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    NOVEMBER 2010

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    The feature piece of this month’s

    column answers the age-old ques-

    tion, “What does AirVenture mean

    to you?” I am oftentimes enlight-

    ened with the various descriptors

    vocalized by the many individual

    members who take the time to

    truly analyze the question and re-

    spond . . . sometimes quite artfully!

    The following piece is one of thosemoments where I thought, “Man, I

    wish I had said that.”

    What AirVenture Means to Me

     By Shawn Lynch

     I’m at Wittman Regional Airport,

    been to AirVenture may say it’s just a

    bunch of planes, but to me it’s much

    much more.

     I keep asking myself, “What am I

     going to miss?” It’s a lot like when you

    were a little kid and your folks told you

    “time for bed,” and you didn’t want to

     go because you thought you were going

    to miss something. There are so many

    incredible things that happen dur-ing our weeklong celebration of flight

    (in my book they’re “aviation mile-

    stones!”). This year alone…the 75th

    anniversary of the DC-3 and B-17, the

     grandest arrival of DC-3s ever seen,

    the visit of the last flying DC-2, the

    chance to see the only DC-7, V-22 and

    hot air balloons in action, the first Air-Venture night air show, and so much

    more. Don’t get me started on the

    milestones I have personally experi-

    enced at past Oshkosh events (SR-71,

    U-2, Concorde, A380). AirVenture is

    the chance to witness history in the

    making, and I never want to miss a

    single moment of it.The planes are wonderful, but the

    human aspect is the biggest part of

    what I’m going to miss. The people of

     EAA are some of the most wonderful,

    welcoming, salt of the earth people in

    this world. We come from every corner

    be at Oshkosh and have a chance to

    salute him for his courage and service!

     AirVenture has long been a family af-

    fair for me and mine over the 32 years.

    Oshkosh is truly my Christmas in July

    as well as a family reunion year after

     year, but not just for my immediate fam-

    ily, but for my EAA family as well, my

    dear friends at the Red Barn, the Vintage

     Aircraft Association volunteers!So, come the last week in July, I will

    be tuned into EAA Radio over the World

    Wide Web and logging into www.

    AirVenture.org for the daily highlights

    of the world’s greatest aviation event. As

     I listen and read, I may develop a lump

    in my throat and a heavy heart, because

     I know I will be missing something veryvery special at AirVenture 2010.

    Capt. Shawn Lynch is currently

    serving our country in the United

    States Air Force. He is presently as-

    signed to an E-3 Squadron in the

    Middle East, flying missions over

    Afghanistan. Shawn, along withhis brother, Evan, and sister, Mary,

    have been valued volunteers with

    the Vintage Aircraft Association for

    many years. Thanks for your ser-

    vice, Shawn, and we all hope to see

    you at AirVenture 2011.

    GEOFF ROBISON

    PRESIDENT, VINTAGE AIRCRAFT ASSOCIATION

    STRAIGHT & LEVEL

    More than just a bunch of planes

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     IFC  Straight & Level  More than just a bunch of planes

      by Geoff Robison

      2  News

      4  FAA Aircraft Re-registration Process  Trying to Make the Registration Database Accurate  by H.G. Frautschy

      6 A Wonderful Prewar Waco  Jack Hill’s longtime aerial conveyance

      by Sparky Barnes Sargent

     14 One Man’s Fleet of Floatplanes  Meet the current caretaker

      by Sparky Barnes Sargent

    18 Light Plane Heritage  The de Pischof  Avionnette  by Owen S. Billman

    21 My Friend Frank Rezich, Part II  by Robert G. Lock

    26 The Vintage Mechanic  Special inspection—Boeing Stearman  by Robert G. Lock

    30 The Vintage Instructor  Windsocks and downwind landings—Fly in the little end  and out the big end  by Steve Krog, CFI

    32 Mystery Plane  by H.G. Frautschy

     34  Classified Ads

     35  Book Reviews

    A I R P L A N E NOVEMBERC O N T E N T S

    S T A F FEAA Publisher Rod Hightower

    Director of EAA Publications Mary JonesExecutive Director/Editor H.G. FrautschyProduction/Special Project Kathleen Witman

    Photography Jim KoepnickCopy Editor Colleen Walsh

    Art Director Dana HeimosEAA Chairman of the Board Tom Poberezny

    Vol. 38, No. 11 2010

    6

    21

    14

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    VAA NEWS

    A Foot in the Slamming DoorEAA, lawmakers stand up againstFAA’s through-the-fence policy 

    It’s a perfect morning; the sun

    is just beginning to glow in a cool

    blue sky, and there is not a wisp of

    wind. It’s a great day for flying, you

    think, as you step out of your house

    into your hangar, do your preflight,

    and taxi directly to the runway.The ultimate dream for many

    EAA and VAA members and other

    aircraft owners is to have instant

    access to their airplane and a run-

    way, just as drivers do to their car

    and the street. Imagine, then, if

    you backed out of your driveway

    one morning, turned the corner,

    and found a gate smack across the

    road that led to the highway outof town.

    That’s the situation aircraft own-

    ers who currently have or might

    want future access to the nation’s

    publicly owned airports could face.

    The FAA’s proposed new through-

    the-fence (TTF) policy would cut

    off the ability to connect with the

    very transportation system that en-

    Phillips 66, Skiles Team Up to Support Chapters

    During EAA AirVenture Oshkosh

    2010, Phillips 66 Aviation awarded

    three lucky EAA chapters with special

    support for one of their upcoming Young

    Eagles events. Three Phillips 66 Avia-

    tion fixed-base operators (FBOs) hosted

    the chapter events—EAA Chapter 237

    (Blaine, Minnesota) at Cirrus Flight Op-

    erations, EAA Chapter 579 (Aurora,

    Illinois) at J.A. Air Center, and EAA Chap-

    ter 810 (Payson, Arizona) at Payson

    Aviation. Included in the package were

    special fuel discounts, promotional sup-port, and an appearance by Young Ea-

    gles co-chairman Jeff Skiles.

    Each of the events enjoyed beauti-

    ful weather, and Skiles was able to

    fly his bright red 1935 Cabin Waco

    to the Illinois and Minnesota rallies. Other EAA member volunteer pilots joined Skiles in the usual variety of aircraft

    present at Young Eagles events, everything from vintage airplanes to sleek homebuilts.

