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54
Virtual Commissioning in the Digital Enterprise Presented by: Thomas Hoffman Manufacturing in America │ March 14-15, 2018

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Page 1: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Virtual Commissioning in the Digital EnterprisePresented by Thomas Hoffman

Manufacturing in America March 14-15 2018

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Before we starthellip A Penny for Your Thoughts

At the end of the session share your feedback via MiA App -

and get a chance to win tickets to the Detroit Tigers baseball game

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Product

Digital

Twin

Performance

Digital Twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Closing the Production Loop

Production

Digital Twin

Real

Production

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Closing the Production Loop

Plant Simulation Manufacturing Operations Management

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Closing the Loop to Gain Foresight and Insight

Product

Digital

Twin

Production

Digital Twin

Real

Production

Performance

Digital Twin

Gain foresight by simulating products people processes

and resources interacting in the virtual world

Gain insight by matching real-world performance to our

predictions so we can drive continuous improvement

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Robotic Operations

Production

Digital Twin

Real

Production

CAD-CAM Motion Control

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Automated Operations | Virtual Commissioning

Digital Twin of S7-1500

Real S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Manual Operations

Production

Digital Twin

Real

Production

Process Simulation Electronic Work Instructions

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Closed Loop Manufacturing

Plant Simulation Manufacturing Operations Management

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Closing the Loop with the Digital Twin

Across the entire Value Chain

Product

Digital

Twin

Production

Digital Twin

Real

Production

Performance

Digital Twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Different phases of the machine or plant lifecyclehellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipuse a common simulation modelhellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipto shorten development time and increase quality

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated Production Systems Engineering

Teamcenter

Manufacturing

Line Designer

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

Process Simulate

Plant Simulation

PLCSIM Advanced

NX MCD

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

MCD

PLCSIM Advanced

Cell Line Building

Machine Building

Automation

engineering

Automation

design

Virtual

commissioning

Line design

Mechanical design

Process planning

Integrated engineering of mechanics and

automation with change management

Generators and

round-trip capabilities

Integrated simulation

and integrated validation

Reusable components

within mechatronics library

Teamcenter

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSoftware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

PLCSIM Advanced

WinCC

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

Hardware in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

bull Cycle time validation

bull Mixed validation with hardware

bull Mixed validation with other plant parts

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Siemens

Automation device

SIMIT Unit

Virtual commissioningHardware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSwitching HiL SiL

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Siemens

Automation device

S7-1500

PLCSIM Advanced

WinCC

SIMIT Unit

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 2: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Before we starthellip A Penny for Your Thoughts

At the end of the session share your feedback via MiA App -

and get a chance to win tickets to the Detroit Tigers baseball game

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Product

Digital

Twin

Performance

Digital Twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Closing the Production Loop

Production

Digital Twin

Real

Production

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Closing the Production Loop

Plant Simulation Manufacturing Operations Management

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Closing the Loop to Gain Foresight and Insight

Product

Digital

Twin

Production

Digital Twin

Real

Production

Performance

Digital Twin

Gain foresight by simulating products people processes

and resources interacting in the virtual world

Gain insight by matching real-world performance to our

predictions so we can drive continuous improvement

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Robotic Operations

Production

Digital Twin

Real

Production

CAD-CAM Motion Control

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Automated Operations | Virtual Commissioning

Digital Twin of S7-1500

Real S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Manual Operations

Production

Digital Twin

Real

Production

Process Simulation Electronic Work Instructions

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Closed Loop Manufacturing

Plant Simulation Manufacturing Operations Management

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Closing the Loop with the Digital Twin

Across the entire Value Chain

Product

Digital

Twin

Production

Digital Twin

Real

Production

Performance

Digital Twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Different phases of the machine or plant lifecyclehellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipuse a common simulation modelhellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipto shorten development time and increase quality

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated Production Systems Engineering

Teamcenter

Manufacturing

Line Designer

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

Process Simulate

Plant Simulation

PLCSIM Advanced

NX MCD

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

MCD

PLCSIM Advanced

Cell Line Building

Machine Building

Automation

engineering

Automation

design

Virtual

commissioning

Line design

Mechanical design

Process planning

Integrated engineering of mechanics and

automation with change management

Generators and

round-trip capabilities

Integrated simulation

and integrated validation

Reusable components

within mechatronics library

Teamcenter

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSoftware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

PLCSIM Advanced

WinCC

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

Hardware in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

bull Cycle time validation

bull Mixed validation with hardware

bull Mixed validation with other plant parts

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Siemens

Automation device

SIMIT Unit

Virtual commissioningHardware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSwitching HiL SiL

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Siemens

Automation device

S7-1500

PLCSIM Advanced

WinCC

SIMIT Unit

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 3: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Product

Digital

Twin

Performance

Digital Twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Closing the Production Loop

Production

Digital Twin

Real

Production

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Closing the Production Loop

Plant Simulation Manufacturing Operations Management

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Closing the Loop to Gain Foresight and Insight

