volume- 2b standard specifications of...

TENDER DOCUMENT

NIT No : DLI/C&E/DG-KAKI/001 FOR

Tender for “Design, Engineering, Manufacturing at

works, Supply, Erection, Testing & Commissioning of

1no- 1000 KVA DG Set for Raw Water Pipeline &

Associated works for Onshore gas terminal at Mallavaram, Andhra Pradesh of Deen Dayal Field

Development project of M/s GSPC.

VOLUME- 2B STANDARD SPECIFICATIONS OF EIL

ENGINEERING PROJECTS (INDIA) LIMITED (A GOVT. OF INDIA ENTERPRISE)

Core-3, Scope Complex, 7, Lodhi Road, New Delhi-110003

TEL NO: 011-24361666 FAX NO. 011- 24363426

CONTENTS

S. No. DESCRIPTION

1.

STANDARD SPECIFICATIONS FOR ERECTION OF EQUIPMENT & MACHINERY

2. LIST OF ATTACHMENTS FOR ROTATING EQUIPMENT

3. STANDARD SPECIFICATIONS FOR DIESEL ENGINES

4. APPROVED VENDOR LIST FOR MECHANICAL EQUIPMENTS

5. MANDATORY SPARE LIST(ELECTRICAL)

6. DIESEL ENGINE TYPICAL DATASHEET

7. SCOPE OF WORK & SUPPLY FOR ROTATING EQUIPMENTS

8. VENDOR DATA REQUIRMENT FOR ROTATING EQUIPMENTS

9. DATASHEET EMERGENCY GENERATOR PACKAGE

10. EXPERIENCE RECORD- DIESEL ENGINE

11. JOB SPECIFICATION FOR ROTATING EQUIPMENT

12. TECHNICAL COMPLIANCE ROTATING EQUIPMENT

13. EXPERIENCE RECORD- DG SET UTILIZATION

14. APPROVED MAKES OF MATERIAL/EQUIPMENTS

LIST OF ATTACHMENTS (ROTATING EQPT.)

DOCUMENT No. A043-201-16-45-LL-01 Rev. B

Page 1 of 2

A 03.12.10 Issued With Raw Water Pipeline & Associated Works Tender

PA/JSD

TK

AKN

Rev. No Date Purpose Prepared by Checked by Approved by

Format No. EIL 1641-1924 Rev. 1

Copyright EIL – All rights reserved

LIST OF ATTACHMENTS

FOR

ROTATING EQUIPMENT

PROJECT : Onshore Gas Terminal CLIENT : M/s. GSPC EIL JOB NO : A043 EIL JOB TENDER : Raw Water Pipeline and Associated works

LIST OF ATTACHMENTS

(ROTATING EQPT.)

DOCUMENT No. A043-201-16-45-LL-01 Rev. B

Page 2 of 2

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved

1.0 ROTATING

1.1 SOR No. A043-201-16-45-SR 190

1.2 JOB SPECIFICATIONS

Sl. No. Specification No. No. of

Sheets Revision Title

1. A043-201-16-45-TM-01 4 A Technical Compliance 2. A043-201-16-45-SP-01 11 A Job Specifications for Rotating Eqpt. 3. A043-201-16-45-SW-01 4 A Scope of Work (Rotating Eqpt.) 4. A043-201-16-45-VD-01 3 A Vendor Data Requirements (Rotating

Equipment)

1.3 DATASHEETS



1 A043-201-MD-DS-0001 7 A Datasheet (typical) for Diesel Engine (DG set service)

1.4 FORMATS



1 A043-201-16-45-ER-01 3 A Experience Record Proforma- Diesel Engines

2 A043-201-16-45-ER-02 3 A Experience Record Proforma- DG Set Packager

1.5 STANDARD SPECIFICATIONS



1 6-43-0040 17 1 Standard Specification for Diesel Engines

2 6-76-0001 22 2 Standard Specification for Erection of Equipment & Machinery

VENDOR LIST FOR MECHANICAL

EQUIPMENTS RAW WATER PIPELINE AND

ASSOCIATED WORKS PROJECT-OGT, GSPC

Document No: A043-201-16-47-VL-01 Rev. 0 Page 1of 3

Format No. EIL-1641-1924 Rev.1 Copyright EIL – All rights reserved

APPROVED VENDOR LIST FOR MECHANICAL EQUIPMENTS

PROJECT : DEEN DAYAL FIELD DEVELOPMENT PROJECT ONSHORE GAS TERMINAL, ANDHRA PRADESH OWNER : GUJARAT STATE PETROLEUM CORPORATION LIMITED, GANDHINAGAR JOB NO. : A043

0 11/02/2011 ISSUED FOR BIDS

Rev. No Date Purpose Prepared

by Checked

by Approved

by






EQUIPMENTS CRANE H.O.T. (HAND OPERATED) 1 ARMSEL MHE PVT. LTD. 2 CONSOLIDATED HOISTS PVT. LTD. 3 EDDY CRANES ENGRS (P) LTD 4 MEEKA MACHINERY PVT. LTD. 5 W.H. BRADY & CO. LTD. DG SET 1 BHEL(BHOPAL) INDIA 2 DAIHATSU DIESEL MANUFACTURING CO LTD JAPAN 3 DIESEL LOCOMOTIVE WORKS INDIA 4 FUJI ELECTRIC CO LTD JAPAN 5 GARDEN REACH SHIPBUILDERS & ENGRS. LTD. INDIA 6 GENERGY PLC UK 7 GREAVES COTTON LTD. INDIA 8 JEEVAN DIESELS & ELECTRICALS LTD INDIA 9 KIRLOSKAR OIL ENGINES LTD INDIA 10 MAN B&W DIESEL LTD ( FORMERLY GEC-RUSTON U.K 11 MTU MOTOREN TURBINEN GERMANY 12 NISHISHIBA ELECTRIC CO LTD JAPAN 13 POWERICA LTD INDIA 14 SIEMENS AG GERMANY 15 STEWART & STEVENSON SERVICES INC U.S.A 16 TIL LIMITED (SAHIBABAD WORKS) INDIA 17 TRADING ENGINEERS(INTERNATIONAL) LTD INDIA 18 WARTSILA INDIA LTD INDIA 19 WARTSILLA FRANCE S.A.S FRANCE CHLORINATOR 1 BABUBHAI NAROTAMDAS & CO. 2 CHLORO CONTROL EQUIPMENT CO. 3 PENWALT INDIA LTD. LINEPIPES A) LINE PIPES (LSAW)

1. JINDAL SAW LTD. (KOSI WORKS) 2. JINDAL SAW LTD. (NANAKAPAYA) 3. JINDAL SAW LTD.-SAMAGOGHA 4. MAN INDUSTRIES (I) LTD.-PITHAMPUR 5. MAN INDUSTRIES (INDIA) LTD.-ANJAR 6. WELSPUN CORP. LTD.-DAHEJ

B) LINE PIPES (HELICAL SAW) 1. JINDAL SAW LTD-SAMAGOGHA 2. MAN INDUSTRIES (INDIA) LTD. – ANJAR 3. PSL LTD.






PIPELINE COATING (COATER) (CTE/3LPE/FBE) 1 EUPEC WELSPUN PIPE COATING INDIA PVT. LTD. 2 JINDAL SAW LTD. (KOSI WORKS) 3 JINDAL SAW LTD. (NANAKAPAYA) 4 JINDAL SAW LTD.-SAMAGOGHA 5 MAHARASHTRA SEAMLESS LTD. 6 MAN INDUSTRIES (I) LTD.-PITHAMPUR 7 MAN INDUSTRIES (INDIA) LTD.-ANJAR 8 PSL LTD. – DAMAN 9 PSL LTD. – GANDHIDHAM-PCD-I 10 PSL LTD. – GANDHIDHAM-PCD-II/ANODE/BENDS 11 PSL LTD. – CHENNAI 12 PSL LTD. – VIZAG 13 WELSPUN CORP. LTD.-ANJAR

MANDATORY SPARE PARTS

(ELECTRICAL) MANDATORY SPARE LIST

Document No. A043-00-16-50-MS-01-A Page 1 of 3

A 28.12.2010 ISSUED WITH TENDER PB PS PS


by Checked

by Approved

by Format No. EIL-1641-1924 Rev.1 Copyright EIL – All rights reserved

MANDATORY SPARE PARTS

(ELECTRICAL)

MANDATORY SPARE LIST

PROJECT : DEEN DAYAL FIELD DEVELOPMENT PROJECT, OGT OWNER : GUJARAT STATE PETROLEUM CORPORATION (GSPC) PMC : ENGINEERS INDIA LTD. JOB NO. : A043

MANDATORY SPARE PARTS (ELECTRICAL)




MANDATORY SPARES ELECTRICAL

The following mandatory spares are required for electrical equipment:

S.No.

PART DESCRIPTION

QUANTITY REQUIRED

1.0 Generator ( One set of spare for each Generator)

1.1 Generator Relay One Set (Each type & make)

1.2 DVR-all control card One each type

2.0 Power Transformer ( One set of spare for each power transformer)

Quantity is per transformer

2.1 Gasket One set

2.2 Gauge glass 2 No.s of each rating & type.

3.0 11 kV & 6.6 kV Switchgear ( One set of spare for each switchgear)

Quantity is per switchboard

3.1 Closing coil 1

3.2 Shunt trip Coil 1

3.3 Control fuses (all type & rating) 10 No.s each rating & type

4.0 415 V PCC/PMCC/EPCC or MV Switchboard (one set of spare for each Switchboard)

Quantity is per switchboard

4.1 Closing coil 1

4.2 Shunt trip Coil 1

4.3 Control fuses (all type & rating) 10 No.s each rating & type

5.0 DC System ( One set of spare for each DC System)

5.1 All fuse 10 No.s each rating & type

5.2 All card such as input & output cards, power supply cards, processor cards etc.

1 No.s each rating & type

5.3 Thyristors 1 No.s each rating & type

5.4 Fuse Link 10 No.s each rating & type

5.5 Blocker Diode Two no.s

6.0 MV induction motor 37 kW & above ( One set of Spare for each rating)

6.1 Bearing set (DE & NDE) One no. of each type

6.2 Terminal/ Busing One set each

MANDATORY SPARE PARTS (ELECTRICAL)




NOTES:

1. The word ‘TYPE’ means the Make, Model no., Type, Range, Size/Length, Rating, and Material as applicable.

2. Wherever % age is identified, Contractor shall supply next rounded figure. 3. The terminology used under ‘Part Description’ is the commonly used name of the part and may

vary from manufacturer to manufacturer. 4. Mandatory spares as indicated above do not cover commissioning spares. 5. Mandatory spares as indicated above do not cover two year O&M spares. 6. Mandatory spares shall be applicable for electrical items of motors / sub-packages as per

mandatory spares philosophy specified elsewhere in the bid document.

