visible particles from polysorbate degradation...usp visible particulates in injections – manual...

14
Visible Particles from Polysorbate Degradation Cases & Perspectives

Upload: others

Post on 06-Oct-2020

0 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Visible Particles from Polysorbate Degradation...USP  Visible Particulates in Injections – Manual Visual Inspection CMC Strategy Forum 2020/Washington - Visible Particles

Visible Particles from Polysorbate DegradationCases & Perspectives

Page 2: Visible Particles from Polysorbate Degradation...USP  Visible Particulates in Injections – Manual Visual Inspection CMC Strategy Forum 2020/Washington - Visible Particles

Particles…

• represent an obligatory cQA for parenteral products

• are often a focus topic in audits and inspections

• are still the major reason for product recalls

• aspiration of zero visible particles is desirable, but unrealistic

Particles & Parenterals – not best friends

CMC Strategy Forum 2020/Washington - Visible Particles from Polysorbate Degradation - Felix Nikels 2Jan 27, 2020

Page 3: Visible Particles from Polysorbate Degradation...USP  Visible Particulates in Injections – Manual Visual Inspection CMC Strategy Forum 2020/Washington - Visible Particles

• Standardized procedure: unaided human eye, light box, controlled light intensity (2000 – 3750 lx)

• Analysis upon gentle agitation (e.g. swirling)

• Well trained operators: – Periodic eyesight tests– Initial and continuous training – Performance qualification – Periodic performance control

USP <790> Visible Particulates in Injections – Manual Visual Inspection

CMC Strategy Forum 2020/Washington - Visible Particles from Polysorbate Degradation - Felix Nikels 3Jan 27, 2020

Ph. Eur. 2.9.20. “Particulate Contamination: Visible Particles”

Issue: No clear and harmonized definition of visibility available

Page 4: Visible Particles from Polysorbate Degradation...USP  Visible Particulates in Injections – Manual Visual Inspection CMC Strategy Forum 2020/Washington - Visible Particles

Visual Inspection – Process Flow Scheme for Liquid Products

CMC Strategy Forum 2020/Washington - Visible Particles from Polysorbate Degradation - Felix Nikels 4Jan 27, 2020

Page 5: Visible Particles from Polysorbate Degradation...USP  Visible Particulates in Injections – Manual Visual Inspection CMC Strategy Forum 2020/Washington - Visible Particles

Case study:Visible Particles in Biopharmaceutical Development Products

Page 6: Visible Particles from Polysorbate Degradation...USP  Visible Particulates in Injections – Manual Visual Inspection CMC Strategy Forum 2020/Washington - Visible Particles

Case Study: Visible Particles in Biopharmaceutical Development Products

Jan 27, 2020CMC Strategy Forum 2020/Washington - Visible Particles from Polysorbate Degradation - Felix Nikels 6

Page 7: Visible Particles from Polysorbate Degradation...USP  Visible Particulates in Injections – Manual Visual Inspection CMC Strategy Forum 2020/Washington - Visible Particles

Case Study: Particle Forensics – Morphology & Elemental Composition

Jan 27, 2020CMC Strategy Forum 2020/Washington - Visible Particles from Polysorbate Degradation - Felix Nikels 7

Page 8: Visible Particles from Polysorbate Degradation...USP  Visible Particulates in Injections – Manual Visual Inspection CMC Strategy Forum 2020/Washington - Visible Particles

Case Study: Particle Forensics – Chemical Composition

Jan 27, 2020CMC Strategy Forum 2020/Washington - Visible Particles from Polysorbate Degradation - Felix Nikels 8

Page 9: Visible Particles from Polysorbate Degradation...USP  Visible Particulates in Injections – Manual Visual Inspection CMC Strategy Forum 2020/Washington - Visible Particles

Case Study: Source of Free Fatty Acids – most likely PS20

Jan 27, 2020CMC Strategy Forum 2020/Washington - Visible Particles from Polysorbate Degradation - Felix Nikels 9

Page 10: Visible Particles from Polysorbate Degradation...USP  Visible Particulates in Injections – Manual Visual Inspection CMC Strategy Forum 2020/Washington - Visible Particles

Case Study: Root Cause within the Manufacturing Process?

Jan 27, 2020CMC Strategy Forum 2020/Washington - Visible Particles from Polysorbate Degradation - Felix Nikels 10

Page 11: Visible Particles from Polysorbate Degradation...USP  Visible Particulates in Injections – Manual Visual Inspection CMC Strategy Forum 2020/Washington - Visible Particles

Case Study: Mechanism of PS20 Degradation

Jan 27, 2020CMC Strategy Forum 2020/Washington - Visible Particles from Polysorbate Degradation - Felix Nikels 11

Page 12: Visible Particles from Polysorbate Degradation...USP  Visible Particulates in Injections – Manual Visual Inspection CMC Strategy Forum 2020/Washington - Visible Particles

Case Study: Visible Particles in Biopharmaceutical Development Products

Jan 27, 2020CMC Strategy Forum 2020/Washington - Visible Particles from Polysorbate Degradation - Felix Nikels 12

Page 13: Visible Particles from Polysorbate Degradation...USP  Visible Particulates in Injections – Manual Visual Inspection CMC Strategy Forum 2020/Washington - Visible Particles

Ingrid AuernhammerFlorian BaizMartin DassThomas EhrmannBeate EyrichCornelia GappPatrick GaridelJulia Groß-RotherFelix Halbach

Peter HappersbergerSilke HövelWerner KlicheMarius LöfflerTheresa MüllerDagmar RädelKatrin ReinhardtMarkus RieggerThomas Schwab

Maik VeeldersPeter WanjaTill WengerRobert WildJustine Witosch

and many more…

Acknowledgements

CMC Strategy Forum 2020/Washington - Visible Particles from Polysorbate Degradation - Felix Nikels 13Jan 27, 2020

Page 14: Visible Particles from Polysorbate Degradation...USP  Visible Particulates in Injections – Manual Visual Inspection CMC Strategy Forum 2020/Washington - Visible Particles

© Boehringer Ingelheim

Tel:

Boehringer IngelheimPharma GmbH & Co. KG

Birkendorfer Straße 6588397 Biberach an der Riss

+49 (0) 7351 540

[email protected]

For more information have a look at:www.boehringer-ingelheim.dewww.boehringer-ingelheim.com

This presentation and its contents are property of Boehringer Ingelheim and are, inter alia, protected by copyright law. Complete or partial passing on to third parties as well as copying, reproduction, publication or any other use by third parties is not permitted.

2019