Head Power Plants Volume Two/A page 330

    Segment #1

    Static head 51.42 m Elevation 1330.08 m

    Length of penstock 159.22 m

    Diameter, d, mm 1250 1350 1450 1550 1650 1750 1850 1950

    Penstock flow velocity,V m/s 9.03 7.74 6.71 5.87 5.18 4.61 4.12 3.71

    Handling Thickness, mm 4.40 4.65 4.90 5.15 5.40 5.65 5.90 6.15

    Gross thickness, mm 8 8 8 8 8 8 8 8

    Effective thickness, teff mm 4.88 5.11 5.34 5.57 5.80 6.03 6.26 6.49

    Internal Pressure, N/Mm^2 0.58 0.58 0.58 0.58 0.58 0.58 0.58 0.58

    Sur e Head, Hs m 7.71 7.71 7.71 7.71 7.71 7.71 7.71 7.71

    ( ) 2)**2/(** += wyw FOSdPit

    2*

    *4

    d

    QdV

    =

    Tw HgPi **=

    Page 2of 3

    , . . . . . . . .

    Total Head, Htot m 59.13 59.13 59.13 59.13 59.13 59.13 59.13 59.13

    Factor of safety 4.10 3.92 3.75 3.59 3.45 3.32 3.20 3.08

    Check OK OK OK OK OK OK OK OK

    Weight of steel, ton 41 45 48 51 55 58 61 65

    Segment #2

    Static head 105.00 m Elevation 1274.20 m

    Length of penstock 124.02 m

    Diameter, d, mm 1250 1350 1450 1550 1650 1750 1850 1950

    Penstock flow velocity,V m/s 9.03 7.74 6.71 5.87 5.18 4.61 4.12 3.71Gross thickness, mm 8 10 10 10 10 12 12 12

    Effective thickness, teff mm 7.88 8.35 8.82 9.29 9.76 10.23 10.70 11.17

    Internal Pressure, N/Mm^2 1.18 1.18 1.18 1.18 1.18 1.18 1.18 1.18

    Surge Head, Hs m 15.75 15.75 15.75 15.75 15.75 15.75 15.75 15.75

    Total Head, Htot m 120.75 120.75 120.75 120.75 120.75 120.75 120.75 120.75

    Factor of safety 2.54 3.00 2.84 2.69 2.56 2.93 2.80 2.69

    Check OK OK OK OK OK OK OK OK

    Weight of steel, ton 32 44 47 50 53 68 72 76

    Segment #3

    Static head 157.00 m Elevation 1222.20 m

    Length of penstock 176.63 m

    Diameter, d, mm 1250 1350 1450 1550 1650 1750 1850 1950

    Penstock flow velocity,V m/s 9.03 7.74 6.71 5.87 5.18 4.61 4.12 3.71

    Gross thickness, mm 12 12 14 14 14 16 16 16

    Effective thickness, teff mm 10.79 11.49 12.19 12.89 13.60 14.30 15.00 15.71

    Internal Pressure, N/Mm^2 1.77 1.77 1.77 1.77 1.77 1.77 1.77 1.77

    Surge Head, Hs m 23.55 23.55 23.55 23.55 23.55 23.55 23.55 23.55

    Total Head, Htot m 180.55 180.55 180.55 180.55 180.55 180.55 180.55 180.55

    Factor of safety 2.78 2.61 2.87 2.71 2.57 2.80 2.67 2.55

    Check OK OK OK OK OK OK OK OK

    Weight of steel, ton 69 75 94 100 107 129 137 144

    Segment #4

    Static head 232.75 m Elevation 1156.20

    Length of penstock 75.75 m

    Diameter, d, mm 1250 1350 1450 1550 1650 1750 1850 1950

    Penstock flow velocity,V m/s 9.03 7.74 6.71 5.87 5.18 4.61 4.12 3.71

    Gross thickness, mm 16 18 18 20 20 22 22 25

    ( ) 2)**2/(** += wyw FOSdPit

    2*

    *4

    d

    QdV

    =

    Tw HgPi **=

    Page 2of 3

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    Effective thickness, teff mm 15.02 16.07 17.11 18.15 19.19 20.23 21.28 22.32

    Internal Pressure, N/Mm^2 2.63 2.63 2.63 2.63 2.63 2.63 2.63 2.63

    Surge Head, Hs m 34.91 34.91 34.91 34.91 34.91 34.91 34.91 34.91

    Total Head, Htot m 267.66 267.66 267.66 267.66 267.66 267.66 267.66 267.66

    Factor of safety 2.66 2.80 2.63 2.75 2.61 2.72 2.59 2.80

    Check OK OK OK OK OK OK OK OK

    Weight of steel, ton 40 48 52 62 66 76 81 97

    Segment #5

    Static head 267.75 m Elevation 1121.20Length of penstock 35.00 m

    Diameter, d, mm 1250 1350 1450 1550 1650 1750 1850 1950

    Penstock flow velocity,V m/s 9.03 7.74 6.71 5.87 5.18 4.61 4.12 3.71

    Gross thickness, mm 18 20 20 22 22 25 25 28

    Effective thickness, teff mm 16.98 18.18 19.38 20.58 21.78 22.98 24.18 25.37

    Internal Pressure, N/Mm^2 3.02 3.02 3.02 3.02 3.02 3.02 3.02 3.02

    Surge Head, Hs m 40.16 40.16 40.16 40.16 40.16 40.16 40.16 40.16

    Total Head, Htot m 307.91 307.91 307.91 307.91 307.91 307.91 307.91 307.91

    Factor of safety 2.65 2.75 2.58 2.67 2.53 2.72 2.59 2.76

    Check OK OK OK OK OK OK OK OK

    Weight of steel, ton 21 25 27 31 33 40 42 50

    Segment #6

    Static head 302.75 m Elevation 1086.20

    Length of penstock 35.00 m

    Diameter, d, mm 1250 1350 1450 1550 1650 1750 1850 1950

    Penstock flow velocity,V m/s 9.03 7.74 6.71 5.87 5.18 4.61 4.12 3.71

    Gross thickness, mm 20 22 22 25 25 28 28 30Effective thickness, teff mm 18.94 20.30 21.65 23.01 24.36 25.72 27.07 28.43