    “That was amazing,” exclaimed 14-year-old Clara Jordan after her flight with Skiles. The excited Minneapolis teencould barely talk as Skiles handed her a Young Eagles certificate. “I actually got to fly his plane,” she said, her smile

    wide. “I, uh, uh, wow. I can’t wait to go flying again.”

    Phillips 66 wanted to do something special to recognize EAA chapters and their efforts to fly Young Eagles and

    promote general aviation to the public.

    “We thought that bringing Jeff Skiles, an aviation hero, to Young Eagles rallies at our FBOs was a sure way to ramp

    up interest for general aviation ” explained Rod Palmer manager of general aviation at ConocoPhillips

    Jeff Skiles in the cockpit with Noah Berg, 13, at Cirrus Flight Operations.

    MARK KLEIN

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    ables the freedom of flight. The FAA

    originally wanted to end all current

    TTF agreements on public-use air-

    ports and ban any future ones.

    EAA’s advocacy staff and manymembers quickly made it known

    that that was not acceptable. EAA

    even created a plan that would al-

    low the FAA to give local juris-

    dictions the option of writing

    such agreements, while maintain-

    ing prudent safety and security

    precautions.

    The FAA then proposed to al-

    low current TTF arrangements to

    remain in effect until the existing

    agreements came up for renewal;

    then those TTF operations would

    be banned, too…eventually allow-

    ing the FAA to slam the door on

    that ultimate dream completely.

    Did the FAA hope that by quietingthe most vocal opponents it could

    eventually accomplish its long-

    term policy direction?

    Cutting off local TTF arrange-

    ments also slices the economic

    opportunities available to many

    airports through aviation-related

    growth, not to mention the free-

    dom to use the aviation infra-

    structure created for all pilots. In

    addition, blocking such arrange-

    ments may allow non-aviation de-

    velopments to encroach on localairports. Such developments often

    lead to calls for airport closures or

    create land-use and noise disputes.

    In late September, U.S. Rep. Sam

    Graves (R-Missouri), a longtime pi-

    lot and EAA member, and U.S. Rep.

    Tom Petri (R-Wisconsin), who repre-

    sents the Oshkosh area, scheduled

    a public hearing before the House

    Transportation Subcommittee.

    Graves directly told the FAA that a

    one-size-fits-all approach to local

    airport issues is not the way to go.

    In addition, EAA and VAA life-

    time member Dr. Brent Blue, a long-

    time member of EAA’s Aeromedical

    Advisory Council, testified howhis Wyoming airport benefits from

    these arrangements and how avia-

    tion access would be crippled by

    the FAA’s new policy. EAA fortified

    his testimony with written com-

    ments included in the hearing’s re-

    cord. For a link to EAA’s comments,

    visit www.SportAviation.org .

    What Our

    Members Are RestoringAre you nearing completion of a restoration? Or is it done and you’re busy flying

    and showing it off? If so, we’d like to hear from you. Send us a 4-by-6-inch print from a

    commercial source (no home printers, please—those prints just don’t scan well) or a4-by-6-inch, 300-dpi digital photo. A JPG from your

    2.5-megapixel (or higher) digital camera is fine. You

    can burn photos to a CD, or if you’re on a high-

    speed Internet connection, you can e-mail them

    along with a text-only or Word document describing

    2.5-me

    can b

    speed

    along

    U.S. Sport Aviation Expo

    Sebring Regional Airport (SEF),

    Sebring, Florida

    January 20-23, 2011

    www.Sport-Aviation-Expo.com 

    Sun ’n Fun Fly-In

    Lakeland Linder Regional Airport

    (LAL), Lakeland, Florida

    March 29-April 3, 2011

    www.Sun-N-Fun.org 

    AERO Friedrichshafen

    Messe Friedrichshafen,

    Friedrichshafen, Germany 

    April 13-16, 2011

    www.AERO-Friedrichshafen.com/html/ 

    en 

    Virginia Regional Festival of Flight

    Suffolk Executive Airport (SFQ),

    Suffolk, Virginia

    April 30-May 1, 2011 

    www.VirginiaFlyIn.org 

    Golden West Regional Fly-In and Air

    Show

    Yuba County Airport (MYV),

    Marysville, California

    June 10-12, 2011

    www.GoldenWestFlyIn.org 

    Arlington Fly-In

    Arlington Municipal Airport (AWO),

    Arlington, Washington

    July 6-10, 2011

    www.ArlingtonFlyIn.org 

    Upcoming Major Fly- Ins

    EAA Calendar of Aviation

    Events Is Now OnlineEAA’s online Calendar of Events is the “go-to”

    spot on the Web to list and find aviation events

    in your area. The user-friendly, searchable formatmakes it the perfect web-based tool for planning

    your local trips to a fly-in. We invite you to access

    the EAA online Calendar of Events at http://www.

    eaa.org/ calendar/ 

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    ACCORDING TO THE FAA, about one-

    third of the approximately 357,000

    aircraft registered in the United

    States have inaccurate records. To

    clean up what it says has become

    a database riddled with incorrect

    addresses, aircraft that have been

    destroyed, etc., the agency has

    made a decision to require all

    currently registered aircraft to bere-registered. Essentially it’s starting

    with an empty ledger and will fill it

    out in the next three years.

    As spelled out in a Federal Register

    notice published July 20, 2010, the

    rule establishes specific registration

    expiration dates over a three-year

    period for all aircraft registeredbefore October 1, 2010, and requires

    subsequent re-registration every

    three years, according to a specific

    schedule. Re-registration of aircraft

    currently in the FAA database will

    occur between November 1, 2010,

    and December 31, 2013. The process

    is intended to update the U.S. Civil

    Aircraft Register, making it a more

    reliable database.

    I t i s i mpor ta nt tha t e a c h

    aircraft you own, regardless of

    its airworthiness status, be re-

    registered when the notice comes

    from the FAA, or its registration

    could be revoked. Even if the

    aircraft exists in basket-case form

    (or less!), it’s important to keep it

    properly registered.

    There are a number of changes tothe aircraft registration system that

    each owner should pay particular

    attention to:

    • Each aircraft initially registered

    under the re-registration program

    will be registered for three years,

    expiring three years after the last day

    of the month in which it is issued.The re-registrations will be issued in

    quarterly blocks. (See the chart from

    the FAA to determine when you’ll be

    re-registering your aircraft.)

    • T he re a f t e r , the a i r c r a f t

    registration expires three years from

    the expiration date of the previous

    certificate.

    • Re-registration and subsequent

    renewals will cost $5.

