vlt automationdrive fc 360
TRANSCRIPT
MAKING MODERN LIVING POSSIBLE
Quick GuideVLT® AutomationDrive FC 360
Safety
WARNINGHIGH VOLTAGE!Frequency converters contain high voltage whenconnected to AC mains input power. Installation, start up,and maintenance should be performed by qualifiedpersonnel only. Failure to perform installation, start up, andmaintenance by qualified personnel could result in deathor serious injury.
High VoltageFrequency converters are connected to hazardous mainsvoltages. Extreme care should be taken to protect againstshock. Only trained personnel familiar with electronicequipment should install, start, or maintain this equipment.
WARNINGUNINTENDED START!When the frequency converter is connected to AC mains,the motor may start at any time. The frequency converter,motor, and any driven equipment must be in operationalreadiness. Failure to be in operational readiness when thefrequency converter is connected to AC mains could resultin death, serious injury, equipment, or property damage.
Unintended StartWhen the frequency converter is connected to the ACmains, the motor may be started by means of an externalswitch, a serial bus command, an input reference signal, ora cleared fault condition. Use appropriate cautions toguard against an unintended start.
WARNINGDISCHARGE TIME!Frequency converters contain DC-link capacitors that canremain charged even when the frequency converter is notpowered. To avoid electrical hazards, disconnect AC mains,any permanent magnet type motors, and any remote DC-link power supplies, including battery backups, UPS andDC-link connections to other frequency converters. Wait forthe capacitors to fully discharge before performing anyservice or repair work. The amount of wait time is listed inthe Discharge Time table. Failure to wait the specified timeafter power has been removed before doing service orrepair could result in death or serious injury.
Voltage (V) Minimum Waiting Time [Minutes]
4 15
380-480 0.37-7.5 kW 11-75 kW
High voltage may be present even when the warning LEDs areoff!
Discharge Time
SymbolsThe following symbols are used in this manual.
WARNINGIndicates a potentially hazardous situation which, if notavoided, could result in death or serious injury.
CAUTIONIndicates a potentially hazardous situation which, if notavoided, may result in minor or moderate injury. It mayalso be used to alert against unsafe practices.
CAUTIONIndicates a situation that may result in equipment orproperty-damage-only accidents.
NOTEIndicates highlighted information that should be regardedwith attention to avoid mistakes or operate equipment atless than optimal performance.
Approvals
Table 1.2
Safety VLT® AutomationDrive FC 360 Quick Guide
MG06A102 - VLT® is a registered Danfoss trademark
Safety VLT® AutomationDrive FC 360 Quick Guide
MG06A102 - VLT® is a registered Danfoss trademark
Contents
1 Quick Start 3
1.1 Identification and Variants 3
1.2 Hand On/Auto On Mode 4
1.3 Application Selections 4
1.4 Jumper Terminal 12 and 27 7
1.5 Automatic Motor Adaptation (AMA) 7
2 Introduction 8
2.1 Exploded Views 8
2.2 Product Overview 9
2.3 Additional Resources 9
2.4 Frame Sizes and Power Ratings 9
3 Installation 10
3.1 Mechanical Installation 10
3.2 Electrical Installation 11
3.2.1 General Requirements 13
3.2.2 Earth (Grounding) Requirements 13
3.2.2.1 Leakage Current (>3,5 mA) 13
3.2.3 Mains, Motor and Earth Connections 14
3.2.4 Control Wiring 14
3.2.4.1 Access 14
3.2.4.2 Control Terminal Types 15
3.2.4.3 Control Terminal Functions 16
3.2.4.4 Using Screened Control Cables 16
3.3 Serial Communication 17
4 User Interface and Programming 18
4.1 Programming 18
4.1.1 Programming with the Numerical Local Control Panel (NLCP) 18
4.1.2 NLCP 18
4.1.3 The Right-Key Function 19
4.2 Quick Menu 20
4.3 Main Menu 22
4.4 Parameter List 23
4.4.1 Main Menu Structure 24
5 Wiring Examples 28
6 Warnings and Alarms 31
6.1 System Monitoring 31
Contents VLT® AutomationDrive FC 360 Quick Guide
MG06A102 - VLT® is a registered Danfoss trademark 1
6.2 Warning and Alarm Types 31
6.2.1 Warnings 31
6.2.2 Alarm Trip vs. Alarm Trip Lock 31
6.3 Warning and Alarm Displays 31
6.4 Warning and Alarm Definitions 32
7 Basic Troubleshooting and FAQs 34
7.1 Start Up and Operation 34
8 Specifications 36
8.1 Power-dependent Specifications 36
8.1.1 Mains Supply 3 x 380-480 V AC 36
8.2 General Technical Data 38
8.3 Fuse Specifications 42
8.3.2 Recommendations 42
8.3.3 CE Compliance 43
8.4 Connection Tightening Torques 44
Index 45
Contents VLT® AutomationDrive FC 360 Quick Guide
2 MG06A102 - VLT® is a registered Danfoss trademark
1 Quick Start
WARNINGImproper use could result in death, serious injury,equipment, or property damage. Before installing or usingthe equipment, read 1 Safety and 3 Installation carefully!
1.1 Identification and Variants
Confirm that the equipment matches the requirementsand ordering information by checking power size, voltageand overload data on the name plate of the frequencyconverter.
130B
C435
.11
CHASSIS/IP20
VLT
MADE BY DANFOSS IN CHINA
AutomationDrivewww.danfoss.com
R
T/C: FC-360HK37T4E20H2BXCDXXSXXXXAXBXP/N: 134F2970 S/N: 691950A2400.37 kW 0.5HP High OverloadIN: 3x380-480V 50/60Hz 1.24/0.99A
OUT: 3x0-Vin 0-500Hz 1.2/1.1A(Tamb. 45 C)o
1
2
3
CAUTION:SEE MANUAL
WARNING:
AND LAODSHARING BEFORE SERVICE
STORED CHARGE DO NOT TOUCH UNTIL 4 MIN. AFTER DISCONNECTIONRISK OF ELECTRIC SHOCK-DUAL SUPPLY DISCONNECT MAINS
Illustration 1.1 Name Plate 1 and 2
1) Typecode2) Ordering Number3) Specifications
1-6: Product Name
7: Overload H: Heavy Duty
Q: Normal Duty1)
8-10: Power Size 0.37-75 kW e.g.
K37: 0.37 kW2)
1K1: 1.1 kW11K: 11 kW etc.
11-12: Voltage Class 4: 380-480 V
13-15: IP Class E20: IP20
16-17: RFI H2: C3 Class
18: Braking Chopper X: No
B: Built-in4)
19: LCP X: No
20: PCB Coating 3: 3C3
21: Mains Terminals D: Load Sharing
29-30: Embedded Fieldbus AX: No
A0: Profibus3)
AL: Profinet3)
Table 1.1 Type Code: Selection of Different Features and Options
See for options and accessories.1) Only 11-75 kW for Normal Duty variants. Fieldbus unavailable forNormal Duty.2) For all power sizes see 2.4 Frame Sizes and Power Ratings3) Not available yet.4) 0.37-22 kW with built-in braking chopper. 30-75 kW externalbraking chopper only.
130B
C437
.10
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
F C - 3 6 0 H T 4 E 2 0 H 2 X X C D X X S X X X X A X B X
Q B 0
L
A
A
Illustration 1.2 Typecode string
Quick Start VLT® AutomationDrive FC 360 Quick Guide
MG06A102 - VLT® is a registered Danfoss trademark 3
1 1
1.2 Hand On/Auto On Mode
After installation (see 3 Installation) there are two simpleways to start up the frequency converter, Hand On andAuto On mode. The first time the frequency converter ispowered up it will be in auto on mode.
130B
D06
2.10
D HandOn Reset
AutoOn
OKOn
Warn
Alarm
Illustration 1.3 Location of Hand On, Off Reset and Auto On keyson the NLCP
• Press [Hand On] to provide a local start commandto the frequency converter. It is then possible toincrease and decrease the speed using the arrowkeys on the LCP.
• Press [Off/Reset] to stop the frequency converter.
• Press [Auto On] to control the frequencyconverter either via control terminals or serialcommunication.
CAUTIONSince the frequency converter is in auto on mode at firstpower up, the frequency converter may start the motordirectly.
NOTETerminal 27 Digital input (5-12) has coast inverse as defaultsetting. Connect terminal 12 and 27 to test Hand On/AutoOn running.
For LCP operation, see 4 User Interface and Programming.
1.3 Application Selections
Use the selections for quick application set-up of the mostcommon applications by setting 0-16 Application Selections.When necessary, the selections can be modified forindividual needs. All selections are for Auto On mode.
NOTEWhen an application is selected, relevant parameters areautomatically set. Further setups to all parameters basedon specific requirements is still possible.
CAUTIONIf any of the applications below are selected, relay 1 willbe set to [Running] and relay 2 will be set to [Alarm]
[1] Process Closed Loop
ApplicationPumps, fans, compressors
130B
C43
0.10
+24V 12
DI1 18
DI2 19
DI3 27
DI4 29
DI5 32
DI6 33
DI7 31
COM 20
+10V 50
AI1 53 - +
AI2 54
COM 55
AO1 45
AO2 42
1
2
3
4
5
6
R1
R2
FC 360
Start
Coast inverse
Jog
4-20mA
DescriptionFor applications where avalue (e.g. pressure,temperature) must bekept at a desired level bysensor feedback
Parameter settings
1-00 (Configuration Mode): [3] Process Close Loop1-03 (Torque Characteristics): [1] Variable Torque3-00 (Ref Range): [0] Min- Max3-15 (Ref Source 1): [0] No Function4-12 (Motor Low Limit): 30.0 Hz4-14 (Motor High Limit): 50.0 Hz5-10 (DI 18 Selection): [8] Start5-12 (DI 27 Selection): [2] Coast Inverse5-14 (DI 32 Selection): [14] Jog5-40 (Relay 1 Selection): Running5-40 (Relay 2 Selection): Alarm6-22 (AI 54 Low): 4.0 mA6-23 (AI 54 High): 20.0 mA6-29 (AI 54 Mode): [0] Current Mode6-70 (Term 45 Mode): [0] 0-20 mA6-71 (AO45): [100] Output freq6-90 (Term 42 Mode): [0] 0-20 mA6-91 (AO42): [103] Motor current7-20 (Process CL feedback source): [2] Analog input 54
Table 1.2
Quick Start VLT® AutomationDrive FC 360 Quick Guide
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11
[2] Local/Remote
ApplicationLocal/Remote
130B
C43
1.10
+24V 12
DI1 18
DI2 19
DI3 27
DI4 29
DI5 32
DI6 33
DI7 31
COM 20
+10V 50
AI1 53
- +AI2 54
COM 55
AO1 45
AO2 42
1
2
3
4
5
6
R1
R2
FC 360
Start
Coast inverse
Setup select
4-20mA
DescriptionFor applicationswhere the speedreference can beswitched betweenlocal potentiometerand remote currentsignal
Parameter settings Setup 1 Setup 2
0-10 (Active Set-up)
[9] Multi Set-up [9] Multi Set-up
0-12 (Link Set-up) [20] Linked [20] Linked
1-00 (ConfigurationMode)
[0] Speed Open Loop [0] Speed Open Loop
3-00 (Ref Range) [0] Min- Max [0] Min- Max
3-15 (Ref Source 1) [1] AI 53 [2] AI 54
3-16 (Ref Source 2)
4-12 (Motor LowLimit)
25.0 Hz 25.0 Hz
4-14 (Motor HighLimit)
50.0 Hz 50.0 Hz
5-10 (DI 18Selection)
[8] Start [8] Start
5-12 (DI 27Selection)
[2] Coast Inverse [2] Coast Inverse
5-14 (DI 32Selection)
[23] Set-up select [23] Set-up select
5-40 (Relay 1Selection)
Running Running
5-40 (Relay 2Selection)
Alarm Alarm
6-10 (AI 53 Low) 0.07 V
6-11 (AI 53 High) 10 V
6-19 (AI 53 Mode) [1] Voltage Mode
6-22 (AI 54 Low) 4.0 mA
6-23 (AI 54 High) 20.0 mA
6-29 (AI 54 Mode) [0] Current Mode
6-70 (Term 45Mode)
[0] 0-20 mA [0] 0-20 mA
6-71 (AO45) [100] Output freq [100] Output freq
6-90 (Term 42Mode)
[0] 0-20 mA [0] 0-20 mA
6-91 (AO42) [103] Motor current [103] Motor current
Table 1.3
[3] Speed Open Loop
ApplicationConveyors, extruders
130B
C43
2.10
+24V 12
DI1 18
DI2 19
DI3 27
DI4 29
DI5 32
DI6 33
DI7 31
COM 20
+10V 50
AI1 53
AI2 54
COM 55
AO1 45
AO2 42
1
2
3
4
5
6
R1
R2
FC 360
Start
Coast inverse
DescriptionFor running at a stablespeed by a voltagereference signal.
Parameter settings
1-00 (Configuration Mode): [0] Speed Open Loop3-00 (Ref Range): [0] Min- Max3-15 (Ref Source 1): [1] AI 534-12 (Motor Low Limit): 25.0 Hz4-14 (Motor High Limit): 50.0 Hz5-10 (DI 18 Selection): [8] Start5-12 (DI 27 Selection): [2] Coast Inverse5-40 (Relay 1 Selection): Running5-40 (Relay 2 Selection): Alarm6-10 (AI 53 Low): 0.07 V6-11 (AI 53 High): 10 V6-19 (AI 53 Mode): [1] Voltage Mode6-70 (Term 45 Mode): [0] 0-20 mA6-71 (AO45): [100] Output freq6-90 (Term 42 Mode): [0] 0-20 mA6-91 (AO42): [103] Motor current
Table 1.4
Quick Start VLT® AutomationDrive FC 360 Quick Guide
MG06A102 - VLT® is a registered Danfoss trademark 5
1 1
[4] Speed Close Loop
ApplicationMachine tools, texturizers
130B
C43
3.10
+24V 12
DI1 18
DI2 19
DI3 27
DI4 29
DI5 32
DI6 33
DI7 31
COM 20
+10V 50
AI1 53
AI2 54
COM 55
AO1 45
AO2 42
1
2
3
4
5
6
R1
R2
FC 360
Start
Coast inverse
A
B
DescriptionFor precise speedapplications with 24 Vencoder feedback
Parameter settings
1-00 (Configuration Mode): [1] Speed Close Loop3-00 (Ref Range): [0] Min- Max3-15 (Ref Source 1): [1] AI 533-16 (Ref Source 2): [11] Local Bus Ref4-12 (Motor Low Limit): 20.0 Hz4-14 (Motor High Limit): 50.0 Hz5-10 (DI 18 Selection): [8] Start5-12 (DI 27Selection): [2] Coast Inverse5-14 (DI 32 Selection): [82] Encoder input B5-15 (DI 23 Selection): [81] Encoder input A5-40 (Relay 1 Selection): Running5-40 (Relay 2 Selection): Alarm6-10 (AI 53 Low): 0.07 V6-11 (AI 53 High): 10 V6-19 (AI 53 Mode): [1] Voltage Mode7-00 (Speed PID Feedback Source): [1] 24 V encoder
Table 1.5
[5] Multi-speed
ApplicationIndustrial washingmachines, conveyors
130B
C43
4.10
+24V 12
DI1 18
DI2 19
DI3 27
DI4 29
DI5 32
DI6 33
DI7 31
COM 20
+10V 50
AI1 53
AI2 54
COM 55
AO1 45
AO2 42
1
2
3
4
5
6
R1
R2
FC 360
Start
Coast inverse
Pre set ref bit 0
Pre set ref bit 1
Pre set ref bit 2
DescriptionFor applications with8 different speeds bydigital input. By usinganother digital input,16 speeds arepossible.