    Internal Pressure, N/Mm^2 3.42 3.42 3.42 3.42 3.42 3.42 3.42 3.42

    Surge Head, Hs m 45.41 45.41 45.41 45.41 45.41 45.41 45.41 45.41

    Total Head, Htot m 348.16 348.16 348.16 348.16 348.16 348.16 348.16 348.16

    Factor of safety 2.64 2.71 2.54 2.72 2.57 2.72 2.59 2.64

    Check OK OK OK OK OK OK OK OK

    Weight of steel, ton 23 27 29 36 38 45 48 54

    Page 3of 3

    Segment #7

    Static head 351.45 m Elevation 1030.05

    Length of penstock 69.76 m

    Diameter, d, mm 1250 1350 1450 1550 1650 1750 1850 1950

    Penstock flow velocity,V m/s 9.03 7.74 6.71 5.87 5.18 4.61 4.12 3.71

    Internal Pressure, N/Mm^2 3.96 3.96 3.96 3.96 3.96 3.96 3.96 3.96

    Gross thickness, mm 22 25 25 28 28 30 32 36

    Effective thickness, teff mm 21.67 23.24 24.81 26.39 27.96 29.53 31.11 32.68

    Surge Head, Hs m 52.72 52.72 52.72 52.72 52.72 52.72 52.72 52.72

    Total Head, Htot m 404.17 404.17 404.17 404.17 404.17 404.17 404.17 404.17

    Factor of safety 2.54 2.69 2.52 2.65 2.50 2.54 2.57 2.75

    Check OK OK OK OK OK OK OK OK

    Weight of steel, ton 51 62 67 80 85 96 109 129

    weight of steel 277 326 363 410 436 513 549 614

    weight of steel with Wastage (5%) 305 369 402 455 503 539 640 722

    Cost of steel, USD 730218 882081 961225 1089938 1203093 1289963 1530931 1727929

    Selected Diameter = 1750 mm

    Section Segment#1 Segment#2 Segment#3 Segment#4 Segment#5 Segment#6 Segment#7

    Length of penstock of section, m 159.22 124.02 176.63 75.75 35.00 35.00 69.76

    Static Head, m 51.4 105.0 157.0 232.8 267.8 302.75 351.45

    Surge Head, m 7.7 15.8 23.6 34.9 40.2 45.4 52.72

    Total Head, m 59.13 120.75 180.55 267.66 307.91 348.16 404.17

    Pipe Thickness. mm 8 12 16 22 25 28 30

    Pipe weight. Ton 58 68 129 76 40 45 96

    Penstock pipe 539 Ton

    Expansion Joints 16 Ton

    Stifners, saddle, wear plate 15 Ton

    Weight of 1.45 m dia pipe 5.10 Ton

    Weight of 1 m dia pipe 8.74 Ton

    Total weight of Steel 584 Ton

    Total Cost of steel, USD 1,397,277.11

    Page 3of 3

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    ob Nyadi Hydropower Project (NHP)

    Subject Anchor Block Design Calculated By:

    Date Checked By:

    ANCHOR BLOCK- CB3

    Chainage: 0+156.02

    Length of Penstock 675.38 m

    Weir Level 1381.50 masl

    Anchor Block Level 1330.08 masl

    Ground Level 1331.08 masl

    Young's Modulus ,E E 200000 N/mm2

    Design Discharge, Q Q 11.08 m3/sec

    Nominal wall thicknesss, t t 16.00 mm

    Pipe internal diameter,d d 1750 mm

    Pressure wave velocity, a a 976.236 m/s

    Velocity in Penstock, v v 4.61 m/s

    Critical time, Tc Tc 1.38 sec

    Closure time, T T 6 sec

    Nos of turbine units 3

    Number of nozzle in each turbine units 2

    Angle of internal friction f 30o

    Unitweight of concrete gconcrete 24.00 kN/m3

    Hydro Consult

    CALCULATION SHEET

    Page 1of 2

    Unitweight of steel gsteel 78.50 kN/m3

    Unitweight of soilg

    soil 18.00kN/m

    3

    for boulder mixed soilFriction coeff f 0.25 for steel to rusty plates movement, ITDG, Pg 7-9

    Coefficien of friction of soli m 0.50 RESULTS:

    Allowable bearing capacity 160.00 kN/m2

    Expansion Contraction

    Safe When Check against overturning Safe When Check against overturning

    Deflection angle in horz bend D 11.241 Safe When Check on bearing capacity Safe When Check on bearing capacity

    Deflection angle in vert bend u/s a 16.97 Sa fe When Check against s lid ing Sa fe When Check against s lid ing

    Deflection angle in vert bend d/s b 35.28

    1/2 the distance betn u/s pier to anchor block L1u 4.00 m

    1/2 the distancebetn d/s pier to anchor block L1d 4.00 m

    Distance between two consecutive support

    piers L2u 8.00 m

    Distance to upstream expansion joint L4u 65.89 m

    Distance to d/s expansion joint L4d 5.65 m As exp joints is just 2.0m d/s from anchor block face

    Distance between consecutive anchor blocks 65.24 m

    Penstock clear cover by anchor at uphill face 1.00 m 0.010Asume width of block B 6.00 m Base width 7.50

    Length of block L 7.30 m Base thickness 1.00

    Assume height of block at upstream end hu 6.00 m

    Number of support pier 9.00 14.6 4.866667 29.2 48.6666667

    Assume height of block at downstream end hd 4.00 m 0.4 4.055556 4.866667

    Assume depth o f burried at upstream h1 2.00 m

    Increase the downstream depth by factor 0.00 Projection Depth = 0

    Buried depth of block at d/s face h2 1.000

    0

    1

    2

    3

    4

    5

    6

    7

    -1.00 1.00 3.00 5.00 7.00

    Page 1of 2

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    Tunnel intake Level 1381.50 m Turbine axis level 1034.00 m

    Generator Effeciency 97.00% Turbine Efficiency 89.00%

    Transfermer efficiency 99.00%

    Gross head, m 347.50 m Overall efficiency 85.47%

    Dry season outage 4% Wet season outage 4%

    Synchronous Speed N 473 rpm Frequency f 50 Hz

    Turbine units n 3 No Number of nozzle nj 2 No

    Length of tunnel 3950.00 m Length of penstock 650 m

    Manning's coefficient 0.014 For concrete Friction coeficient 0.0200 For shotcrete

    Tunnel Diameter 3.20 m Penstock Diameter 1.750 m

    Height to the stringer 1.60 m

    NYADI HYDROELECTRIC PROJECT

    TURBINE DESIGN CALCULATION

    Sectional Area of tunnel 9.14 m Tunnel Perimeter 11.427 m

    Probability excedence, % 40.00%

    Design flow, m3/s 11.08 m

    3/s D/s release m

    3/s 0.308 m

    3/s

    Rated power Calculation

    Gross head Hg 347.500 m Gross head = Turbine axis level - Tunnel intake level

    Net head H 339.370 m Net Head = Gross head - Total head loss

    Net power in kW P 30000.00 kW Net power = Unit wt. of water x Overall efficiency x Design discharge x Net head

    Net power in MW PMW 30.00 MW In MW Net power = 30000/1000

    Net power in horse power Php 40215 Hp In Horse power Net power = 30000/0.746

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    NYADI HYDROELECTRIC PROJECT

    TURBINE DESIGN CALCULATION

    Synchronous SpeedSpecific Speed for single Jet (assume) 20.00 Ref: High head power plants E. Mosonyi Vol 2/B; Pg 859, eqn 28/101

    jet diameter dj 0.172 m Ref: High head power plants E. Mosonyi Vol 2/B; Pg 854, eqn 6/101

    pitch circle diameter D 1.862 m Ref: High head power plants E. Mosonyi Vol 2/B; Pg 856, eqn 16/101

    Synchronous Speed Ns 397 rpm Ref: High head power plants E. Mosonyi Vol 2/B; Pg 856, eqn 16/101

    Synchronous Speed for multiple jets Ns 561 rpm

    no of pole pair 5.35 Ref: Water Power Engineering M.M Dandekar; Pg 310, eqn 13.3

    Take no of pole pair P 6 Pairs

    Calculated Synchronous Speed N 473 rpm Ref: Water Power Engineering M.M Dandekar; Pg 310, eqn 13.3

    Calculated Specific Speed (of runner with 2 jet)Ns

    37.6Ref: Water Power Engineering M.M Dandekar; Pg 310, eqn 13.4

    Dischar e in each unit, Q /n Q 3 693 m3/s Dischar e er unit = 11.08/3 . .