Product

Digital

Twin

Production

Digital Twin

Real

Production

Performance

Digital Twin

Gain foresight by simulating products people processes

and resources interacting in the virtual world

Gain insight by matching real-world performance to our

predictions so we can drive continuous improvement

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Robotic Operations

Production

Digital Twin

Real

Production

CAD-CAM Motion Control

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Automated Operations | Virtual Commissioning

Digital Twin of S7-1500

Real S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Manual Operations

Production

Digital Twin

Real

Production

Process Simulation Electronic Work Instructions

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Closed Loop Manufacturing

Plant Simulation Manufacturing Operations Management

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Closing the Loop with the Digital Twin

Across the entire Value Chain

Product

Digital

Twin

Production

Digital Twin

Real

Production

Performance

Digital Twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Different phases of the machine or plant lifecyclehellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipuse a common simulation modelhellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipto shorten development time and increase quality

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated Production Systems Engineering

Teamcenter

Manufacturing

Line Designer

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

Process Simulate

Plant Simulation

PLCSIM Advanced

NX MCD

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

MCD

PLCSIM Advanced

Cell Line Building

Machine Building

Automation

engineering

Automation

design

Virtual

commissioning

Line design

Mechanical design

Process planning

Integrated engineering of mechanics and

automation with change management

Generators and

round-trip capabilities

Integrated simulation

and integrated validation

Reusable components

within mechatronics library

Teamcenter

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSoftware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

PLCSIM Advanced

WinCC

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

Hardware in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

bull Cycle time validation

bull Mixed validation with hardware

bull Mixed validation with other plant parts

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Siemens

Automation device

SIMIT Unit

Virtual commissioningHardware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSwitching HiL SiL

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Siemens

Automation device

S7-1500

PLCSIM Advanced

WinCC

SIMIT Unit

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 4: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Product

Digital

Twin

Performance

Digital Twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Closing the Production Loop

Production

Digital Twin

Real

Production

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Closing the Production Loop

Plant Simulation Manufacturing Operations Management

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Closing the Loop to Gain Foresight and Insight

Product

Digital

Twin

Production

Digital Twin

Real

Production

Performance

Digital Twin

Gain foresight by simulating products people processes

and resources interacting in the virtual world

Gain insight by matching real-world performance to our

predictions so we can drive continuous improvement

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Robotic Operations

Production

Digital Twin

Real

Production

CAD-CAM Motion Control

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Automated Operations | Virtual Commissioning

Digital Twin of S7-1500

Real S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Manual Operations

Production

Digital Twin

Real

Production

Process Simulation Electronic Work Instructions

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Closed Loop Manufacturing

Plant Simulation Manufacturing Operations Management

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Closing the Loop with the Digital Twin

Across the entire Value Chain

Product

Digital

Twin

Production

Digital Twin

Real

Production

Performance

Digital Twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Different phases of the machine or plant lifecyclehellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipuse a common simulation modelhellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipto shorten development time and increase quality

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated Production Systems Engineering

Teamcenter

Manufacturing

Line Designer

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

Process Simulate

Plant Simulation

PLCSIM Advanced

NX MCD

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

MCD

PLCSIM Advanced

Cell Line Building

Machine Building

Automation

engineering

Automation

design

Virtual

commissioning

Line design

Mechanical design

Process planning

Integrated engineering of mechanics and

automation with change management

Generators and

round-trip capabilities

Integrated simulation

and integrated validation

Reusable components

within mechatronics library

Teamcenter

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSoftware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

PLCSIM Advanced

WinCC

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

Hardware in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

bull Cycle time validation

bull Mixed validation with hardware

bull Mixed validation with other plant parts

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Siemens

Automation device

SIMIT Unit

Virtual commissioningHardware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSwitching HiL SiL

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Siemens

Automation device

S7-1500

PLCSIM Advanced

WinCC

SIMIT Unit

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 5: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Product

Digital

Twin

Performance

Digital Twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Closing the Production Loop

Production

Digital Twin

Real

Production

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Closing the Production Loop

Plant Simulation Manufacturing Operations Management

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Closing the Loop to Gain Foresight and Insight

Product

Digital

Twin

Production

Digital Twin

Real

Production

Performance

Digital Twin

Gain foresight by simulating products people processes

and resources interacting in the virtual world

Gain insight by matching real-world performance to our

predictions so we can drive continuous improvement

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Robotic Operations

Production

Digital Twin

Real

Production

CAD-CAM Motion Control

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Automated Operations | Virtual Commissioning

Digital Twin of S7-1500

Real S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Manual Operations

Production

Digital Twin

Real

Production

Process Simulation Electronic Work Instructions

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Closed Loop Manufacturing

Plant Simulation Manufacturing Operations Management

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Closing the Loop with the Digital Twin

Across the entire Value Chain

Product

Digital

Twin

Production

Digital Twin

Real

Production

Performance

Digital Twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Different phases of the machine or plant lifecyclehellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipuse a common simulation modelhellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipto shorten development time and increase quality

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated Production Systems Engineering