    There are provisions written into

    the pending FAA Reauthorization Act

    (H.R. 915) to dramatically increase

    those costs ; VAA and EAA will

    continue to monitor the progress of

    the act through Congress (it’s been

    delayed innumerable times).

    The next aspect of the program

    is especially important to note:

    If you were thinking about notbothering with this re-registration

    program, you should know that

    the cancellation of the N-number

    assigned to an aircraft will take

    place approximately 90 days after

    the expiration of an aircraft’s

    registration. (Once canceled, the

    N-number will not be available forassignment or reservation for the

    next five years.) As it stands right

    now, without a current registration

    and N-number, an aircraft is deemed

    unairworthy, regardless of its annual

    inspection status.

    So how will you know if your

    aircraft’s registration is due for

    renewal? About six months before

    an aircraft’s registration expires,

    FAA Aircraft

    Re-registration ProcessTrying to make the Registration Database AccurateBY H.G. FRAUTSCHY

    If the certificate was The certificate

    The owner must apply for re-registration between

    these dates—to allow delivery of a new certificate

    Aircraft Re-registration Schedule

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    using the mailing address of record, the

    FAA’s aircraft registry office will mail a

    notice with instructions to the owner. The

    notice will identify the expiration date

    and the three-month window duringwhich application must be made to ensure

    receipt of the new certificate before the old

    certificate expires. Again, refer to the chart

    for the timetable for initial re-registration.

    The third, fourth, and fifth months

    before expiration make up the timely filing

    window. A code provided in the notice

    allows online re-registration and payment

    of the $5 fee when there are no changes

    in ownership, address, or citizenship to

    report. If there are changes to report, the

    form can be completed online, printed,

    signed, and mailed with the $5 fee. No

    matter if there are no changes or there

    are revisions that must be made to the

    registration data, the form must be filled

    out online.How should you prepare for the

    upcoming re-registration? The FAA offers

    these tips:

    1. Look up your aircraft on the Search

    Aircraft Registration Information web page

    and verify that the mailing addresses and

    the names of owners shown are correct.

    You can also confirm the registrationcertificate issue date. Please note that the

    registration issue date is not the same as

    the airworthiness certificate issue date.

    For newer aircraft they may be identical if

    the aircraft was sold to the current owner

    immediately upon its manufacture, but

    for most aircraft the registration certificate

    will have a different date. That’s the date

    the FAA will be using when you re-register.

    2.  If the mailing address is wrong,

    the owner should update the address

    promptly.

    3. If an ownership change has occurred,

    the seller should report the sale to the

    be consistent throughout the

    time period of the re-registration.

    When an aircraft owner submits

    their re-registration application

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  • 8/20/2019 Vintage Airplane - Nov 2010

    9/44Poised on the past-award-winners’ row at Sun ’n Fun at Lakeland,Florida, this past spring, NC32071 was simply gleaming, despite thesprinkles from scattered rain clouds. Jack and Glinda Hill were close

    by their Waco and Glinda wiped away the raindrops after each shower

    A Wonderful 

    Prewar Waco Jack Hill’s longtime aerial conveyance

    by Sparky Barnes Sargent

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    N

    ow a retired United Airlines pilot, Jack had

    a rather unusual introduction to the world

    of aviation. He grew up in a small town—Ahoskie, North Carolina—and often traveled with

    his family to visit his grandmother in nearby Rocky

    Mount. Jack was always intrigued by the airport

    they passed along the way, and sometimes his

    father would stop and let him watch the airplanes.

    The aviation bug really bit 5-year-old Jack on a

    Sunday morning in 1937, when a hometown naval

    aviator flew an N3N over their house at about 200

    feet. “It is still a vivid memory, to this day,” he

    fondly recalls.

    Three years later, he found his way aloft .

    “My first flight was in the Goodyear blimp,”

    says Jack and laughs, reminiscing in his relaxed

    yet enthusiastic tone. “Oh, it was fun! It’s an

    flying during his time off, earning commercial

    and flight-instructor certificates. After he left the

    Navy, he enrolled in Embry-Riddle’s businesspilot and aviation administration program

    through the University of Miami. “[The late] Paul

    Sanderson (of Jeppesen-Sanderson fame) was my

    ground school instructor, and as soon as I got my

    instrument and multiengine ratings, I applied

    for a job at Capital Airlines in Washington, D.C.

    I started with them in March 1956 in Chicago,

    flying DC-3s,” recounts Jack. “The next year I

    went to New Orleans, and then I was transferred

    to New York, and I spent most of my career

    there. I flew a little over 36 years for the airlines,

    finishing my career in 747-400s. I really enjoyed

    going to work every day, and I’m sorry they had

    that age limit for retirement!”

    Jack has owned this graceful 1941 Waco UPF-7 since 1981.

    CHRIS MILLER

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    NC32071 History

    At least 600 Waco UPF-7s were or ig inal lymanufactured under Approved Type Certificate

    642 (issued June 5, 1937); of those, 213 are listed

    on the FAA Registry today. The UPF-7 was designed

    as a trainer for primary through advanced flight

    instruction in Civilian Pilot Training Programs. The

    biplane measured 23 feet 6 inches from prop to tail,

    stood 8 feet 5 inches tall, had an upper wingspan of

    30 feet, and a lower wingspan of 26 feet 10 inches.

    It sold for $9,500 at the factory in Troy, Ohio. For

    those who may wonder what “UPF-7” means, Waco’s

    designation is interpreted this way: “U” represents

    the engine, in this case a Continental W670; “P”

    is the Waco plan designator (wings and fuselage),

    and “-7” denotes the seventh of the F series (open-

    cockpit biplane).

    One interesting bit of history that Jack has for his

    biplane is “Sales Order No. 593C, Airplane Equipmentand History Record [for] Serial No. 5703, License

    No. NC32071, UPF-7.” According to this airplane

    record, the biplane was originally equipped with the

    following: Continental W670-6A, Stromberg NA-R6

    carburetor, Scintilla mags, Eclipse 13 starter, Hartzell

    wood prop, and Eclipse 9 generator. It also had Hayes

    750-by-10 wheels and brakes with Goodyear 850-by-

    10 tires and Waco shock struts, and a Hayes 10-inchsmooth contour tail wheel. It was outfitted with a

    Pioneer tach, altimeter, compass, airspeed indicator,

    and clock. Its fuselage and fin were painted Army-

    Navy blue; its wings, stabilizer, and elevators Army-

    Navy yellow; and all struts were Army-Navy blue. The

    license number was painted in intense black. Its extra

    equipment was an Eclipse control box Model 1. The

    biplane’s total weight was 1,880 pounds.