    The actual velocity of jet at nozzle is given by

    Ref: High head power plants E. Mosonyi Vol 2/B; Pg 854, eqn 2/101

    Vj 79.151 m/s Nozzle Velocity = KvXSQRT(2X9.81Xnet head)

    Where Kv Varies from 0.96 to 0.99 Kv 0.97

    The speed ratio Kuvaries frpom 0.43 to 0.47 Ku 0.44 Ref: Hydraulics and Fluid Mechanics P.N. Modi & S. M. Seth; Pg 1017

    Bucket velocity = KuVj u 34.827 m/s Bucket velocity = 0.44X79.151 m/s

    Mean Diameter of the Pelton Wheel (pitch diameter) is

    Ref: Hydraulics and Fluid Mechanics P.N. Modi & S. M. Seth; Pg 1017

    D 1.406 m Pitch Diameter = (60X34.827)/(3.142X)

    Adopt D 1.500 m

    Calculation of Nozzle Diameter Method 1

    Nozzle Discharge Qt/nj Qj 1.847 m3/s Discharge per unit = 3.694/2 m3/s

    Diameter of Nozzle, D/m 0.172 m Nozzle Diameter = SQRT(1.84666666666667X4)/(3.142X79.151)

    Adopt Nozzle, diameter d 0.180 m This should be equal to or greater than calculated nozzle diameter

    Here, actual specific speed for single jet 26.040 rpm Ref: High head power plants E. Mosonyi Vol 2/B; Pg 856, eqn 16/101

    Nozzle Area a 0.0254 m2

    Nozzle area =3.142X(0.18X0.18)/4 m2

    Calculated jet ratio m 8.33 Calculated jet ratio = 1.5/0.18

    Number of buckets Z 20 No Number of buckets = 0.5X8.33333333333333+15

    gHKVvj

    2=

    N

    uD

    60=

    4

    1

    90

    H

    Ns

    =

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    NYADI HYDROELECTRIC PROJECT

    TURBINE DESIGN CALCULATION

    Calculation of Nozzle Diameter Method 2

    Total Area of nozzle required for the discharge in unit a 0.047 m2

    Total nozzle area = 3.693/79.151 m2

    Adopt jet ratio m 11 Varies from 11 to 14

    Diameter of Nozzle, D/m d 0.136 m Nozzle Diameter = 1.5/11 m

    Adopt Nozzle, diameter d 0.140 m

    Nozzle Area a 0.0146 m2

    Nozzle area =3.142X(0.14X0.14)/4 m2

    Number of nozzle nj 3.195 No Required number of nozzle = 0.047/0.015

    Number of nozzle (adopt) nj 3 No

    Calculated jet ratio m 11 Calculated jet ratio = 1.5/0.14

    Number of buckets Z 20 No Number of buckets = 0.5X10.714+15

    Nozzle Discharge Qt/nj Qj 1.231 m3/s Discharge per unit = 3.694/3 m3/s

    Bucket Dimensions in meter

    Parameters Method 1 Method 2

    Low High Low High

    B = (4 to 5)dj Width 0.720 0.900 0.720 0.900

    L = (2.4 to 3.2)dj Length 0.432 0.576 0.432 0.576

    C = (0.81 to 1.05)dj Depth 0.146 0.189 0.146 0.189

    l = (1.2 to 1.9)dj 0.216 0.342 0.216 0.342

    M= (1.1 to 1.25)dj 0.198 0.225 0.198 0.225

    Setting Parameters

    Outer Diameter of the bucket, Do D+L 1.932 2.076 1.932 2.076 2.004

    Housing diameter (0.78+2.06Do) 4.760 5.057 4.760 5.057

    Setting height (0.5 to 1 +Do-B/2) hs 2.072 2.626 2.072 2.626

    Free height (hs-B/2) hf 1.712 2.176 1.712 2.176

    Maximum water depth 1+Do 2.932 3.076 2.932 3.076

    Ref: High head power plants E. Mosonyi Vol 2/B; Pg 971

    Turbine Axis level from Maximum TWL h sp hf+Do/2 2.678 3.21 2.678 3.214

    Ref: High head power plants E. Mosonyi Vol 2/B; Pg 878

    width of the tailwater flume, Bt 1.5+.75Do 2.949 3.057 2.949 3.057

    Ref: High head power plants E. Mosonyi Vol 2/B; Pg 969

    Maximum Tailwater Level, MTWL 1030.200 m

    Minimum Turbine Axis Level required hsp+MTWL 1033.414 m Turbine Axis = 1030.2+3.214

    Turbine axis level provided 1034.000 m

    Turbine Axis level from max TWL, h sp provided 3.800

    Page 3 of 3

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    Hydro Consult Nyadi Hydropower Project

    Subject: Tailrace tunnel

    Data

    Q design 11.08 m3/sec

    Q in each tunnel 11.08 m3/sec

    Let assume size B 3.60 m

    Height of tunnel H 3.60 H-B/2

    water depth D 1.90 m 1.80

    slope sn 0.0013 750

    n 0.020

    Height of water at tunnel top dome (D-(H-B/2)) 0.10 m

    Angle subtended 0.0556 radian

    Calculation for D(H-B/2)Wetted Area 6.84

    Wetted Perimeter 7.40

    Hydraulic Radius 0.92

    Velocity limit 1.75

    Nyadi Hydropower Project (NHP)

    velocity normal

    Discharge 11.85 m3/sec OK

    Velocity 1.73 m/sec OkShield dn = 11RS 0.01 mm

    Summary

    Breadth, B 3.60 m

    Design Discharge Depth, H 1.90 m

    D shape tunnel top curve depth 1.8 m

    Total Height of Tunnel 3.60 m

    Slope 1:750

    2

    1

    3

    2

    1SR

    nv =

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    Hydro Consult Nyadi Hydropower Project

    Subject: Tailrace canal below turbine

    Data

    Q design 11.08 m3/sec

    Q in each canal 3.693 m3/sec

    Assume size B 2.00 m

    Height of tunnel H 2.00

    water depth D 1.30 m

    slope sn 0.001 1000

    n 0.014

    Height of water at tunnel top dome 0.30 m

    Angle subtended 0.304692654 radian

    Calculation for D(H-B/2)

    Area 2.59

    Perimeter 4.61Hydraulic Radius 0.56

    Velocity limit 3

    Nyadi Hydropower Project (NHP)

    12

    1

    Discharge 3.99 m3/sec OK

    Velocity 1.54 m/sec Ok

    Shield dn = 11RS 0.01 mm

    Summary

    Breadth, B 2.00 m

    Design Discharge Depth, H 1.30 m

    D shape tunnel top curve depth 1 m

    Total Height of Tunnel 2.00 m

    Slope 1:1000

    nv =

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    Hydro Consult Nyadi Hydropower Project

    x ng t e eve o power ouse an ta race

    Q design 11.08 m3/sec

    1000 year flood level at Tailrace exit 1027.00 m

    Invert level of Tailrace tunnel outlet 1028.00 m

    Length of Main Tailrace 356.50 m

    Slope of Tailrace (1 in) 750.00 m

    Invert Level at 3.6m width Tailrace Start 1028.48 m

    Design discharge Tailrace water depth 1.90 m

    Tailwater level 1030.38 m

    Calculated Height from turbine axis to tailrace WL 3.67 m

    Turbine axis level calculated 1034.05 m

    Adopt Turbine Axis level 1034.00 m

    Adopted Height from turbine axis to tailrace WL 3.62 m

    Provided floor level of PH 1032.50 m

    Design discharge Tailrace water depth below turbine 1.30

    Invert Level below Turbine 1029.08 m

    Nyadi Hydropower Project (NHP)