Teamcenter

Manufacturing

Line Designer

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

Process Simulate

Plant Simulation

PLCSIM Advanced

NX MCD

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

MCD

PLCSIM Advanced

Cell Line Building

Machine Building

Automation

engineering

Automation

design

Virtual

commissioning

Line design

Mechanical design

Process planning

Integrated engineering of mechanics and

automation with change management

Generators and

round-trip capabilities

Integrated simulation

and integrated validation

Reusable components

within mechatronics library

Teamcenter

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSoftware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

PLCSIM Advanced

WinCC

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

Hardware in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

bull Cycle time validation

bull Mixed validation with hardware

bull Mixed validation with other plant parts

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Siemens

Automation device

SIMIT Unit

Virtual commissioningHardware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSwitching HiL SiL

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Siemens

Automation device

S7-1500

PLCSIM Advanced

WinCC

SIMIT Unit

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 6: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Product

Digital

Twin

Performance

Digital Twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Closing the Production Loop

Production

Digital Twin

Real

Production

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Closing the Production Loop

Plant Simulation Manufacturing Operations Management

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Closing the Loop to Gain Foresight and Insight

Product

Digital

Twin

Production

Digital Twin

Real

Production

Performance

Digital Twin

Gain foresight by simulating products people processes

and resources interacting in the virtual world

Gain insight by matching real-world performance to our

predictions so we can drive continuous improvement

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Robotic Operations

Production

Digital Twin

Real

Production

CAD-CAM Motion Control

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Automated Operations | Virtual Commissioning

Digital Twin of S7-1500

Real S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Manual Operations

Production

Digital Twin

Real

Production

Process Simulation Electronic Work Instructions

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Closed Loop Manufacturing

Plant Simulation Manufacturing Operations Management

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Closing the Loop with the Digital Twin

Across the entire Value Chain

Product

Digital

Twin

Production

Digital Twin

Real

Production

Performance

Digital Twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Different phases of the machine or plant lifecyclehellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipuse a common simulation modelhellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipto shorten development time and increase quality

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated Production Systems Engineering

Teamcenter

Manufacturing

Line Designer

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

Process Simulate

Plant Simulation

PLCSIM Advanced

NX MCD

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

MCD

PLCSIM Advanced

Cell Line Building

Machine Building

Automation

engineering

Automation

design

Virtual

commissioning

Line design

Mechanical design

Process planning

Integrated engineering of mechanics and

automation with change management

Generators and

round-trip capabilities

Integrated simulation

and integrated validation

Reusable components

within mechatronics library

Teamcenter

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSoftware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

PLCSIM Advanced

WinCC

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

Hardware in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

bull Cycle time validation

bull Mixed validation with hardware

bull Mixed validation with other plant parts

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Siemens

Automation device

SIMIT Unit

Virtual commissioningHardware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSwitching HiL SiL

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Siemens

Automation device

S7-1500

PLCSIM Advanced

WinCC

SIMIT Unit

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 7: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Closing the Production Loop

Production

Digital Twin

Real

Production

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Closing the Production Loop

Plant Simulation Manufacturing Operations Management

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Closing the Loop to Gain Foresight and Insight

Product

Digital

Twin

Production

Digital Twin

Real

Production

Performance

Digital Twin

Gain foresight by simulating products people processes

and resources interacting in the virtual world

Gain insight by matching real-world performance to our

predictions so we can drive continuous improvement

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Robotic Operations

Production

Digital Twin

Real

Production

CAD-CAM Motion Control

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Automated Operations | Virtual Commissioning

Digital Twin of S7-1500

Real S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Manual Operations

Production

Digital Twin

Real

Production

Process Simulation Electronic Work Instructions

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Closed Loop Manufacturing

Plant Simulation Manufacturing Operations Management

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Closing the Loop with the Digital Twin

Across the entire Value Chain

Product

Digital

Twin

Production

Digital Twin

Real

Production

Performance

Digital Twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Different phases of the machine or plant lifecyclehellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipuse a common simulation modelhellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipto shorten development time and increase quality

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated Production Systems Engineering

Teamcenter

Manufacturing

Line Designer

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

Process Simulate

Plant Simulation

PLCSIM Advanced

NX MCD

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

MCD

PLCSIM Advanced

Cell Line Building

Machine Building

Automation

engineering

Automation

design

Virtual

commissioning

Line design

Mechanical design

Process planning

Integrated engineering of mechanics and

automation with change management

Generators and

round-trip capabilities

Integrated simulation

and integrated validation

Reusable components

within mechatronics library

Teamcenter

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSoftware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

PLCSIM Advanced

WinCC

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

Hardware in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

bull Cycle time validation

bull Mixed validation with hardware

bull Mixed validation with other plant parts

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Siemens

Automation device

SIMIT Unit

Virtual commissioningHardware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSwitching HiL SiL

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Siemens

Automation device

S7-1500

PLCSIM Advanced

WinCC

SIMIT Unit

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 8: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Closing the Production Loop

Plant Simulation Manufacturing Operations Management

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Closing the Loop to Gain Foresight and Insight