Format Rev.1 Issue Date-01/07/2009

Format No. 1645-DS-411 Rev. 1 Copyrights EIL – All rights reserved

Document No. A043-201-PA-DS-0001 Rev No A

Page 1 of 7 DIESEL ENGINE

(Typical)

1 GENERAL2 Project : Onshore Gas Terminal-GSPC Job No. : A043 3 Owner : M/s GSPC Site : Dowlaiswaram & Tallarevu, A.P.4 Purchaser : Unit : Unit No.: 5 Item No. : Service: Emergency DG Sets 6 No. Reqd. : Working: Standby: Driven Equipment Item no. : 7 Applicable to: Proposals Purchase As built8 Note : Scope option / information specified by Purchaser information required from / options left to vendor. Vendor to cross ⌧ the selected option.

9 SITE / INSTALLATION DATA10 Site Conditions : Refer Remark 3 on Page 6 of 7 Location: Refer Remark 3 on Page 6 of 711 Barometric Pressure(kg/cm2A): Highest Lowest Indoor Outdoor Grade12 Mean sea level (m): Heated Unheated 13 Ambient Air Temp.(ΕC): Max. Min. Under-roof Partial Sides 14 Ambt. Air Temp. around the Engine(ΕC) : Highest Lowest Closed Room With Air Ventilation System.15 Relative Air Humidity at the Max. Ambient Air Temp.(%): Electrical Area classification 16 Water Vapour Pressure at the Max. Ambient Air Temp.(kg/cm2A): Class Group Division17 Wet Bulb Temp. (ΕC): Dry Bulb Temp. (ΕC):18 Cooling Water Supply Temp. (ΕC): Refer Utility Data19 UTILITY DATA20 Cooling Water: NOT AVAILABLE21 Cooling Water Temp(ΕC) Supply(Design/Max/Nor/Min): Return(Max): 22 Cooling Water Press(kg/cm²g) Supply(Design/Max/Nor/Min): Return(Min): 23 Cooling Water Characteristics : Refer 24 Instrument Air : NOT AVAILABLE 25 Supply Pressure(Design/Max/Nor/Min)(kg/cm2g): 26 Supply Temp.(Design/Max/Nor/Min)(ΕC): Dew pt.(ΕC):27 Electric Power: NOT AVAILABLE 28 Electric Supply: Volts Hz 29 Available during Engine Starting Operations Shut-down 30 Fuel Oil: 31 Type of Fuel Oil : HSD Lower Calorific Value(kJ/kg)32 Fuel Oil Characteristics: Refer 33 APPLICABLE CODES & STANDARDS34 EIL Standard spec.: 6-43-0040 ISO 3046/ BS 5514 Others: Job Spec (A043-201-16-45-SP-01) ISO 852835 Noise specification: Applicable to m/c Max. 75 dBA @ 1.0 m 36 Accoustic Housing: Yes No37 Exhaust Gas Emission - Statutory requirements .(if any) : As per State Pollution Control Board Norms (Remark 5) 38 Listing/Approval of Engine Required From: UL/FM TAC 39 Air Reciever for Starting Air System ASME SEC-VIII DIV 1 Air Compressor for Starting Air System Manufacturer's Std.40 Shell and Tube type Exchangers Manufacturer's Std. Auxiliary Pumps Manufacturer's Std.41 Air Cooled Heat Exchangers/Radiator Manufacturer's Std. Other Tanks and Vessels Manufacturer's Std. 42 DRIVEN EQUIPMENT43 Driven Equipment: Elect. Generator Pump 44 Duty: Continuous & Emergency Intermittent45 Probable Period For Continuous Running: As per ISO :8528 for Continuous Power (COP) 46 Duration of Max. Load: Duration of Min. Load: 47 Minimum BKW of the driven eqpt. kW: @ RPM: 48 Rated BKW of the driven eqpt. kW: @ RPM: 49 Maximum BKW of the driven eqpt. kW: @ RPM: 50 For Mech. Drive Applications: Minimum site rating of the engine required kW: @ RPM51 (With 10 % Overload provision for One Hour within a period of 12 Hours of Operation ).52 For DG set application : The Net Power available at Alternator Terminals shall be KVA @ V with rated P.F. of 0.8

53 After accounting for Engine Deration for Site conditions & Alternator Efficiency with Engine Driving its all Auxiliaries. (Remark 1)54 Direction of Rotation of driven equipment viewed from Coupling End CW CCW 55 Method of Drive: Thru universal joint Direct thru Flexible Coupling V-Belts Gear Drive 56 CONSTRUCTION FEATURES57 Manufacturer: Engine Model:58 Type of Engine : Two-Stroke Four-Stroke Engine Cooling : Air Cooled Water Cooled (Rem 2) 59 Mech. Pressure-charged Turbo-Charged: With Charge Air Cooler Normally Aspirated60 No. of Cylinders : Cylinder Arrangement:

Rev.1 Issue Date-01/07/2009


Format



(Typical)

61 Bore/Stroke(mm/mm): Compression Ratio:62 Speed(rpm): ≤ 1500 rpm Mean Piston Speed(m/sec.): 63 PERFORMANCE64 Rated Engine Power at Standard operating conditions as per ISO 3046/ BS 5514 (ISO Std. Power): kW @ RPM 65 (Using only the essential dependent Auxiliaries and with 10 % Overload provision for One Hour within a period of 12 Hours of Operation ).66 Rated engine Power at Site conditions (Service Std. Power) (Guaranteed, No Negative Tolerance): kW @ RPM67 (Using only the essential dependent Auxiliaries and with 10 % Overload provision for One Hour within a period of 12 Hours of Operation 68 Min. Engine site power at which Engine can be Operated Continuously. kW @ RPM 69 Min. Engine Speed & corresponding site Power at which Engine can be Operated Continuously RPM @ kW70 Starting time required for full load operation (Seconds)71 Direction of Rotation of Engine viewed from Coupling End CW CCW72 73 Air Flow Required for Operation of the Engine for: Combustion & Scavenging Cooling & Ventilation 74 Essential dependent Auxiliaries are : 75 Engine Shaft Driven Radiator Fan kW Engine Shaft Main LO Pump kW 76 Engine Shaft Driven CW Pump kW Engine Shaft Driven Fuel Oil Pump kW 77 Independent Auxiliaries are : 78 Electric Motor Driven Auxiliary LO Pump. (if reqd) kW Electric Motor Driven Fuel Oil Transfer Pump. kW79 Electric Motor Driven CW Pump. kW Electric Motor Driven Starting Air Compressor. kW80 81 82 Specific Fuel Consumption :83 Description

Fuel Consumption, gm/kW-hr @ reference conditions ∨

84 ISO 3046 ∨ Manufr's. Std.∨ Site ∨ Manfr's. shop ∨85 (a) Guaranteed Engine Rated Power 86 (100 % Continuous Rating) 87 (b) 75 % of (a) 88 (c) 50 % of (a) 89 (d) 110 % of (a) 90 ∨ Standard Reference Conditions: 91 Total Barometric Pressure, pr, kg/cm2A (100 kPa) 92 Atmospheric Temp. ,tr, ΕC 25 (298ΕK) 93 Relative Humidity ,Νr, % 30 94 Charge Air Coolant Temp.,tcr,ΕC 25 (298ΕK) 95 SPEED GOVERNING SYSTEM 96 Type: Single Speed Multiple Speed All Speed (Variable Speed)97 Class of Accuracy : A0 A1 A2 B1 B2 98 Governor Type: Electronic Electro Hydraulic Mechanical 99 Make: Model:

100 Governor Control Mechanism: Manual Remote101 STARTING SYSTEM102 Method of Starting Manual (Key Switch) Automatic 103 Method of Stopping Manual (Push Button) Automatic 104 Type of Cold Starting Aid: If Required 105 Type of Starting System : 106 Hand Starting with Starting Handle Battery Starting Air Starting through Pneumatic 107 Air Starting through Air Injection into Cylinders Hydraulic Motor 108 Battery Starting System: (Also refer Electrical Specification Enclosed Elsewhere) 109 Battery Bank: Number Voltage AH Capacity Make: 110 Cells per Bank Number Voltage AH Capacity 111 Starter Make/Rating: Dynamo Make/Rating:112 Regulator and Cut-out: 113 Battery charging equipment including transformer, Static Rectifier, D.C. Ammeter , D.C. Voltmeter, Charge 114 Rate selector Switch and Charging Meter. 115 Inter connecting cable leads between battery charger & battery116 Inter connecting cable leads between battery & engine Starter117 Note: Each Battery Bank shall be sized to provide minimum SIX (3+3) consecutive starts of the engine under cold condition118 Without recharging, with additional 10% spare capacity.119 120



Format



(Typical)