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    Hydro Consult

    Headloss Calculation

    Nyadi Hydropower Project

    January 6, 2011

    Sn Description Reference Symbol Unit Value

    Turbine Discharge Qt m3/sec 11.080

    Orifice Discharge Qo m3/sec 15.512

    Normal water level at weir crest m 1381.500

    Turbine Axis level m 1034.000

    Normal Tail water level m 1030.830

    1 Orifice

    Width of the Orifice Wo m 7.500

    Height of the Orifice Ho m 3.000

    2 Coarse Trashrack

    Trashrack coefficient Ktr 2.420

    thickness of the bar t m 0.010

    clear spacing between the bars b m 0.150

    angle with horizontal, a ao

    30.000

    5 Gravel trap Length Lg m 3.000

    Width Wg m 3.000

    Height hg m 1.000

    Bend

    angle of bend q degree 0.000

    radius of bend rc m 100.000

    4 Fine Trashrack

    thickness of the bar t m 0.010

    clear spacing between the bars b m 0.050

    angle with horizontal, a ao

    72.000

    trashrack coefficient Ktr 2.420

    6 Approach tunnel Length Lac m 55.500

    Width/ dia Wac m 3.000

    tunnel height hac m 3.000

    Slope S 1 in 500 0.0020

    6 SB Bifurcation

    Length Lac m 60.000

    Width/ dia Wac m 3.000

    tunnel height hac m 3.000

    Slope S 1 in 100 0.0100

    7 Settling basin

    No of bay 2

    Length Lsb m 128.000 Inlet transition length Ltr m 25.000

    Cross section area m2 31.000

    Perimeter m 22.500

    Average width Wtr m 8.000

    Average depth htr m 10.000

    8 Tunnel Intake

    Intake (Bellmouth)

    Diameter d m 3.200

    9 Tunnel

    Length Lt m 3937.000

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    Sn Description Reference Symbol Unit Value

    Diameter Dt m 3.200

    Total height Ht m 3.200

    Concrete lined length Lcon m 1200.000

    Slope St 1 in 500 0.0020

    Bend 1

    radius r 10.000

    equivalent circular diameter d 3.100

    Bend angle in degrees angle 22.000

    Bend 2

    radius r 10.000

    equivalent circular diameter d 3.000

    Bend angle in degrees angle 38.000

    10 Penstock

    Length Lp m 675.380

    Diameter Dp m 1.750

    11 Branching and Valve Losses

    Length of the branching (Total) Lbr 42.500

    Diameter 1 Dp1 1.750

    Diameter 2 Dp2 1.550

    Diameter 3 Dp3 1.100

    Branch bend angle degree 60.000

    surface roughness k mm 0.015

    friction factor From Moody's Chart

    Length of the branch of dia 2 Lbr 12.500

    friction factor From Moody's Chart Length of the branch of dia 3 Lbr 30.000

    Valve loss coefficient Kv 0.300

    12 Monthly Flow

    Jan 3.57 Poush (m3/s) 3.75

    Feb 3.23 Magh (m3/s) 3.38

    Mar 3.21 Falgun (m3/s) 3.08

    Apr 3.86 Chaitra (m3/s) 3.34

    May 6.85 Baishakh (m3/s) 4.38

    Jun 17.13 estha (m3/s) 9.31

    Jul 32.54 Ashar (m3/s) 24.95

    Aug 37.73 Shravan (m3/s) 40.12Sep 28.39 Bhadra (m3/s) 35.34

    Oct 15.69 Ashoj (m3/s) 21.44

    Nov 7.70 Kartik (m3/s) 9.94

    Dec 4.60 Mangsir (m3/s) 5.45

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    NYADI HYDROPOWER PROJECT, FEASIBILITY STUDY

    POWER AND OUTPUT ENERGY CALCULATION

    Gross head, m 347.50 m

    Overall efficiency 85.47%

    Dry season outage 4%

    Wet season outage 4%

    D/s release m3/s 0.31 m

    3/s

    Length of tunnel 3937.0 m

    Shotcreted tunnel 2737.0 m 90.50% 97.00% 99.50% 87.35

    Concrte lined tunnel 1200.0 m 89.00% 97.00% 99.00% 85.47

    Length of penstock 675.4 m

    Manning's coefficient 0.015 For concrete

    Friction coeficient 0.022 For shotcrete

    Tunnel Diameter 3.20 m Area 9.14 m2

    Height to the stringer 1.60 m Perimeter 11.43 m

    Month

    (Nepali)

    Nyadi

    Intake Flow

    Available

    flow in Siuri

    Flow

    available in

    Siuri

    Tailrace

    Available

    Flow

    Operating

    daysDesign flow

    Headloss

    HW

    Headloss

    HRT

    Headloss

    Penstok

    Total

    HeadlossNet head

    Generation

    capacity

    Dry sea

    energ

    (m /s) (m3/sec) (m /s) (m /s) (m /s) m m m m m (kW) (kW

    Baishakh 4.38 0.68 0.64 4.71 31 4.71 0.155 0.571 1.144 1.871 345.63 13642.61

    estha 9.31 1.62 1.40 10.40 31 10.40 0.756 2.791 5.589 9.136 338.36 29516.00

    Ashar 24.94 3.87 1.40 26.04 32 11.08 0.857 3.165 6.339 10.361 337.14 30000.00

    Shravan 40.12 7.46 1.40 41.21 31 11.08 0.857 3.165 6.339 10.361 337.14 30000.00

    Bhadra 35.34 7.83 1.40 36.43 31 11.08 0.857 3.165 6.339 10.361 337.14 30000.00

    Ashoj 21.44 4.62 1.40 22.54 31 11.08 0.857 3.165 6.339 10.361 337.14 30000.00

    Kartik 9.94 2.28 1.40 11.04 30 11.04 0.850 3.141 6.289 10.280 337.22 30000.00

    Mangsir 5.45 1.36 1.32 6.46 29 6.46 0.291 1.077 2.156 3.525 343.98 18637.11

    Poush 3.75 1.04 1.00 4.44 30 4.44 0.138 0.509 1.019 1.665 345.83 12879.31 8,9

    Magh 3.38 0.79 0.75 3.82 29 3.82 0.102 0.376 0.753 1.230 346.27 11084.67 7,4Falgun 3.08 0.58 0.54 3.31 30 3.31 0.077 0.283 0.567 0.926 346.57 9626.65 6,6

    Chaitra 3.34 0.43 0.39 3.42 30 3.42 0.081 0.301 0.602 0.985 346.52 9922.77 6,8

    Maximum Power Generation, kW

    Total seasonal Energy, kWh 29,8

    Annual generation, GWh

    Total energy, GWh

    Ratio of wet season energy with dry season energy

    Penstock Diameter, m

    40.00%

    11.08

    1.75

    OverTurbine Gen. Transformer

    Probability excedence, %

    Design flow, m3/s

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    GEOTECHNICAL DESIGN

    OF

    UNDERGROUND STRUCTURES

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    Hydro Consult Nyadi Hydropower Project

    Feasibility Study Volume III

    Nyadi Hydropower Limited

    APPENDIX E

    OPTIMIZATION STUDY

    NYADI HYDROPOWER PROJECT

    FEASIBILITY STUDY

    October, 2010

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    1

    Tables of Contents

    1. plant capacity optimization ..................................................................................................... 2

    1.1 Introduction ..................................................................................................................... 2

    1.2

    Objectives ........................................................................................................................ 2

    1.3 Approach and Methodology ............................................................................................... 2

    1.4 Hydrology ........................................................................................................................ 3

    1.5 Plant Capacity Ranges ........................................................................................................ 3

    1.6 Conceptual Layout ............................................................................................................ 4

    1.7 Energy Production ............................................................................................................. 6

    1.8 Cost Estimate ................................................................................................................... 6

    1.9 Benefit Cost Analysis for Various Installed Capacities........................................................... 7

    1.10 Result of Benefit Cost Analysis ........................................................................................... 8

    1.11 Conclusion and Recommendation ...................................................................................... 8

    List of table and Figures

    Table 1.1 Intake site average monthly flows in m3/s ........................................................................... 3Table 1.2 Plant Capacity Ranges ............................................................................................... 3

    Table 1.3 Project Structures Details ................................................................................................. 5Table 1.4 Energy Production........................................................................................................... 6Table 1.5 Comparison of the base project costs for various installed Capacities.................................. 7Table 1.6 Financial Indicators for various installed capacities ............................................................. 8

    Figure 3-1-1 Optimization Curves EIRR Vs percentage exceedance ..................................................... 8

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    1.