Parameter settings
1-00 (Configuration Mode): [0] Speed Open Loop3-00 (Ref Range): [0] Min- Max3-15 (Ref Source 1): [0] No Function4-14 (Motor High Limit): 50.0 Hz5-10 (DI 18 Selection): [8] Start5-12 (DI 27 Selection): [2] Coast Inverse5-13 (DI 29 Selection): [16] Preset ref bit 05-14 (DI 32 Selection): [17] Preset ref bit 15-15 (DI 23 Selection): [18] Preset ref bit 26-70 (Term 45 Mode): [0] 0-20 mA6-71 (AO45): [100] Output freq6-90 (Term 42 Mode): [0] 0-20 mA6-91 (AO42): [103] Motor current
Table 1.6
NOTEFor further examples refer to 5 Wiring Examples.
Quick Start VLT® AutomationDrive FC 360 Quick Guide
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11
1.4 Jumper Terminal 12 and 27
A jumper wire may be required between terminal 12 andterminal 27 for the frequency converter to operate whenusing factory default programming values.
• Digital input terminal 27 is designed to receive an24 V DC external interlock command. In manyapplications, the user wires an external interlockdevice to terminal 27
• When no interlock device is used, wire a jumperbetween control terminal 12 to terminal 27. Thisprovides in internal 24 V signal on terminal 27
• No signal present prevents the unit fromoperating
1.5 Automatic Motor Adaptation (AMA)
Automatic motor adaptation (AMA)It is highly recommended to run AMA because it is a testprocedure that measures the electrical characteristics ofthe motor to optimize compatibility between thefrequency converter and the motor under VVCplus mode.
• The frequency converter builds a mathematicalmodel of the motor for regulating output motorcurrent thus enhancing motor performance.
• Some motors may be unable to run the completeversion of the test. In that case, select Enablereduced AMA
• If warnings or alarms occur, see 6 Warnings andAlarms
• Run this procedure on a cold motor for bestresults
NOTEAMA does not cause the motor to run and it does notharm the motor.
To run AMA using the numeric LCP (NLCP)1. Enter the main menu.
2. Go to parameter group 1-** Load and Motor.
3. Press [OK].
4. Set motor parameters using name plate data forparameter group 1-2* Motor Data.
5. Set motor cable length in 1-42 Motor Cable Length
6. Go to 1-29 Automatic Motor Adaptation (AMA).
7. Press [OK].
8. Select [1] Enable complete AMA.
9. Press [OK].
10. The test will run automatically and indicate whenit is complete.
NOTEBy default parameter setting, connect terminal 12 and 27before running AMA.
Quick Start VLT® AutomationDrive FC 360 Quick Guide
MG06A102 - VLT® is a registered Danfoss trademark 7
1 1
2 Introduction
2.1 Exploded Views
130B
C439
.10
17
16
15
14
13
12
11
10
9
8
7
65
4
3
2
1
0302
01
0504
Illustration 2.1 Exploded View J1-J5 (0.37-22 kW), IP20
1 NLCP (accessory) 10 2-Pole Relay 2 (0.37 kW-7.5 kW)3-Pole Relay 2 (11 kW-22 kW)
2 Control cassette 11 Mains terminal
3 RFI switch (screw M3x12 only) 12 Cable strain relief (0.37-2.22 kW: accessory)
4 Removable fan assembly 13 RS-485 com pluggable terminal
5 Grounding clamp (accessory) 14 Fixed I/O terminals
6 Shielded cable grounding clamp and strain relief(accessory)
15 Fixed I/O terminals
7 Motor terminal (U V W) and brake and load sharingterminal
16 Terminal cover
8 PE ground 17 Option-B (MCB102/103 accessories)
9 3-Pole relay 1
Table 2.1
Introduction VLT® AutomationDrive FC 360 Quick Guide
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22
2.2 Product Overview
A frequency converter is an electronic motor controllerthat converts AC mains input into a variable AC waveformoutput. The frequency and voltage of the output areregulated to control the motor speed or torque. Thefrequency converter can vary the speed of the motor inresponse to system feedback, such as changingtemperature or pressure for controlling fan, compressor, orpump motors. The frequency converter can also regulatethe motor by responding to remote commands fromexternal controllers.
In addition, the frequency converter monitors the systemand motor status, issues warnings or alarms for faultconditions, starts and stops the motor, optimizes energyefficiency, and offers many more control, monitoring, andefficiency functions. Operation and monitoring functionsare available as status indications to an outside controlsystem or serial communication network.
2.3 Additional Resources
Other resources are available to understand advancedfrequency converter functions and programming.
• The Programming Guide provides greater detailon working with parameters.
• The Design Guide is intended to provide detailedcapabilities and functionality to design motorcontrol systems.
• Optional equipment is available that may changesome of the procedures described. Be sure to seethe instructions supplied with those options forspecific requirements.
Contact the local Danfoss supplier or go tohttp://www.danfoss.com/Products/Literature/VLT+Technical+Documentation.htm for downloads.
2.4 Frame Sizes and Power Ratings
Frame size380-480 V
J1 J2 J3 J4 J5 J6 J7
Power size [kW] 0.37-2.2 3.0-5.5 7.5 11-15 18.5-22 30-45 55-75
Dimensions[mm]
A a D
CBb
130B
C44
9.10
Height A 210 272.5 272.5 317.5 410 520 550
Width B 75 90 115 133 150 233 308
Depth C(with option B)
168 (181) 168 (181) 168 (181) 245 (258) 245 (258) 242 332
Mounting holes
a 198 260 260 297.5 390
b 60 70 90 105 120
Mounting screw M4 M5 M5 M6 M6
Table 2.2 Frames Sizes, Power Ratings and Dimensions
Introduction VLT® AutomationDrive FC 360 Quick Guide
MG06A102 - VLT® is a registered Danfoss trademark 9
2 2
3 Installation
3.1 Mechanical Installation
Select the best possible operation site by considering thefollowing:
• Ambient operating temperature
• Installation method
• How to cool the unit
• Position of the frequency converter
• Cable routing
• Power source supplying correct voltage andnecessary current
• Motor current rating within the maximum currentfrom the frequency converter
• Correct rating of external fuses and circuitbreakers
Cooling and Mounting:
• Top and bottom clearance for air cooling must beprovided, see Table 3.1 for clearance requirements
• Derating for temperatures starting from 45°C andelevation 1000m above sea level must beconsidered. See the equipment Design Guide fordetailed information.
Enclosure J1-J5 J6/J7
Clearance above and below theunit [mm]
100-200
Table 3.1 Minimum Airflow Clearance Requirements
• Mount the unit vertically
• IP20 units (but NOT IP21 units) allow side by sideinstallation
• Improper mounting can result in over heatingand reduced performance
• Use the slotted mounting holes on the unit forwall mounting, when provided
• See 8.4 Connection Tightening Torques for propertightening specifications.
Installation VLT® AutomationDrive FC 360 Quick Guide
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33
3.2 Electrical Installation
This section contains detailed instructions for wiring the frequency converter.
130B
C438
.11
3 Phasepowerinput
Switch ModePower Supply
Motor
Analog Output
Interface
relay1
(PNP) = Source(NPN) = Sink
ON=TerminatedOFF=Open
Brakeresistor
91 (L1)92 (L2)93 (L3)
PE
50 (+10 V OUT)
53 (A IN)
54 (A IN)
55 (COM A IN)
0/4-20 mA
12 (+24V OUT)
31 (D IN)
18 (D IN)
20 (COM D IN)
10Vdc15mA 100mA
+ - + -
(U) 96(V) 97
(W) 98(PE) 99
(A OUT) 45
(A OUT) 42
(P RS-485) 68
(N RS-485) 69
(COM RS-485) 61
0V
5V
S801
0/4-20 mA
RS-485RS-485
03
+10Vdc
0/4-20 mA0-10V dc
240Vac, 2A
24Vdc
02
01
05
04
240Vac, 2A24V (NPN) 0V (PNP)
0V (PNP)24V (NPN)
19 (D IN)
24V (NPN) 0V (PNP)27
24V
0V
(D IN/OUT)
0V (PNP)24V (NPN)
(D IN/OUT)
0V
24V29
24V (NPN) 0V (PNP)
0V (PNP)24V (NPN)
33 (D IN)
32 (D IN)
95
P 5-00
21 O
N
(+UDC) 82
(BR) 81
24V (NPN) 0V (PNP)
0-10V dc
(-UDC) 88
Illustration 3.1 Basic Wiring Schematic Drawing
A=Analog, D=Digital1) Built-in braking chopper available from 0.37 - 22 kW2) Relay 2 is 2 pole for J1-J3 and 3 pole for J4-J7. Relay 2 of J4-J7 with terminal 4,5,6, same NO/NC logic as Relay 1.
Installation VLT® AutomationDrive FC 360 Quick Guide
MG06A102 - VLT® is a registered Danfoss trademark 11
3 3
130B
D10
9.10
1
23
4
5
6
78
9 10
OReset
AutoOn
HandOn
OK
Back
Menu
Status QuickMenu
MainMenu
PE
UVW
L1L2L3PE
Illustration 3.2 Typical Electrical Connection
1 PLC 6 Min. 200 mm (7.9 in) between control cables, motor and mains
2 Frequency converter 7 Motor, 3-phase and PE
3 Output contactor (Generally not recommended) 8 Mains, 3-phase and reinforced PE
4 Earth (grounding) rail (PE) 9 Control wiring
5 Cable insulation (stripped) 10 Equalising min. 16 mm2 (0.025 in)
Table 3.2
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33
3.2.1 General Requirements
WARNINGEQUIPMENT HAZARD!Rotating shafts and electrical equipment can be hazardous.Extreme care should be taken to protect against electricalhazards when applying power to the unit. All electricalwork must conform to national and local electrical codesand installation, start up, and maintenance should only beperformed by trained and qualified personnel. Failure tofollow these guidelines could result in death or seriousinjury.
CAUTIONWIRING ISOLATION!Run input power, motor wiring and control wiring in threeseparate metallic conduits or use separated shielded cablefor high frequency noise isolation. Failure to isolate power,motor and control wiring could result in less thanoptimum frequency converter and associated equipmentperformance.Run motor cables from multiple frequency convertersseparately. Induced voltage from output motor cables runtogether can charge equipment capacitors even with theequipment turned off and locked out.
• An electronically activated function within thefrequency converter provides overload protectionfor the motor. The overload provides Class 20motor protection. See 6 Warnings and Alarms fordetails on the trip function.
Wire Type and Ratings
• All wiring must comply with local and nationalregulations regarding cross-section and ambienttemperature requirements.
• Danfoss recommends that all power connectionsbe made with a minimum 75° C rated copperwire.
• See 8 Specifications for recommended wire sizes.
3.2.2 Earth (Grounding) Requirements
WARNINGGROUNDING HAZARD!For operator safety, it is important to ground thefrequency converter properly by a certified electricalinstaller in accordance with national and local electricalcodes as well as instructions contained within thisdocument. Ground currents are higher than 3,5 mA. Failureto ground the frequency converter properly could result indeath or serious injury.
• Proper protective grounding for equipment withground currents higher than 3,5 mA must beestablished, see Leakage Current (>3,5 mA)
• A dedicated ground wire is required for inputpower, motor power and control wiring
• Use the clamps provided with the equipment forproper ground connections
• Do not ground one frequency converter toanother in a “daisy chain” fashion (seeIllustration 3.3)
• Keep the ground wire connections as short aspossible
• Using high-strand wire to reduce electrical noiseis recommended
• Follow motor manufacturer wiring requirements
130B
C500
.10
FC 1
FC 1
FC 2
FC 2
FC 3
FC 3
PE
PE
Illustration 3.3 Grounding Principle
3.2.2.1 Leakage Current (>3,5 mA)
Follow national and local codes regarding protectiveearthing of equipment with a leakage current > 3,5 mA.The earth leakage current depends on various systemconfigurations including RFI filtering, screened motorcables, and frequency converter power.
EN/IEC61800-5-1 (Power Drive System Product Standard)requires special care if the leakage current exceeds 3,5 mA.Earth grounding must be reinforced in one of thefollowing ways:
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3 3
• Earth ground wire of at least 10 mm2
• Two separate earth ground wires both complyingwith the dimensioning rules
See EN 60364-5-54 § 543.7 for further information.
Using RCDsWhere residual current devices (RCDs), also known as earthleakage circuit breakers (ELCBs), are used, comply with thefollowing:
• Use RCDs of type B only which are capable ofdetecting AC and DC currents
• Use RCDs with an inrush delay to prevent faultsdue to transient earth currents
• Dimension RCDs according to the system configu-ration and environmental considerations
3.2.3 Mains, Motor and Earth Connections
WARNINGINDUCED VOLTAGE!Run output motor cables from multiple frequencyconverters separately. Induced voltage from output motorcables run together can charge equipment capacitors evenwith the equipment turned off and locked out. Failure torun output motor cables separately could result in deathor serious injury.
Earthing (grounding) clamps are provided for motor wiring(see Illustration 3.4).
• Do not install power factor correction capacitorsbetween the frequency converter and the motor
• Do not wire a starting or pole-changing devicebetween the frequency converter and the motor
• Follow motor manufacturer wiring requirements
• All frequency converters may be used with anisolated input source as well as with groundreference power lines. When supplied from anisolated mains source (IT mains or floating delta)or TT/TN-S mains with a grounded leg (groundeddelta), set 14-50 RFI Filter to OFF (size J6-J7) orremove the RFI screw (J1-J5). When off, theinternal RFI filter capacitors between the chassisand the intermediate circuit are isolated to avoiddamage to the intermediate circuit and to reduceearth capacity currents in accordance with IEC61800-3.
• Do not install switch between the frequencyconverter and the motor in IT mains.
130B
C501
.10
0102
0304
05
Illustration 3.4 Mains, Motor and Earth Connections
Illustration 3.4 represents mains input, motor, and earthgrounding for basic frequency converters. Actual configu-rations vary with unit types and optional equipment.
3.2.4 Control Wiring
3.2.4.1 Access
• Remove access cover plate with a screw driver.See Illustration 3.5.
130B
C504
.10
Illustration 3.5 Control Wiring Access for J1-J7 Enclosures
Installation VLT® AutomationDrive FC 360 Quick Guide
14 MG06A102 - VLT® is a registered Danfoss trademark
33
3.2.4.2 Control Terminal Types
Illustration 3.6 shows the frequency converter controlterminals. Terminal functions and default settings aresummarized in Table 3.4.