    According to other aircraft records, NC32071’s first

    flight was by Waco test pilot Walter Pate on September

    17, 1941, at Waco Field in Troy, Ohio. The next day,

    the biplane was delivered to Beacon Flying Service

    at Cheektowaga Airport (later known as Buffalo

    International Airport), New York. In March 1943, it

    Rounded tail feathers complement the lines of

    the Waco.SPARKY BARNES SARGENT PHOTOS

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     Jersey, purchased the biplane in June 1975, and the

    following May, he sold it to John Bussard of Ringoes,New Jersey. NC32071’s total time was 3,750 hours,

    50 minutes when it was ferried to Sky Manor Airport.

     John replaced its engine in July 1977, and in March

    1978, the biplane was disassembled for repairs and re-

    covering and returned to service in November.

     Jack , the Waco’s current owner, inadvertently

    discovered a fun way to celebrate the Wright brothers’

    first flight day (December 17) in 1981. A resident of

    Closter, New Jersey, at the time, Jack purchased the

    Waco that day and flew it to its new home base—

    Wurtsboro Airport in New York. Nearly five years

    later, after enjoying the Waco for 203 hours, 35

    minutes, the engine’s rear bearing failed. About three

    months later, the zero-time engine (overhauled by

    Aero Engines of Los Angeles) was installed, and Jack

    was once again logging time in the Waco. It would be

    nearly 15 years until the biplane required more thanroutine maintenance.

    Restoration

    In 2001, Jack contacted Aircraft by Shue (a father-

    and-son team specializing in Wacos) and flew

    NC32071 to their location in York, Pennsylvania,

    on September 26 for restoration. The 220-hp

    Continental W670 was removed after 1,013 hoursof service and was overhauled by Radial Engines

    Limited, of Guthrie, Oklahoma. In the meantime,

    recounts Jack, “Scott Shue completely restored the

    airplane; he replaced all the wood and inspected

    Working on the bare-bones fuselage in October 2001.

    The beautiful interior of the fuselage in January 2006.

       P   H   O   T   O   S

       C   O   U   R   T   E   S   Y

       J   A   C   K

       A   N   D    G

       L   I   N   D   A

       H   I   L   L

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    all the metal parts. They found only one tube in

    the whole fuselage which needed repair—and that

    was where somebody had welded a battery box

    into the fuselage. All of the sheet metal is new;

    they have a shop nearby where they outsourced all

    the compound curves. Dick Herman built all the

    wing ribs—the wings are completely new. They also

    removed all the instruments, inspected and repaired

    be finished, and John Shue made the first flight in it.

    When I went to pick it up, they had it in a fixed-base

    operator’s hangar. When I got there, they opened the

    door to the hangar, and the airplane was sitting there

    and they had a red carpet on the floor leading up to

    the wing walk!”

    On April 18, 2008, Jack flew his pristine Waco to

    its new home base at Warren Field (an old World

    “I’ve had the airplane back from restoration not quite twoyears now and have already flown it 196 hours—I’d rather

    wear it out than to let it sit there.”—Jack Hill

    CHRIS MILLER

       P   H   O   T   O   S

       C   O   U   R   T

       E   S   Y

       J   A   C   K

       A   N   D    G

       L   I   N   D   A

       H   I   L   L

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    Flying the Waco

     Joseph Juptner, aircraft historian and author, wrote:“The UPF-7 was maneuverable, predictable, and very

    capable; its flight characteristics were excellent with

    good control, it was nimble enough for most aerobatics,

    and like all ‘Waco’ biplanes it was a pleasure to fly.” (U.S.

    Civil Aircraft , Volume 7.)

    That’s a sentiment shared by many UPF-7 pilots,

    including Jack. And as he likes to say, “The Waco

    carries twice as many passengers as the Stearman. Of

    course, they have to be two like me; two of the average

    Americans today wouldn’t fit that well,” he says and

    chuckles. Jack admits that he was partial to Stearmans

    before he bought the Waco. Then he remembered how

    much he enjoyed his first airplane ride in the Waco,

    and a friend told him about NC32071 being for sale.

    “So I bought the airplane from Bussard, who also had

    a cabin Waco. Later that year, he and I flew together

    to my first Waco fly-in, and I’ve been having a goodtime ever since I got the airplane. I’m a member of the

    American Waco Club, National Waco Club, and also

    the Waco Historical Society.”

    Overall, Jack summarizes the Waco’s flying

    characteristics by commenting: “It’s a nice-handling

    airplane. It has four ailerons that are operated by

    Profile view of the Waco’s nose.

       S   P   A   R   K   Y

       B   A   R   N   E   S

       S   A   R   G   E   N   T   P   H

       O   T   O   S

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    pushrods and bell cranks, and it makes the airplane

    nice and responsive. It’s a light airplane to fly; in

    other words, when you come in for a landing and

    you chop the power, it pretty well sits right down.

    If you’re a little bit fast on the speed, it takes a little

    more runway, but you get used to it. The initial climbis at 70 mph, and then once you’re clear of the trees,

    about 80 mph. I try to keep the speed up in the

    pattern, so I’m not holding people up, and I’ll fly the

    final approach at 70 mph. It stalls around 60 mph

    and cruises at 110 mph. It holds 50 gallons in two

    wing tanks and burns around 12 gph—so I could fly

    four hours, but I plan for three and a half, maximum.

    Two to two-and-a-half hours is what we normally fly

    between stops on cross-countries.”

    Into the Future

    Flying cross-country is something Jack really enjoys.

    “When I put a new engine on the Waco in 1986, I

    wanted to break it in, so my friend and I flew to Myrtle

    we fly to Ocracoke Island, which is just 80 miles

    away—it’s either a 45-minute flight or a two-and-a-

    half-hour ferry ride! We’ll fly out there for fun, and

    also to nearby Plymouth, North Carolina, where

    they have a free fish fry every Wednesday—with fish,

    coleslaw, and hush puppies—for anybody who fliesin. I’ve had the airplane back from restoration not

    quite two years now and have already flown it 196

    hours—I’d rather wear it out than to let it sit there,”

     Jack continues, “We’re having a good time with it.

    Glinda knows more about GPS than I do; when we

    flew the cabin Waco she would always sit up there

    and work the GPS, and now she programs it for me,

    since we’re flying open cockpit.”