121 Starting Air System : Not Applicable 122 Air Compressor Type: Reciprocating123 Rated Capacity(am3/hr at Inlet Conditions) : Discharge Pressure (Kg/cm²g): BKW: RPM: 124 Air Compressor Driven by: Working by Electric Motor Standby by Diesel Engine 125 Driver Rating kW: RPM: Volts/Ν/Hz.: 126 Air Receiver with Pressure Gauge, Relief Valve & Manual Drain Valve:127 Start-Stop Switch for Compressor Manual Automatic 128 No. of Air Receiver: One Two Capacity of Each Air Reciever(M3): 129 Note: Total Air Reciever Capacity shall be suitable for atleast Six (6) consecutive starts.130 Other starting systems: 131 COOLING SYSTEM (As per Manufacturer Standard)132 Type : Open Circuit Cooling with Engine driven water circulating Pump.133 Closed circuit cooling including: 135 Water Pump driven by: Driver Rating/Speed (KW/RPM):136 Primary(Soft) circuit Piping with Temp. Control & Make-up tank.137 Heat Exchanger with Anchor/Foundation Bolts138 Secondary(Raw Water) circuit Piping with Strainers PR. Regulating Valve 139 By-Pass Valve: Check Valve: 140 Heat Exchanger Temp(ΕC)(Primary Ckt) Inlet: Outlet:141 Heat Exchanger Temp(ΕC)(Secondary Ckt) Inlet: Outlet:142 Water Pressure(Secondary circuit) Kg/cm²(g): Heat Exchanger Testing Pressure Kg/cm²(g):143 Radiator Cooling including Interconnecting Piping &:144 Radiator with Temp. Control Valve Expansion/Make-Up water Tank 145 Fan Driven By : Engine Shaft Driver Rating/Speed (KW/RPM):146 Engine Driven Water circulating Pump147 Engine Water Inlet/Outlet Temp(ΕC):148 FRAME LUBRICATION SYSTEM (As per Manufacturer Standard) 149 Type : 150 Splash Lubrication 151 Force Feed Lubrication including Valves, oil Pump, Piping &:152 Oil Cooler Type: 153 Oil Filters Self Cleaning Duplex Paper Cartridge154 Prelube Oil Pump driven by: 155 Prelubrication Manual Automatic at intervals of hours. (Vendor to recommend)156 Type/Grade of Lub. Oil: Auto prelubrication pump shall be powered from mains. 157 Oil Sump capacity (litres): Oil consumption (lph):158 Oil Cooler testing Pressure (Kg/cm²g):159 Explosion Relief Valve for Crankcase160 FUEL SYSTEM (As per Manufacturer Standard)161 Type : Gravity Feed System Fuel Lift Pump including 162 Fuel Filters Paper cartridge Duplex163 Fuel Injection Pump Make: Model:164 Daily Service Fuel Tank (to be located outside DG room) Engine Mounted Wall Mounted Ground Mounted165 Capacity of Daily Service Tank(litres): For 6 hrs continuous operation @ full load (Remark 6) For 24 hrs @full load.166 Separate 3000 L Fuel Tank For hrs continuous operation @ full load 167 Fuel Float Tank Ground Mounting with Base Plate168 Motor Driven Fuel Transfer Pump 169 Fuel Piping and Fittings: 170 Fuel Piping from Transfer Pumps to Daily Tank Fuel Piping from Daily Tank to Engine 171 Overflow Pipes Vent Connection for Fuel Tank with Flame Arrester172 Drain Valve for Fuel Tank Inspection and cleaning Hole for Fuel Tank (min 150 mm dia.) 173 Fill connection for Fuel Tank174 Shielded Level Gauge for fuel tank Float valve in fill connection Strainers 175 AIR INLET SYSTEM176 Suction Air Filter Air Inlet Ducting / Piping / Manifolds Inlet Silencer177 Expansion Bellows All supports / Hangers178 ENGINE EXHAUST SYSTEM (Remark 9 and 10)179 Exhaust Manifolds / Ducting / Piping terminated at safe height outside Engine room Exhaust Silencer (Residential Type)180 Expansion Bellows Exhaust stack / Chimney (As Applicable) All supports / Hangers Thermal Insulation for complete Exhaust Piping



Format



(Typical)

181 CONTROLS & INSTRUMENTATION182 Hazardous Electrical Area NEC: Class Div. Group183 ISO: Zone Gas Group 184 185 Electric Supply : 186 Lamps : ∀V; AC/DC; Ν; ∀ Hz. 187 Alaram Circuit : ∀ V; AC/DC; Ν; ∀ Hz. 188 Trip Circuit: ∀ V; AC/DC; Ν; ∀ Hz. 189 Control Circuit: ∀V; AC/DC; Ν; ∀ Hz. 190 Solenoid Valves: ∀V; AC/DC; Ν; ∀ Hz. 191 192 193 194 195 Notes 196 1. Pre-Alarms to preceed Trips.197 2. Instruments to be connected to junction boxes on skid and consoles .198 3. All Tubings, pipings, wiring between instruments and junction boxes, local gauge boards and local panels 199 to be supplied by vendor. 200 4. Instruments, safety and control devices specified herein are minimum required by customer. In case, in the opinion of vendor,201 Vendor, additional devices are required, vendor shall specifically state so and include the same in his scope of supply.202 5. Vendor shall also refer to P&ID's enclosed and any additional instruments required as per P&ID's shall be included 203 by vendor in his scope of supply. 204 6. All switching devices (hardware/software) for prealarms ,trips ,trip alarm ,and interlocking shall be in the vendor's scope.205 206 207 Location 208 Nomenclature Loose Locally LGB LCP UCP DCS209 Supply Mtd. Mtd. Mtd. 210 211 AC Power On/Off Switch With Indication Lamp √ 212 Control Power On/Off Switch With Indication Lamp √ 213 Selector Switch A/M Station For L/O Pump Motor (if applicable) √ 214 Selector Switch A/M Station For CW Pump Motor 215 Start/Stop Push Button Main Motor With Indication 216 Start/Stop Push Button For Aux. Drive Motor 217 Emergency Stop Push Button √ 218 Lamp Test Push Button √ 219 Alarm/Trip Acknowledge /Reset Push Botton √ 220 Lubricating Oil Heater `ON' Indicating lamp √ 221 Motor Interlock Against Start Without Prelubrication √ 222 223 224 NOTE : Vendor to provide Contact/Signal for Execution in DCS.225 226 Legend : LM : Local Mounted : By Vendor Others227 LGB : Local Gage Board : By Vendor Others228 LP : Local Control Panel : By Vendor Others229 UCP : Unit Control Panel : By Vendor Others230 PLC : Programmable Logic Control : By Vendor Others231 DCS : Distributed Control System : By Vendor Others232 233 Items under LGB to be housed in the Engine Mounted Gauge Board 234 Items under LCP to be housed in free standing type Local Engine Control Panel235 Electric Switches for Alarm and shutdowns to have Enclosures (As per electrical specs)236 Temp. gauges shall be Bimetallic Dial Type 237 All wiring piping between Engine - Gauge Board - Control Panel in Vendor's Scope238 239 240



Format



(Typical)

241 CONTROLS AND INSTRUMENTATION242

DESCIPTION

REQ

UIR

ED

Indication A/V Annun. & Pre-Alalm Trip & A/V 243

Gau

ge- L

M

Gau

ge- L

GB

Indi

cato

r -LP

Indi

cato

r – U

CP

Rep

eat S

igna

l to

DC

S/M

P

Low

- LP

Low

- U

CP

Hig

h –

LP

Hig

h - U

CP

Rep

eat S

igna

l to

PLC

/DC

S/M

P

Low

Low

- LP

Low

Low

- U

CP

Hig

h H

igh

- LP

Hig

h H

igh-

UC

P 244 245 246 247 248 249 250 251 LUBRICATION SYSTEM 252 -Reservoir Oil Level 253 -Reservoir Temp. 254 -Main/Std by L/O Pump Disch. Pr. 255 -Lub Oil Filter Diff. Pr. 256 -L/O Supply Header Pressure 257 -L/O Supply Header Temp. 258 -Oil cooler Oil Outlet Temp. 259 -Stand by Pump Start 260 - 261 262 COOLING SYSTEM 263 -Oil Cooler CW outlet temp. 264 -CW Supply header flow 265 -Sight Flow CW return each Cooler & Header 266 -Local mount TSV on each isolatable circuit 267 -Water level in make up water tank / Radiator 268 -Engine Jacket C.W Supply (Outlet of Radiator) Temp. 269 -Engine Jacket C.W Return (Inlet of Radiator) Temp. 270 For Closed Circuit Cooling (as applicable): 271 -Coolant main/standby pump disch. Pr. 272 -Coolant stand by pump start 273 -Coolant supply header Pr. 274 -Coolant supply header temp 275 -Coolant cooler Outlet Temp. 276 -Coolant reservoir Level 277 278 - 279 STARTING SYSTEM (as applicable) 280 -Air Receiver Pressure 281 - 282 283 FUEL SYSTEM 284 -Fuel Oil level in fuel tank 285 286 INLET AIR SYSTEM 287 -Inlet Air filter - differential pressure 288 -Boost Air (Turbo Charger) Discharge Pressure (if required) 289 -Charge Air Cooler Outlet - Air Temp. (if required) 290 291 MISCELLANEOUS 292 -Engine Vibrations 293 -Engine Speed 294 -Key Switch - Start & Push Button Stop 295 -Engine Overspeed 296 -Engine fails to start 297 -Tacho-hour Meter 298 - Engine Running 299 300 301 Legend: V: By Vendor; P: Purchaser





(Typical)

302 MATERIAL 303 Charge Air Cooler Shell: Tubes: 304 Water Cooler Shell: Tubes: 305 Air Cooler Shell: Tubes: 306 Air Receiver 307 Fuel Tank : MS 308 INSPECTION AND TESTING309 Witness Observe310 Stage Inspection during Manufacture 311 Full Load Test at Engine Manufacturer's Shop 312 Fuel consumption & Governing Test at Engine Manufacturer's Shop 313 Control Panel Functional Test at LP vendor's shop. 314 Full Load Test for 4 hours & 110% load test for 1 hr of engine generator set @ packager’s shop 315 (Refer clause 4.1.3 of spec 6-43-0040) 316 No load Mechanical Run test at Packager's/Driven Eqpt. Mfr. Shop 317 318 Inspection/Testing Witnessed By : Others Purchaser/Representative319 WEIGHTS320 Net Weight of Engine with Mounted Ancillaries (kg) :321 Heaviest part to be handled during erection and its weight (kg) :322 Heaviest part to be handled during normal maintenance and its weight (kg) :323 Recommended Crane capacity (Tons): Crane Hook Height (m): 324 MAINTENANCE DATA325 Expected Period of Running Between Top Overhauls: Hours 326 Expected Period of Running Between Main Overhauls: Hours 327 The Type and Grade of Lubricating Oil Recommended328 Lube Oil Consumption (kg/hr)/ (Litres/hr) 329 Change of Lubricating Oil After: Hours 330 ACCESSORIES331 Flywheel with Barring Device 332 Acoustic enclosure for Diesel Engine + Generator Package (including Vendor standard ventilation system) 333 Guards for Moving Parts 334 Coupling For Engine - Driven equipment 335 Common Base Plate for Engine - Driven equipment336 Foundation/ Anchor Bolts 337 Anti Vibration Pads 338 First Fill of Lubricating Oil and fuel. 339 Erection and commission spare parts 340 Quotation for Two years normal operation and maintenance spare parts341 Consumables for three months of operation 342 Special tools and tackles as recommended by vendor343 344 REMARKS345 1. This is a typical data sheet common for all DG Sets in Raw Water Pipeline Project. Contractor/Vendor to submit this data346 sheet duly filled in for each DG Set Rating, during detail engineering for Purchaser’s review and approval. For Technical 347 requirements of generator refer to electrical specifications Enclosed elsewhere.348 Dowlaiswaram Tallarevu 349 DG Rating 1000 KVA 400 kVA 350 2. Contractor/Vendor to note that there is no cooling water available as utility. As such engine cooling shall be by means of351 closed circuit cooling water and subsequently by radiator.352 3. For the purpose of calculating engine de-ration, the following site data may be considered for each rating for all the sites:353 Dowlaiswaram Tallarevu 354 Altitude 25m 16m 355 Maximum Humidity: 89% 356 Maximum/Minimum Temperature: 47 °C/12 °C 357 4. The DG Sets shall be provided with sound attenuated enclosure as per statutory requirements of central and state pollution358 Control boards 359 5. The offered engines shall meet the pollution control norms as specified by state and central pollution control board. 360 Anything required to meet pollution control board requirements is in contractor/Vendor scope.361 Obtaining clearance certificate from pollution control board on behalf of purchaser is in Contractor/Vendor scope of supply.362 363 6. Each DG Set shall be supplied with minimum 990 L fuel tank. A separate fuel oil tank of 3000 L storage shall also be provided