130B
C505
.11
42 45
12 18 19 27 29 31 32 33 20 50 53 54 55
Illustration 3.6 Control Terminal Locations
See 8.2 General Technical Data for terminal ratings details.
Terminal descriptionTerminal
Parameter
Defaultsetting Description
Digital I/O, Pulse I/O, Encoder
12 - +24 V DC 24 V DC supply voltage.Maximum output current is100mA for all 24 V loads.
18 5-10 [8] StartDigital inputs.
19 5-11 [10] Reversing
31 5-16 [0] No operation Digital input, pulse input.
32 5-14 [0] No operationDigital input, 24 V encoder.
33 5-15 [0] No operation
27 5-125-30
DI [2] CoastinverseDO [0] Nooperation
Selectable for either digitalinput, digital output orpulse output. Defaultsetting is digital input.
29 5-135-31
DI [14] JogDO [0] Nooperation
20 - Common for digital inputsand 0V potential for 24Vsupply.
Analog inputs/outputs
42 6-91 [0] No operation Programmable analogoutput. The analog signalis 0-20mA or 4-20 mA at a
maximum of 500Ω. Canalso be configured asdigital outputs
45 6-71 [0] No operation
Terminal descriptionTerminal
Parameter
Defaultsetting Description
50 - +10 V DC 10 V DC analog supplyvoltage. 15mA maximumcommonly used forpotentiometer orthermistor.
53 6-1* Reference Analog input. Selectablefor voltage or current.54 6-2* Feedback
55 - Common for analog input
Table 3.3
Terminal descriptionTerminal
Parameter
Defaultsetting Description
Serial communication
61 -
Integrated RC-Filter forcable screen. ONLY forconnecting the screenwhen experiencing EMCproblems.
68 (+) 8-3* RS-485 Interface. A controlcard switch is provided fortermination resistance.
69 (-) 8-3*
Relays
01, 02,03 5-40 [0] [0] No operation
Form C relay output. Theserelays are in variouslocations depending uponthe frequency converterconfiguration and size.Usable for AC or DCvoltage and resistive orinductive loads.RO2 in J1-J3 enclosure is 2-pole, only 04,05 terminalavailable
04, 05,06
5-40 [1] [0] No operation
Table 3.4 Terminal Description
Installation VLT® AutomationDrive FC 360 Quick Guide
MG06A102 - VLT® is a registered Danfoss trademark 15
3 3
3.2.4.3 Control Terminal Functions
Frequency converter functions are commanded byreceiving control input signals.
• Each terminal must be programmed for thefunction it will be supporting in the parametersassociated with that terminal. SeeTable 3.4 forterminals and associated parameters.
• It is important to confirm that the controlterminal is programmed for the correct function.See 4 User Interface and Programming for detailson accessing parameters and for details onprogramming.
• The default terminal programming is intended toinitiate frequency converter functioning in atypical operational mode.
3.2.4.4 Using Screened Control Cables
Correct screeningThe preferred method in most cases is to secure controland serial communication cables with screening clampsprovided at both ends to ensure best possible highfrequency cable contact.If the earth potential between the frequency converter andthe PLC is different, electric noise may occur that willdisturb the entire system. Solve this problem by fitting anequalizing cable next to the control cable. Minimum cablecross section: 16 mm2.
12
PE
FC
PE
PLC
130B
B922
.11
PE PE
Illustration 3.7
1 Min. 16 mm2
2 Equalizing cable
Table 3.5
50/60Hz ground loopsWith very long control cables, ground loops may occur. Toeliminate ground loops, connect one end of the screen-to-ground with a 100nF capacitor (keeping leads short).
100nF
FC
PEPE
PLC
130B
B609
.11
Illustration 3.8
Avoid EMC noise on serial communicationThis terminal is connected to earth via an internal RC link.Use twisted-pair cables to reduce interference betweenconductors. The recommended method is shown below:
PE
FC
PE
FC
130B
B923
.11
PE PE
696861
696861
12
Illustration 3.9
1 Min. 16 mm2
2 Equalizing cable
Table 3.6
Alternatively, the connection to terminal 61 can beomitted:
PE
FC
PE
FC
130B
B924
.11
PE PE
69696868
12
Illustration 3.10
1 Min. 16 mm2
2 Equalizing cable
Table 3.7
Installation VLT® AutomationDrive FC 360 Quick Guide
16 MG06A102 - VLT® is a registered Danfoss trademark
33
3.3 Serial Communication
Connect RS-485 serial communication wiring to terminals(+)68 and (-)69.
• Screened serial communication cable isrecommended
• See 3.2.2 Earth (Grounding) Requirements forproper grounding
61
68
69
+
130B
B489
.10
RS-485
Illustration 3.11 Serial Communication Wiring Diagram
For basic serial communication set-up, select the following
1. Protocol type in 8-30 Protocol.
2. Frequency converter address in 8-31 Address.
3. Baud rate in 8-32 Baud Rate.
• Two communication protocols are internal to thefrequency converter. Follow motor manufacturerwiring requirements.
Danfoss FC
Modbus RTU
• Functions can be programmed remotely usingthe protocol software and RS-485 connection orin parameter group 8-** Communications andOptions
• Selecting a specific communication protocolchanges various default parameter settings tomatch that protocol’s specifications along withmaking additional protocol-specific parametersavailable
Installation VLT® AutomationDrive FC 360 Quick Guide
MG06A102 - VLT® is a registered Danfoss trademark 17
3 3
4 User Interface and Programming
4.1 Programming
4.1.1 Programming with the NumericalLocal Control Panel (NLCP)
The FC 360 supports graphic and numerical local controlpanels as well as blind covers. This chapter coversprogramming with the NLCP. For programming with theGLCP, see the VLT® Programming Guide, MG06C.
NOTEThe frequency converter can also be programmed from aPC via RS-485 com-port by installing the MCT-10 Setupsoftware. This software can either be ordered using codenumber 130B1000 or downloaded from the Danfoss Website: www.danfoss.com/BusinessAreas/DrivesSolutions/softwaredownload
4.1.2 NLCP
The NLCP is divided into four functional sections.
A. Numeric display
B. Menu key
C. Navigation keys and indicator lights (LEDs)
D. Operation keys and indicator lights (LEDs)
130B
C506
.10
Setup 1A
B
C
D
5
12
13 14 15
10
11
10
9
6
7
8
4
1
2
3
Menu
Status QuickMenu
MainMenu
HandOn
OReset
AutoOn
Back
OKOn
Warn
Alarm
Illustration 4.1
A. Numeric DisplayThe LCD-display is back-lit with 1 numeric line. All data isdisplayed on the LCP.
1 Set-up number shows the active set-up and the edit set-up. If the same set-up acts as both active and edit set-up,only that set-up number is shown (factory setting). Whenactive and edit set-up differ, both numbers are shown inthe display (Setup 12). The number flashing, indicates theedit set-up.
2 Parameter number.
3 Parameter value.
4 Motor direction is shown to the bottom left of the display– indicated by a small arrow pointing either clockwise orcounterclockwise.
5 The triangle indicates if the LCP is in status, quick menu ormain menu.
Table 4.1
130B
D13
5.10
Setup 12
INDEX
AHPVkWsrpmHz%n2n1 n3
p5 p4p3 p2 p1
Illustration 4.2 Display Information
B. Menu KeyUse the menu key to select between status, quick menu ormain menu.
C. Navigation keys and indicator lights (LEDs)
6 Green LED/On: Control section is working.
7 Yellow LED/Warn.: Indicates a warning.
8 Flashing Red LED/Alarm: Indicates an alarm.
9 [Back]: For moving to the previous step or layer in thenavigation structure
10 Arrows [] []: For maneuvering between parameter groups,
parameters and within parameters or increasing/decreasingparameter values. Can also be used for setting localreference.
11 [OK]: For selecting a parameter and for accepting changes toparameter settings
12 []: For moving from left to right within the parameter valuein order to change each digit individually. See description in4.1.3 The Right-Key Function.
Table 4.2
User Interface and Programm... VLT® AutomationDrive FC 360 Quick Guide
18 MG06A102 - VLT® is a registered Danfoss trademark
44
D. Operation keys and indicator lights (LEDs)
13 [Hand On]: Starts the motor and enables control of thefrequency converter via the LCP.
NOTETerminal 27 Digital Input (5-12 Terminal 27 DigitalInput) has coast inverse as default setting. Thismeans that [Hand On] will not start the motor ifthere is no 24 V to terminal 27.
14 [Off/Reset]: stops the motor (off). If in alarm mode thealarm will be reset.
15 [Auto On]: frequency converter is controlled either viacontrol terminals or serial communication.
Table 4.3
4.1.3 The Right-Key Function
WARNINGThe [Off/Reset] key is not a safety switch. It does notdisconnect the frequency converter from mains.
[] makes it possible to edit any of the four digits on thedisplay individually. When pressing [] once the cursormoves to the first digit and the digit starts flashing asshown in Illustration 4.3. The value can now be changedusing the [] [] navigation keys. Pressing [] will notchange the value of the digits or move the decimal point.
130B
C440
.10
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Illustration 4.3 Right Key Function
The right key can also be used for moving betweenparameter groups: when in main menu, press the right keyto move to the first parameter in the next parametergroup (e.g. move from 0-03 [0] to 1-00 [0]).
User Interface and Programm... VLT® AutomationDrive FC 360 Quick Guide
MG06A102 - VLT® is a registered Danfoss trademark 19
4 4
4.2 Quick Menu
The Quick Menu gives easy access to the most frequentlyused parameters.
1. To enter the Quick Menu, press [Menu] key untilindicator in display is placed above Quick Menu.
2. Use [] [] to select either QM1 or QM2, thenpress [OK].
3. Use [] [] to browse through the parameters inthe Quick Menu.
4. Press [OK] to select a parameter.
5. Use [] [] to change the value of a parametersetting.
6. Press [OK] to accept the change.
7. To exit, press either [Back] twice (or three times ifin QM” and QM3) to enter Status, or press [Menu]once to enter Main Menu.
User Interface and Programm... VLT® AutomationDrive FC 360 Quick Guide
20 MG06A102 - VLT® is a registered Danfoss trademark
44
130BC445.11
1-22
XXX
X V
Mot
or
nom
inal
sp
eed
QM
1
0-01
[0]
1-10
[0]
1-24
XXX
X A
Lang
uage
Mot
or Ty
pe
PM M
otor
Asyn
chro
nous
Mot
or
1-20
XXX
X kW
Mot
or p
ower
Mot
or vo
ltage
Mot
or C
ont.
Rat
ed To
rque
1-26
XXX
X1-
23 X
XXX
Hz
Stat
or
Resis
tanc
e
Mot
or fr
eque
ncy
1-25
XXX
X rp
m
(Rs)
1-30
XXX
X
1-39
XXX
X
1-40
XXX
X
30-8
0 XX
XX
1-25
XXX
X rp
m
1-24
XXX
X A
Mot
or C
urre
nt
3-02
XXX
X Hz
3-03
XXX
X Hz
3-41
XXX
X S
3-42
XXX
X S
5-12
[2]
1-29
[1]
Min
imum
Ref
eren
ce
Max
imum
Ref
eren
ce
Ram
p 1
Ram
p up
Tim
e
Ram
p 1
Ram
p Do
wn
Tim
e
Term
inal
27
Digi
tal in
put
AMA
Mot
or P
oles
Back
EM
F at
10
00 R
PM
d-ax
is In
duct
ance
(Ld)
Basic
Mot
or S
etup
Adv.
Mot
or S
etup
Enco
der S
etup
QM
2
BMS
AMS
ES
5-70
XXX
X
5-71
[0]
1-30
XXX
X
1-39
XXX
X
1-90
[0]
2-10
[0]
4-16
XXX
X %
4-17
XXX
X %
4-18
XXX
X %
1-00
[0]
1-01
[1]
1-10
[0]
1-24
XXX
X A
1-20
XXX
X kW
1-22
XXX
X V
Mot
or
nom
inal
sp
eed
PM M
otor
Asyn
chro
nous
Mot
or
Mot
or p
ower
Mot
or vo
ltage
Mot
or C
ont.
Rate
d To
rque
1-26
XXX
X1-
23 X
XXX
Hz
Stat
or
Resis
tanc
e
Mot
or fr
eque
ncy
1-25
XXX
X rp
m
(Rs)
1-30
XXX
X
1-40
XXX
X
30-8
0 XX
XX
1-25
XXX
X rp
m
1-24
XXX
X A
Mot
or C
urre
nt
Mot
or P
oles
Back
EM
F at
10
00 R
PM
d-ax
is In
duct
ance
(Ld)
1-39
XXX
X 4-19
XXX
X Hz
4-14
XXX
X Hz
Stat
or
Resis
tanc
e (R
s)
Mot
or P
oles
Mot
or
Ther
mal
Pro
tect
ion
Brak
e Fu
nctio
n
Torq
ue Li
mit
Mot
or M
ode
Torq
ue Li
mit
Gene
rato
r Mod
e
Curre
nt Li
mit
Term
32/
33 P
ulse
s pe
r Rev
olut
ion
Term
32/
33
Enco
der D
irect
ion
QM 3
QM
4Q
M 5
L10C
SFS
Last
10
Chan
ges
Sinc
e Fa
ctor
y Set
ting
Chan
ges M
ade
Alar
m Lo
gTB
D
Mot
or C
urre
nt
Mot
or
nom
inal
sp
eed
Mot
or
nom
inal
sp
eed
Mot
or
Curre
nt M
ode
Mot
or C
ontro
l Pr
incip
le
Mot
or Ty
pe
Mot
or S
peed
Hig
h Li
mit
[Hz]
Max
Out
put F
requ
ency
Illus
trat
ion
4.4
Qui
ck M
enu
Str
uctu
re
User Interface and Programm... VLT® AutomationDrive FC 360 Quick Guide
MG06A102 - VLT® is a registered Danfoss trademark 21
4 4
4.3 Main Menu
The Main Menu gives access to all parameters.
1. To enter the Main Menu, press [Menu] key untilindicator in display is placed above Main Menu.
2. [] []: browse through the parameter groups.
3. Press [OK] to select a parameter group.
4. [] []: browse through the parameters in thespecific group.
5. Press [OK] to select the parameter.
6. [] and [] []: set/change the parameter value.
7. Press [OK] to accept the value.
8. To exit, press either [Back] twice (or three timesfor array parameters) to enter Main Menu, orpress [Menu] once to enter Status.
The principles for changing the value of continuous,enumerated and array parameters, respectively, are shownbelow.
130B
C446
.10
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
1
2
3
4
5
6
7
10
11
12
OK
OK
Back
8
Back
Setup 1
2 x
+ OK
9
OK
Illustration 4.5 Main Menu Interactions - Continuous Parameters
1 [OK]: the first parameter in the group is shown.
2 Press [] repeatedly to move down to the desired
parameter.
3 Press [OK] to start editing.
4 []: first digit flashing (can be edited).
5 []: second digit flashing (can be edited).
6 []: third digit flashing (can be edited).