    PLANT CAPACITY OPTIMIZATION

    1.1

    Introduction

    The plant capacity is dependent primarily on the discharge in the river if other factors are pre-assumedto be constant. Discharge of varying exceedance is required for determining the size of structures whichultimately impact on the associated costs and benefits. Thus this optimization chapter deals with thestudy of comparative costs and benefits of various discharges of varying exceedance flows in order todetermine the most economical installed capacity of the plant.

    1.2

    Objectives

    The main objective of optimization is to determine the optimum plant capacity at which the dischargewill produce maximum benefit. The benefit is revenue from sales of the generated energy of the powerplant. It is a comprehensive analysis of cost benefits analysis and fixing the optimum capacity of project.

    1.3

    Approach and Methodology

    The selection of the optimum plant capacity is determined from the economic and financial indicatorssuch internal rate of return, benefit cost ratio and optimum utilisation of natural resources.

    The Nyadi Khola is a steep River with perennial discharge and gross head available within the study areais sufficient to produce power ranging from 18.50 MW to 50.10 MW. From the flow duration curve asdiscussed in section 2.3, it has been determined that the discharges available to divert at the intake varyfrom 6.74 m3/sec to 18.50 m3/sec (including the tailrace water of Siuri Hydroelectric Project) for theoptimization purpose which would produce plant capacities from 18.50 MW to 50.10 MW respectively.In general practice, more discharge is diverted than design discharge for flushing, which will not considerfor optimization purposes. It was assumed that plant capacity below and above these discharges would

    yield relatively lower returns, therefore the optimization study was limited to the above range.The procedure followed for each option during the optimization is described below:

    1. Determination of conceptual layout of the scheme.

    2. Determination of discharge options (as explained above) based on hydrology of the river atheadworks and additional flow available from Siuri tailrace.

    3. Determination of gross head of the scheme.

    4. Preliminary design of the structures like weir with orifice type frontal intake and bottom sluicewith two radial gates, gravel trap, intake tunnel, settling basin with flushing arrangement, surgeshaft, underground powerhouse with access tunnel and tailrace tunnel and Provision of tapping

    Siuri tailrace flow.

    5. Determination of optimum size of headrace tunnel and penstock pipe.

    6. Determination of head loss and computation of energy based on the diversion discharge.

    7. Determination of the cost of individual structure and the total cost of the project.

    8. Computation of benefit-cost analysis and determination of financial indicators for each option.

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    1.4

    Hydrology

    Hydrology is the prime factor on which energy and revenue are based. The main purpose of theoptimization is to determine the optimum discharge from techno-economic point of view. Theoptimization has been carried out based on mean daily flow available in the river. Long-term averagemonthly flow of Nyadi intake is calculated by correlating with flow data (DHM) of Seti River, gauge

    reading data of Nyadi HP and available flow data in Siuri tailrace (as per feasibility report of Siuri SHP),which are presented in Table 1.1.

    Table 1.1 Intake site average monthly flows in m3/s

    Month Nyadi at intake

    (m3/sec)

    Siuri Tailrace

    (m3/sec)

    Combined discharge(m3/sec)

    Baishakh 4.38 0.64 5.02

    J estha 9.31 1.40 10.71

    Ashar 24.95 1.40 26.35

    Shravan 40.12 1.40 41.52

    Bhadra 35.34 1.40 36.74

    Asoj 21.44 1.40 22.84

    Kartik 9.94 1.40 11.34

    Mangsir 5.45 1.32 6.77

    Poush 3.75 1.00 4.75

    Magh 3.38 0.75 4.13

    Falgun 3.08 0.54 3.62

    Chaitra 3.34 0.39 3.73

    There will be downstream riparian release of 10% of the minimum mean monthly flow for fish andaquatic life which is equivalent to 0.31 m3/sec.

    1.5

    Plant Capacity Ranges

    For optimization, different options are determined for probability of exceedance flow ranging from 30%to 50%. It is obvious that lower the probability of exceedance, the higher will be the plant capacity andhence higher energy generation. It is however not mandatory that the highest plant capacity will be mostoptimum scheme. Thus, the ranges of plant capacities were determined by the design discharge atvarious probabilities of exceedance, the corresponding net head and overall efficiency (85.47%). Theplant capacity for different probability of exceedance have been presented and listed in Table 1.2.

    Table 1.2 Plant Capacity RangesPlant

    capacity(MW)

    Rated Discharge

    (m3/s)

    Probability of

    exceedance (%)

    Gross Head

    (m)

    Head loss

    (m)

    Net Head

    (m)

    18.50 6.74 50 333.90 5.76 328.13

    22.40 8.16 45 333.90 5.63 328.27

    30 11.08 40 333.90 10.36 323.54

    36.30 13.26 35 333.90 7.351 326.59

    50.10 18.50 30 333.90 10.66 323.24

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    1.6

    Conceptual Layout

    The concept of the project layout is proposed to maximize the discharge and head within the projectboundary. The headworks area lies at upstream of the confluence of Nyadi and Siuri Khola. Tailracewater of Siuri Khola Hydropower Project is also used in this project along the left bank of the NyadiRiver via pumping mechanism.

    The headworks structures will comprise of concrete diversion weir with bottom sluice and two radialgates, frontal intake with orifices, gravel trap and intake tunnel. All of these structures lie on the rightbank of the Nyadi Khola. There will be two bifurcating tunnels to feed the diverted water tounderground settling basins with flushing arrangement. Then, discharge will be passed through 3,937mlong headrace tunnel following the ridge of the hill Sangla and Nana village. A surge shaft with surge shaftadit will be provisioned at the end of Headrace tunnel near Nana village. Steel penstock pipe withsurface penstock and drop shaft will connect the headrace tunnel with underground powerhouselocated inside the hill on the right bank near Thulobeshi village. The powerhouse comprises of threeunits of horizontal axis pelton turbines, generators, transformers and other necessary accessories. Aswitchyard located at foot of the hill on the right bank close to powerhouse will connect to 132 kVTransmission lines of length of about 7km which will evacuate the generated electricity to the proposed

    NEA Hub at Tunikharka.A 10.50 km long access road is required to connect the headworks with powerhouse and existingBesishahar- Chame road at Thakanbeshi at the right bank of the Marsyangdi River. Additionally, 3 kmlink road will be required to connect surge adit outlet from the road to Headworks. Besides, a 52 mlong bridge has been proposed to connect the two sides of the Marsyangdi River along the roadalignment at Thakanbeshi. The details of structures for each of the options are presented in Table 3.3.