    Glinda, taking a moment’s pause from wiping down

    the Waco, smiles as she shares her perspective: “When

    I first dated him, he took me for rides; years later when

    we got back together, we’d go to fly-ins—flying was

    just part of him. I can always find something to do;

    I like computers and programming the GPS, and I

    CHRIS MILLER

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    When the 1929 Hamilton

    Metalplane H-47 (s/n 65)

    was sold at auction in

     January 2010, it landed in the hands

    of an energetic gentleman who is

    proud to care for such a unique

    facet of aviation history. Mr. Wright

    is not a collector, per se, but rather

    Bearing the Northwest Airways

    Inc. logo on its fuselage, N879H

    is the only flying example of 29

    Metalplanes manufactured. Its

    restoration was completed in the

    mid-1970s by the late Jack Lysdale,

    and the airplane was a multiple

    award winner at Oshkosh and the

    FLOATPLANE PILOT

    As a young boy growing up in the

    Pacific Northwest, Mr. Wright loved

    being a passenger in floatplanes,

    so much so that it inspired him to

    learn to fly. When he was in college,

    he earned his private certificate just

    so he could fly floatplanes. Though

    Meet the current caretakerby Sparky Barnes Sargent

    1929 Travel Air 6000

    One Man’s

    Fleet of 

    Floatpl n splanes

    JIM OLTERSDORF 

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    single-engine landplanes. Go do all

    of that, and learn about controlled

    airspace. You may never fly in

    controlled airspace again, because I

    know you want to fly floats, but youshould know it, and you’re going to

    have to know it for the exam.’ So

    I did that. I soloed in a Cessna 152

    and got my license in a 152. Then

    I immediately went out and got my

    floatplane rating in a Cessna 172.

    Then I bought a Cessna 180 on

    Edo floats and flew that for several

    years—then I upgraded to a 185,and went from that to a Beaver.”

    In the years since he learned to fly,

    he’s logged several thousand hours,

    and he currently holds an airline

    transport pilot certificate. His type

    ratings include one that few pilots

    today possess: the type VFR (visual

    flight rules) rating for the Ford Tri-Motor. He recently broadened his

    floatplane horizons by adding a

    multiengine sea rating, as well.

    He’s been fortunate enough to

    have owned his Beaver for 18 years,

    and it made its first appearance at

    AirVenture this past summer. “It’s

    the first time it’s been on wheels in

    18 years,” he says and smiles. “And

    Alaska, with a buddy of mine who is

    a helicopter guy. He said, ‘You ought

    to go down and see this floatplane

    that’s on Beluga Lake—it’s a 1929

    Travel Air 6000 on Edo floats.’ Sohe took us down to see it, and first

    of all, that is the coolest airplane

    I’d ever seen in my life! I thought,

    ‘Man, how cool would it be some-

    day to own a plane like that!’ I

    thought about having my friend say

    to the owner, ‘If you ever want to

    sell this airplane, I’ve got a friend

    who’d be interested in talking toyou.’ But I couldn’t muster up the

    courage to do that; I thought it was

    a little presumptuous.”

    That Travel Air resurfaced in his

    mind a couple of years ago when

    he received a copy of Water Flying

     Magazine  with a feature on that

    airplane, along with the owner’sname and e-mail address. “So

    I e-mailed him and introduced

    myself and said, ‘I don’t mean to be

    presumptuous, but would you add

    my name to what I’m sure is a very

    long list of wannabe owners, just in

    case you should ever decide to sell

    it—although I know you won’t.’

    He called me, and said, ‘It’s been

    said, ‘Let’s take this to Oshkosh for

    the show in 2009.’ I said, ‘I’ll make

    you a deal; if you get it there, I’ll fly

    it back home.’ And so we did that;

    2009 was my first time at Oshkosh,and it was with a 1929 Travel Air

    6000B on wheels.”

    Before he purchased NC9084 (s/n

    865), it was owned by Kachemak

    Bay Flying Service Inc. It bought it

    in 1969 and flew it extensively as a

    bushplane in Alaska for years—on

    wheels and Edo 4650 floats. In 2002,

    the airplane underwent a thorough

    restoration—from the bare frame all

    the way up through its wicker seats,

    roll-down windows, and lavatory.

    Sporting a bold paint scheme of

    orange wings and a two-toned bright

    and dark blue fuselage, this Wright

    “What piqued my interest in [the

    Metalplane] was that it had been onfloats with the Ontario governmentfor several decades.”—Mr. Wright

    SPARKY BARNES SARGENT

    Mr. Wright

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    Kansas, and just a few months later,

    it was owned by Wichita Air Service.

    In August 1930, pilot Charles

    Lander, along with Roger Rudd,made two attempts to set a new

    endurance record in the airplane

    (dubbed the City of Wichita)—but

    their longest time aloft was just

    under 14 hours. Shortly thereafter,

    another endurance attempt was

    made in NC9084 (by then known

    as the Century of Oklahoma) by pilots

    Bennett Griffin and Roy Hunt,but a dust storm cut their flight

    short after 13 days. The Travel Air

    was later owned by several flying

    service companies and was used

    for charter and aerial photography

    and eventually for hauling smoke

    jumpers for the U.S. Forest Service.

    Today, this Travel Air’s currentcaretaker thoroughly enjoys flying

    it for pleasure and maintaining it in

    top condition.

    HAMILTON METALPLANE

    T h e n t o w a r d t h e e n d o f

    2009, Mr. Wright took note of

    yet another intriguing antiqueai rcraf t—the 1929 Hamil ton

    Metalplane H-47. Since he wasn’t

    familiar with the Metalplane, he

    did some research on its history,

    prior to its auction in January2010. “What piqued my interest

    in it,” he shares with a smile, “was

    that it had been on floats with the

    Ontario government for several

    decades. So again, it all goes back

    to floats. I put in a bid and ended

    up being the purchaser. I talked to

    the seller, and they said they had

    never owned floats with it, butthey knew it had been on floats.

    They knew the floats were up in

    Alaska, and they gave me a contact

    number. So I called Cliff Everts,

    who’s a longtime aviation pioneer

    up in Fairbanks, and he said, ‘Yes,

    I think they’re out back under a

    snowbank. Call me in the spring!’So I did, and we determined that

    they were the Edo YC-6400 floats

    off the Metalplane, with the

    matching serial numbers from

    1929. I ended up purchasing them,

    and they were in good enough

    shape to be rebuilt. So they’re on

    their way to Seattle now, wherewe’ll rebuild them.”