7 []: decreases the parameter value, the decimal point
changes automatically
8 []: increases the parameter value.
9 [Back]: cancel changes, return to 2)[OK]: accept changes, return to 2)
10 [][]: select parameter within the group.
11 [Back]: Removes the value and shows the parameter group.
12 [][]: select group.
Table 4.4
For enumerated parameters the interaction is similar butthe parameter value is shown in brackets, because of theNLCP digits limitation (4 large digits) and the enum can begreater than 99. When the enum value is greater than 99,the NLCP can only display the first part of the bracket.
130B
C447
.11
Setup 1
Setup 1
Setup 1
1
2
3
4
5
6OK
OKBa
ck
7
OKBack
Illustration 4.6 Main Menu Interactions - Enumerated Parameters
1 [OK]: the first parameter in the group is shown.
2 Press [OK] to start editing.
3 [][]: change parameter value (flashing).
4 Press [Back] to cancel changes or [OK] to accept changes(return to screen 2).
5 [][]: select parameter within the group.
6 [Back]: Removes the value and shows the parameter group.
7 [][]: select group.
Table 4.5
User Interface and Programm... VLT® AutomationDrive FC 360 Quick Guide
22 MG06A102 - VLT® is a registered Danfoss trademark
44
Array parameters function as follows:
130B
C448
.10
1
2
4
5
6
7
8
9
10
OK
Back
Back
Back
5 x
Setup 1
Setup 1
Setup 1
Setup 1
%INDEX
%INDEX
%INDEX
Setup 1
INDEX%
OK
OK
OK
Illustration 4.7 Main Menu Interactions - Array Parameters
1 [OK]: shows parameter numbers and the value in the firstindex.
2 [OK]: Index can be selected.
3 [][]: Selects index.
4 [OK]: Value can be edited.
5 [][]: changes parameter value (flashing).
6 [Back]: cancel changes[OK]: accept changes
7 [Back]: cancels editing index, a new parameter can beselected.
8 [][]: selects parameter within the group.
9 [Back]: removes parameter index value and shows theparameter group.
10 [][]: selects group.
Table 4.6
4.4 Parameter List
User Interface and Programm... VLT® AutomationDrive FC 360 Quick Guide
MG06A102 - VLT® is a registered Danfoss trademark 23
4 4
4.4.
1M
ain
Men
uSt
ruct
ure
0-**
Ope
ratio
n /
Dis
play
0-0*
Basi
c Se
ttin
gs0-
01La
ngua
ge0-
03Re
gion
al S
ettin
gs0-
04O
pera
ting
Sta
te a
t Po
wer
-up
0-06
Grid
Type
[10]
>380
-440
V/50
Hz/
IT-g
rid<
[11]
>380
-440
V/50
Hz/
Del
ta<
[12]
>380
-440
V/50
Hz<
[20]
>440
-480
V/50
Hz/
IT-g
rid<
[21]
>440
-480
V/50
Hz/
Del
ta<
[22]
>440
-480
V/50
Hz<
[110
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80-4
40V/
60H
z/IT
-grid
<[1
11]
>380
-440
V/60
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Del
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[112
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80-4
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60H
z<[1
20]
>440
-480
V/60
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rid<
[121
]>4
40-4
80V/
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elta
<[1
22]
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0-07
Aut
o D
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ups
0-16
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licat
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[1]
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cess
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[2]
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n L
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ed C
lose
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p<[5
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ulti
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ed<
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0-30
Cust
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Cust
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0-32
Cust
om R
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ax V
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0-4*
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Key
pad
0-40
[Han
d o
n] K
ey o
n L
CP0-
42[A
uto
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Key
on
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0-44
[Off/
Rese
t] K
ey o
n L
CP0-
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py/S
ave
0-50
LCP
Cop
y*[
0]>N
o c
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[1]
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to L
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[2]
>All
from
LCP
<[3
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ize
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om L
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0-51
Set-
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y-[1
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set
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<[2
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<[9
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tory
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Pass
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ain
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and
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Gen
eral
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1-00
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ende
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[9]
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tral
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der<
[10]
>Pos
ition
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[11]
>Syn
chro
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tion<
1-01
Mot
or C
ontr
ol P
rinci
ple
[0]
>U/f
<*[
1]>V
VC+<
1-03
Torq
ue C
hara
cter
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onst
ant
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<[2
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im. V
T<1-
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ise
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Con
stru
ctio
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Dat
a1-
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Pow
er[2
]>0
.12
kW -
0.1
6 hp
<[3
]>0
.18
kW -
0.2
5 hp
<[4
]>0
.25
kW -
0.3
3 hp
<[5
]>0
.37
kW -
0.5
hp<
[6]
>0.5
5 kW
- 0
.75
hp<
*[7]
>0.7
5 kW
- 1
hp<
[8]
>1.1
kW
- 1
hp<
[9]
>1.5
kW
- 2
hp<
[10]
>2.2
kW
- 3
hp<
[11]
>3 k
W -
4 h
p<[1
2]>3
.7 k
W -
5 h
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[15]
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8.5
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60
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[23]
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75
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120
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[26]
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Mot
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1-35
Mai
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4-14
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To
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Term
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29
Mod
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5-10
Term
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18
Dig
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[0]
>No
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ratio
n<[1
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eset
<[2
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[3]
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top
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[5]
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e in
vers
e<[6
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top
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*[8]
>Sta
rt<
[9]
>Lat
ched
sta
rt<
[10]
>Rev
ersi
ng<
[11]
>Sta
rt r
ever
sing
<[1
2]>E
nabl
e st
art
forw
ard<
[13]
>Ena
ble
star
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vers
e<[1
4]>J
og<
[15]
>Pre
set
refe
renc
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<[1
6]>P
rese
t re
f bi
t 0<
[17]
>Pre
set
ref
bit
1<[1
8]>P
rese
t re
f bi
t 2<
[19]
>Fre
eze
refe
renc
e<[2
0]>F
reez
e ou
tput
<[2
1]>S
peed
up<
User Interface and Programm... VLT® AutomationDrive FC 360 Quick Guide
24 MG06A102 - VLT® is a registered Danfoss trademark
44
[22]
>Spe
ed d
own<
[23]
>Set
-up
sel
ect
bit
0<[2
6]>P
reci
se s
top
inve
rse<
[28]
>Cat
ch u
p<[2
9]>S
low
dow
n<[3
4]>R
amp
bit
0<
[60]
>Cou
nter
A (u
p)<
[61]
>Cou
nter
A (d
own)
<[6
2]>R
eset
Cou
nter
A<
[63]
>Cou
nter
B (u
p)<
[64]
>Cou
nter
B (d
own)
<[6
5]>R
eset
Cou
nter
B<
[72]
>PID
err
or in
vers
e<[7
3]>P
ID r
eset
I pa
rt<
[74]
>PID
ena
ble<
5-11
Term
inal
19
Dig
ital I
nput
5-12
Term
inal
27
Dig
ital I
nput
5-13
Term
inal
29
Dig
ital I
nput
5-14
Term
inal
32
Dig
ital I
nput
5-15
Term
inal
33
Dig
ital I
nput
5-16
Term
inal
31
Dig
ital I
nput
5-3*
Dig
ital O
utpu
ts5-
30Te
rmin
al 2
7 D
igita
l Out
put
*[0]
>No
ope
ratio
n<[1
]>C
ontr
ol R
eady
<[2
]>D
rive
read
y<[3
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rive
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rem
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tand
-by/
no w
arni
ng<
[5]
>Run
ning
<[6
]>R
unni
ng/n
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arni
ng<
[7]
>Run
in r
ange
/no
war
n<[8
]>R
un o
n r
ef/n
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arn<
[9]
>Ala
rm<
[10]
>Ala
rm o
r w
arni
ng<
[11]
>At
torq
ue li
mit<
[12]
>Out
of
curr
ent
rang
e<[1
3]>B
elow
cur
rent
, low
<[1
4]>A
bove
cur
rent
, hig
h<[1
5]>O
ut o
f fr
eque
ncy
rang
e<[1
6]>B
elow
freq
uenc
y, lo
w<
[17]
>Abo
ve fr
eque
ncy,
hig
h<[1
8]>O
ut o
f fe
edb.
ran
ge<
[19]
>Bel
ow fe
edba
ck, l
ow<
[20]
>Abo
ve fe
edba
ck, h
igh<
[21]
>The
rmal
war
ning
<[2
2]>R
eady
, no
the
rmal
war
ning
<[2
3]>R
emot
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ady,
no T
W<
[24]
>Rea
dy, n
o o
ver/
unde
r vo
ltage
<[2
5]>R
ever
se<
[26]
>Bus
OK<
[27]
>Tor
que
limit
& s
top<
[28]
>Bra
ke, n
o b
rake
war
ning
<[2
9]>B
rake
rea
dy, n
o fa
ult<
[30]
>Bra
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(IGBT
)<[3
1]>R
elay
123
<[3
2]>M
ech
bra
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trl<
[36]
>Con
trol
wor
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it 1
1<[3
7]>C
ontr
ol w
ord
bit
12<
[40]
>Out
of
ref
rang
e<
[41]
>Bel
ow r
efer
ence
, low
<[4
2]>A
bove
ref
, hig
h<[4
5]>B
us c
trl.<
[46]
>Bus
con
trol
, tim
eout
: On<
[47]
>Bus
con
trol
, tim
eout
: Off<
[55]
>Pul
se o
utpu
t <
[56]
>Hea
t si
nk c
lean
ing
war
ning
, hig
h<[6
0]>C
ompa
rato
r 0<
[61]
>Com
para
tor
1<[6
2]>C
ompa
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r 2<
[63]
>Com
para
tor
3<[6
4]>C
ompa
rato
r 4<
[65]
>Com
para
tor
5<[7
0]>L
ogic
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e 0<
[71]
>Log
ic r
ule
1<[7
2]>L
ogic
rul
e 2<
[73]
>Log
ic r
ule
3<[7
4]>L
ogic
rul
e 4<
[75]
>Log
ic r
ule
5<[8
0]>S
L di
gita
l out
put
A<
[81]
>SL
digi
tal o
utpu
t B<
[82]
>SL
digi
tal o
utpu
t C<
[83]
>SL
digi
tal o
utpu
t D
<[9
1]>E
ncod
er e
mul
ate
outp
ut A
<[1
60]
>No
ala
rm<
[161
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unni
ng r
ever
se <
[165
]>L
ocal
ref
act
ive
<[1
66]
>Rem
ote
ref
activ
e<[1
67]
>Sta
rt c
omm
and
act
iv<
[168
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rive
in h
and
mod
e<[1
69]
>Driv
e in
aut
o m
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[193
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leep
Mod
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94]
>Bro
ken
Bel
t Fu
nctio
n<5-
31Te
rmin
al 2
9 D
igita
l Out
put
5-34
On
Del
ay, D
igita
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put
5-35
Off
Del
ay, D
igita
l Out
put
5-4*
Rela
ys5-
40Fu
nctio
n R
elay
[0]
>No
ope
ratio
n<[1
]>C
ontr
ol R
eady
<[2
]>D
rive
read
y<[3
]>D
rive
rdy/
rem
ctr
l<[4
]>S
tand
-by/
no w
arni
ng<
[5]
>Run
ning
<[6
]>R
unni
ng/n
o w
arni
ng<
[7]
>Run
in r
ange
/no
war
n<[8
]>R
un o
n r
ef/n
o w
arn<
*[9]
>Ala
rm<
[10]
>Ala
rm o
r w
arni
ng<
[11]
>At
torq
ue li
mit<
[12]
>Out
of
curr
ent
rang
e<[1
3]>B
elow
cur
rent
, low
<[1
4]>A
bove
cur
rent
, hig
h<[1
5]>O
ut o
f fr
eque
ncy
rang
e<[1
6]>B
elow
freq
uenc
y, lo
w<
[17]
>Abo
ve fr
eque
ncy,
hig
h<[1
8]>O
ut o
f fe
edb.
ran
ge<
[19]
>Bel
ow fe
edba
ck, l
ow<
[20]
>Abo
ve fe
edba
ck, h
igh<
[21]
>The
rmal
war
ning
<[2
2]>R
eady
, no
the
rmal
war
ning
<[2
3]>R
emot
e,re
ady,
no T
W<
[24]
>Rea
dy, n
o o
ver/
unde
r vo
ltage
<[2
5]>R
ever
se<
[26]
>Bus
OK<
[27]
>Tor
que
limit
& s
top<
[28]
>Bra
ke, n
o b
rake
war
ning
<[2
9]>B
rake
rea
dy, n
o fa
ult<
[30]
>Bra
ke fa
ult
(IGBT
)<[3
1]>R
elay
123
<[3
2]>M
ech
bra
ke c
trl<
[36]
>Con
trol
wor
d b
it 1
1<[3
7]>C
ontr
ol w
ord
bit
12<
[40]
>Out
of
ref
rang
e<[4
1]>B
elow
ref
eren
ce, l
ow<
[42]
>Abo
ve r
ef, h
igh<
[45]
>Bus
ctr
l.<[4
6]>B
us c
ontr
ol, t
imeo
ut: O
n<[4
7]>B
us c
ontr
ol, t
imeo
ut: O
ff<[5
6]>H
eat
sink
cle
anin
g w
arni
ng, h
igh<
[60]
>Com
para
tor
0<[6
1]>C
ompa
rato
r 1<
[62]
>Com
para
tor
2<[6
3]>C
ompa
rato
r 3<
[64]
>Com
para
tor
4<[6
5]>C
ompa
rato
r 5<
[70]
>Log
ic r
ule
0<[7
1]>L
ogic
rul
e 1<
[72]
>Log
ic r
ule
2<[7
3]>L
ogic
rul
e 3<
[74]
>Log
ic r
ule
4<[7
5]>L
ogic
rul
e 5<
[80]
>SL
digi
tal o
utpu
t A
<[8
1]>S
L di
gita
l out
put
B<[8
2]>S
L di
gita
l out
put
C<[8
3]>S
L di
gita
l out
put
D<
[91]
>Enc
oder
em
ulat
e ou
tput
A<
[160
]>N
o a
larm
<[1
61]
>Run
ning
rev
erse
<[1
65]
>Loc
al r
ef a
ctiv
e <
[166
]>R
emot
e re
f ac
tive<
[167
]>S
tart
com
man
d a
ctiv
<[1
68]
>Driv
e in
han
d m
ode<
[169
]>D
rive
in a
uto
mod
e<[1
93]
>Sle
ep M
ode<
[194
]>B
roke
n B
elt
Func
tion<
5-41
On
Del
ay, R
elay
5-42
Off
Del
ay, R
elay
5-5*
Puls
e In
put
5-50
Term
. 29
Low
Fre
quen
cy5-
51Te
rm. 2
9 H
igh
Fre
quen
cy5-
52Te
rm. 2
9 Lo
w R
ef./F
eedb
. Val
ue5-
53Te
rm. 2
9 H
igh
Ref
./Fee
db. V
alue
5-55
Term
. 33
Low
Fre
quen
cy5-
56Te
rm. 3
3 H
igh
Fre
quen
cy5-
57Te
rm. 3
3 Lo
w R
ef./F
eedb
. Val
ue5-
58Te
rm. 3
3 H
igh
Ref
./Fee
db. V
alue
5-6*
Puls
e O
utpu
t
5-60
Term
inal
27
Puls
e O
utpu
t Va
riabl
e*[
0]>N
o o
pera
tion<
[45]
>Bus
ctr
l.<[4
8]>B
us c
trl.,
tim
eout
<[1
00]
>Out
put
freq
uenc
y<[1
01]
>Ref
eren
ce<
[102
]>P
roce
ss F
eedb
ack<
[103
]>M
otor
Cur
rent
<[1
04]
>Tor
que
rel t
o li
mit<
[105
]>T
orq
rel
ate
to r
ated
<[1
06]
>Pow
er<
[107
]>S
peed
<[1
09]
>Max
Out
Fre
q<5-
62Pu
lse
Out
put
Max
Fre
q 2
75-
63Te
rmin
al 2
9 Pu
lse
Out
put
Varia
ble
5-65
Puls
e O
utpu
t M
ax F
req
29
5-7*
24V
Enc
oder
Inpu
t5-
70Te
rm 3
2/33
Pul
ses
Per
Revo
lutio
n5-
71Te
rm 3
2/33
Enc
oder
Dire
ctio
n5-
9*Bu
s Co
ntro
lled
5-90
Dig
ital &
Rel
ay B
us C
ontr
ol5-
93Pu
lse
Out
27
Bus
Cont
rol
5-94
Puls
e O
ut 2
7 Ti
meo
ut P
rese
t5-
95Pu
lse
Out
29
Bus
Cont
rol
5-96
Puls
e O
ut 2
9 Ti
meo
ut P
rese
t6-
**A
nalo
g In
/Out
6-0*
Ana
log
I/O
Mod
e6-
00Li
ve Z
ero
Tim
eout
Tim
e6-
01Li
ve Z
ero
Tim
eout
Fun
ctio
n*[
0]>O
ff<[1
]>F
reez
e ou
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<[2
]>S
top<
[3]
>Jog
ging
<[4
]>M
ax. s
peed
<[5
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top
and
trip
<6-
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nalo
g In
put
536-
10Te
rmin
al 5
3 Lo
w V
olta
ge>0
.00-
10.0
0 V<
*0.