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    Table 1.3 Project Structures Details

    Description 18.50 MW 22.40 MW 30.00 MW 36.30 MW 50.10 MW

    Weir Crest Level 1381.50 masl 1381.50 masl 1381.50 masl 1381.50 masl 1381.50 masl

    Weir Crest Length 14 m 14 m 14 m 14 m 14 m

    Weir Type Concrete Weir Concrete Weir Concrete Weir Concrete Weir Concrete WeirBottom Sluice Unit Two Two Two Two Two

    Intake Frontal withorifice

    Frontal withorifice

    Frontal withorifice

    Frontal withorifice

    Frontal withorifice

    No. of Orifice 2 3 3 4 4

    Orifice Size 2.25m*3.50m 2.25m*3.50m 2.25m*3.50m 2.25m*3.50m 2.25m*4.50m

    Intake Tunnel 57m*2.4m*2.4m 57m*2.6m*2.6m 57m*3m*3m 57m*3.4m*3.4m 57m*4m*4m

    Settling BasinCavern

    84m*8m*8.50m 101m*8m*9m 128m*8m*10.3m 165m*8m*11.3m 230m*8m*12.8m

    Headrace TunnelLength

    3981 m 3964 m 3937m 3900 m 3835m

    Headrace TunnelDiameter

    3.2m 3.2m 3.2 m 3.5 m 3.8m

    Surge Shaft Height 26.26m 27.63 m 29.66m 32.08 m 32.64mSurge ShaftDiameter

    5m 5m 5m 5m 5m

    Surface Penstock 476 m 476 m 476 m 476 m 476m

    Drop Shaft andHorizontal parts

    200m 200m 200m 200m 200m

    Diameter 1550mm 1750mm 1750mm 2150mm 2250mm

    Average Thickness19.00 mm 19.00mm 19.00mm 22.00mm 22.00mm

    Powerhouse U/G U/G U/G U/G U/G

    Turbine Type Horizontal AxisPelton Turbine

    Horizontal AxisPelton Turbine

    Horizontal AxisPelton Turbine

    Horizontal AxisPelton Turbine

    Horizontal AxisPelton Turbine

    No of Units 3 nos. 3nos. 3nos. 4nos. 4nos.

    PowerhouseCavern Size (B*L) 12m*53 m 14m*53 m 14m*53 m 15m*64 m

    15m*64 m

    Tailrace Tunnel(L*B*H)

    225.85m*3.2m*3.2 m

    225.85m*3.4m*3.4m

    225.85m*3.6m*3.6m

    225.85m*3.8m*3.8m

    225.85m*4.2m*4.2m

    Access road 13.5 KM 13.5 KM 13.5 KM 13.5 KM 13.5 KMBridge Over

    Marsyangdi River52m 52m 52m 52m 52m

    Transmission Line 132kV, 7 KM,NEA Hub

    132kV, 7 KM,NEA Hub

    132kV, 7 KM,NEA Hub

    132kV, 7 KM,NEA Hub

    132kV, 7 KM,NEA Hub

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    1.7

    Energy Production

    Based on the net head, turbine discharge and overall efficiency of the plant, the energy production in ayear has been calculated. An outage of 4% has been estimated for transmission loss, self consumptionand plant shut down during maintenance periods. Estimated power consumption for rural electrificationin project affected area is 0.09 GWh in dry season and 0.18 GWh in wet season. Estimated power

    consumption for pumping of Siuri tailrace water is 0.99 GWh in dry season and 0.79 GWh in wetseason. After deduction of total energy for rural electrification and pumping of Siuri tailrace water, netenergy available for sale has been calculated and tabulated below.

    Table 1.4 Energy Production

    Plant Capacity 18.50 MW 22.40 MW 30MW 36.30 MW 50.10 MW

    Total Energy generation(GWh) after deduction of 4%outage

    128.97 145.97 177.30 192.40 223.01

    Energy for rural

    electrification (GWh)

    0.27 0.27 0.27 0.27 0.27

    Energy for pumping (GWh) 1.78 1.78 1.78 1.78 1.78

    Net Energy available for sale(GWh)

    126.92 143.92 175.25 194.45 234.06

    1.8

    Cost Estimate

    The cost components for various capacities on varying exceedance flow are estimated as per thefeasibility level design. The size and crest elevation of weir structures remains same in the various

    discharge, but nos. and size of intake orifice opening is changed as per the design discharges of variousexceedance flows. The size of gravel trap, intake tunnel and underground settling basin change withdischarges of different option, which have significant impact on the total project cost of various options.From the recent technological development and practices, the tunnel with diameter of around 3.2 m canbe mechanically constructed with proper working space and ventilation. Therefore, same size of tunnelis adopted for discharge with the exceedance 40% to 50%. But headrace tunnel size is found optimumfor higher discharge based on cost and revenue loss. The size of surge shaft increases with discharge ofvarious capacities and cost of each capacity estimated separately.

    Penstock diameter increases with increase of discharge and has significant impact on the total projectcost. Although an increase in penstock pipe diameter raises initial cost, the energy output will beincreased due to reduction of headloss. So, the penstock is optimized for most cost effective

    combination of the penstock diameter and thickness. Penstock pipe was adopted for correspondingdischarges and associated costs. The thickness of each penstock pipe has been estimated. The cost ofanchor blocks and support piers are slightly affected by change in discharge and diameter of thepenstock which is estimated accordingly.

    Other hydro-mechanical costs like radial gates, bulk head gates, stoplogs, and trashrack etc have beenestimated as per the prevailing market rate.

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    Based on design discharge and rated head, the type and size of turbine are calculated. Sizes ofpowerhouse caverns are determined accordingly. Then the cost estimate of powerhouse of each optionis estimated accordingly. The cost of electro-mechanical parts including turbine, governor, generator,transformers, etc. are estimated based on prevailing practice and market prices.

    The estimated base costs of project include transportation, installation and custom duties as well as

    other applicable taxes. Similarly the cost of transmission line has been estimated based on per kilometrecost of construction of 132kV transmission line and it also includes interconnection arrangement atdelivery location. Other cost like tapping of tailrace water of Siuri SHP, access road, environmentalmitigation, land acquisition, infrastructures, owner development cost and contingencies have beenproportionately increased for the respective plant capacities

    Table 1.5 Comparison of the base project costs for various installed Capacities

    1.9

    Benefit Cost Analysis for Various Installed Capacities

    The different options with various plant capacities and their corresponding construction costs andbenefits are compared by financial analysis based on discounted cash flow. Financial analysis has beenperformed to find the capacity at which the benefits are maximized. The analysis is carried out inNepalese Rupees (NRs.) as the price for the energy that will be sold from this project to the bulk power

    50.10 MW 36.30 MW 30.00 MW 22.40 MW 18.50 MW

    Civil works 34.94 26.70 23.87 21.53 21.05

    Electromechanical works 19.16 14.15 10.33 8.95 7.75

    Penstock and Hydromechanical works 3.86 3.66 3.26 3.15 2.88

    Transmission line works 1.35 1.35 1.35 1.35 1.35

    Marsyangdi Bridge and Access Road 2.47 2.47 2.47 2.47 2.47

    Siuri Tailrace Flow Diversion 1.41 1.41 1.41 1.41 1.41

    Socio-environmental mitigation costs 0.91 0.68 0.45 0.45 0.45

    Infrastructure development costs 1.79 1.23 1.02 1.02 1.02

    Land acquisition and direct costs 0.54 0.54 0.54 0.54 0.54

    Rural Electrification Costs 0.37 0.37 0.37 0.37 0.37

    Total contact cost 66.80 52.56 45.06 41.24 39.30

    Engineering fees 5.34 4.20 3.61 3.30 3.14

    1.5 % insurance,tax and 10% VAT 7.48 5.92 5.22 4.81 4.66

    Owner's development cost 3.08 2.82 2.15 2.15 2.15

    Total Project cost for year 2010 82.70 65.50 56.04 51.50 49.25

    Total Project cost for year 2011 based on price escalation @ 5 p.a. 86.84 68.77 58.84 54.08 51.71

    Summary of project contract costs for various installed capacities

    Amout in US$ Milion

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    purchaser after finalizing the power purchase agreement (PPA). The relevant specific parameters appliedfor the financial analysis in this study are adapted as given in section 15.2.