(Typical)

364 for each location. 365 7. Contractor/Vendor to note data sheet will not be reviewed unless filled in Table-2 (De-ration calculation table) as per 366 job specification (A043-00-16-45-SP-01) and filled in experience record proforma is provided alongwith the same, 367 8. DG set packager to furnish letter of authorisation from Diesel engine manufacturer that they are authorised to package368 the proposed engine in the proposed state of supply and there authorisation will remain valid for atleast two years after supply.369 9. Exhaust piping should be routed to safe height (H=0.2*√KW + h) as a minimum wherein “h” is the highest point of DG Room. 370 10. The insulation shall be of glass wool with wire mesh binding and GI sheet cladding.371 11. Refer overall layout plan enclosed elsewhere for details relating to DG Shed, location of fuel tanks. 372 12. Contractor to note the scope of supply of DG Set supplier has been indicated in this data sheet, anything not included by DG373 Set supplier shall be included by contractor in his scope of supply however any such revision shall be subject to Owner/PMC 374 Approval.

SCOPE OF WORK & SUPPLY FOR COMPOSITE WORKS

TENDER (ROT.EQPT. DEPTT.)

DOCUMENT No. A043-201-16-45-SW-01 Rev. A

Page 1 of 4

A 3-12-2010 Issued With Raw Water Pipeline and Associated Works Tender

PA/JSD

TK

AKN



SCOPE OF WORK & SUPPLY (ROTATING EQUIPMENT)

PROJECT : Onshore Gas Terminal CLIENT : M/s. GSPC EIL JOB NO. : A043 EIL JOB TENDER : Raw Water Pipeline and Associated works




Page 2 of 4


SCOPE OF WORK & SUPPLY

1 SCOPE 1.1 Contractor’s scope of work shall include design, engineering, supply (including supply of

spares, special tools and tackles, consumables and first fill of lubricants), inspection, testing and assembly at manufacturer's shop and complete erection and commissioning of all the rotating equipments for different parts of the project as listed below :

S. No.

Equipment Tag No.

Qty Eqpt. Desc. Capacity Location

1 201-DG-01 1 DG Set 1000 KVA Dowlaiswaram 2 201-DG-02 1 DG Set 400 KVA Tallarevu

1.2 Contractor shall also carry out erection and commissioning of the following Rotating Equipment as required for different parts of the project. These Rotating equipments shall be given to the Contractor by the Purchaser as free issue material.

S. No.

Equipment Tag No. Qty. Eqpt. Desc. Type of Eqpt. Location

1 201-P-101 A/B/C 3 Raw Water Pump Vertical Turbine Type Dowlaiswaram

2 201-P-102 A/B/C 3 Raw Water Pump Vertical Turbine Type Tallarevu

1.3 Contractor shall carry out all activities as per the specification, datasheets, codes and

standards etc. as attached or as referred in the tender. 2 Activities for Procurement of Rotating Equipment Contractor shall carry out the following activities for procurement of Rotating Equipment: 2.1 Contractor shall prepare the enquiry specifications/ documents for each Rotating Equipment

and materials to be purchased including spare parts for erection & commissioning, spare parts for two-year normal operation and special tools and tackles.

2.2 Contractor shall fill all the required data/information in the Equipment data sheet formats

forming part of the bid package for preparation of enquiry specifications/ documents. 2.3 Contractor shall submit the following information for Owner/PMC’s approval prior to

placement of order on the Equipment vendor for the finally selected equipment make and model : - Filled in Equipment data sheets along with Performance Curves - Filled in Experience Record Proforma - Equipment Manufacturer’s Latest Catalogue, General reference List and Cross

Sectional Drawing for the proposed model shall also be submitted along with the above documents.

- Purchase Specification for DG sets

2.4 Contractor shall prepare the detailed Purchase Requisition / specification for each Rotating Equipment Package.

2.5 Contractor shall carry out the detailed review and approval of data sheets, engineering &

fabrication drawings and other technical data furnished by the respective Equipment Vendors to ensure a safe, smooth and reliable operation at site.




Page 3 of 4


2.6 Contractor shall submit to the Owner/PMC, all engineering drawings/ documents/ data as specified in “Documents/drawings for Owner/PMC review” forming part of the bid package.

2.7 Contractor shall ensure that, all inspection and tests are conducted for all equipment at

Vendor’s shops/site as specified in bid package. Contractor shall also submit the schedule of witnessed tests of all rotating equipment well in advance.

2.8 Contractor shall furnish a list of spares recommended by the equipment vendor for two year

normal operation along with firm unit prices and ensure that the Spare parts for Two-year normal operation, if ordered by the Owner, are procured from equipment vendor and supplied to the Owner.

2.9 Contractor shall include all the Commissioning spares as required in the equipment

vendor’s scope. Contractor shall procure the same from the equipment vendors and make it available well before commissioning of Plant/Equipment. In case, any additional spare is consumed during commissioning the same to be provided by the contractor at no additional cost or time implication to the Owner

2.10 One set of special tools and tackles per item shall be included in vendor’s scope of supply.

Such tools/tackles shall be supplied by the vendor and shall form part of supply by Contractor to Owner.

2.11 Contractor’s scope shall include complete supply, transportation of equipment package from

vendor’s shop to site, receipt of material at site, handling at site and arrangement for storage at site as per the requirements indicated in the bid document.

2.12 Equipment, which is transported by sea, shall have sea-worthy packing. The Contractor

shall strictly follow the recommended preservation procedures during the period of storage for all equipment

2.13 Contractor shall carry out the erection of each rotating equipment at the specified location

on the properly designed & cast foundation as per bid document. 2.14 Contractor shall carry out the inter-connections at all interface points such as main process

and all utility connections. 2.15 Contractor shall note that consumables, lubricants etc. required during erection, pre-

commissioning, commissioning and performance guarantee run of Rotating Equipment and for three months of consumption after commissioning shall be in Contractor’s scope. A consolidated list for all rotating equipment shall be provided indicating type of lubricant, grease, oil etc. giving specifications, quantities, brand name and their Indian equivalent.

2.16 Contractor shall provide sufficient space for maintenance, dismantling and platforms for

maintenance. 2.17 Contractor shall carry out the pre-commissioning and commissioning activity at site for all

Rotating Equipment. 2.18 Contractor shall ensure the presence of equipment manufacturer (Vendor) at site for

supervision of pre-commissioning and commissioning for all Rotating Equipment. Contractor shall also ensure that equipment manufacturer (Vendor) checks the correctness of erection of all rotating equipment prior to pre-commissioning.

3 Activities for free issue material

Contractor’s scope of work / supply for each free issue equipment supplied by Owner shall include the following:




Page 4 of 4


(i) Supply of all consumables and material required for erection of the equipment such

as welding material, shims, grouting material etc.

(ii) Supply of all consumables required for pre-commissioning, commissioning, testing, first-fill and 3 months operation of the equipment such as lubricants, sealing fluids etc.

(iii) Supply of all tools and tackles for erection, lifting & handling of rotating equipment.

(iv) Complete erection and commissioning of these equipments in accordance to Job

Specification, EIL Std. Spec. 6-76-0001 etc 4 LIST OF ATTACHMENTS

Refer Document No. A043-201-16-45-LL-01 of the Tender document for List of Attachments for Rotating Equipment Works.

VENDOR DATA REQUIREMENTS (ROTATING EQUIPMENT)

DOCUMENT No.

A043-201-16-45-VD-01 Rev. A

Page 1 of 3

A 03-12-10 Issued For Raw Water Pipeline & Associated Workds Tender PA/JSD TK AKN

Rev. No Date Purpose Prepared by Checked By Approved by

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – All rights reserved

VENDOR DATA REQUIREMENTS

FOR

ROTATING EQUIPMENT

PROJECT : Onshore Gas Terminal CLIENT : M/s. GSPC EIL JOB NO : A043 EIL JOB TENDER : Raw Water Pipeline and Associated works


(ROTATING EQUIPMENT)

DOCUMENT NO.

A043-201-16-45-VD-01 Rev. A

Page 2 of 3


S No. Description

(Applicable for each Rotating Equipment Package)

Review Records Remarks

1.0 GENERAL 1.1 Drawing submission schedule √ To be submitted before the kick

of meeting (Post Order stage)

2.0 MECHANICAL 2.1 Filled in Equipment Data Sheet

along with performance curves √

(Note-1)

All the documents to be submitted together 2.2 Filled in Experience Record

Proforma √

(Note-1)

2.3 Equipment Manufacturer’s latest Catalogue

√

2.4 Equipment Manufacturer’s general reference list

√

2.5 Cross-sectional drawings with bill of materials

√

2.6 Combined General Arrangement drawing for each Skid showing the driver, driven equipment and other auxiliary Equipment

√

2.7 Utility consumption list (start up, normal operation &shutdown)

√

2.8 Purchase Specification (for DG sets only) including as a minimum documents as listed under Sr. Nos. 2.1 to 2.7 above

√

(Note-1)

P.S. shall be given before placement of order

3.0 ELECTRICAL (Also refer Electrical specification)

3.1 Electrical Data sheets & characteristic curves

√

Note-1

3.2 Details of terminal box and auxiliaries

√

3.3 Consolidated certificates for hazardous area electrical equipments & instruments (CMRS, CCE, DGMS, DGFALSI, FM, UL, BASEEFA, CSA etc.)

√

3.4 Certificate for short time withstand capability (as applicable)

√


(ROTATING EQUIPMENT)

DOCUMENT NO.

A043-201-16-45-VD-01 Rev. A

Page 3 of 3


S No. Description (Applicable for each Rotating

Equipment Package)

Review Records Remarks

4.0 INSPECTION

4.1 Inspection & test reports (all tests) √

5 FINAL DOCUMENTATION

Mechanical Catalogue containing the following:

i) All certified as built documents as stated above

ii) All inspection & test records

iii) Operation and maintenance manuals

iv) Spare parts manual

v) List of Tools & Tackles

vi) Manufacturer’s Catalogue for various instruments and accessories.