07 V
6-11
Term
inal
53
Hig
h V
olta
ge>0
.00-
10.0
0 V<
*10
.00
V6-
12Te
rmin
al 5
3 Lo
w C
urre
nt>0
.00-
20.0
0 m
A<
*4.
00 m
A6-
13Te
rmin
al 5
3 H
igh
Cur
rent
>0.0
0-20
.00
mA
< *
20.0
0 m
A6-
14Te
rmin
al 5
3 Lo
w R
ef./F
eedb
. Val
ue6-
15Te
rmin
al 5
3 H
igh
Ref
./Fee
db. V
alue
6-16
Term
inal
53
Filte
r Ti
me
Cons
tant
6-19
Term
inal
53
mod
e[0
]>C
urre
nt m
ode<
*[1]
>Vol
tage
mod
e<6-
2*A
nalo
g In
put
546-
20Te
rmin
al 5
4 Lo
w V
olta
ge6-
21Te
rmin
al 5
4 H
igh
Vol
tage
6-22
Term
inal
54
Low
Cur
rent
6-23
Term
inal
54
Hig
h C
urre
nt6-
24Te
rmin
al 5
4 Lo
w R
ef./F
eedb
. Val
ue6-
25Te
rmin
al 5
4 H
igh
Ref
./Fee
db. V
alue
6-26
Term
inal
54
Filte
r Ti
me
Cons
tant
6-29
Term
inal
54
mod
e
[0]
>Cur
rent
mod
e<*[
1]>V
olta
ge m
ode<
6-7*
Ana
log/
Dig
ital O
utpu
t 45
6-70
Term
inal
45
Mod
e*[
0]>0
-20
mA
<[1
]>4
-20
mA
<[2
]>D
igita
l Out
put<
6-71
Term
inal
45
Ana
log
Out
put
*[0]
>No
ope
ratio
n<[1
00]
>Out
put
freq
uenc
y<[1
01]
>Ref
eren
ce<
[102
]>P
roce
ss F
eedb
ack<
[103
]>M
otor
Cur
rent
<[1
04]
>Tor
que
rel t
o li
mit<
[105
]>T
orq
rel
ate
to r
ated
<[1
06]
>Pow
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[107
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<[1
11]
>Spe
ed F
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[139
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us C
ontr
ol<
[254
]>D
C L
ink
Volta
ge<
6-72
Term
inal
45
Dig
ital O
utpu
t6-
73Te
rmin
al 4
5 O
utpu
t M
in S
cale
6-74
Term
inal
45
Out
put
Max
Sca
le6-
76Te
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al 4
5 O
utpu
t Bu
s Co
ntro
l6-
9*A
nalo
g/D
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l Out
put
426-
90Te
rmin
al 4
2 M
ode
6-91
Term
inal
42
Ana
log
Out
put
6-92
Term
inal
42
Dig
ital O
utpu
t6-
93Te
rmin
al 4
2 O
utpu
t M
in S
cale
6-94
Term
inal
42
Out
put
Max
Sca
le6-
96Te
rmin
al 4
2 O
utpu
t Bu
s Co
ntro
l6-
98D
rive
Type
7-**
Cont
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53<
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User Interface and Programm... VLT® AutomationDrive FC 360 Quick Guide
MG06A102 - VLT® is a registered Danfoss trademark 25
4 4
7-2*
Proc
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.7-
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PCD
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Stop
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Tim
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Tim
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t 4<
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Tim
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t 5<
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Tim
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t 6<
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t 7<
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Rule
Ope
rato
r 2
13-4
4Lo
gic
Rule
Boo
lean
313
-5*
Stat
es13
-51
SL C
ontr
olle
r Ev
ent
13-5
2SL
Con
trol
ler
Act
ion
14-*
*Sp
ecia
l Fun
ctio
ns14
-0*
Inve
rter
Sw
itchi
ng14
-01
Switc
hing
Fre
quen
cy[0
]>R
an3<
[1]
>Ran
5<[2
]>2
.0 k
Hz<
[3]
>3.0
kH
z<[4
]>4
.0 k
Hz<
*[5]
>5.0
kH
z<[6
]>6
.0 k
Hz<
[7]
>8.0
kH
z<[8
]>1
0.0
kHz<
[9]
>12.
0kH
z<[1
0]>1
6.0k
Hz<
14-0
3O
verm
odul
atio
n[0
]>O
ff<*[
1]>O
n<14
-08
Dam
ping
Gai
n F
acto
r14
-1*
Mai
ns O
n/O
ff14
-10
Mai
ns F
ailu
re*[
0]>N
o fu
nctio
n<[1
]>C
trl.
ram
p-do
wn<
>[2]
<>C
trl.
ram
p-do
wn,
trip
<[3
]>C
oast
ing<
[4]
>Kin
etic
bac
k-up
<
[5]
>Kin
etic
bac
k-up
, trip
<[6
]>A
larm
<14
-11
Mai
ns V
olta
ge a
t M
ains
Fau
lt14
-12
Func
tion
at
Mai
ns Im
bala
nce
*[0]
>Trip
<[1
]>W
arni
ng<
[2]
>Dis
able
d<[3
]>D
erat
e<14
-15
Kin.
Bac
kup
Trip
Rec
over
y Le
vel
14-2
*Re
set
Func
tions
14-2
0Re
set
Mod
e*[
0]>M
anua
l res
et<
[1]
>Aut
omat
ic r
eset
x 1
<[2
]>A
utom
atic
res
et x
2<
[3]
>Aut
omat
ic r
eset
x 3
<[4
]>A
utom
atic
res
et x
4<
[5]
>Aut
omat
ic r
eset
x 5
<[6
]>A
utom
atic
res
et x
6<
[7]
>Aut
omat
ic r
eset
x 7
<[8
]>A
utom
atic
res
et x
8<
[9]
>Aut
omat
ic r
eset
x 9
<[1
0]>A
utom
atic
res
et x
10<
[11]
>Aut
omat
ic r
eset
x 1
5<[1
2]>A
utom
atic
res
et x
20<
14-2
1A
utom
atic
Res
tart
Tim
e>0
-600
s<
*10
s14
-22
Ope
ratio
n M
ode
*[0]
>Nor
mal
ope
ratio
n<[2
]>I
nitia
lisat
ion<
14-2
3Ty
peco
de S
ettin
g14
-24
Trip
Del
ay a
t Cu
rren
t Li
mit
14-2
5Tr
ip D
elay
at
Torq
ue L
imit
14-2
7A
ctio
n A
t In
vert
er F
ault
[0]
>Trip
<*[
1]>W
arni
ng o
r tr
ip a
fter
war
ning
<14
-28
Prod
uctio
n S
ettin
gs14
-29
Serv
ice
Code
14-3
*Cu
rren
t Li
mit
Ctr
l.14
-30
Curr
ent
Lim
Ctr
l, Pr
opor
tiona
l Gai
n14
-31
Curr
ent
Lim
Ctr
l, In
tegr
atio
n T
ime
14-3
2Cu
rren
t Li
m C
trl,
Filte
r Ti
me
14-4
*En
ergy
Opt
imis
ing
14-4
0VT
Lev
el14
-41
AEO
Min
imum
Mag
netis
atio
n>4
0-75
%<
*66
%14
-5*
Envi
ronm
ent
14-5
0RF
I Filt
er14
-51
DC-
Link
Vol
tage
Com
pens
atio
n14
-52
Fan
Con
trol
*[5]
>Con
stan
t-on
mod
e<[6
]>C
onst
ant-
off
mod
e<[7
]>O
n-w
hen-
Inve
rter
-is-o
n-el
se-o
ffM
ode<
[8]
>Var
iabl
e-sp
eed
mod
e<14
-55
Out
put
Filte
r14
-6*
Aut
o D
erat
e14
-63
Min
Sw
itch
Fre
quen
cy*[
2]>2
.0 k
Hz<
[3]
>3.0
kH
z<
User Interface and Programm... VLT® AutomationDrive FC 360 Quick Guide
26 MG06A102 - VLT® is a registered Danfoss trademark
44
[4]
>4.0
kH
z<[5
]>5
.0 k
Hz<
[6]
>6.0
kH
z<[7
]>8
.0 k
Hz<
[8]
>10.
0 kH
z<[9
]>1
2.0
kHz<
[10]
>16.
0 kH
z<15
-**
Driv
e In
form
atio
n15
-0*
Ope
ratin
g D
ata
15-0
0O
pera
ting
hou
rs15
-01
Runn
ing
Hou
rs15
-02
kWh
Cou
nter
15-0
3Po
wer
Up'
s15
-04
Ove
r Te
mp'
s15
-05
Ove
r Vo
lt's
15-0
6Re
set
kWh
Cou
nter
15-0
7Re
set
Runn
ing
Hou
rs C
ount
er15
-3*
Ala
rm L
og15
-30
Ala
rm L
og: E
rror
Cod
e15
-31
Inte
rnal
Faul
tRea
son
15-4
*D
rive
Iden
tific
atio
n15
-40
FC T
ype
15-4
1Po
wer
Sec
tion
15-4
2Vo
ltage
15-4
3So
ftw
are
Vers
ion
15-4
4O
rder
ed T
ypeC
ode
15-4
6D
rive
Ord
erin
g N
o15
-47
Pow
er C
ard
Ord
erin
g N
o15
-48
LCP
Id N
o15
-49
SW ID
Con
trol
Car
d15
-50
SW ID
Pow
er C
ard
15-5
1D
rive
Seria
l Num
ber
15-5
3Po
wer
Car
d S
eria
l Num
ber
15-9
*Pa
ram
eter
Info
15-9
2D
efin
ed P
aram
eter
s15
-97
App
licat
ion
Typ
e15
-98
Driv
e Id
entif
icat
ion
16-*
*D
ata
Read
outs
16-0
*G
ener
al S
tatu
s16
-00
Cont
rol W
ord
16-0
1Re
fere
nce
[Uni
t]16
-02
Refe
renc
e [%
]16
-03
Stat
us W
ord
16-0
5M
ain
Act
ual V
alue
[%]
16-0
9Cu
stom
Rea
dout
16-1
*M
otor
Sta
tus
16-1
0Po
wer
[kW
]16
-11
Pow
er [h
p]16
-12
Mot
or V
olta
ge16
-13
Freq
uenc
y16
-14
Mot
or c
urre
nt16
-15
Freq
uenc
y [%
]16
-18
Mot
or T
herm
al16
-3*
Driv
e St
atus
16-3
0D
C L
ink
Volta
ge16
-33
Brak
e En
ergy
/2
min
16-3
4H
eats
ink
Tem
p.16
-35
Inve
rter
The
rmal
16-3
6In
v. N
om. C
urre
nt
16-3
7In
v. M
ax. C
urre
nt16
-38
SL C
ontr
olle
r St
ate
16-3
9Co
ntro
l Car
d T
emp.
16-5
*Re
f. &
Fee
db.