    1.10

    Result of Benefit Cost Analysis

    Financial indicators such as IRR on equity and IRR on Project for various installed capacities are shownin Table 1.6 . IRR on equity versus percentage exceedance are shown in figure 3-1.

    Table 1.6 Financial Indicators for various installed capacities

    Descriptions 18.50 MW 22.40 MW 30MW 36.30 MW 50.10 MW

    IRR on Equity 11.28% 13.63% 17.13% 15.47% 14.12%

    IRR on Project 13.67% 15.04% 16.995 16.08% 15.32%

    Figure 3-1-1 Optimization Curves EIRR Vs percentage exceedance

    1.11

    Conclusion and Recommendation

    Based on the financial analysis of all the options corresponding to different exceedance flow, the projecthas been found to be optimized at 30 MW corresponding to 40% exceedance.

    Thus project engineering works (design and drawings), quantity estimation, costing and financial analysishave been carried out for 30 MW.

    11.28%

    13.63%

    17.13%

    15.47%

    14.12%

    10.00%

    11.00%

    12.00%

    13.00%

    14.00%

    15.00%

    16.00%

    17.00%

    18.00%

    25 30 35 40 45 50 55

    EIRR

    PERCENTAGEEXCEEDANCE(%)

    EIRR

    Vs

    Percentage

    Exceedance

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    APPENDIX F

    COST ESTIMATE AND

    FINANCIAL ANALYSIS

    NYADI HYDROPOWER PROJECT

    FEASIBILITY STUDY

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    TABLES OF CONTENTS

    F. COST ESTIMATE AND FINANCIAL ANALYSIS................................................................ 2

    F.1 Cost estimate....................................................................................................................................................... 2F.1.1 Preliminary site works ................................................................................................................................ 2

    F.1.2 Main civil works............................................................................................................................................ 2F.1.3 Mechanical and electrical ........................................................................................................................... 2F.1.4 132 kV transmission line ............................................................................................................................ 3

    F.2 Engineering fees .................................................................................................................................................... 3F.3 VAT and taxes ...................................................................................................................................................... 3F.4 Contingency sums ................................................................................................................................................ 3F.5 Benefit Calculation ............................................................................................................................................... 3

    List of Tables

    Table F 1. Project cost summary ...................................................................................................................................... 4Table F 2. Owners direct cost .......................................................................................................................................... 5Table F 3. Land acquisition cost ........................................................................................................................................ 6

    Table F 4. Access road and Marsyangdi Bridge cost .................................................................................................... 7Table F 5. Infrastructure development costs ................................................................................................................. 8Table F 6. Civil Works Cost .............................................................................................................................................. 9Table F 7. Hydro mechanical cost .................................................................................................................................. 15Table F 8. Electromechanical cost .................................................................................................................................. 16Table F 9. Transmission line and intergrid connection cost ..................................................................................... 17Table F 10. Environmental monitoring and mitigation cost ...................................................................................... 18Table F 11. New rate summary ....................................................................................................................................... 19Table F 12. Rate summary of Miscellaneous Item ....................................................................................................... 23Table F 13. Tunnel Excavation Rate ............................................................................................................................... 24Table F 14. Energy Calculation Sheet of NHP ............................................................................................................. 25Table F15. Benefit Calculation sheet of NHP.....................................................................................................................26

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    F. COST ESTIMATE AND FINANCIAL ANALYSIS

    F.1 Cost estimate

    The total project cost for year 2011 is presented in Table F1.The detailed cost estimate for different packagesare presented in Tables F 2 to F 10. New rate summary is given in Table F 11. Other assumptions on whichthe estimate is based are indicated below.

    The cost estimate has been split into five cost packages. The packages are as follows:

    Contract C1 Preliminary site works

    Land Acquisition

    Access road

    Bridge over Marsyangdi

    Temporary and permanent Housing

    Contract C2 Main civil works

    Contract C3 Elect mechanical

    Contract C4 Penstock and Hydro-mechanicalContract C5 132 kV transmission line

    F.1.1 Preliminary site works

    This contract contains the items necessary to expedite the work in the initial stage which is preliminary civilworks including the permanent access road, preparation of construction areas, housing for this phase, offices,water supplies, sewage disposal. The program critical path items are Bridge over Marshyangdi and the accessroad.

    F.1.2 Main civil works

    Contract C2 comprises the main civil works including the Headworks, waterway including surge shaft and

    vertical shaft, underground powerhouse, tailrace tunnel, access tunnel and switchyard.

    The following assumptions have been made:

    The average tunnelling rate for the headrace tunnel is minimum 15 m to maximum 25 m per week

    The unit rates are developed based on the experience of other similar projects in Nepal.

    Water supply

    Total daily volumes of water demands are based on experience at Khimti Hydropower Project. Water supplycosts allow for chlorinating at each major site and have a nominal allowance for simple water treatment (e.g.roughing filter). Water supply costs are order of cost only and would need to be verified after further design.

    Sewerage

    The cost allows for sewer collection system, septic tank and soaks away trenches. At the Headworkshowever, given the steep and rocky ground, septic effluent disposal by conventional trenches is consideredproblematic. Therefore an allowance for a package treatment plant to treat septic tank effluent is included.

    F.1.3 Mechanical and electrical

    The cost includes supply and installation of all the mechanical and electrical equipment from the powerhouseto the outdoor switchyard.

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    Steel penstock

    Costs are based on budget cost advice from Nepal Hydro Electric (NHE) in Butwal.

    F.1.4 132 kV transmission line

    This cost package includes the erection of the switchyard electrical items and the 132 kV line andcommissioning of the line.

    The following assumptions have been made:

    There will be no NEA charge for connecting the 132 kV line into the grid at proposed NEAs Hubat Tunikharka.

    Steel Type towers are used in the cost estimate

    F.2 Engineering fees

    The 8% engineering fees are assumed to cover the additional studies described in Section 13.4, Volume 1,main report, the hydraulic model study , all detailed design and including construction supervision by a local

    Consultant.

    F.3 VAT and taxes

    The amount of VAT payable has been based on assumed Nepal currency expenditure percentages of totalcontract values. This is indicated in Table F.1. VAT is assumed to 13%. Tax deducted at source is assumedpayable on engineering fees at 5%.

    F.4 Contingency sums

    A general sum of 10% has been included on contract C1, C2 and C4 and 8% has been included in C3 and C5.A higher sum of 10% has been included on the C2 main civil works contract to cover the higher risk of theunderground works. However, 5% contingencies sums are taken in preliminary site works.

    F.5 Benefit Calculation

    The basis for the benefit calculation is the adopted hydrological parameters and possible tariff rates of theenergy which could be agreed while reaching PPA.