√

NOTE :

1. CONTRACTOR shall submit for all the Rotating Equipment, the completely filled-in Equipment Data sheets, Performance Curves, filled in Experience Record Proforma, Equipment Manufacturer’s Latest catalogues and their General reference lists for the finally selected equipment make and model prior to placement of purchase order on the respective Equipment Vendors.

2. Each vendor Drawing/Data (listed under Approval, Review & Record) shall have been reviewed by the Contractor for ensuring strict compliance to the Bid Specification requirements and shall carry the Reviewer’s signature/seal of the Contractor, prior to submission for PMC’s Approval/Review and as Final Documentation. Drawings submitted without Contractor’s review shall be returned. Any Deviation to Purchase Specifications shall be clearly brought out through Deviation Waiver’s Permits for PMC’s Approval.

3. Review: The Contractor can proceed, if Owner/PMC’s comments are not received with in the mutually agreed period.

Record: The Contractor submits documents for Owner’s records & proceeds with the work. Owner/PMC’s comments, if any, shall be incorporated by the Contractor during execution.

DATA SHEET FOR

EMERGENCY GENERATOR PACKAGE

DOCUMENT No. A043-00-16-50-DS-11 Rev. A

Page 1 of 12

A 06.12.2010 ISSUED WITH TENDER PB PS AK


by Checked

by Approved

by Format No. EIL 1650-2016 Rev. 2 Copyright EIL – All rights reserved

DATA SHEET-EMERGENCY GENERATOR PACKAGE

Part-1 Scope of work (Electrical) A. Vendor's scope : for DG

Sl.no. Description Supply Installation (See Note-3)

Supervision of Testing &

Commissioning(See Note-3)

1. Emergency generator complete with brushless excitation and AVR system, frame earthing connections & lubrication system.

Yes Yes Yes

2.0 Generator control panel with control, protection & metering and auxiliary equipments.

Yes Yes Yes

2.1 Line Cubicle for CT /PT(if required) Yes Yes Yes 2.2 Neutral Cubicle for CTs (if required) Yes Yes Yes 2.3 Line side breaker (ACB) in cubicle No - -

3 Synchronizing equipment No - -

4 Power and Control cabling in between the package equipment

Yes (See note-4) Yes Yes

5 Earthing within the battery limits and connection to main earthing grid

Yes (See note-4) Yes Yes

6 MCC for DG auxiliaries No (See note-5)

7 Battery & battery charger for control power requirement of the complete DG set.

No (See note- 6)

- -

8 Cable trenches with cable racks, JBs etc as required for cabling in the battery limits

No (See note- 7)

- -

9 NGR-Neutral Grounding resistor for DG set conforming to EIL spec 6-51-0043

No (See note- 8)

- -

10 Spares for commissioning. (See note-9) - -

12 Mandatory spares (See note-10) - -

N.A.-Not Applicable

Notes: 1. ‘Yes’ indicates activity in Vendor’s scope.

2. Items listed at 2.1 & 2.2 can also form part of Generator Control panel listed at 2.0.

DATA SHEET FOR



Page 2 of 12


3. The scope of installation, testing and commissioning of complete DG set including all

Electricals shall be done by Contractor(as defined elsewhere in MR), however supervision of

installation, testing and commissioning shall be in the scope of DG vendor.

4. Power & Control cable between various equipments within the package and earthing for the

package equipment shall be done by the DG vendor. For the cables between package

equipment & Contractor’s equipment in switchgear room,cabling shall be in the scope of

contractor.

5. The complete list of auxiliaries along with the feeder requirements for the compete DG

package shall be provided by the DG vendor and the same shall be included by Contractor in

the their switchboards located in Switchgear room.

6. 110V DC supply for control power requirement shall be provided by the Contractor through the

DC system located in Switchgear room, however battery and charger shall be provided for

engine starting purpose. The DG shall have black start facility.

7. All cable trenches, cable racks inside the trenches shall be in the scope of contractor.

8. Supply, installation, testing and commissioning of NGR shall be in the scope of contractor

9. Commissioning spares as required during commissioning of electrical equipment shall be

included in the Vendor’s scope of supply

10.Vendor shall include the mandatory spares for electrical as per the mandatory spares ;list

enclosed with the tender.

11. All the protective relays shall be electromechanical type & shall be provided separately & not

as a part of controller.

12. DG shall not be equipped with AMF facility and shall be started manually during the power

failure.

13. CT’s on neutral side shall be mounted in neutral terminal box and and CTs shown on line side

shall be mounted in main terminal box. Separate Line and neutral terminal cubicles shall be

provided incase CT’s cannot be accomodated in respective terminal boxes.

DATA SHEET FOR



Page 3 of 12


Data Sheet-Part-2

(Data furnished by Purchaser) 1.0 Site Conditions

1.1 Maximum ambient temp : 45.9 °C 1.2 Minimum ambient temp : 15.7°C 1.3 Design temp : 40 °C 1.4 Altitude above MSL : < 1000M 1.5 Location : Tallarevu and Dowlaiswaram 1.6 Atmosphere : Tropical and corrosive

2.0 Equipment location : DG room

3.0 Ventilation : Inadequate

4.0 Fault Level : 50 KA ( 1sec.) at Tallarevu and 25kA(1 sec)

at Dowlaiswaram

5.0 Neutral Earthing : Solid at Tallarevu, Through NGR at

Dowlaiswaram

6.0 Utilization voltage for auxiliaries to be supplied by vendor:

Utility Voltage Phases Frequency

Motors Rated below 0.18 KW 240V ±10% 1 50Hz ±3%

Motors Rated 0.18 KW to 160 KW 415V±10% 3 - Do -

Battery Charger with DC output above 1000 W

415V ±10% 3 - Do -

Anti-condensation heaters 240V ±10% 1

- Motors rated 30kW & above shall be provided with space heater 7.0 Power supplies available from mains: 7.1 D.C supply for controls (excluding engine starting battery : 110V DC±10% & charger which is supplied by the vendor) 7.2 Mains supply for auxiliaries:.415V ± 10% TPN. Fault level 50kA : Yes

(Including for battery charger while Gen is not operational)

DATA SHEET FOR



Page 4 of 12


Contractor shall provide a 415V TPN feeder for maintaining the DG in ready to start condition. Vendor shall provide all necessary hardware to feed loads associated with DG during standstill using this supply.

10.0 Rating & Job Requirements (furnished by Purchaser) 10.1 Alternator Data

a. Item No. : DG-01

b. Duty : Continuous

c. No. Of units : 1

d. Type of driver : Diesel Engine

e. Painting : Epoxy Based

f. Colour shade : 632 as per IS

g. Rated output (KW) : min. 200KW continuous load (At site conditions

at alternator terminals)

h. Rated Terminal voltage : 415V

i. Rated P.F. : 0.8 lag

j. Rated Frequency : 50Hz ± 3%

k. System neutral earthing : Solidly earthed

l. System fault level (kA) : 50 KA ( 1sec.)

m. Degree of protection : Minimum IP-23

n. Insulation class : H

o. Temp Rise limited to : F

p. Maximum Transient Reactance : * Vendor to indicate (See Remark-1)

(Xd’) 10.2 Technical Particulars a. Type of excitation system. : Brushless

b. Excitation support by PMG : Not required

c. Type of cooling. : Air cooled

d. Short time parallel operation with grid: Not Required

e. Continuous parallel operation with grid : Not Required

f. Permissible voltage drop : 15 %

g. Black Start Facility : Required

h. Generator start-up time : < 30 seconds

Remark 1: As a minimum DG-01 shall be suitable for starting 415V, 75KW motor (started through star

delta starter) having starting current of 4.15% of FLC(inclusive of +ve tolerance) with

allowable voltage drop at 415V bus as 15% and at motor terminals as 20% while feeding

base load of 125KVA. Vendor shall furnish the calculations along with the offer for the motor

start-up study.

DATA SHEET FOR



Page 5 of 12


10.3 Alternator Data

a. Item No. : DG-02

b. Duty : Continuous

c. No. Of units : 1

d. Type of driver : Diesel Engine

e. Painting : Epoxy Based


g. Rated output (KW) : min. 600KW continuous load (At site conditions at

alternator terminals)

h. Rated Terminal voltage : 6.6kV

i. Rated P.F. : 0.8 lag

j. Rated Frequency : 50Hz ± 3%

k. System neutral earthing : resistance earthed

l. System fault level (kA) : 25 KA ( 1sec.)

m. Degree of protection : Minimum IP-23

n. Insulation class : H

o. Temp Rise limited to : F

p. Maximum Transient Reactance : * Vendor to indicate (See Remark-1)

(Xd’) 10.4 Technical Particulars a. Type of excitation system. : Brushless

b. Excitation support by PMG : Not required

c. Type of cooling. : Air cooled

d. Short time parallel operation with grid: Not Required

e. Continuous parallel operation with grid : Not Required

f. Permissible voltage drop : 10 %

g. Black Start Facility : Required

h. Generator start-up time : < 30 seconds

Remark 1: As a minimum DG-02 shall be suitable for starting 6.6kV, 225KW motor (started direct on

line) having starting current of 500% of FLC(inclusive of +ve tolerance) with allowable

voltage drop at 6.6kV bus as 10% and at motor terminals as 15% while feeding base load of

300kVA. Vendor shall furnish the calculations along with the offer for the motor start-up

study.