16-5
0Ex
tern
al R
efer
ence
16-5
2Fe
edba
ck[U
nit]
16-5
7Fe
edba
ck [R
PM]
16-6
*In
puts
& O
utpu
ts16
-60
Dig
ital I
nput
16-6
1Te
rmin
al 5
3 Se
ttin
g16
-62
Ana
log
Inpu
t 53
16-6
3Te
rmin
al 5
4 Se
ttin
g16
-64
Ana
log
Inpu
t A
I54
16-6
5A
nalo
g O
utpu
t 42
[mA
]16
-66
Dig
ital O
utpu
t16
-67
Puls
e In
put
29[H
z]16
-68
Puls
e In
put
33 [H
z]16
-69
Puls
e O
utpu
t 27
[Hz]
16-7
0Pu
lse
Out
put
29 [H
z]16
-71
Rela
y O
utpu
t [b
in]
16-7
2Co
unte
r A
16-7
3Co
unte
r B
16-7
9A
nalo
g O
utpu
t A
O45
16-8
*Fi
eldb
us &
FC
Por
t16
-86
FC P
ort
REF
116
-9*
Dia
gnos
is R
eado
uts
16-9
0A
larm
Wor
d16
-91
Ala
rm W
ord
216
-92
War
ning
Wor
d16
-93
War
ning
Wor
d 2
16-9
4Ex
t. S
tatu
s W
ord
16-9
5Ex
t. S
tatu
s W
ord
218
-**
Dat
a Re
adou
ts 2
18-9
*PI
D R
eado
uts
18-9
0Pr
oces
s PI
D E
rror
18-9
1Pr
oces
s PI
D O
utpu
t18
-92
Proc
ess
PID
Cla
mpe
d O
utpu
t18
-93
Proc
ess
PID
Gai
n S
cale
d O
utpu
t22
-**
App
l. Fu
nctio
ns22
-4*
Slee
p M
ode
22-4
0M
inim
um R
un T
ime
22-4
1M
inim
um S
leep
Tim
e22
-43
Wak
e-U
p S
peed
[Hz]
22-4
4W
ake-
Up
Ref
./FB
Diff
22-4
5Se
tpoi
nt B
oost
22-4
6M
axim
um B
oost
Tim
e22
-47
Slee
p S
peed
[Hz]
22-6
*Br
oken
Bel
t D
etec
tion
22-6
0Br
oken
Bel
t Fu
nctio
n22
-61
Brok
en B
elt
Torq
ue22
-62
Brok
en B
elt
Del
ay38
-**
Deb
ug o
nly
38-0
*A
ll de
bug
par
amet
ers
38-0
0Te
stM
onito
rMod
e38
-01
Vers
ion
And
Sta
ck38
-02
Prot
ocol
SW
ver
sion
38-0
6LC
PEdi
t Se
t-up
38-0
7EE
PRO
MD
data
Vers
38-0
8Po
wer
Dat
aVar
iant
ID
38-0
9A
MA
Ret
ry38
-10
DA
C s
elec
tion
38-1
2D
AC
sca
le38
-20
MO
C_Te
stU
S16
38-2
1M
OC_
Test
S16
38-2
3Te
stM
ocFu
nctio
ns38
-24
DC
Lin
k Po
wer
Mea
sure
men
t38
-25
Chec
kSum
38-3
0A
nalo
g In
put
53 (%
)38
-31
Ana
log
Inpu
t 54
(%)
38-3
2In
put
Refe
renc
e 1
38-3
3In
put
Refe
renc
e 2
38-3
4In
put
Refe
renc
e Se
ttin
g38
-35
Feed
back
(%)
38-3
6Fa
ult
Code
38-3
7Co
ntro
l Wor
d38
-38
Rese
tCou
nter
sCon
trol
38-5
8In
vert
er E
TR c
ount
er38
-59
Rect
ifier
ETR
cou
nter
38-6
0D
B_Er
rorW
arni
ngs
38-6
1Ex
tend
ed A
larm
Wor
d38
-69
AM
A_D
ebug
S32
38-7
4A
OCD
ebug
038
-75
AO
CDeb
ug1
38-7
6A
O42
_Fix
edM
ode
38-7
7A
O42
_Fix
edVa
lue
38-7
8D
I_Te
stCo
unte
rs38
-79
Prot
ect
Func
. Cou
nter
38-8
0H
ighe
st L
owes
t Co
uple
38-8
1D
B_Se
ndD
ebug
Cmd
38-8
2M
axTa
skRu
nnin
gTim
e38
-83
Deb
ugIn
form
atio
n38
-84
Deb
ug In
put
Dat
as38
-85
DB_
Opt
ionS
elec
tor
38-8
6EE
PRO
M_A
ddre
ss38
-87
EEPR
OM
_Val
ue38
-88
Logg
er T
ime
Rem
ain
38-8
9Em
ulat
or V
ersi
on38
-90
LCP
FC-
Prot
ocol
sel
ect
38-9
5D
B_Si
mul
ateA
larm
War
ning
ExSt
atus
38-9
6D
ata
Logg
er P
assw
ord
38-9
7D
ata
Logg
ing
Per
iod
38-9
8Si
gnal
to
Deb
ug38
-99
Sign
ed D
ebug
Info
User Interface and Programm... VLT® AutomationDrive FC 360 Quick Guide
MG06A102 - VLT® is a registered Danfoss trademark 27
4 4
5 Wiring Examples
The examples in this section are intended as a quickreference for common functionalities.
Parameters
FC
+24 V
D IN
D IN
D IN
COM
D IN
D IN
D IN
D IN
+10 VA IN
A IN
COM
A OUT
12
18
19
20
27
29
32
33
31
50
53
54
55
42
130B
D06
3.10 Function Setting
1-29 AutomaticMotorAdaptation(AMA)
[1] EnablecompleteAMA
5-12 Terminal 27Digital Input
[2]* Coastinverse
* = Default Value
Notes/comments: Parametergroup 1-2* must be setaccording to motor
NOTEIf terminal 12 and 27 arenot connected, set 5-12 to[0]
Table 5.1 AMA with T27 Connected
Parameters
130B
D06
4.10
+24 V
D IN
D IN
D IN
COM
D IN
D IN
D IN
D IN
+10 VA IN
A IN
COM
A OUT
12
18
19
20
27
29
32
33
31
50
53
54
55
42-10 - +10V
+
-
FCFunction Setting
6-10 Terminal 53Low Voltage 0.07 V*
6-11 Terminal 53High Voltage
10 V*
6-14 Terminal 53Low Ref./Feedb.Value
0RPM
6-15 Terminal 53High Ref./Feedb.Value
1500 RPM
6-19 Terminal 53Mode
[1] Voltage
* = Default Value
Notes/comments:
Table 5.2 Analog Speed Reference (Voltage)
Parameters
130B
D06
5.10
+24 V
D IN
D IN
D IN
COM
D IN
D IN
D IN
D IN
+10 VA IN
A IN
COM
A OUT
12
18
19
20
27
29
32
33
31
50
53
54
55
424 - 20mA
+
-
FCFunction Setting
6-12 Terminal 53Low Current
4 mA*
6-13 Terminal 53High Current
20 mA*
6-14 Terminal 53Low Ref./Feedb.Value
0 RPM
6-15 Terminal 53High Ref./Feedb.Value
1500 RPM
6-19 Terminal 53Mode
[0] current
* = Default Value
Notes/comments:
Table 5.3 Analog Speed Reference (Current)
Parameters13
0BD
066.
10
FC
+24 V
D IN
D IN
D IN
COM
D IN
D IN
D IN
D IN
+10 VA IN
A IN
COM
A OUT
12
18
19
20
27
29
32
33
31
50
53
54
55
42
Function Setting
5-10 Terminal 18Digital Input
[8] Start
5-11 Terminal 19Digital Input
[10]Reversing*
5-12 Terminal 27Digital Input
[0] Nooperation
5-14 Terminal 32Digital Input
[16] Presetref bit 0
5-15 Terminal 33Digital Input
[17] Presetref bit 1
3-10 PresetReference
Preset ref. 0Preset ref. 1Preset ref. 2Preset ref. 3
25%50%75%100%
* = Default Value
Notes/comments:
Table 5.4 Start/Stop with Reversing and 4 Preset Speeds
Wiring Examples VLT® AutomationDrive FC 360 Quick Guide
28 MG06A102 - VLT® is a registered Danfoss trademark
55
Parameters
130B
D06
7.10FC
+24 V
D IN
D IN
D IN
COM
D IN
D IN
D IN
D IN
+10 VA IN
A IN
COM
A OUT
12
18
19
20
27
29
32
33
31
50
53
54
55
42
Function Setting
5-11 Terminal 19Digital Input
[1] Reset
* = Default Value
Notes/comments:
Table 5.5 External Alarm Reset
Parameters
130B
B068
.10
+24 V
D IN
D IN
D IN
COM
D IN
D IN
D IN
D IN
+10 VA IN
A IN
COM
A OUT
12
18
19
20
27
29
32
33
31
50
53
54
55
42
≈ 5kΩ
FCFunction Setting
6-10 Terminal 53Low Voltage 0.07 V*
6-11 Terminal 53High Voltage
10 V*
6-14 Terminal 53Low Ref./Feedb.Value
0 RPM
6-15 Terminal 53High Ref./Feedb.Value
1500 RPM
6-19 Terminal 53Mode
[1] voltage
* = Default Value
Notes/comments:
Table 5.6 Speed Reference (using a manual potentiometer)
Parameters
FC
+24 V
D IN
D IN
COM
D IN
D IN
D IN
D IN
D IN
+10 V
A IN
A IN
COM
A OUT
R1R2
12
18
19
20
27
29
32
33
33
50
53
54
55
42
01
02
03
04
05
06
130B
D15
0.10 Function Setting
4-30 MotorFeedback LossFunction [1] Warning
4-31 MotorFeedback SpeedError
100 RPM
4-32 MotorFeedback LossTimeout
5 s
7-00 Speed PIDFeedback Source
[2] MCB 102
17-11 Resolution(PPR)
1024*
13-00 SLController Mode
[1] On
13-01 Start Event [19] Warning
13-02 Stop Event [44] Resetkey
13-10 Comparator Operand
[21] Warningno.
13-11 Comparator Operator
[1] ≈*
13-12 Comparator Value
90
13-51 SLController Event
[22]Comparator 0
13-52 SLController Action
[32] Setdigital out Alow
5-40 FunctionRelay
[80] SL digitaloutput A
* = Default Value
Notes/comments:If the limit in the feedbackmonitor is exceeded, Warning90 will be issued. The SLCmonitors Warning 90 and inthe case that Warning 90becomes TRUE then Relay 1 istriggered.External equipment may thenindicate that service may berequired. If the feedback errorgoes below the limit againwithin 5 sec. then the drivecontinues and the warningdisappears. But Relay 1 will stillbe triggered until [Reset] onthe LCP.
Table 5.7 Using SLC to Set a Relay
Wiring Examples VLT® AutomationDrive FC 360 Quick Guide
MG06A102 - VLT® is a registered Danfoss trademark 29
5 5
Parameters
FC
+24 V
D IN
D IN
D IN
COM
D IN
D IN
D IN
D IN
+10 VA IN
A IN
COM
A OUT
12
18
19
20
27
29
32
33
31
50
53
54
55
42
130B
D06
9.10 Function Setting
5-10 Terminal 18Digital Input
[8] Start*
5-12 Terminal 27Digital Input
[19] FreezeReference
5-13 Terminal 29Digital Input
[21] SpeedUp
5-14 Terminal 32Digital Input
[22] SpeedDown
* = Default Value
Notes/comments:
Table 5.8 Speed Up/Down
S t a r t ( 1 8 )
F r e e z e r e f ( 2 7 )
S p e e d u p ( 2 9 )
S p e e d d o w n ( 3 2 )
S p e e d
R e f e r e n c e
130B
B840
.10
Illustration 5.1
CAUTIONThermistors must use reinforced or double insulation tomeet PELV insulation requirements.
Parameters
130B
D07
0.10
+24 V
D IN
D IN
D IN
COM
D IN
D IN
D IN
D IN
+10 VA IN
A IN
COM
A OUT
12
18
19
20
27
29
32
33
31
50
53
54
55
42
FCFunction Setting
1-90 MotorThermalProtection
[2]Thermistortrip
1-93 ThermistorSource
[1] Analoginput 53
6-19 Terminal 53Mode
[1] Voltage
* = Default Value
Notes/comments:If only a warning is desired,1-90 Motor Thermal Protectionshould be set to [1] Thermistorwarning.
Table 5.9 Motor Thermistor
Wiring Examples VLT® AutomationDrive FC 360 Quick Guide
30 MG06A102 - VLT® is a registered Danfoss trademark
55
6 Warnings and Alarms
6.1 System Monitoring
The frequency converter monitors the condition of itsinput power, output, and motor factors as well as othersystem performance indicators. A warning or alarm maynot necessarily indicate a problem internal to thefrequency converter itself. In many cases, it indicates failureconditions from input voltage, motor load or temperature,external signals, or other areas monitored by the frequencyconverter’s internal logic. Be sure to investigate those areasexterior to the frequency converter as indicated in thealarm or warning.
6.2 Warning and Alarm Types
6.2.1 Warnings
A warning is issued when an alarm condition is impendingor when an abnormal operating condition is present andmay result in the frequency converter issuing an alarm. Awarning clears by itself when the abnormal condition isremoved.
6.2.2 Alarm Trip vs. Alarm Trip Lock
An alarm is issued when the frequency converter istripped, that is, the frequency converter suspendsoperation to prevent frequency converter or systemdamage. The motor will coast to a stop. The frequencyconverter logic will continue to operate and monitor thefrequency converter status. After the fault condition isremedied, the frequency converter can be reset. It willthen be ready to start operation again.
A trip can be reset in any of 4 ways:
• Press [Reset]
• Digital reset input command
• Serial communication reset input command
• Auto reset
Very serious faults cause alarms with trip lock whichrequire that input power be cycled before resetting thealarm in any of the 4 ways described above.
6.3 Warning and Alarm Displays
Setup 1
Status Quick Menu
MainMenu
130B
D11
1.10
Illustration 6.1
An alarm or trip-lock alarm will flash on display along withthe alarm number.
Setup 1
Status Quick Menu
MainMenu
130B
D11
2.10
Illustration 6.2
In addition to the text and alarm code on the frequencyconverter display, there are three status indicator lights.
130B
D11
3.10
OReset
AutoOn
HandOn
OK
Back
Illustration 6.3
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6.4 Warning and Alarm Definitions
No. Description Warning Alarm TripLock
Cause of Problem
2 Live zero error X X Signal on terminal 53 or 54 is less than 50% ofvalue set in 6-10 Terminal 53 Low Voltage,6-12 Terminal 53 Low Current, 6-20 Terminal 54 LowVoltage and 6-22 Terminal 54 Low Current.
3 No motor X No motor has been connected to the output of thefrequency converter.
4 Mains phase loss1) X X X Missing phase on supply side, or too high voltageimbalance. Check supply voltage.
7 DC over voltage1) X X Intermediate circuit voltage exceeds limit.
8 DC under voltage1) X X Intermediate circuit voltage drops below “voltagewarning low” limit.
9 Inverter overloaded X X More than 100% load for too long.
10 Motor ETR over temperature X X Motor is too hot due to more than 100% load fortoo long.
11 Motor thermistor over temperature X X Thermistor or thermistor connection is discon-nected.
12 Torque limit X X Torque exceeds value set in either par. 4-16 or 4-17.
13 Over Current X X X Inverter peak current limit is exceeded.
14 Earth fault X X X Discharge from output phases to ground.
16 Short Circuit X X Short-circuit in motor or on motor terminals.
17 Control word timeout X X No communication to frequency converter.
24 Fan fault X X The fan warning function is an extra protectivefunction that checks if the fan is running/mounted.The fan warning can be disabled in 14-53 FanMonitor ([0] Disabled).
25 Brake resistor short-circuited X X X Brake resistor is short-circuited, thus brake functionis disconnected.
26 Brake overload X X The power transmitted to the brake resistor overthe last 120 s. exceeds the limit. Possiblecorrections: decrease brake energy (lower speed orlonger ramp time).
27 Brake IGBT/Brake chopper short-circuited
X X X Brake transistor is short-circuited, thus brakefunction is disconnected.
28 Brake check X X Brake resistor is not connected/working
30 U phase loss X X Motor phase U is missing. Check the phase.
31 V phase loss X X Motor phase V is missing. Check the phase.
32 W phase loss X X Motor phase W is missing. Check the phase.
36 Mains failure X X This warning/alarm is only active if the supplyvoltage to the frequency converter is lost and14-10 Mains Failure is NOT set to [0] No Function.
38 Internal fault X X Contact local Danfoss supplier.
40 Overload T27 X Check the load connected to terminal 27 or removeshort-circuit connection.
41 Overload T29 x Check the load connected to terminal 29 or removeshort-circuit connection.
46 Gate drive voltage fault X X
47 24 V supply low X X X 24 V DC may be overloaded.