Product

Digital

Twin

Production

Digital Twin

Real

Production

Performance

Digital Twin

Gain foresight by simulating products people processes

and resources interacting in the virtual world

Gain insight by matching real-world performance to our

predictions so we can drive continuous improvement

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Robotic Operations

Production

Digital Twin

Real

Production

CAD-CAM Motion Control

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Automated Operations | Virtual Commissioning

Digital Twin of S7-1500

Real S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Manual Operations

Production

Digital Twin

Real

Production

Process Simulation Electronic Work Instructions

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Closed Loop Manufacturing

Plant Simulation Manufacturing Operations Management

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Closing the Loop with the Digital Twin

Across the entire Value Chain

Product

Digital

Twin

Production

Digital Twin

Real

Production

Performance

Digital Twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Different phases of the machine or plant lifecyclehellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipuse a common simulation modelhellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipto shorten development time and increase quality

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated Production Systems Engineering

Teamcenter

Manufacturing

Line Designer

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

Process Simulate

Plant Simulation

PLCSIM Advanced

NX MCD

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

MCD

PLCSIM Advanced

Cell Line Building

Machine Building

Automation

engineering

Automation

design

Virtual

commissioning

Line design

Mechanical design

Process planning

Integrated engineering of mechanics and

automation with change management

Generators and

round-trip capabilities

Integrated simulation

and integrated validation

Reusable components

within mechatronics library

Teamcenter

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSoftware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

PLCSIM Advanced

WinCC

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

Hardware in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

bull Cycle time validation

bull Mixed validation with hardware

bull Mixed validation with other plant parts

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Siemens

Automation device

SIMIT Unit

Virtual commissioningHardware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSwitching HiL SiL

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Siemens

Automation device

S7-1500

PLCSIM Advanced

WinCC

SIMIT Unit

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 9: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Comprehensive and precise Digital Twin

Closing the Loop to Gain Foresight and Insight

Product

Digital

Twin

Production

Digital Twin

Real

Production

Performance

Digital Twin

Gain foresight by simulating products people processes

and resources interacting in the virtual world

Gain insight by matching real-world performance to our

predictions so we can drive continuous improvement

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Robotic Operations

Production

Digital Twin

Real

Production

CAD-CAM Motion Control

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Automated Operations | Virtual Commissioning

Digital Twin of S7-1500

Real S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Manual Operations

Production

Digital Twin

Real

Production

Process Simulation Electronic Work Instructions

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Closed Loop Manufacturing

Plant Simulation Manufacturing Operations Management

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Closing the Loop with the Digital Twin

Across the entire Value Chain

Product

Digital

Twin

Production

Digital Twin

Real

Production

Performance

Digital Twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Different phases of the machine or plant lifecyclehellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipuse a common simulation modelhellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipto shorten development time and increase quality

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated Production Systems Engineering

Teamcenter

Manufacturing

Line Designer

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

Process Simulate

Plant Simulation

PLCSIM Advanced

NX MCD

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

MCD

PLCSIM Advanced

Cell Line Building

Machine Building

Automation

engineering

Automation

design

Virtual

commissioning

Line design

Mechanical design

Process planning

Integrated engineering of mechanics and

automation with change management

Generators and

round-trip capabilities

Integrated simulation

and integrated validation

Reusable components

within mechatronics library

Teamcenter

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSoftware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

PLCSIM Advanced

WinCC

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

Hardware in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

bull Cycle time validation

bull Mixed validation with hardware

bull Mixed validation with other plant parts

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Siemens

Automation device

SIMIT Unit

Virtual commissioningHardware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSwitching HiL SiL

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Siemens

Automation device

S7-1500

PLCSIM Advanced

WinCC

SIMIT Unit

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 10: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Robotic Operations

Production

Digital Twin

Real

Production

CAD-CAM Motion Control

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Automated Operations | Virtual Commissioning

Digital Twin of S7-1500

Real S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Manual Operations

Production

Digital Twin

Real

Production

Process Simulation Electronic Work Instructions

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Closed Loop Manufacturing

Plant Simulation Manufacturing Operations Management

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Closing the Loop with the Digital Twin

Across the entire Value Chain

Product

Digital

Twin

Production

Digital Twin

Real

Production

Performance

Digital Twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Different phases of the machine or plant lifecyclehellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipuse a common simulation modelhellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipto shorten development time and increase quality

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated Production Systems Engineering

Teamcenter

Manufacturing

Line Designer

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

Process Simulate

Plant Simulation

PLCSIM Advanced

NX MCD

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

MCD

PLCSIM Advanced

Cell Line Building

Machine Building

Automation

engineering

Automation

design

Virtual

commissioning

Line design

Mechanical design

Process planning

Integrated engineering of mechanics and

automation with change management

Generators and

round-trip capabilities

Integrated simulation

and integrated validation

Reusable components

within mechatronics library

Teamcenter

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSoftware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

PLCSIM Advanced

WinCC

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

Hardware in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

bull Cycle time validation

bull Mixed validation with hardware

bull Mixed validation with other plant parts

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Siemens

Automation device

SIMIT Unit

Virtual commissioningHardware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSwitching HiL SiL

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Siemens

Automation device

S7-1500

PLCSIM Advanced

WinCC

SIMIT Unit

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 11: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Automated Operations | Virtual Commissioning