DATA SHEET FOR



Page 6 of 12


10.5 Termination Details

a. Generator line side : Bus duct/ Cable

b. Line side cable – Type/size : 3Cx185 sq mm Al cable for 600kW DG and

3(3.5x300) sq mm AYFY cable for 200kW

DG

c. Neutral side cable- Type/size : 1Cx70 sqmm for 600kW DG/ GI strip

10.6 Generator breaker : Not required

10.7 C.T.s /P.T.s : Required (as per table given below)

10.7.1 For DG-01(200kW) Current transformer for protection CT/PT for AVR

P-CT D-CT M-CT R-CT N-CT AVR CT AVR PTRequirement Yes No Yes No Yes Yes Yes Ratio 600/1 */1 600/1 */1 300/1 ** * Class 5P10 PS 1 PS 5P10 * 1 Burden 15VA 15VA 15VA 15VA 15VA * 200 Function Protection Differential Metering REF Earth

Fault Regulation Regulation

Vk/Rct - - - Location <1> <2> <3> <4> <5>

** CT’s for AVR shall be provided if required

10.7.2 For DG-02(600kW)

Current transformer for protection CT/PT for AVR

P-CT D-CT M-CT R-CT N-CT AVR CT AVR PT Requirement Yes No Yes No Yes Yes Yes Ratio 100/1 */1 100/1 */1 100/1 ** * Class 5P10 PS 1 PS 5P10 * 1 Burden 15VA 15VA 15VA 15VA 15VA * 200 Function Protection Differential Metering REF Earth

Fault Regulation Regulation

Vk/Rct - - - Location <1> <2> <3> <4> <5>

** CT’s for AVR shall be provided if required

Protection CTs shall be physically located inside the terminal box / cubicle as given below :- <1> P-CT : CT for Over Current and Short Circuit Protection, to be located just before

the star point (neutral formation point). <2> M-CT: CT for metering, to be located between in line cubicle <3> R-CT: CT for restricted earth fault protection in Neutral, to be located between star

point and the neutral tee off point <4> N-CT: CT for earth fault protection in Neutral,

(Refer the attached Block Diagram for illustrative details)

DATA SHEET FOR



Page 7 of 12


10.8 Protection Relays * / Metering

a) For DG-01(200kW DG)

b) For DG-02(600kW DG)

Type Required Type Required

Voltage restrained O/C relay Yes P.T fuse failure relay Yes

O/V relay with time delay Yes Ammeter with selector switch Yes

Stand by earth fault relay Yes Voltmeter with selector switch Yes

Lockout relay No KWH meter Yes

Control supply failure relay Yes KW meter Yes

Check synchronizing relay No P.F. meter Yes

Winding R.T.D No Frequency meter Yes

Bearing R.T.D No Hour run counter Yes

Reverse power relay No Gen. differential relay No

Thermal overload relay No Loss of excitation relay No

Under voltage relay Yes Restricted earth fault relay Yes

Negative phase sequence relay

Yes Rotor earth fault relay No

Over/Under frequency No IDMT earth fault relay Yes

Type Required Type Required

Voltage restrained O/C relay Yes P.T fuse failure relay Yes

O/V relay with time delay Yes Ammeter with selector switch Yes

Stand by earth fault relay Yes Voltmeter with selector switch Yes

Lockout relay No KWH meter Yes

Control supply failure relay Yes KW meter Yes

Check synchronizing relay No P.F. meter Yes

Winding R.T.D Yes Frequency meter Yes

Bearing R.T.D Yes Hour run counter Yes

Reverse power relay No Gen. differential relay No

Thermal overload relay Yes Loss of excitation relay Yes

Under voltage relay Yes Restricted earth fault relay No

Negative phase sequence relay

Yes Rotor earth fault relay No

Over/Under frequency Yes IDMT earth fault relay Yes

DATA SHEET FOR



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10.9 Control requirements

S.No. Control Function / Element LCP RCP(Not required)

1 Gen Start/stop P.B. Yes No

2 Freq increase/decrease P.B. Yes No

3 Voltage increase/decrease Yes No

4 Gen C.B. control switch No No

5 Synchronizing equipment No No

6 Auto/Man sel. sw. for starting No No

7 Auto/Man sel. sw. for regulation Yes No

8 Local/remote switches Yes No

9 Annunciation windows Yes No

10 Annunciation accept/reset P.B Yes No

10.10 Indications & Alarms

S. No. Function LCP (#) RCP(Not required)

1 Load on mains/generator Yes No

2 Gen C.B (open/close/trip) NA No

3 Control supply failure Yes No

4 Winding temp high No No

5 Bearing temp high No No

6 Start Failure Yes No

7 P.T. fuse failure Yes No

8 Low oil pressure Yes No

9 High coolant temperature Yes No

10 Over speed Yes No

11 Earth fault Yes No

12 Overcurrent Yes No

13 Low fuel level Yes No

14 DG ready to start ## Yes No

‘Yes’ indicates facility to be provided by Vendor, as applicable

# Cluster type LEDs shall be provided for indication with adequate brightness and minimum 2 nos LEDs chips per light. LEDs shall be connected in parallel and each LED chip shall have diameter not less than 3 mm. Lamps shall be provided with translucent covers to diffuse light.

DATA SHEET FOR



Page 9 of 12


## DG ready to start indication shall be active only after all auxiliaries of DG set( i.e lube oil pump, other aux motors etc) are ready/healthy condition

11.0 TESTING AT WORKS

11.1 Witness of Generator Control Panel functional requirements by simulation : YES

11.2 Witness of routine test as per IS: 4722, wave form test, vibration test of alternator : YES

DATA SHEET FOR



Page 10 of 12


Part-3 Technical Data from Alternator Manufacturer

(To be furnished separately for each rating of alternator) 1.0 Rating & performance details: a. Make :

b. Temp. inside acoustic enclosure : C higher than design ambient

c. Frame designation :

d. Rated output : KVA

e. Terminal voltage : KV

f. Enclosure :

g. Rated P.F. : Lag

h. Phase/connection/no.of terminals :

i. Full load current :

j. Speed : RPM

k. Rated frequency :

l. Cooling system :

m. Max permissible inductive loading :

n. Steady state 3-phase S.C. currents :

o. 3-phase S.C. withstand time :

p. Type of voltage regulator :

q. Insulation class :

r. Max. permissible impact load :

s. Temperature rise at full load

: Efficiency % 25% Load 50% Load 75% Load 100% Load

Rated P.F.

Unity P.F.

2.0 Reactances (Mfr. to indicate tolerances)

Sl.no. Parameter Abbr. Tolerance % Value(pu)

a Direct axis transient reactance Xd’ ±

b Direct axis subtransient reactance Xd” ±

c Synchronous reactance Xd ±

d Zero sequence reactance X0 ±

e Negative sequence reactance X2 ±

DATA SHEET FOR



Page 11 of 12


3.0 Resistances and time constants a. Armature resistance (25 c) : Ohm/phase

b. Armature resistance (100 c) : Ohm/phase

c. Transient time constant Td’ : Sec

d. Sub-transient time constant Td” : Sec

4.0 Local control panel a. Make :

b. Dimension :

c. Type :

d. Degree of protection : IP-

e. Weight :


5.0 Remote control panel

a. Dimension :

b. Degree of protection : IP-

c. Weight :

6.0 Miscellaneous data a. Alternator dimension (LxWxH) :

b. Stator weight :

c. Rotor weight :

d. Total weight :

e. Coupling : Direct / Through gear Box

7.0 Auxillary Motors a. Make :

b. Voltage/Frequency : 415 V, 3-Ph/240V 1-Ph, 50 Hz

c. Enclosure protection : IP- 55

d. Insulation class : 'B'

e. Starting : DOL

8.0 D.C. power supply N.A. for control. 8.1 Battery a. Make :

b. Model :

c. Type :

d. No. of cells :

DATA SHEET FOR



Page 12 of 12


e. Nominal voltage :

f. Nominal capacity :

g. Dimension of rack :

h. Cell arrangement :

8.2 Battery charger a. Make :

b. Model :

c. Input voltage :

d. Float voltage range :

e. Boost voltage range :

f. Float charge current :

g. Boost charge current :

h. Overall dimension ( LxWxH ) :

EXPERIENCE RECORD PROFORMA DIESEL ENGINE

ITEM NO.____________

Document No. A043-201-16-45-ER-01 Rev A

Page 1 of 3 Format Rev 1 Issue Date: 01/07/2009

EXPERIENCE RECORD - DIESEL ENGINE

SERVICE :

ITEM NUMBER. :

VENDOR. :

INSTRUCTIONS TO BIDDERS :

1. This proforma duly filled in shall be submitted for each item separately, alongwith the bid.

2. Since the information requested in this proforma will be utilised to assess provenness of offered model, it is in the interest of the equipment manufacturer to pick up those cases out of total list of references which most closely match with the offered model.The equipment manufacturer shall also ensure that each & every information asked for is furnished and the same is correct and complete in all respects. Incorrect information furnished in this proforma shall render the bid liable for rejection.

3. While furnishing the materials, where asked for, the equipment manufacturer shall furnish ASTM equivalents also.

4. For the referred installations, the equipment manufacturer shall indicate the name of the person (alongwith his address, telephone no., fax no./email-id etc.) who may be contacted by the Purchaser / his representative, if felt necessary.

5. The equipment manufacturer shall also furnish along with the bid his standard reference list for the offered equipment model manufactured and supplied by him.

6. The equipment manufacturer shall clarify the meaning of each letter / digit used in the model designation below:

Description of Model designation system :

Format No. 1645-ERP-411 Rev.1 Copyrights EIL – All rights reserved


ITEM NO.____________



SL. NO.

PARAMETER INFORMATION ON PROPOSED MODEL

INFORMATION ON REFERRED EXISTING INSTALLATIONS REMARKS

Ref.- 1 Ref.-2 Ref.-3

1. 2. 3. 4. 5. 6. 7.

1 GENERAL

1.1 Cross reference to manufacturer's Standard Reference list ----

1.2 Make

1.3 Model

1.4 No. of units supplied

1.5 Driven Equipment

1.6 Type of Drive Arrangement (Direct/Gear Box/Other)

1.7 Type of Driven Equipment

1.8

Shop where engine is designed, manufactured & tested with location and complete address

2 OPERATING CONDITIONS

2.1 Fuel used

2.2

Maximum continuous rating, kW at Std oper. cond. (ISO 3046/BS 5514)

2.3 Net site rating of the Engine, kW

2.4 Engine rpm

2.5

BMEP at standard conditions (ISO/BS)/at rated conditions, kg/cm²g

3. CONSTRUCTION

3.1 No. of Cylinders/Cylinder Arrangement

3.2 Bore x Stroke, mm.

3.3

Charging type (Normally aspirated/Turbo charged/Inter cooled/After cooled)

3.4 Engine Cooling (Air, Cooled/Water Cooled)

3.5

Engine frame provided with explosion relief device: Yes/No/Not recommended by vendor




ITEM NO.____________



4 OTHER INFORMATION ON INSTALLATIONS

4.1 Date of supply of entire unit

4.2 Date of commissioning of entire unit

4.3

No. of operating hours completed as on the date of issue of material requisition

4.4

Major Problems encountered

4.5 Name of plant

4.6 Purchaser's Name and Address

Name (Company / Organization)

Name of Contact Person

Address

Telephone No.

Fax No.

email-id

JOB SPECIFICATION FOR ROTATING EQPT.

