volvo’s production system
TRANSCRIPT
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Volvos Product
Development Practices-Focus on Safety
Presented by:
Ankit
Kuldeep Jain
Manjyot Singh
Tushar Chopra
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Introduction
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Assar
Gabrielsson
Gustaf
Larson
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SKF not only
invested
2,00,000
Kronas in theventure but also
lent their
patented name
AB VOLVO.
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Volvos first caris now an
antique
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Volvo factories
in Sweden
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Volvo factory in
Brazil
Volvo factory in
Canada
Volvo Factory in
USA
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Volvo TechnicalCentre
Volvo Safety
centre
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PehrGyllenhammer
Christer
Zetterberg
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Soren Gyll
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Volvos Production System
Traditional production system
Volvos Kalmar plant-1975
Fig 1 Fig 2
Benefits of Kalmar plant design
Made life of the workers more easy and relaxing.
Job rotation was there.
Modular product development system-1980
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The Volvo Safety Centre
Establishment of Volvo Safety Centre at Gothenburg
with 50 mn pounds.
Worlds most advanced safety testing centre.
Tests at VSC:
Computer simulation
Component testing
Crash simulations
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Computer Simulation Testing of new car designs through computer
simulation.
Impact of design on safety.
Use of NEC-SX-4 supercomputer
Inexpensive as compared to real crash tests.
Repetition of the same crash on the same car.
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Component Testing
Study the impact on the human body.
Testing the safety of components rather than entire
vehicle.
Use of FMH rig, Fall rig, DIT rig, drop test rig.
Study of the side impact collision.
Accurate data and time savin .
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Crash Simulations Last stage at Volvo Safety centre.
Comprehensive test on the entire vehicle.
All kinds of possible collisions were done.
High speed crashes at various angles.
VSC had two long tracks 154m and 108m resp. Use of Air cushion technology.
Center consist of 30 high speed film
Video cameras
32 daylight photo lamps
Comparison of the simulated test data with actualcollision data.
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Safety concept car
In-vehicle eye sensor
Improved night vision
Volvo personal communicator
Censors at door mirror and rear bumpers
Blind sport information system
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AdaptiveCruise Control
Adaptivecruise control
working
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Warning system with Brake Support
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THANK
YOU
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