Digital Twin of S7-1500

Real S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Manual Operations

Production

Digital Twin

Real

Production

Process Simulation Electronic Work Instructions

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Closed Loop Manufacturing

Plant Simulation Manufacturing Operations Management

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Closing the Loop with the Digital Twin

Across the entire Value Chain

Product

Digital

Twin

Production

Digital Twin

Real

Production

Performance

Digital Twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Different phases of the machine or plant lifecyclehellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipuse a common simulation modelhellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipto shorten development time and increase quality

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated Production Systems Engineering

Teamcenter

Manufacturing

Line Designer

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

Process Simulate

Plant Simulation

PLCSIM Advanced

NX MCD

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

MCD

PLCSIM Advanced

Cell Line Building

Machine Building

Automation

engineering

Automation

design

Virtual

commissioning

Line design

Mechanical design

Process planning

Integrated engineering of mechanics and

automation with change management

Generators and

round-trip capabilities

Integrated simulation

and integrated validation

Reusable components

within mechatronics library

Teamcenter

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSoftware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

PLCSIM Advanced

WinCC

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

Hardware in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

bull Cycle time validation

bull Mixed validation with hardware

bull Mixed validation with other plant parts

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Siemens

Automation device

SIMIT Unit

Virtual commissioningHardware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSwitching HiL SiL

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Siemens

Automation device

S7-1500

PLCSIM Advanced

WinCC

SIMIT Unit

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 12: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Manual Operations

Production

Digital Twin

Real

Production

Process Simulation Electronic Work Instructions

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Closed Loop Manufacturing

Plant Simulation Manufacturing Operations Management

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Closing the Loop with the Digital Twin

Across the entire Value Chain

Product

Digital

Twin

Production

Digital Twin

Real

Production

Performance

Digital Twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Different phases of the machine or plant lifecyclehellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipuse a common simulation modelhellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipto shorten development time and increase quality

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated Production Systems Engineering

Teamcenter

Manufacturing

Line Designer

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

Process Simulate

Plant Simulation

PLCSIM Advanced

NX MCD

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

MCD

PLCSIM Advanced

Cell Line Building

Machine Building

Automation

engineering

Automation

design

Virtual

commissioning

Line design

Mechanical design

Process planning

Integrated engineering of mechanics and

automation with change management

Generators and

round-trip capabilities

Integrated simulation

and integrated validation

Reusable components

within mechatronics library

Teamcenter

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSoftware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

PLCSIM Advanced

WinCC

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

Hardware in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

bull Cycle time validation

bull Mixed validation with hardware

bull Mixed validation with other plant parts

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Siemens

Automation device

SIMIT Unit

Virtual commissioningHardware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSwitching HiL SiL

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Siemens

Automation device

S7-1500

PLCSIM Advanced

WinCC

SIMIT Unit

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 13: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

The Digital Twin in Action

Closed Loop Manufacturing

Plant Simulation Manufacturing Operations Management

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Closing the Loop with the Digital Twin

Across the entire Value Chain

Product

Digital

Twin

Production

Digital Twin

Real

Production

Performance

Digital Twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Different phases of the machine or plant lifecyclehellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipuse a common simulation modelhellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipto shorten development time and increase quality

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated Production Systems Engineering

Teamcenter

Manufacturing

Line Designer

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

Process Simulate

Plant Simulation

PLCSIM Advanced

NX MCD

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

MCD

PLCSIM Advanced

Cell Line Building

Machine Building

Automation

engineering

Automation

design

Virtual

commissioning

Line design

Mechanical design

Process planning

Integrated engineering of mechanics and

automation with change management

Generators and

round-trip capabilities

Integrated simulation

and integrated validation

Reusable components

within mechatronics library

Teamcenter

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSoftware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

PLCSIM Advanced

WinCC

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

Hardware in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

bull Cycle time validation

bull Mixed validation with hardware

bull Mixed validation with other plant parts

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Siemens

Automation device

SIMIT Unit

Virtual commissioningHardware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSwitching HiL SiL

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Siemens

Automation device

S7-1500

PLCSIM Advanced

WinCC

SIMIT Unit

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 14: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Closing the Loop with the Digital Twin

Across the entire Value Chain

Product

Digital

Twin

Production

Digital Twin

Real

Production

Performance

Digital Twin

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Different phases of the machine or plant lifecyclehellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipuse a common simulation modelhellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipto shorten development time and increase quality

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated Production Systems Engineering

Teamcenter

Manufacturing

Line Designer

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

Process Simulate

Plant Simulation

PLCSIM Advanced

NX MCD

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

MCD

PLCSIM Advanced

Cell Line Building

Machine Building

Automation

engineering

Automation

design

Virtual

commissioning

Line design

Mechanical design

Process planning

Integrated engineering of mechanics and

automation with change management

Generators and

round-trip capabilities

Integrated simulation

and integrated validation

Reusable components

within mechatronics library

Teamcenter

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSoftware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