    He p lans to be f l y ing the

    Metalplane on f loats by the

    summer of 2011. Smiling from ear-

    to-ear and sounding as happy as ayoung boy with a pile of birthday

    presents in front of him, he says,

    “Then I’ll have two 1929 airplanes,

    each with their original set of Edo

    floats! That’s pretty cool!”

    Commenting about the flying

    characteristics of the Metalplane

    during AirVenture 2010, Mr.

    Wright shares that the airplane had“only flown two and a half days in

    the past 35 years,” and that he had

    flown it for just a couple of hours.

    He says, “It’s a little bit heavy;

    I liken the Travel Air to flying a

    really friendly waterbed, and the

    Metalplane is much heavier; it

    sinks like a stone if you pull thepower back. So we’re just learning;

    we’ll have many more learning

    experiences ahead of us! I really

    believe that I’m just the temporary

    caretaker for this wonderful piece

    of aviation heritage. Of all its past,

    present, and future caretakers, I’m

    just proud and happy to be thepresent caretaker.”

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      Light Plane Heritage

    published in EAA Experimenter October 1990

    THE DE PISCHOF AVIONNETTE BY OWEN S. BILLMAN

    Early in the year 1921, Monsieur de Pischof, a

    schoolteacher in Paris, set a lot of hearts throb-bing among those Frenchmen harboring a desire

    to learn to fly. There was an air show in progress at

    Buc, a suburb of Paris, and it was there that he was able to

    display and fly one of the smallest practical airplanes since

    Santos Dumont’s Demoiselle had captured their hearts in

    a similar manner several years earlier. De Pischof’s airplane

    was dubbed the Avionnette, or Baby Airplane.

    The small aircraft, advertised as a 12-foot biplane, ar-rived at the airport in the van of a small truck. In front of

    a battery of newsreel cameras, it was set up, cranked up,

    and flown up into the blue carrying its 140-pound pilot,

    seemingly without effort. Competing with many much

    larger aircraft, it was the hit of the show. Every person who

    watched no doubt imagined himself speeding through the

    skies to keep all manner of rendezvous, at a price even he

    could afford. The plane was powered with a 16-hp, two-cylinder, horizontally opposed engine that consumed fuel

    in very economical sips that made maintenance and fuel

    costs quite within the range of most pocketbooks.

    Understandably, M. de Pischof was besieged with inqui-

    ries and many copies were built in France and around the

    world. The success (or lack of it) depended then, as today,

    on how closely the builder adhered to the plans, the pow-

    erplant used, and the builder’s personal weight. It seems

    remarkable how many designers of these very light aircraft

    were men who appeared on the verge of starvation. For

    example: Ed Heath of Heath Parasol fame never weighed

    more than 120 pounds; Jack Irwin of the Irwin Meteor-

    plane weighed about the same amount most of his life. Are

    thin people apt to be more creative? . . . more avid fliers?

    top longeron, of which there were just two, one over the

    other, separated by vertical members, all braced with diag-

    onal wires. The small tail assembly was mounted, too, on

    the top longeron, braced to the bottom one with a strut.

    The assembly of this little plane, as well as its disas-

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    locked by inserting a pin, the bracing wires automatically

    became taut and the wings were again in proper rig. Voilà!

    A fully rigged, ready-to-fly airplane, about as easy to do as

    making instant coffee these days!

    The Avionnette’s landing gear was one of its more novelfeatures: It had no shock absorbers at all; its axle, which

    was also the carry-through of the wing spars, was at-

    tached to the bottom longerons. The wing spars were

    made of round aluminum tubing (shades of Jim Bede!).

    Ground clearance was minimal, perhaps 8 inches, pro-

    viding considerable ground effect, which aided in reliev-

    ing landing shock, to a degree.

    Tail surfaces were small considering the fact that the

    flow of air aft of the pilot must have been burbling consid-erably. (Later versions of this plane exhibited a faired fuse-

    lage—unfortunately destroying its unusual character—as

    well as enlarged tail surfaces).

    M. de Pischof was not a newcomer to aeronautics, hav-

    ing collaborated in 1909 with a man name Koechlin on a

    monoplane of much larger size (gross weight: 771 pounds;

    wingspan: 26 feet). It is not reported how well it performed

    with its 32-hp engine.In the construction of Avionnette no wood was used ex-

    cept for the propeller. The craft was made entirely of steel

    and aluminum, covered with doped fabric. It was designed

    to a safety factor of 9.

    Visibility was about as good as it is possible to be. The

    pilot was exposed to the elements, it is true, but it must be

    remembered that this machine was designed strictly for

    fun and not for either high speeds or altitude. One simplydressed for the occasion and returned to Earth and the

    comfort of a bit of stimulant in the country club when

    one had had enough.

    Gasoline was carried in a center section tank just aft of

    the engine; capacity: 3.7 U.S. gallons.

    Instruments consisted of a tachometer together with

    an oil pulsometer and ignition switch. The throttle was

    attached to the joystick and connected to the Zenith car-

    buretor by a Bowden cable.

    The plane that M. de Pischof flew at the 1921 Paris

    Air Show at Buc was registered F-ABGD. Unfortunately,

    he was killed in an air crash soon after and so was un-

    able to continue development of this promising design.

    One wonders what other innovations in aero design

    The original had been built in 1921, and no plans wereavailable, so he began drawing them by eyeballing the

    only drawing he knew to exist, that eye-catching one

    drawn by Douglas Rolfe for the Alexis Dawydoff book Air-

     planes of the World , published in 1962 by Simon & Schus-

    ter, New York City.

    The students in his industrial arts class were anxious

    to get to work on this project, which had become intrigu-

    ing to them, as well as to Lane, so they were soon at workbuilding wing ribs from his drawings. He had followed

    as closely as reasonably possible the shape of the airfoil,

    which was obvious in Rolfe’s sketch. While the young peo-

    ple were busy with the ribs, he worked on the additional

    drawings in his spare time. His then-recent experiences in

    Author Owen Billman taxies the de Pischof Avionnette  replica

    built by the Auburn High School industrial arts class.

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    designing and successfully building

    an experimental auto, and then an

    equally successful one-man subma-

    rine, were of great value to him. He

    was able to keep just a bit ahead of his

    enthusiastic devotees.He assumed (incorrectly as it

    turned out), that M. de Pischof had

    built his components along the usual

    lines, i.e., welded steel fuselage, with

    wings of wood, covered with doped

    fabric. The students applied for, and

    soon received, their certificate of reg-

    istration from the FAA on June 7,

    1973; first flight was on July 5, 1975.