DOCUMENT No. A043-201-16-45-SP-01 Rev. A

Page 1 of 10

A 03-12-2010 Issued with Raw Water Pipeline and Associated works Tender

PA/JSD TK

AKN



JOB SPECIFICATION

FOR

ROTATING EQUIPMENT

PROJECT : Onshore Gas Terminal CLIENT : M/s. GSPC EIL JOB NO. : A043 EIL JOB TENDER : Raw Water Pipeline and Associated works



Page 2 of 10


CONTENTS

S. No. Description

1 Scope 2 Design Criteria 3 Specific Requirements 4 Initial Fill 5 Installation Criteria 6 Safety 7 Inspection and Tests 8 Spare Parts 9 Document / Data / Drawings 10 Erection and Commissioning Table - 1 Table – 2



Page 3 of 10


1 SCOPE 1.1 This specification covers the minimum requirements for design, engineering, manufacture,

supply, procurement, inspection and testing, erection and commissioning etc. for the following types of rotating equipment as required for Raw Water Pipeline and Associated works Tender of Onshore Gas Terminal Project of M/s. GSPC : - DG Sets

1.2 Electrical items, Instrumentation & Controls, Piping etc. associated with rotating equipment shall

comply with the design requirements as given in the respective datasheets, Job Specifications / and other documents as attached forming part of the Tender.

1.3 Contractor shall make all possible efforts to comply strictly to the requirements of this Job

Specification. In case deviations are considered essential by the contractor (after exhausting all possible efforts), these shall be clearly brought out and consolidated under technical exception chapter at bidding stage. However vendor specific deviations (if any) to applicable codes/specifications shall be subject to EIL/Client’s approval during Detailed Engineering.

1.4 Wherever, word ‘Contractor’ appears in relation to scope of supply and work, the same shall be

construed to mean “Raw Water Pipeline and Associated works Contractor”. 1.5 Conflicting Requirements

In case of conflict between this Specification and other attached and /or referred specifications, the following order of precedence shall govern:

a) Equipment Datasheets b) This Job Specification c) EIL Standard Specifications d) Referred codes and standards However, in case of conflict the same shall be brought to notice of owner/PMC. Owner/PMC decision shall be final.

1.6 Applicable Codes And Standards

International Standards/Codes as per the attached Data sheets / Specifications along with the requirements specified in the equipment datasheets, this Job Specification, EIL standard specification shall be the basis of design, selection, manufacture, inspection/testing of the equipment. For design aspects not specifically covered in this specification, the design shall be based on good engineering practices.

1.7 Scope Of Supply And Work

Contractor's scope of supply and work shall be as per “Scope of Work (Rotating Equipment)”, Document No. A043-00-16-45-SW-01 Rev. A forming part of this Tender.

1.8 Equipment Suppliers

The equipment supplier shall be from one of the approved list of vendors. Refer Vendor list as attached in the bid package elsewhere.



Page 4 of 10


1.9 Unit Responsibility DG sets shall be procured from the DG set packager complete with engine, alternator, AMF panel and all other associated auxiliary systems. For DG sets, the unit responsibility shall rest with the DG set packager.

1.10 Associated Accessories And Auxiliary Systems

Contractor shall furnish all rotating equipment, drivers, auxiliary systems, instrumentation and control systems, all necessary electrical and safety devices as applicable or required for safe and reliable operation of the unit.

1.11 The Contractor in his scope of supply and work shall also include anything required over and

above than what is specified, for safe, smooth and satisfactory operation of the equipment package.

1.12 Motors, electrical/instrument components and electrical/instrument installations shall be suitable

for the area classification specified by the purchaser, and shall meet the requirements as defined in the electrical/instrument specification attached with the enquiry document/order.

2 DESIGN CRITERIA 2.1 Drivers and Unitization 2.1.1 Each DG set along with its auxiliary system shall be unitized at DG set packager's shop prior to

dispatch. 2.2 Allowable Noise Level 2.2.1 In case of D.G. sets, sound pressure level of the complete unit shall not exceed 75 dBA at 1 m

from the D.G. set package in any direction. 2.3 Equipment Storage

2.3.1 Unless otherwise specified, all rotating equipment shall be packed for outside storage of at least

6 months.

3 SPECIFIC REQUIREMENTS 3.1 DG Sets 3.1.1 The following clauses are applicable for the D.G. Sets (to be procured by the Contractor). 3.1.2 Equipment Qualification Criteria :

Equipment Qualification Criteria for diesel engines as described in clause no. 1.5.1 of 6-43-40 Rev. 1 stands modified as under:

The diesel engine shall be from the regular production models of the manufacturer for industrial applications and should have been of proven design.

The vendor / packager of the DG Set should have engineered, designed, packaged, tested and supplied similar packages with acoustic enclosure in the past. Vendor to furnish references of having supplied in the past Diesel Generator sets for each type of rating.



Page 5 of 10


3.1.3 Engine Sizing a) The subject DG sets shall be feeding emergency loads at site, however the offered DG sets shall be capable of delivering the required power (as applicable) on continuous basis. Diesel Engine shall be selected based on continuous power duty. b) The D.G. sets shall be capable of delivering minimum KVA (as applicable and given in the datasheet) at the specified maximum site temperature at generator terminal on a continuous basis. 3.1.4 Engine Deration:

DG rating shall be arrived at after accounting for engine driven auxiliaries, deration for site conditions (as given elsewhere) & alternator efficiency. Bidder to furnish deration calculation chart as given in Table – 2 for each rating of DG sets.

3.1.5 Cooling water is not available at site. Potable water shall be made available by the Purchaser

only as make-up. Hence the offered DG shall be radiator cooled type. 3.1.6 The DG set shall be provided with sound attenuated enclosure. 3.1.7 All accessories of the engine and generator such as cooling water system, fuel system including

fuel tanks, starting system including batteries and charging equipment, AMF control panel shall be mounted on the base plate.

3.1.8 Exhaust piping with silencer shall be suitably supported and engine exhaust shall be routed

outside DG room. 3.1.9 Engine frame lubrication system, governor make shall be as per vendor's standard. 3.1.10 The D.G. sets shall be provided with acoustic enclosures. Sound Pressure level of the complete

unit shall not exceed 75 dBA at 1 m from the D.G package in any direction. This shall be demonstrated during full load test at packager's shop.

3.1.11 Bidder shall offer a standard skid mounted DG Set package to be housed inside an acoustic

enclosure. The Purchase Specification alongwith the package lay out shall be reviewed and approved by Client/EIL during detail engineering before placement of order on the DG set vendor.

3.1.12 Diesel Engine fuel tank should have level indicators and low level switch. 3.1.13 Diesel Engine fuel tank capacity should be 990 L. A separate fuel oil storage tank of 3000L shall

also be provided.

4 INITIAL FILL All lubricants, sealing fluid & other consumables for initial fill, flushing, commissioning and 3 months after commissioning shall be included in the scope of supply of the Contractor.

5 INSTALLATION CRITERIA

All DG Sets shall be suitable for outdoor installation



Page 6 of 10


6 SAFETY

Equipment design and engineering shall incorporate adequate safety features (as per applicable specifications of respective equipment as well as Health, Safety and Environment Codes & Standards applicable for the subject project) to provide protection to operating personnel, equipment and environment.

7 INSPECTION AND TESTING

Inspection and test specified in the bid package shall be carried out by the Equipment Vendor at his works. The Contractor shall conduct inspection and witness tests of all equipment at vendor’s works and furnish inspection and test reports to the owner.

Owner and/or his Consultant may participate along with the Contractor’s inspectors in any inspection and tests. The Contractor shall notify to owner of all inspection and tests at least four weeks before the scheduled date of inspection and test and reconfirm the same at least one week before the date of inspection and testing.

8 SPARE PARTS

Contractor to note the following with regards to the spares and special tools as required for each of the rotating equipment packages.

8.1 Commissioning Spare Parts 8.1.1 Contractor to include in his scope of supply the commissioning spares (if any) as required for

each of the rotating equipment packages. A list of the same per item shall be submitted by the bidder during bid alongwith the unit prices. Any item which is not consumed shall be Owner's property.

8.1.2 Contractor to note that in case any spare is consumed during commissioning over and above the

quoted commissioning spares, then the same shall be supplied by the Contractor without any time and delivery implication to the Purchaser.

8.2 Spare Parts For Two Years Normal Operation 8.2.1 Quotation for spare parts for two-years normal operation (as per rotating equipment

manufacturer’s recommendations) along with unit price shall be furnished with the proposal for the customer to order the same separately.

8.3 Special Tools/Tackles 8.3.1 Contractor to include in his scope of supply special tools & tackles (if required) for any of the

rotating equipment. 8.3.2 These spares shall be procured along with the main equipment as per equipment manufacturer’s

recommendations. 8.3.3 The list of such recommended special tools/tackles per item shall be furnished along with the

offer.



Page 7 of 10


9 DOCUMENT/ DATA / DRAWINGS 9.1 General 9.1.1 The Contractor shall develop detailed specifications for vendor data requirements pertaining to

each type of Rotating Equipment as applicable in accordance with the owner’s requirements specified in the enquiry document. This specification shall form part of the Contractor’s Purchase Requisition for that type of Rotating Equipment.

9.1.2 The Contractor shall be responsible for the review & approval of all Vendor Data & Drawings

submitted by the Equipment manufacturer. Owner’s / PMC’s review / approval shall be limited to the vendor drawings and other documents as specified in the document entitled “Document/Drawings for Owner / PMC review”.

9.2 Drawings And Documents Required Along With Bid :

The Package Vendor shall furnish the following along with the bid: (a) Technical Compliance (Doc. No. : A043-201-16-45-TM-01) duly completed. (b) List of deviations (if any)

9.3 Drawings And Documents Required During Detailed Engineering 9.3.1 The Package Vendor shall submit all the documents and drawings pertaining to design,

engineering and procurement of all Rotating Equipment as specified in Document No.: A043-201-16-45-VD-01 Rev. A for Owner’ review and record. No. of prints to be submitted shall be as specified in the Contract.

9.3.2 The Contractor shall use the typical formats for Equipment Data Sheets and Experience Record

Proforma as attached herewith for preparing Purchase Requisitions and for furnishing the necessary information to the Purchaser/ Owner during detailed engineering

10 ERECTION AND COMMISSIONING 10.1 Contractor to include in his scope of supply complete erection and commissioning of the pump-

motor packages as well as the DG Sets. Contractor to refer relevant clauses of EIL Standard Specification 6-76-0001 for the same. Also take special note of the following clauses which are applicable for pre-commissioning activities:

10.2 Pre-commissioning Work 10.2.1 All the piping main & auxiliaries (for utilities) shall be cleaned (steam / water flushing) and then

connections completed or manpower as required for this purpose shall be provided by the Contractor depending on the contract / P.O. All site fabricated piping shall be hydrotested.