PLCSIM Advanced

WinCC

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

Hardware in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

bull Cycle time validation

bull Mixed validation with hardware

bull Mixed validation with other plant parts

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Siemens

Automation device

SIMIT Unit

Virtual commissioningHardware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSwitching HiL SiL

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Siemens

Automation device

S7-1500

PLCSIM Advanced

WinCC

SIMIT Unit

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 15: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Different phases of the machine or plant lifecyclehellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipuse a common simulation modelhellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipto shorten development time and increase quality

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated Production Systems Engineering

Teamcenter

Manufacturing

Line Designer

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

Process Simulate

Plant Simulation

PLCSIM Advanced

NX MCD

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

MCD

PLCSIM Advanced

Cell Line Building

Machine Building

Automation

engineering

Automation

design

Virtual

commissioning

Line design

Mechanical design

Process planning

Integrated engineering of mechanics and

automation with change management

Generators and

round-trip capabilities

Integrated simulation

and integrated validation

Reusable components

within mechatronics library

Teamcenter

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSoftware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

PLCSIM Advanced

WinCC

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

Hardware in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

bull Cycle time validation

bull Mixed validation with hardware

bull Mixed validation with other plant parts

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Siemens

Automation device

SIMIT Unit

Virtual commissioningHardware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSwitching HiL SiL

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Siemens

Automation device

S7-1500

PLCSIM Advanced

WinCC

SIMIT Unit

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 16: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipuse a common simulation modelhellip

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipto shorten development time and increase quality

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated Production Systems Engineering

Teamcenter

Manufacturing

Line Designer

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

Process Simulate

Plant Simulation

PLCSIM Advanced

NX MCD

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

MCD

PLCSIM Advanced

Cell Line Building

Machine Building

Automation

engineering

Automation

design

Virtual

commissioning

Line design

Mechanical design

Process planning

Integrated engineering of mechanics and

automation with change management

Generators and

round-trip capabilities

Integrated simulation

and integrated validation

Reusable components

within mechatronics library

Teamcenter

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSoftware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

PLCSIM Advanced

WinCC

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

Hardware in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

bull Cycle time validation

bull Mixed validation with hardware

bull Mixed validation with other plant parts

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Siemens

Automation device

SIMIT Unit

Virtual commissioningHardware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSwitching HiL SiL

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Siemens

Automation device

S7-1500

PLCSIM Advanced

WinCC

SIMIT Unit

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 17: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

hellipto shorten development time and increase quality

Development UtilizationRealization

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated Production Systems Engineering

Teamcenter

Manufacturing

Line Designer

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

Process Simulate

Plant Simulation

PLCSIM Advanced

NX MCD

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

MCD

PLCSIM Advanced

Cell Line Building

Machine Building

Automation

engineering

Automation

design

Virtual

commissioning

Line design

Mechanical design

Process planning

Integrated engineering of mechanics and

automation with change management

Generators and

round-trip capabilities

Integrated simulation

and integrated validation

Reusable components

within mechatronics library

Teamcenter

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSoftware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

PLCSIM Advanced

WinCC

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

Hardware in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

bull Cycle time validation

bull Mixed validation with hardware

bull Mixed validation with other plant parts

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Siemens

Automation device

SIMIT Unit

Virtual commissioningHardware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSwitching HiL SiL

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Siemens

Automation device

S7-1500

PLCSIM Advanced

WinCC

SIMIT Unit

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 18: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated Production Systems Engineering

Teamcenter

Manufacturing

Line Designer

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

Process Simulate

Plant Simulation

PLCSIM Advanced

NX MCD

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

MCD

PLCSIM Advanced

Cell Line Building

Machine Building

Automation

engineering

Automation

design

Virtual

commissioning

Line design

Mechanical design

Process planning

Integrated engineering of mechanics and

automation with change management

Generators and

round-trip capabilities

Integrated simulation

and integrated validation

Reusable components

within mechatronics library

Teamcenter

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSoftware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

PLCSIM Advanced

WinCC

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

Hardware in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

bull Cycle time validation

bull Mixed validation with hardware

bull Mixed validation with other plant parts

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Siemens

Automation device

SIMIT Unit

Virtual commissioningHardware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSwitching HiL SiL

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Siemens

Automation device

S7-1500

PLCSIM Advanced

WinCC

SIMIT Unit

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 19: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated Production Systems Engineering

Teamcenter

Manufacturing

Line Designer

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

Process Simulate

Plant Simulation

PLCSIM Advanced

NX MCD

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

MCD

PLCSIM Advanced

Cell Line Building

Machine Building

Automation

engineering

Automation

design

Virtual

commissioning

Line design

Mechanical design

Process planning

Integrated engineering of mechanics and

automation with change management

Generators and

round-trip capabilities

Integrated simulation

and integrated validation

Reusable components

within mechatronics library

Teamcenter

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSoftware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

PLCSIM Advanced

WinCC

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

Hardware in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

bull Cycle time validation

bull Mixed validation with hardware

bull Mixed validation with other plant parts

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Siemens

Automation device

SIMIT Unit

Virtual commissioningHardware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSwitching HiL SiL

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Siemens

Automation device

S7-1500

PLCSIM Advanced

WinCC

SIMIT Unit

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 20: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated Production Systems Engineering