    For the sake of expediency as well as

    insurance, the new plane was regis-

    tered in their teacher’s name.Power was supplied by a Volkswa-

    gen engine, Model 0-1192, rated the-

    oretically at 26 hp, although it did not

    rev up properly from the start; modi-

    fications to the carburetor, as well as

    to the method of its air intake, finally

    resulted in 150 more revs . . . reason-

    ably potent for takeoff and climb-out.

    Their pilot’s seat might have been

    taken from a John Deere cultivator,

    but on close inspection one can see

    it was handmade and beaten into the

    desired shape from an aluminum slab.

    When the plane was ready, most

    of Dick’s students were able to get to

    the airport to watch the taxi tests and

    finally the ultimate liftoff. It is easy

    to visualize the response of all those

    young people when they saw the re-

    sult of all those months of work taketo the skies.

    Unfortunately, it was quite obvious

    to Lane that to fly with the (reported)

    wingspan of 12 feet was to risk life and

    limb. There was simply not enough

    lift for safety. Subsequent investiga-

    tion revealed that the 12-foot span re-

    ported to be used in 1921 was an error;the true span was 17 feet, meaning the

    wing area was greater by a comforting

    percentage. In addition, the flow of air

    around the pilot (listed as 140 pounds

    in the original plane) caused a serious

    burbling of the airflow over the tail as-

    sembly, especially since Lane’s weight

    and bulk was noticeably greater thanhad been de Pischof’s.

    So it was “back to the drawing

    board!” The span was increased to 17

    feet, the fuselage was lengthened 18

    inches, ailerons were extended an-

    other 9 inches outboard, the top wing

    incidence was increased 5-1/2 degrees,

    but the lower wing incidence was left

    as it had been…at 1-1/2 degrees. The

    new empty weight was 338 pounds,

    and gross weight was 558 pounds.

    Back to the airstrip! Dick again felt

    his way gradually to ensure that he

    and his faithfuls were on the right

    Specifications

    Span, upper: 17 feet 1/4 inches

    Span, lower: 14 feet 11 inches

    Chord, upper: 2 feet 11 inches

    Chord, lower: 2 feet 3-5/8 inches

    Aspect ratio, upper: 5.8

    Aspect ratio, lower: 6.5

    Height, ground to top wing: 3 feet 3 inches

    Overall length: 11 feet 7 1/4 inches

    Dihedral, upper: 0 degrees

    Dihedral, lower: 4 degrees

    Angle of incidence, upper: 5 degrees

    Angle of incidence, lower: 3 degrees

    Decalage: 2 degrees

    Powerplant

    Engine: 2-cylinder horizontally opposed

      air-cooled Clerget-Blin

    Power: 16 hp

    Bore: 3 3/8 inches

    Stroke: 3-15/16 inches

    Rpm: 2100

    Weight: 55 pounds

    Propeller

    Diameter: 4 feet 11 inches

    Pitch: 2 feet 1-½ inches

    Weights

    Weight, empty: 224 pounds

    W ight f f l 21 d

    De Pischof Avionnette

    The Avionnette , built by de Pischof, first appeared in 1921 and featured all-

    metal construction. It was easily disassembled for storage or transport. Power

    was a 45-hp Anzani engine.

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    My Friend Frank Rezich, Part IIBY ROBERT G. LOCKPHOTOS COURTESY OF REZICH FAMILY COLLECTION

    By 1941 the Rezich boys,

    Mike, Nick, and Frank,

    had quite a collection of

    airplanes, and the Navy

    was in need of aircraft for training

    mechanics. Frank had just begun

    to change the OX-5 engine in the

    first Travel Air 2000, NC661H, at

    the family shop located one block

    from Chicago Municipal Airport.

    Early in 1942, Mike Rezich

    Another of his projects was

    a small Porterfield Zephyr ship

    owned by a friend at the Harlem

    Airport. Frank re-covered it in the

    family shop.

    Harlem Airport was located

    about 5 miles southwest of Chicago

    Municipal Airport. There was

    actually no runway—it was just a

    large grass circle that allowed one

    to always land into the wind.

    An intriguing photograph in the

    Rezich collection is a shot of a one-

    of-a-kind Travel Air D2000 racer

    powered by a Curtiss OX-5 engine

    and built especially for Art Gobel.

     NX6473 was a highly modified

    Model 2000 built specifically for air

    racing at the Travel Air factory in

    Wichita. Take a look at the photo

    and you can see the extended

    nose to reduce the frontal area,

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    aircraft; his answer was no, but the

    photograph is so rare that it had to

    be included here in his story.

    Quite a bit was happening in the

    1940s for the Rezich boys as they

    continued in the field of aviation.

    Mike bought another D4000 Travel

    Air, NC8115. The late 1930s and1940s were prime opportunities

    to pick up great old airplanes at

    bargain prices because they had

    been flying for 10 years or longer

    and the cotton fabric was becoming

    unairworthy. Besides, two aircraft,

    the Travel Air 2000 and the Pitcairn

    PA-7M, had been sold and a

    replacement was needed. NC8115

    was nicely cowled with 30-by-5

    wheels with wheel fairings and was

    powered by a Wright J-5 engine.

    N C 8 1 1 5 ( t h e b o y s c a l l e di t “e ighty -one f i f teen”) was

    disassembled as part of the War Act

    and remained disassembled until it

    was restored in 1977. Restoration

    work was primarily accomplished

    by Nick, with welding assistance

    from Frank and general work

    by Nick’s son J im. Nick a l so

    had assistance from the co-pilot

    mechanic Gary Beck, who helped

    with sheet metal. He covered the

    landing-gear legs with aluminum

    and did the engine cowling andfront seat and seat-door hinging. Of

    course, Nick bankrolled the project.

    A dark color is not the best for

    long-term life of cotton fabric on an

    airplane. When Nick and son Jim

    ABOVE: Frank’s overhaul of a small Porterfield Zephyr fully assembled and readyto fly. The ship was flown into the alley behind the house on a Sunday morning

    by brother Nick. He and Frank got the wings off and the whole airplane into the

    shop before the police came looking for the airplane that had “crashed.” Frank

    said, “The owner allowed us boys to fly it anytime we wanted.”

    LEFT: Frank Rezich standing in the cockpit of NC661H just after he soloed in

    1938 at age 14.