    Annual dry and wet energy production in a normal year are calculated based on the adopted hydrological data.Allowance is made for downstream release (10 % of the driest mean monthly flow) while estimating theenergy production. Planned and forced outages are considered as 4 % for both wet and dry seasons. Themonthly energy estimate is carried out based on average monthly flow. The estimated monthly energyproduction in a normal year after deducting energy for rural electrification and pumping for the base case issummarized in Table F 14.

    While calculating the energy benefit in terms of money, the flat tariff rates (base case) of 6.30 NRs/kWh have

    been assumed for both dry and wet energy with 6 % escalations per annum up to 10 years period aftercommissioning date of the project. Details of the benefit calculations based on project base cost for year 2011are presented in Table F15.

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    Table F 1. Project cos tsummary

    Exchange Rate (US$) 75

    Installed capacity 30.0 MW

    SUMMARY OF DIFFERENT

    CONTRACT COSTS % NRs US$ NRs Total US$ Total

    VAT

    complying

    VAT complying

    NRs equivalent

    Item

    Allocations

    Civil works 337,075,604 17,203,070Contingency sum 10 33,707,560 1,720,307

    Sub - Total 370,783,164 18,923,377 81% 1,449,929,510 42.59%

    Electromechanical works 9,560,289

    Contingency sum 8 764,823

    Sub - Total 10,325,112 8% 61,950,673 18.42%

    Penstock and Hydromechanical works 109,701,337 1,497,023

    Contingency sum 10 10,970,134 149,702

    Sub - Total 120,671,471 1,646,725 44% 106,216,494 5.81%

    Transmission line works 35,272,100 780,401

    Contingency sum 8 2,821,768 62,432

    Sub - Total 38,093,868 842,833 100% 101,306,375 2.41%

    Marsyangdi Bridge and Access Road 134,441,099 449,509

    Contingency sum 10 13,444,110 44,951

    Sub - Total 147,885,209 494,460 100% 184,969,677 4.40%

    Siuri Tailrace Flow Diversion 16,225,634 1,065,773

    Contingency sum 10 1,622,563 106,577

    Sub - Total 17,848,197 1,172,351 56% 59,233,723 2.52%

    Socio-environmental mitigation costs 32,324,000

    Contingency sum 5 1,616,200

    Sub - Total 33,940,200 100% 33,940,200 0.81%

    Infrastructure development costs 41,730,729 419,602

    Contingency sum 5 2,086,536 20,980

    Sub - Total 43,817,266 440,582 100% 76,860,923 1.83%

    Land acquisition and direct costs 38,416,858

    Contingency sum 5 1,920,843

    Sub - Total 40,337,701 0% 0 0.96%

    Rural Electrification Costs 28,000,000 28,000,000 0% 0 0.67%

    TOTAL CONTRACT COSTS SEPARATE 841,377,075 33,845,440

    TOTAL CONTRACT COSTS US$ 45,063,801

    ENGINEERING FEES 8 3,605,104 100% 270,382,806 6.43%

    TOTAL CONTRACTS & ENGINEERING COST US$ 48,668,905 2,344,790,381

    1.5 % INSURANCE COST 0.015 730,034

    Sub- Total (A) 49,398,939

    TOTAL VAT COMPLYING US$ EQUIVALENT

    VAT 13 4,064,303

    TDS on Engineering fees 1.5 54,077

    Total Taxes (1% custom duty & 0.1%

    godown charge ) 1.1 372,300

    TOTAL TAX AND VAT (B) 4,490,680

    TOTAL CONTRACTS & ENGINEERING COST INC. VAT & TDS 53,889,618

    Owner's development costs 2,149,590

    TOTAL PROJECT COST (Nearest $1000) for 2010 56,040,000

    Cost escalation@5% p.a. 5% 2,802,000

    TOTAL PROJECT COST (Nearest $1000) for 2011 58,842,000

    Notes:

    Unit rates are based at the site local to construction. 1,961 per KW

    Unit rates include cost of labour plant and materials

    Contingency sum cover forseen and unforseen risks. It does not cover cost overrun.

    Risks - ground conditions, strikes, material shortage, political instability, delay in license, manpower shortage

    Unit Cost US$

    Nyadi Hydropower Project (NHP)

    PROJECT COST ESTIMATE

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    Table F 2. Owners direct cost

    Nyadi Hydropower Project

    Owner's Direct cost

    Rate for US$/NRs 75

    S.N. Description of Items Units Nos. QuantityRate

    (US$)

    Amount

    (US$)1 Feasibility Study 1 L.S. 106,670.00 106,670.00

    2Detail design including tender docpreparation

    1 L.S. 400,000.00 400,000.00

    2 Office Setup

    2.1 Office building rent months 1 48 270.00 12,960.00

    2.2 Salary for personnel

    2.2.1 Project Director months 1 48 3,500.00 168,000.00

    2.2.2 Resident Project Manager months 1 48 1,800.00 86,400.00

    2.2.3 Planning,Account/Admin, Contract Manager Months 3 48 1,500.00 216,000.00

    2.2.4 Engineers/geologist/mitigation officer months 8 48 1,000.00 384,000.00

    2.2.5 Peons months 5 48 250.00 60,000.00

    2.2.6 Guard months 4 48 250.00 48,000.00

    2.2.7 Secretary months 2 48 250.00 24,000.00

    2.2.8 Drivers months 6 48 245.00 70,560.00

    3 Vehicle Nos. 6 1 50,000.00 300,000.00

    4 Office furniture L.S. 30,000.00

    5 Owner's Overhead L.S. 50,000.00 50,000.00

    6 Site Security

    Officers months 6 40 200 48,000.00

    Assistants months 20 40 125.00 100,000.00

    7 Housing and facilities L.S. 45,000.00 45,000.00

    Total Cost 2,149,590.00

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    Table F 3. Land acquisition cost

    Nyadi Hydropower Project (NHP)

    LAND ACQUISITION AND COMPENSATION COST

    Description Unit QuantityAmount

    (NRs) Remarks

    Land purchased Upto 27 July,2010

    Access road Ropani 130 7,373,356.00

    Hydropower components Ropani 308 19,651,728.00

    Total 27,025,084.00

    Remaining Land to be purchased

    Require private land for access road Ropani 16 814,052.80

    Required land for Powerhouse, TailraceSwitchyardRopani

    5 671,601.00

    Staff housing area at powerhouse site Ropani 4 116,913.00

    Vertical tunnel, penstock alignment, surgeshaft, Road for surge shaft, spoil tip area ofsurge adit area

    Ropani

    9 1,689,207.00

    Staff housing area at intake site Ropani 20 2,900,000.00

    Required land for Adit tunnel in Naiche Ropani 10 1,450,000.00

    Transmission line Ropani 25 3,750,000.00

    Total 11,391,773.80

    Total Amount 38,416,857.80

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    Table F 4. Access road and Marshyangdi Bridge cost

    ]

    Nyadi Hydropower ProjectBailey Bridge and Access Road Cost

    1 US$ 75 NRs.

    Description Unit Quantity Rate(US$) Rate (Nrs)Amount

    (US$)Amount (Nrs) Remarks

    MarsyangdiBridge

    Reference from contractto be signed

    Civil works 1 2,517,784.00

    Bailey Bridge withComplete fitting 1 992,000.00 137,027.20

    Sub Total20% contribution by SiuriSHP

    Access road

    Total Length Km 13.500 28,933.473 12,215,121.73 312,481.51 131,923,315Reference from Boq ofAccess road

    Sub Total 20% contribution by SiuriSHP

    Total 449,508.71 134,441,098.67

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