Teamcenter

Manufacturing

Line Designer

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

Process Simulate

Plant Simulation

PLCSIM Advanced

NX MCD

integrated in NX

Automation Designer

integrated in NX

Totally Integrated

Automation Portal

MCD

PLCSIM Advanced

Cell Line Building

Machine Building

Automation

engineering

Automation

design

Virtual

commissioning

Line design

Mechanical design

Process planning

Integrated engineering of mechanics and

automation with change management

Generators and

round-trip capabilities

Integrated simulation

and integrated validation

Reusable components

within mechatronics library

Teamcenter

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSoftware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

PLCSIM Advanced

WinCC

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

Hardware in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

bull Cycle time validation

bull Mixed validation with hardware

bull Mixed validation with other plant parts

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Siemens

Automation device

SIMIT Unit

Virtual commissioningHardware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSwitching HiL SiL

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Siemens

Automation device

S7-1500

PLCSIM Advanced

WinCC

SIMIT Unit

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 21: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSoftware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

PLCSIM Advanced

WinCC

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

Hardware in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

bull Cycle time validation

bull Mixed validation with hardware

bull Mixed validation with other plant parts

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Siemens

Automation device

SIMIT Unit

Virtual commissioningHardware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSwitching HiL SiL

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Siemens

Automation device

S7-1500

PLCSIM Advanced

WinCC

SIMIT Unit

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 22: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSoftware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

PLCSIM Advanced

WinCC

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

Hardware in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

bull Cycle time validation

bull Mixed validation with hardware

bull Mixed validation with other plant parts

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Siemens

Automation device

SIMIT Unit

Virtual commissioningHardware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSwitching HiL SiL

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Siemens

Automation device

S7-1500

PLCSIM Advanced

WinCC

SIMIT Unit

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 23: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

From simulation to Virtual Commissioning

RetrofitOperator

TrainingCommissioning

Detailed

Design

Preliminary

Design

Simulation

Software in

the Loop

Hardware in

the Loop

bull Test of single plant

parts and components

bull Preliminary tests and

validation

bull Mechatronic concept

bull Tool Selection amp

Reachability

bull Material Flow Concept

bull Mechanic Electric

Automation Design

bull Toolpath and offline

Programming

bull Line Design amp Validation

bull Detailed design validation

bull Performance analysis

bull Training of shop floor-

personnel

bull Upfront validation using

virtual equipment

bull Shorter breakdown-times

bull Validation of the changes

of the plant

bull Cycle time validation

bull Mixed validation with hardware

bull Mixed validation with other plant parts

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Siemens

Automation device

SIMIT Unit

Virtual commissioningHardware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSwitching HiL SiL

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Siemens

Automation device

S7-1500

PLCSIM Advanced

WinCC

SIMIT Unit

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 24: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Siemens

Automation device

SIMIT Unit

Virtual commissioningHardware in the loop

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSwitching HiL SiL

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Siemens

Automation device

S7-1500

PLCSIM Advanced

WinCC

SIMIT Unit

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 25: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Virtual commissioningSwitching HiL SiL

Electrical amp automation behavior

simulation

Virtual

Commissioning

TIA Portal

Siemens

Automation device

S7-1500

PLCSIM Advanced

WinCC

SIMIT Unit

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 26: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 27: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Product Engineering

Optimizing

performance of

the machine

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 28: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is a system

bull Systems have structure defined by parts and

their composition

bull Systems have behavior which involves inputs

processing outputs of material energy or

information

bull Systems have interconnectivity the various

parts have functional and structural relationships

bull Systems have by themselves functions or

groups of functions

SURROUNDINGS

SYSTEM

BOUNDARY

A group of

multi-domain | multi-physics

Components interacting togetherControl

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 29: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

Classical design issues

bull Is the electric motor powerful enough

bull What is the time response of the system

bull What maximum pressure can be reached

bull Is there any risk of vibration

bull How to optimize the control design

Control Electric Hydraulic Mechanic

LMS ImagineLab Amesim plant model

Control

Electric

Hydraulic Pneumatic

Mechanic

Thermal

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 30: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

What is mechatronic system simulation

1D system simulationIs not (usually)

bull Not equation dependent of space (XYZ) (partial derivative equations)

bull Not designed to simulate fixed structures

bull Not designed to simulate a single physics

1D system simulationIs (usually)

bull Equations dependent of time (ODE DAE)

bull Linked to the power flow within a system

bull Where does the power go

bull Where is power lost

bull Where is power created

bull Where is power exchanged

bull Linked to the control of this power

bull Linked to automation amp control

bull Linked to electronics mechatronics

bull Based on direct input of a reduced number of parameters

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 31: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Capabilities

bull Size actuators according to performance and consumption targets

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull In operation simulation for additional information on the current state of

the machine and additional safety loops

bull In operation optimization using the simulation of future machine states

Key Points

bull Optimization before machine building and during operation

bull Validate performances during retrofit phases

bull Generate information through virtual sensors

Machine optimization

Virtual commissioning with Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 32: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

LMS Amesim 16

(Dec 2017)