51 AMA check Unom and Inom X Wrong setting for motor voltage and/or motorcurrent.
52 AMA low Inom X Motor current is too low. Check settings.
53 AMA big motor X The motor is too big for the AMA to operate.
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No. Description Warning Alarm TripLock
Cause of Problem
54 AMA small motor X The motor is too small for the AMA to operate.
55 AMA parameter range X The parameter values of the motor are outside ofthe acceptable range. AMA will not run.
56 AMA interrupt X The user has interrupted the AMA.
57 AMA timeout X
58 AMA internal X X Contact your Danfoss supplier.
59 Current limit X X VLT overload.
61 Encoder loss X X
63 Mechanical Brake Low X Actual motor current has not exceeded “releasebrake” current within “start delay” time window.
65 Control card temp X X X The cutout temperature of the control card is 80 °C.
66 Heat sink Temperature Low X The frequency converter is too cold to operate. Thiswarning is based on the temperature sensor in theIGBT module.
70 Illegal FC config X X The control card and power card are incompatible.
79 Undefined X X
80 Drive Initialised to Default Value X All parameter settings are initialized to defaultsettings.
87 Auto DC braking X Occurs when copying from LCP if the LCP containserroneous data - or if no data was uploaded to theLCP.
95 Broken belt X X
101 Flow/pressure info missing X X
250 New sparepart X X A component in the frequency converter has beenreplaced.
251 New typecode X X The power card or other components have beenreplaced and the typecode changed.
nwrun
Not While RUNning Parameter can only be changed when the motor isstopped.
Err. A wrong password was entered Occurs when using a wrong password for changinga password-protected parameter.
1) These faults may be caused by mains distortions. Installing Danfoss Line Filter may rectify this problem.
Table 6.1 Warnings and Alarms Code List
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7 Basic Troubleshooting and FAQs
7.1 Start Up and Operation
Symptom Possible Cause Test Solution
Motor not running
LCP Stop Check if [Off] has been pressed. Press [Auto On] or [Hand On](depending on operation mode) torun the motor.
Missing start signal (Standby) Check 5-10 Terminal 18 Digital Inputfor correct setting for terminal 18(use default setting).
Apply a valid start signal to startthe motor.
Motor coast signal active(Coasting)
Check 5-12 Coast inv. for correctsetting for terminal 27 (use defaultsetting).
Apply 24V on terminal 27 orprogram this terminal to Nooperation.
Wrong reference signal source Check reference signal: Local,remote or bus reference? Presetreference active? Terminalconnection correct? Scaling ofterminals correct? Reference signalavailable?
Program correct settings. Check3-13 Reference Site. Set presetreference active in parametergroup 3-1* References. Check forcorrect wiring. Check scaling ofterminals. Check reference signal.
Motor running in wrongdirection
Motor rotation limit Check that 4-10 Motor SpeedDirection is programmed correctly.
Program correct settings.
Active reversing signal Check if a reversing command isprogrammed for the terminal inparameter group 5-1* Digital inputs.
Deactivate reversing signal.
Wrong motor phase connection See in this manual.
Motor is not reachingmaximum speed
Frequency limits set wrong Check output limits in 4-14 MotorSpeed High Limit [Hz] and 4-19 MaxOutput Frequency
Program correct limits.
Reference input signal not scaledcorrectly
Check reference input signalscaling in 6-* Analog I/O mode andparameter group 3-1* References..
Program correct settings.
Motor speed unstable
Possible incorrect parametersettings
Check the settings of all motorparameters, including all motorcompensation settings. For closedloop operation, check PID settings.
Check settings in parameter group1-6* Analog I/O mode.
Motor runs rough
Possible over-magnetization Check for incorrect motor settingsin all motor parameters.
Check motor settings in parametergroups 1-2* Motor data, 1-3* Advmotor data, and 1-5* Load indep.setting.
Motor will not brakePossible incorrect settings in thebrake parameters. Possible tooshort ramp down times.
Check brake parameters. Checkramp time settings.
Check parameter group2-0* DCbrake and 3-0* Reference limits.
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Symptom Possible Cause Test Solution
Open power fuses or circuitbreaker trip
Phase to phase short Motor or panel has a short phaseto phase. Check motor and panelphase for shorts.
Eliminate any shorts detected.
Motor overload Motor is overloaded for theapplication.
Perform startup test and verifymotor current is within specifi-cations. If motor current isexceeding nameplate full loadcurrent, motor may run only withreduced load. Review the specifi-cations for the application.
Loose connections Perform pre-startup check for looseconnections.
Tighten loose connections.
Mains current imbalancegreater than 3%
Problem with mains power (SeeAlarm 4 Mains phase lossdescription)
Rotate input power leads into thedrive one position: A to B, B to C, Cto A.
If imbalanced leg follows the wire,it is a power problem. Check mainspower supply.
Problem with the frequencyconverter unit
Rotate input power leads into thefrequency converter one position: Ato B, B to C, C to A.
If imbalance leg stays on sameinput terminal, it is a problem withthe unit. Contact the supplier.
Motor current imbalancegreater than 3%
Problem with motor or motorwiring
Rotate output motor leads oneposition: U to V, V to W, W to U.
If imbalanced leg follows the wire,the problem is in the motor ormotor wiring. Check motor andmotor wiring.
Problem with the drive unit Rotate output motor leads oneposition: U to V, V to W, W to U.
If imbalance leg stays on sameoutput terminal, it is a problemwith the unit. Contact the supplier.
Acoustic noise or vibration(e.g. a fan blade is makingnoise or vibrations atcertain frequencies)
Resonances, e.g. in the motor/fansystem
Bypass critical frequencies by usingparameters in parameter group4-6*.
Check if noise and/or vibrationhave been reduced to anacceptable limit.
Turn off over-modulation in 14-03.
Change switching pattern andfrequency in parameter group14-0*.
Increase Resonance Dampening in1-64.
Table 7.1
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8 Specifications
8.1 Power-dependent Specifications
8.1.1 Mains Supply 3 x 380-480 V AC
Frequency converterTypical Shaft Output [kW]
HK 370.37
HK 550.55
HK750.75
H1K11.1
H1K51.5
H2K22.2
H3K03
H4K04
H5K55.5
H7K57.5
Enclosure IP20 J1 J1 J1 J1 J1 J1 J2 J2 J2 J3Output current
Shaft output [kW] 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5Continuous(3 x 380-439 V) [A] 1.2 1.7 2.2 3 3.7 5.3 7.2 9 12 15.5
Continuous(3 x 440-480 V) [A] 1.1 1.6 2.1 3 3.4 4.8 6.3 8.2 11 14
Intermittent(60 s overload) [A] 1.9 2.7 3.5 4.8 5.9 8.5 11.5 14.4 19.2 24.8
Continuous kVA(400 V AC) [kVA] 0.84 1.18 1.53 2.08 2.57 3.68 4.99 6.24 8.32 10.74
Continuous kVA(460 V AC) [kVA] 0.91 1.34 1.75 2.5 2.8 4.01 5.24 6.82 9.15 11.64
Max. input currentContinuous(3 x 380-439 V) [A] 1.2 1.6 2.1 2.6 3.5 4.7 6.3 8.3 11.2 15.1
Continuous(3 x 440-480 V) [A] 1.0 1.2 1.8 2.0 2.9 3.9 4.3 6.8 9.4 12.6
Intermittent(60 s overload) [A] 1.9 2.6 3.4 4.2 5.6 7.5 10.1 13.3 17.9 24.2
Additional specifications Max. cable cross section (mains,
motor, brake and load sharing)[mm2 (AWG)]2)
4 mm2
Estimated power lossat rated max. load [W] 3) 52.36 113.85 150.75
Weight,enclosure IP20 2.3 2.3 2.3 2.3 2.3 2.5 3.6 3.6 3.6 4.1
Efficiency 4) 97.62% 98% 98%
Table 8.1 Mains Supply 3 x 380-480 V AC - Heavy Duty 1)
Frequency converterTypical Shaft Output [kW]
H11K11
H15K15
H18K18.5
H22K22
H30K30
H37K37
H45K45
H55K55
H75K75
IP20 J4 J4 J5 J5 J6 J6 J6 J7 J7Output current
Continuous (3 x 380-439 V) [A] 23 31 37 42.5
Continuous (3 x 440-480 V) [A]21 27 34 40
Intermittent (60 s overload) [A] 34.5 46.5 55.5 63.8 Continuous kVA (400 V AC) [kVA] 15.94 21.48 25.64 29.45 Continuous kVA 460 V AC) [kVA] 17.46 22.45 28.27 33.26
Max. input currentContinuous (3 x 380-439 V ) [A] 22.1 29.9 35.2 41.5 Continuous (3 x 440-480 V) [A] 18.4 24.7 29.3 34.6 Intermittent (60 s overload) [A] 33.2 44.9 52.8 62.3
Additional specifications Max. cable size (mains, motor,
brake) [mm2/ AWG] 2) 16 mm2 16 mm2 16 mm2 16 mm2 50 mm2 50 mm2 50 mm2 50 mm2 85 mm2
Estimated power loss at rated max.load [W] 3)
Weight enclosure IP20 [kg] 9.4 9.5 12.3 12.5 Efficiency 4)
Table 8.2 Mains Supply 3x380-480 V AC - Heavy Duty1)
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Frequency converterTypical Shaft Output [kW]
Q11K11
Q15K15
Q18K18.5
Q22K22
Q30K30
Q37K37
Q45K45
Q55K55
Q75K75
IP20 J4 J4 J5 J5 J6 J6 J6 J7 J7Output current
Continuous (3x380-439 V) [A] 23 31 37 42.5 Continuous (3x440-480 V) [A] 21 27 34 40 Intermittent (60 s overload) [A] 25.3 34.1 40.7 46.8 Continuous kVA (400 V AC) [kVA] Continuous kVA 460 V AC) [kVA]
Max. input currentContinuous (3x380-439 V ) [A] 22.1 29.9 35.2 41.5 Continuous (3x440-480 V) [A] 18.4 24.7 29.3 34.6 Intermittent (60 s overload) [A] 24.3 32.9 38.7 45.7
Additional specifications Max. cable size (mains, motor,
brake) [mm2/ AWG] 2) 16 mm2 50 mm2 85 mm2
Estimated power loss at rated max.load [W] 3)
Weight enclosure IP20 [kg] 9.4 9.5 12.3 12.5 Efficiency 4)
Table 8.3 Mains Supply 3x380-480 V AC - Normal Duty1)
For fuse ratings, see 8.3 Fuse Specifications
1) Heavy duty = 160% current during 60 s, Normal duty = 110% current during 60 s.
2) American Wire Gauge.
3) The typical power loss is at nominal load conditions and expected to be within ±15% (tolerence relates to variety in voltage andcable conditions).Values are based on a typical motor efficiency (eff2/eff3 border line). Motors with lower efficiency will also add to the power loss in thefrequency converter and opposite.If the switching frequency is increased compared to the default setting, the power losses may rise significantly.LCP and typical control card power consumptions are included. Further options and customer load may add up to 30 W to the losses.(Though typical only 4 W extra for a fully loaded control card, or fieldbus, or options for slot B).
Although measurements are made with state of the art equipment, some measurement inaccuracy must be allowed for (±5%).
4) Measured using 5 m screened motor cables at rated load and rated frequency.
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8.2 General Technical Data
Mains Supply (L1, L2, L3)Supply Terminals L1, L2, L3Supply voltage 380-480 V:-15 (-25)1) to +10%
1) The frequency converter can run at -25% input voltage with reduced performance. The maximum output power of thefrequency converter is 75% in case of -25% input voltage and 85% in case of -15% input voltage.Mains voltage low/mains drop-out:During low mains voltage or a mains drop-out, the frequency converter continues until the intermediate circuit voltage dropsbelow the minimum stop level, which corresponds typically to 15% below the frequency converter's lowest rated supply voltage.Power-up and full torque cannot be expected at mains voltage lower than 10% below the frequency converter's lowest ratedsupply voltage.
Supply frequency 50/60 Hz ±5%Max. imbalance temporary between mains phases 3.0 % of rated supply voltageTrue Power Factor (λ) ≥ 0.9 nominal at rated loadDisplacement Power Factor (cos ϕ) near unity (> 0.98)Switching on input supply L1, L2, L3 (power-ups) ≤ 7.5 kW maximum 2 times/min.Switching on input supply L1, L2, L3 (power-ups) 11-75 kW maximum 1 time/min.
The unit is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical Amperes, 480 V maximum.
Motor Output (U, V, W)Output voltage 0-100% of supply voltageOutput frequency (0.37-75 kW) 0-500 HzOutput frequency in VVCplus Mode 0-200 HzSwitching on output UnlimitedRamp times 0.01-3600 s
1) Voltage and power dependent
Torque CharacteristicsStarting torque (Constant torque) maximum 160% for 60 s1)
Overload torque (Constant torque) maximum 160% for 60 s1)
Starting torque (Variable torque) maximum 110% for 60 s1)
Overload torque (Variable torque) maximum 110% for 60 sStarting current maximum 200% for 1 s
Torque rise time in VVCplus (independent of fsw) 10 ms
1) Percentage relates to the nominal torque.2) The torque response time depends on application and load but as a general rule, the torque step from 0 to reference is 4-5 xtorque rise time.
Control Cable Lengths and Cross Sections1)
Max. motor cable length, screened 50 mMax. motor cable length, unscreened 100 mMaximum cross section to control terminals, flexible/ rigid wire 2.5mm2/14 AWGMinimum cross section to control terminals 0.55 mm2/ 30AWG
1)For power cables, see electrical data tables.
Digital InputsProgrammable digital inputs 7Terminal number 18, 19, 271), 291), 32, 33, 31Logic PNP or NPNVoltage level 0 - 24 V DCVoltage level, logic'0' PNP < 5 V DCVoltage level, logic'1' PNP > 10 V DCVoltage level, logic '0' NPN2) > 19 V DCVoltage level, logic '1' NPN2) < 14 V DCMaximum voltage on input 28 V DC
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Pulse frequency range 4-32 kHz(Duty cycle) Min. pulse width 4.5 msInput resistance, Ri approx. 4 kΩ
Analog InputsNumber of analog inputs 2Terminal number 53, 54Modes Voltage or currentMode select softwareVoltage modeVoltage level 0 to +10 VInput resistance, Ri approx. 10 kΩMax. voltage -15 to + 20 VCurrent modeCurrent level 0/4 to 20 mA (scaleable)Input resistance, Ri approx. 200 ΩMax. current 30 mAResolution for analog inputs 11 bit (+ sign)Accuracy of analog inputs Max. error 0.5% of full scaleBandwidth 100 Hz
The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Mains
Functionalisolation
PELV isolation
Motor
DC-Bus
Highvoltage
Control+24 V
RS-485
18
31
130B
D10
8.10
Illustration 8.1
Pulse InputsProgrammable pulse inputs 2Terminal number pulse 32, 33Max. frequency at terminal, 29, 33 32 kHz (Push-pull driven)Max. frequency at terminal, 29, 33 5 kHz (open collector)Min. frequency at terminal 29, 33 4 HzVoltage level see section on Digital inputMaximum voltage on input 28 V DCInput resistance, Ri approx. 4 kΩPulse input accuracy (0.1-1 kHz) Max. error: 0.1% of full scale
Analog OutputsNumber of programmable analog outputs 2Terminal number 45, 42Current range at analog output 0/4-20 mAMax. resistor load to common at analog output 500 ΩAccuracy on analog output Max. error: 0.8 % of full scaleResolution on analog output 10 bit
The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
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Control Card, RS-485 Serial CommunicationTerminal number 68 (P,TX+, RX+), 69 (N,TX-, RX-)Terminal number 61 Common for terminals 68 and 69
The RS-485 serial communication circuit is functionally seated from other central circuits and galvanically isolated from thesupply voltage (PELV).