10.2.2 Very initial charge of the lubricants shall be done by the contractor. All the oil systems are run,

flushed and the oils are changed by other fresh charge by the contractor. 10.2.3 C.W., Lube Oil and all other auxiliary systems shall be run / operated at rated pressures and the

leaks are checked and corrected. 10.2.4 All temporary strainers shall be installed and their cleanliness checked.



Page 8 of 10


10.3 Handing Over For Commissioning 10.3.1 After the mechanical completion while handing over to the client or to the commissioning agency,

the Mechanical Contractor will provide a list of construction defects which are rectified by them. The Owner or commissioning agency will check the Contractor’s work before taking over.

10.3.2 The Mechanical Contractor shall also provide a team of skilled labour to client or to the

commissioning agency during their commissioning period if requisitioned by them. 10.3.3 If some defects are noticed during commissioning and are attributed to Mechanical Contractor,

he shall arrange to rectify the same to the satisfaction of Engineer-in-Charge. 10.4 Schedule Of Quantities 10.4.1 Contractor to refer Schedule of Quantities as given below for tentative details of Rotating

Equipment which shall be free issue material to the Contractor. Complete erection and commissioning of these items shall be in Contractor scope of supply.



Page 9 of 10


SCHEDULE OF QUANTITIES FOR ALL TYPE OF PUMPS WITH DRIVERS AND ACCESSORIES

S. No.

Eqpt. Item No.

Quantity

(Working +

Standby)

Type of Eqpt.

(Horz. , Vert. CF Pump, Recip.,

screw, gear etc. )

Type of Driver

(Elec. Motor, Steam Turb.,

DG set)

No. of units x Total Weight

(each eqpt. incl. of

eqpt. + driver + baseplate + cplg + seal

plan)(kg)

Overall

Dimensions (each pump)

(L x W x H)

(mm)

1 201-P-101 A/B/C 2+1 Vert. CF Pumps Elec. Motor 3*4000 Φ800 2 201-P-102 A/B/C 2+1 Vert. CF Pumps Elec. Motor 3*2500 Φ600 3 Total Weight : 19500

Notes : 1) Overall dimensions for vertical equipments shall either be mounting plate diameter or mounting

plate dimensions (i.e. or L x W) alongwith the height of equipment with its driver. 2) Elevation of Equipment shall be as per the Layout Drawing.

3) The weights and dimensions as given above are tentative only.



Page 10 of 10


TABLE –2 : Deration Calculation Table

The bidder shall furnish the following details for each rating of DG set for purchaser’s approval during detail engineering.

1. ISO Standard Power (as per ISO 3046-1) of the engine,(obtained after deducting power loss due to essential dependent auxiliaries)

Piso : kW 2. Deration on account of site conditions (refer datasheet for ambient conditions) as per ISO 3046-

1 Temperature (around the engine and alternator) : kW Altitude (d1) : kW Humidity (d2) : kW CW temp (d3) : kW

Inlet losses (d4) : kW Exhaust back press (d5) : kW

Total Deration (Pderation = d1+d2+d3+d4+d5) : kW

3. Service Power (as per ISO 3046-1) of the Engine (i.e. at stated conditions)

Pservice = Piso - Pderation : kW 4. Power Loss in the Alternator under stated conditions (Palt) : kW 5. Power consumed by essential independent auxiliaries (Paux) : kW 6. Transmission losses(Ptrans) : kW 7. Any other Power Loss applicable to the offered DG set(Pmisc) : kW 8. Net output for electrical consumption (Poutput) : kW 9. Actual Power Required from Engine (Pactual)

Pactual = Poutput + Palt + Paux + Ptrans+ + Pmisc : kW Bidder shall ensure that Pservice shall be greater than Pactual and shall justify the same.

TECHNICAL COMPLIANCE

Onshore Gas Terminal, GSPC

A043-201-16-45-TM-01 Rev.APage 1 of 3


TECHNICAL COMPLIANCE (ROTATING EQPT)

PROJECT : ONSHORE GAS TERMINAL

CLIENT : M/S. GSPC

EIL JOB NO : A043

EIL JOB TENDER : RAW WATER PIPELINE AND ASSOCIATED WORKS \

A 03.12.10 Issued With Raw Water Pipeline & Associated Works

PA/JSD TK AKN


by Checked

by Approved

by



A043-201-16-45-TM-01 Rev.APage 2 of 3


COMPLIANCE STATEMENT / QUERY BIDDER’S CONFIRMATION /

ANSWER

ROTATING EQUIPMENT :

1 General

1.1 This technical memorandum pertain to the below mentioned rotating equipment only: - DG Sets

1.2 BIDDER TO NOTE THAT THE DETAILED OFFER FOR ANY ROTATING EQUIPMENT i.e. EQUIPMENT DATA SHEETS DULY FILLED IN, PERFORMANCE CURVES, VENDOR'S SELECTED EQUIPMENT MODELS ETC. IS NOT REQUIRED AT THIS STAGE OF BIDDING AND SHALL NOT BE REVIEWED OR TAKEN COGNISANCE OF AT THIS STAGE.

2.0 Documents Required along with the Bidder’s Technical Proposal:

2.1 This Technical Memorandum duly filled in as a token of compliance.

2.2 Deviation list, if any, duly consolidated at one place against the equipment data sheets & other specifications.

Note: 1. In case no deviations are furnished, it shall be construed that bidder’s proposal is in total compliance to bid package requirements. 2. Bidder shall note that vendor specific deviations to codes shall not be considered at this stage and shall be subject to review and approval of Owner/PMC during detail engineering. However bidder shall note that only those deviations to codes, which are technically infeasible to meet, shall be permitted provided suitable justification for the same is furnished. Deviations, which can be complied with extra cost and or time implication, shall not be permitted. 3. Any deviations/ deletions/ corrections made elsewhere in the body of the Bidder’s proposal will not be taken cognisance of and all such deviations shall be deemed to have been withdrawn by the bidder.

3.0 EQC / Provenness

3.1 Confirm that the equipment offered & supplied by the bidder shall be from one of the approved vendors given in the APPROVED VENDOR LIST attached with the bid package.

3.2 Confirm that the offered model against each of the item meets the acceptance criteria with regard to provenness & past operating experience as detailed out in the respective standard specifications / Job Specifications attached with the bid package.

3.3 Confirm that the same shall be subject to the approval of purchaser during detailed engineering stage.



A043-201-16-45-TM-01 Rev.APage 3 of 3


COMPLIANCE STATEMENT / QUERY BIDDER’S CONFIRMATION / ANSWER

3.4 Equipment vendor shall fill in Experience Record Proforma for all equipment included in the Bid package and shall furnish the same during detailed engineering stage to justify meeting the acceptance criteria specified in the bid package. Please confirm compliance.

4 Documents Required during detailed engineering

4.1 Duly filled in data sheets, characteristic Curves, Catalogues, P.S. of DG sets etc. shall be furnished & shall be subject to purchaser's approval during detailed engineering stage for compliance with the bid package specification requirement. Confirm compliance.

5 Material of Construction

5.1 Confirm that the Material Of Construction for all the equipments shall be exactly as per the Equipment Data Sheets attached herewith or superior in terms of corrosion resistance etc. No Deviation in this regard shall be considered.

6 Scope of Supply

6.1 Confirm that bidder's scope of supply (as included by him in his proposal) is complete in all respects including their respective drivers as specified in the equipment data sheets & the attendant specifications with respect to all the equipment.

7 Inspection & Tests

7.1 Confirm that all Inspection & Tests as required for each equipment, as per the bid package, has been included by the bidder in his proposal.

8 Commissioning Spares

8.1 Confirm that the required commissioning spares for each equipment have been included by the bidder in his proposal.

9 Special Tools & Tackles

9.1 Confirm that Special Tools & Tackles have been included for each equipment in the bidder's proposal.

10 Miscellaneous

10.1 Confirm that all the details, as asked in the data sheets & referred Job specifications / Standard Specifications / Vendor Data Requirements attached elsewhere in the bid package, shall be furnished by the bidder for Purchaser's review & approval during detailed engineering stage.

EXPERIENCE RECORD PROFORMA DG SET UNITIZATION

ITEM NO.____________



EXPERIENCE RECORD - DG SET UNITIZATION

SERVICE : ITEM NUMBER : PACKAGER :

INSTRUCTIONS TO BIDDERS:

1. This proforma duly filled in shall be submitted for each item separately, alongwith the bid.

2. Since the information requested in this proforma will be utilised to assess provenness of DG Set Packager, it is in the interest of the DG Set Packager to pick up those cases out of total list of references which are identical to the offered DG Set Package. The DG Set Packager shall also ensure that each & every information asked for is furnished and the same is correct and complete in all respects. Incorrect information furnished in this proforma shall render the bid liable for rejection.

3. While furnishing the materials, where asked for, the equipment manufacturer shall furnish ASTM equivalents also.

4. For the referred installations, the equipment manufacturer shall indicate the name of the person (alongwith his address, telephone no., fax no./email-id etc.) who may be contacted by the Purchaser / his representative, if felt necessary.

5. The DG Set Packager shall also furnish along with the bid his standard reference list for the offered DG Set Packaged and supplied by him.

6. The DG Set Packager shall clarify the meaning of each letter / digit used in the model designation below:

Description of Model designation system:



EXPERIENCE RECORD PROFORMA DG SET UNITIZATION

ITEM NO.____________



Sr. No.

Parameter

Information on Offered Model

Information on Operating Installation

1 2 3 DG set Model Number/No. of units

1). DG set Rating KVA/KW 2). Place of Packaging/Utilization 3). Make / Model of Diesel Engine 4). Make / Model of Alternator 5). Auxiliary systems engineered & supplied by:

(Engine Manufacturer/DG Set Vendor)

a) Air intake system( including Air filter and Inlet air ducting/piping) engineered & supplied by: (Engine Manufacturer/DG Set Vendor)

b) Engine exhaust system(including exhaust silencer and exhaust gas ducting/piping and thermal insulation) engineered & supplied by: (Engine Manufacturer/DG Set Vendor)

i. Fuel system (*) c) Air starting system (*) d) Battery starting system* e) Gauge Boards f) Engine Control Panel g) Electrical Panels

(Note: (*) excluding engine mounted equipments and accessories supplied by engine manufacturer)

6). Skid size (L x W x H) m 7). Skid Gross weight (Engine + Alternator + Common

Skid/Baseplate), kgs

8). Date of Supply & Commissioning 9). No. of operating hours completed as on the date of

issue of inquiry

10). Purchaser 11). Location (exact address)

12). Major problems encountered, if any