LMS Amesim 16

(Dec 2017)Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 33: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 34: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Machine concept

Design and

simulate

the machine

concept

NX Mechatronics

Concept Designer

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 35: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Mechatronics

How will the machine work

Machine sequence 3D basic geometry

Control signals

Forceload profiles

Cam plates

Kinematic description

Sensor-actuator lists

Reference designation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 36: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Integrated engineering reduces the time from the first idea to the

machine realization

Software

Electrical FluidTo

day

Fu

ture

Mechanical design

Detailed Engineering

Mechanical concept

Concept Design

Requirements

Planning

Real

Machine

Real commissioning

Commissioning

Electrical Fluid

Mechanical design

Software

Interdisciplinary Engineering

Mechanical concept

Concept Design

Requirements

Systems

Engineering

Digital Twin

Virtual

commissioning

Real Machine

Real

commissioning

Commissioning

Time

saved

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 37: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Granularity of the simulation during the concept phase

bull Mechatronic Simulation in

the concept phase

bull Validation of the concept

idea

bull Present and communicate

a concept between the

teams and to customers

bull Data source for all the

future multidisciplinary

developments

Simple process Detailed process

Refined process Complex process

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 38: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Kinematic validationVirtual commissioning with Mechatronic Concept Designer

Capabilities

bull Define mechatronic model including kinematic sensors actuators logic

and signals

bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)

bull Share data between mechanical electrical and automation departments

bull Reuse standardized mechatronic components for a faster machine

design

Key Points

bull Define and validate the mechatronic concept of the machine directly with

the CAD model in the early phases of development

bull Optimize machine design before the first prototype (sequence traveling

path speed of motors position of sensorshellip)

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 39: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

SIMIT 91

SIMIT 91

Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC UA

OPC UA

PLCSIM Adv API

NX MCD 12

NX MCD 12

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 40: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Simcenter Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 41: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Validate

Automation

Cells

Tecnomatix

Process Simulate Digital Twin

of SIMATIC

S7-1500

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 42: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationSimulation ndash typical objectives

bull Regulatory

Comply with geographic

facility requirements

bull Safety

Achieve interlock and

operator safety requirements

bull Customer

Meet volume production and

quality targets

Reach and

Clearance

Build QualityCycle Time

ThroughputSafety

Off-Line

Programming

System Layout

Control

Validation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 43: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Process Simulate

Capabilities

bull Validate Mechanical Sequences

bull Verify PLC code Robot Programs and HMI

bull Test Safety Interlocks

bull Perform System Diagnostic testing

Key Points

bull Develop complete robot programs

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to cell construction

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 44: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311

Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit

Profinet Simulation Unit API

OPC

PLCSIM Adv API

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 45: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Production

CellsProcess Simulate

Plant Simulation

Machines

Production

Plants

Amesim

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 46: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Production engineering

Optimize

material flow

Tecnomatix

Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 47: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Material flow optimizationSimulation ndash typical objectives

Optimized lot sizeReduced stock

sizeLess work in

progress

Increased

flexibility on

customer demands

Reduced number

of ldquogut decisionsrdquo

Detection of

interdependencies

Optimized control

strategies

Investment

savings

ldquoWhat if

scenariosrdquo

Reduced over

dimensioning

Reduced

throughput time

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 48: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Cell validationVirtual commissioning with Plant Simulation

Capabilities

bull Validate material flow and control logic

bull Verify PLC code and HMI

bull Verify conveying unit and head unit level

bull Perform system diagnostic testing

Key Points

bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)

bull Validation prior to conveying system construction

bull Operator training

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 49: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)

Hardware in the Loop

Software in the Loop

TIA Portal V14SP1

PLCSIM Adv V10 SP1

Siemens PLC

OPC

PLCSIM Adv API

Tecnomatix Plant Simulation v 132

Tecnomatix Plant Simulation v 11

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 50: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Benefits of Virtual Commissioning

Security

Speed Flexibility Quality Efficiency

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 51: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

System Engineering Approach

Mechatronic

Concept Designer

Machines

components

Process Simulate

Plant Simulation

Machines

Simcenter Amesim

Layoutvalidation

Logisticverification

Throughputverification

Timevalidation

Geometryvalidation

Kinematicvalidation

Timevalidation

CellAutomation

Mechanical design

Electricaldesign

MachineAutomation

MechatronicValidation

Multiphysicsvalidation

Componentsizing

Designoptimization

Energy losstracking

Production

Cells

Production

Plants

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 52: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Questions

Thomas Hoffman

Director ndash Business Development

Digital Enterprise

5555 New King St

Troy Michigan 48098

Phone +1 248-470-7178

E-mail TomHoffmanSiemenscom

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 53: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

How did we do Share your thoughts to win

Got 1 minute Rate this seminar via MiA App for a chance to

win Detroit Tigers tickets

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars

Page 54: Virtual Commissioning in the Digital Enterprise Line Designer integrated in NX Automation Designer integrated in NX Totally Integrated Automation Portal Process Simulate / Plant Simulation

Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation

Seminar Slides

After MiA seminar slides will be available at

httpwwwusasiemenscommia-seminars