Digital OutputsProgrammable digital/pulse outputs 2Terminal number 27, 29 1)
Voltage level at digital/frequency output 0-24 VMax. output current (sink or source) 40 mAMax. load at frequency output 1 kΩMax. capacitive load at frequency output 10 nFMinimum output frequency at frequency output 0 HzMaximum output frequency at frequency output 32 kHzAccuracy of frequency output Max. error: 0.1 % of full scaleResolution of frequency outputs 10 bit
1) Terminal 27 and 29 can also be programmed as input.
The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control Card, 24 V DC OutpuTerminal number 12Max. load 100 mA
The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digitalinputs and outputs.
Relay OutputsProgrammable relay outputs 2Relay 01 and 02 01-03 (NC), 01-02 (NO), 04-06 (NC), 04-05 (NO)Max. terminal load (AC-1)1) on 01-02/04-05 (NO) (Resistive load) 250V AC, 3 AMax. terminal load (AC-15)1) on 01-02/04-05 (NO) (Inductive load @ cosφ 0.4) 250 V AC, 0.2 AMax. terminal load (DC-1)1) on 01-02/04-05 (NO) (Resistive load) 30V DC, 2 AMax. terminal load (DC-13)1) on 01-02/04-05 (NO) (Inductive load) 24V DC, 0.1 AMax. terminal load (AC-1)1) on 01-03/04-06 (NC) (Resistive load) 250V AC, 3 AMax. terminal load (AC-15)1)on 01-03/04-06 (NC) (Inductive load @ cosφ 0.4) 250V AC, 0.2 AMax. terminal load (DC-1)1) on 01-03/04-06 (NC) (Resistive load) 30V DC, 2 AMin. terminal load on 01-03 (NC), 01-02 (NO) 24V DC 10 mA, 24V AC 20 mA
1) IEC 60947 t 4 and 5The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV).
Control Card, +10 V DC OutputTerminal number 50Output voltage 10.5 V ±0.5 VMax. load 15 mA
The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control CharacteristicsResolution of output frequency at 0-500 Hz ± 0.003 HzSystem response time (terminals 18, 19, 27, 29, 32, 33) ≤ 2 msSpeed control range (open loop) 1:100 of synchronous speedSpeed accuracy (open loop) 30-4000 RPM: Maximum error of ±8 RPM
All control characteristics are based on a 4-pole asynchronous motor
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SurroundingsEnclosure type J1-J7 IP20, IP21/Type 1Vibration test all enclosure types 1.0 gRelative humidity 5-95% (IEC 721-3-3; Class 3K3 (non-condensing) during operationAggressive environment (IEC 60068-2-43) H2S test class KdTest method according to IEC 60068-2-43 H2S (10 days)Ambient temperature (at 60 AVM switching mode)- with derating max. 55°C1)
- with full output power of typical EFF2 motors (up to 90% output current) max. 50 °C1)
- at full continuous FC output current max. 45 °C1)
1) For more information on derating see the VLT AutomationDrive FC 360 Design Guide, section on Special Conditions.
Minimum ambient temperature during full-scale operation 0°CMinimum ambient temperature at reduced performance - 10°CTemperature during storage/transport -25 to +65/70°CMaximum altitude above sea level without derating 1000 mMaximum altitude above sea level with derating 3000mEMC standards, Emission EN 61800-3, EN 61000-6-3/4, EN 55011, IEC 61800-3
EMC standards, ImmunityEN 61800-3, EN 61000-6-1/2,
EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6
Control Card PerformanceScan interval 1 ms
Protection and Features
• Electronic thermal motor protection against overload.
• Temperature monitoring of the heatsink ensures that the frequency converter trips if the temperature reaches 95°C± 5°C. An overload temperature cannot be reset until the temperature of the heatsink is below 70°C ±5°C(Guideline - these temperatures may vary for different power sizes, enclosures etc.). The frequency converter hasan auto derating function to avoid it's heatsink reaching 95 °C.
• The frequency converter is protected against short-circuits on motor terminals U, V, W.
• If a mains phase is missing, the frequency converter trips or issues a warning (depending on the load).
• Monitoring of the intermediate circuit voltage ensures that the frequency converter trips if the intermediate circuitvoltage is too low or too high.
• The frequency converter is protected against earth faults on motor terminals U, V, W.
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8.3 Fuse Specifications
8.3.1 Fuses
It is recommended to use fuses and/ or circuit breakers onthe supply side as protection in case of component break-down inside the frequency converter (first fault).
NOTEThis is mandatory in order to ensure compliance with IEC60364 for CE or NEC 70 for UL.
WARNINGPersonnel and property must be protected against theconsequence of component break-down internally in thefrequency converter.
Branch Circuit ProtectionIn order to protect the installation against electrical andfire hazard, all branch circuits in an installation, switchgear, machines etc., must be protected against short-circuitand over-current according to national/internationalregulations.
NOTEThe recommendations given do not cover Branch circuitprotection for UL.
Short-circuit protectionDanfoss recommends using the fuses/Circuit Breakersmentioned below to protect service personnel andproperty in case of component break-down in thefrequency converter.
8.3.2 Recommendations
WARNINGIn case of malfunction, not following the recommendationmay result in personnel risk and damage to the frequencyconverter and other equipment.
The following tables list the recommended rated current.Recommended fuses are of the type gG for small tomedium power sizes. For larger powers, aR fuses arerecommended. For Circuit Breakers, Moeller types havebeen tested to have a recommendation. Other types ofcircuit breakers may be used provide the limit the energyinto the frequency converter to a level equal to or lowerthan the Moeller types.
If fuses/Circuit Breakers according to recommendations arechosen, possible damages on the frequency converter willmainly be limited to damages inside the unit.
For further information please see Application Note Fusesand Circuit Breakers, MN90T
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8.3.3 CE Compliance
Fuses or Circuit Breakers are mandatory to comply with IEC60364. Danfoss recommend using a selection of thefollowing.
The fuses below are suitable for use on a circuit capable ofdelivering 100,000 Arms (symmetrical), 480 V dependingon the frequency converter voltage rating. With the properfusing the frequency converter short circuit current rating(SCCR) is 100,000 Arms.
Frame Size Power [kW] gG
J1
0.37-1.1
101.5
2.2
J2
3.0
254.0
5.5
J3 7.5 32
J4 11-15 50
J518.5
8022
J6
30
16037
45
J755
25075
Table 8.4 CE Fuse, 380-480 V, Frame Sizes J1-J7
The circuit breakers below are suitable for use on a circuitcapable of delivering 35,000 Arms (symmetrical), 480 Vdepending on the frequency converter voltage rating. Withthe proper fusing the frequency converter short circuitcurrent rating (SCCR) is 35,000 Arms.
Frame Size Power [kW] EATON
J1
0.37-1.1Moller
PKZM0-161.5
2.2
J2
3.0
NZMN-1-A-254.0
5.5
J3 7.5 NZMN-1-A-32
J4 11-15 NZMN-1-A-50
J518.5
NZMN-1-A-8022
J6
30
NZMN-1-A-16037
45
J755
NZMN-1-A-25075
Table 8.5 CE Circuit Breakers, 380-480 V, Frame Sizes J1-J7
UL ComplianceFuses or Circuit Breakers are mandatory to comply withNEC 2009. We recommend using a selection of thefollowing
The circuit breakers below are suitable for use on a circuitcapable of delivering 100,000 Arms (symmetrical), 480 Vdepending on the frequency converter voltage rating. Withthe proper fusing the drive Short Circuit Current Rating(SCCR) is 100,000 Arms.
The circuit breakers below are suitable for use on a circuitcapable of delivering 35,000 Arms (symmetrical), 480 Vdepending on the frequency converter voltage rating. Withthe proper fusing the frequency converter short circuitcurrent rating (SCCR) is 35,000 Arms.
Frame Size Power [kW] Bussmann
J1
0.37-1.1
FRS-R-161.5
2.2
J2
3.0
FRS-R-254.0
5.5
J3 7.5 FRS-R-30
J4 11-15 FRS-R-50
J518.5
FRS-R-8022
J6
30
FRS-R-15037
45
J755
FRS-R-25075
Table 8.6 UL Fuse, 380-480 V, Frame Sizes J1-J7
Frame Size Power [kW] EATON
J1
0.37-1.1
XTPR016BC1+XTPAXLSA1.5
2.2
J2
3.0
NZMN-2-A-25-NA4.0
5.5
J3 7.5 NZMN-2-A-32-NA
J4 11-15 NZMN-2-A-50-NA
J518.5
NZMN-2-A-80-NA22
J6
30
NZMN-2-A-160-NA37
45
J755
NZMN-2-A-250-NA75
Table 8.7 UL Circuit Breakers, 380-480 V, Frame Sizes J1-J7
Specifications VLT® AutomationDrive FC 360 Quick Guide
MG06A102 - VLT® is a registered Danfoss trademark 43
8 8
8.4 Connection Tightening Torques
When tightening all electrical connections it is very important to tighten with the correct torque. Too low or too hightorque results in a bad electrical connection. Use a torque wrench to ensure correct torque
Framesize
Power [kW] Torque [Nm]
Mains MotorDC
connectionBrake Earth Relay
J1 0.37-2.2 1.4 0,8 0,8 0,8 3 0,5
J2 3.0 -55 1.4 0,8 0,8 0,8 3 0,5
J3 7.5 1.4 0,8 0,8 0,8 3 0,5
J4 11-15 1,2 1,2 1,2 1,2 1,6 0,5
J5 18.5-22 1,2 1,2 1,2 1,2 1,6 0,5
J6 30-45 2 2 2 - 2 0.5
J7 55 12 12 12 - 2 0.5
J7 75 14 14 14 - 2 0.5
Table 8.8 Tightening of Terminals
Specifications VLT® AutomationDrive FC 360 Quick Guide
44 MG06A102 - VLT® is a registered Danfoss trademark
88
Index
AAC
Mains....................................................................................................... 9Waveform.............................................................................................. 9
AMA With T27 Connected................................................................. 28
AnalogInputs................................................................................................... 39Outputs................................................................................................ 39
Approvals.................................................................................................. iii
Automatic Motor Adaptation............................................................. 7
BBranch Circuit Protection................................................................... 42
CClearance Requirements.................................................................... 10
ControlCable Lengths And Cross Sections............................................ 38Cables................................................................................................... 16Card Performance............................................................................ 41Card, 24 V DC Output..................................................................... 40Card, RS-485 Serial Communication......................................... 40Characteristics................................................................................... 40System.................................................................................................... 9Wiring................................................................................................... 13
DDanfoss FC.............................................................................................. 17
Derating............................................................................................ 41, 10
DigitalInput........................................................................................................ 7Inputs................................................................................................... 38Outputs................................................................................................ 40
EElectrical Noise...................................................................................... 13
EMC............................................................................................................ 41
ExternalControllers............................................................................................. 9Interlock................................................................................................. 7
FFloating Delta........................................................................................ 14
Fuses.......................................................................................................... 42
GGround
Connections....................................................................................... 13Loops.................................................................................................... 16Wire................................................................................................ 13, 14
Grounded Delta.................................................................................... 14
Grounding........................................................................................ 13, 14
IIEC 61800-3...................................................................................... 14, 41
Induced Voltage.................................................................................... 13
InputPower............................................................................................ 13, 31Signals.................................................................................................. 16Voltage................................................................................................. 31
Installation.............................................................................................. 10
Isolated Mains........................................................................................ 14
LLeakage
Current................................................................................................. 13Current (>3,5 MA)............................................................................ 13
MMain Menu.............................................................................................. 22
MainsSupply (L1, L2, L3)............................................................................ 38Supply 3 X 380-480 V AC............................................................... 36
Menu Key................................................................................................. 18
Modbus RTU........................................................................................... 17
MotorCables............................................................................................ 13, 14Current................................................................................................... 7Data......................................................................................................... 7Output.................................................................................................. 38Power................................................................................................... 13Protection.................................................................................... 13, 41Status...................................................................................................... 9Wiring............................................................................................ 13, 14
Multiple Frequency Converters................................................ 13, 14
NNavigation Keys And Indicator Lights (LEDs)............................. 18
Noise Isolation....................................................................................... 13
Numeric Display.................................................................................... 18
OOpen Loop.............................................................................................. 40
Operation Keys And Indicator Lights (LEDs)............................... 18
Optional Equipment....................................................................... 14, 9
Output Current...................................................................................... 40
Overload Protection............................................................................ 13
PPELV.................................................................................................... 30, 40
Index VLT® AutomationDrive FC 360 Quick Guide
MG06A102 - VLT® is a registered Danfoss trademark 45
PowerConnections....................................................................................... 13Factor.................................................................................................... 14
Power-dependent................................................................................ 36
Programming........................................................................................... 7
Protection And Features.................................................................... 41
Pulse Inputs............................................................................................ 39
QQuick Menu............................................................................................. 20
RRCD............................................................................................................ 14
Reference.................................................................................................. iii
Relay Outputs........................................................................................ 40
Remote Commands............................................................................... 9
Reset................................................................................................... 31, 41
RFI Filter................................................................................................... 14
SScreened Control Cables................................................................... 16
Serial Communication...................................................... 9, 16, 31, 17
Shielded Cable....................................................................................... 13
Specifications........................................................................... 10, 17, 36
Speed Reference................................................................................... 28
Start Up.................................................................................................... 34
Supply Voltage...................................................................................... 39
Surroundings......................................................................................... 41
Symbols..................................................................................................... iii
System Feedback.................................................................................... 9
TTechnical Data....................................................................................... 38
Terminal Programming...................................................................... 16
Thermistor............................................................................................... 30
Tightening Of Terminals.................................................................... 44
Torque Characteristics........................................................................ 38
Trip Function.......................................................................................... 13
Troubleshooting................................................................................... 34
VVoltage Level.......................................................................................... 38
WWarnings And Alarms.................................................................. 32, 33
Wire Sizes................................................................................................. 13
Wiring Examples................................................................................... 28
Index VLT® AutomationDrive FC 360 Quick Guide
46 MG06A102 - VLT® is a registered Danfoss trademark
Index VLT® AutomationDrive FC 360 Quick Guide
MG06A102 - VLT® is a registered Danfoss trademark 47
www.danfoss.com/drives
*MG06A102*130R0413 MG06A102 Rev. 2012-11-14