    This beautiful

    Travel Air B9-4000,

    NC9917, powered by

    a Wright J-6-9 engine

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    rebuilt the ship it came out white

    with red trim, perhaps the most

    handsome Travel Air D4000 I have

    ever seen. It was stunning to see the

    Wright J-6-7 engine tightly cowled

    and the landing gear covered with

    aluminum and low-pressure wheels

    with wheel fairings retained.F r a n k a n d N i c k , w h i l e

    maintaining paying jobs, continued

    to work in their family shop under

    the name “Rezich Aircraft,” at the

    home just one block from Chicago

    Municipal Airport. They continued

    to taxi or tow aircraft through the

    50-foot open gate on 63rd Street

    to their property. It was the best of

    all worlds, as there was no hangar

    rent or airport fees to be paid, and

    they continued to hangar Mike’s

    airplane col lection at nearbyairports, where rent was cheaper.

    Work in the family shop continued

    from 1936 through 1950.

    I t was Mike who col lected

    marvelous pictures of the airplanes

    of the era. His scrapbooks are a

    history of aviation from the early

    days. As each brother grew older

    and eventually passed on, the

    collection of historical material

    and the airplanes were passed

    down. All the memorabilia and

    the two remaining Travel Airs,NC9946H and NC606K, are still

    in the possession of the last Rezich

    son, Frank.

    Living so close to a very active

    Chicago Municipal Airport (later

    A one-of-a-kind Travel Air D2000 racer, built for Art Gobel. It was powered by an OX-5.

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    Chicago Midway), accidents in the

    early days were common, as one of

    the photographs in the collectionshows.

    About a block away from the

    Rezich home on La Porte and 64th

    streets, an Aeronca Chief stalled

    and spun on takeoff, coming to

    was very little money. They traded

    maintenance and overhaul for flying

    time. One day Frank went to thefield to go up in a Fleet biplane.

    He planned on doing some

    stalls and maybe a spin or two,

    so he donned a parachute and

    hopped into the rear cockpit.

    continued to spin, so I tried it

    again. No luck. By this time I had

    lost about half my altitude, so Iguess I’d better jump. I climbed

    out of the rear cockpit and stood

    on the lower wing, when all of a

    sudden the ship started to recover.

    So I climbed into the front cockpit,

    LEFT: There were other times and activities when the boys had to discard their flying and mechanic garb for a full-blown

    dress day. Here they are on Frank’s wedding day. Mike is in the center, flanked by brothers Nick (L) and Frank (R) for the

    happy occasion. RIGHT: After its 1977 restoration, NC8115 was displayed at Oshkosh in 1980.

    A Continental A-40 Piper J-2 Cub,

    NC16398, in the Rezich backyard

    after a re-cover job in 1938. The ship

    was owned by Mearle Buck at the

    time, and no doubt Frank did most of

    the work. The garage with the propel-

    ler above the entry door was used for

    storage.

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    BY ROBERT G. LOCK

    Special inspection—Boeing Stearman

    THE

    VintageMechanic

    Experience is a valuable commodity, and in these

    past columns I have tried to pass along my knowledge

    gained over the past 50-plus years as a mechanic. There

    is always something new to be learned when working

    as a mechanic, especially on vintage or “orphaned”

    aircraft. This column focuses on special inspections on

    a particular aircraft—the Boeing Stearman. Checkingthe Continental W-670 oil sump for large fragments

    of crankshaft main bearing cage failure is one special

    inspection I already brought to light. Here is a recent

    e-mail from an owner who found these fragments in

    his oil sump.

     Hi Bob,

     Just wanted to give you some feedback regarding your

    Vintage [Airplane] article earlier this year. You reported on

    crankshaft bearing failures in the W-670 engine—which Ihave on my Stearman.

    Well, I kept your article and at annual this month

    checked the oil sump, and “ouch,” we found metal parts

    from the cage. We have 375 hours on the engine. Last year,

    one of our friends here at C77 had the same problem, but

    FIGURE 1

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    Exhibition category. Aircraft certificated in the

    Experimental category do not have annual inspections;

    rather they are given an “airworthiness” inspection

    (which actually is the same as an annual inspection).

    I became aware of an accident in South Africa

    involving an R-985 powered aircraft. The pilot was

    practicing aerobatics the day prior to an air show.

    The loads imposed on the engine mount caused the

    attachment bolts from the mount to the airframe

    to fail in flight. The whole firewall-forward engine

    installation departed the airplane, and it crashed near

    the airport with fatal results. The accident report is

    online and is very detailed, having been investigated

    by the CAA (the Civil Aviation Authority) in SouthAfrica. After reading the accident report, I decided to

    make a close inspection of the hardware attaching

    the engine mount to the fuselage structure, since it

    appeared to be the same type of engine mount. You

    can read the accident report by visiting www.Sunzeri.

    com/Stearman/mount_concerns.htm.

    The engine was attached to the fuselage structure

    with four NAS148DH24 bolts. These are high-strengthsteel bolts, heat-treated to 160,000 psi with much

    greater tensile strength when compared to common

    AN 2330 nickel steel bolts that are heat-treated to

    125,000 psi. FAA Advisory Circular (AC) 43.13-1B

    states, “Internal wrenching bolts, NAS144-158 and

    NAS172-NAS176. These are high-strength bolts used

    primarily in tension applications. Use a special heat-

    treated washer (NAS143C) under the head to prevent

    the large radius of the shank from contacting only

    the sharp edge of the hole. Use a special heat-treated

    washer (NAS143) under the nut.”

    And therein lies the problem. These NAS148 bolts

    were assembled using common AN 960-8 washers.

    The NAS143C washer designation indicates that the

    washer was heat-treated to high strength and has a

    small countersink (chamfer) to accommodate the

    radius from the bolt head to the shank. If there was no

    countersunk area around the inside of the washer, then

    all the torque applied will be absorbed by the small

    area where the washer contacts the inside radius in thearea where the shank transitions to the head. Not only

    does this deform the washer, but under heavy loads

    the AN washer can crush, thus lowering or eliminating

    the torque applied to the fastener.

    Figure 1 is a vibrodamp engine mount produced

    under a supplemental type certificate (STC) to convert

    a Boeing Stearman biplane to either 450 or 600 hp. It

    is beautifully engineered. Large Lord-type vibrationisolators can be seen at four locations around the

    mount ring, while attachment to the fuselage structure

    is rigid. The mount is fabricated from 4130 steel tubing.

    Figure 2   shows the NAS148DH24 internal

    wrenching high-strength bolt in place, with head

    safetied to the mount. If the bolt fails, the safety wire

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    keeps the fastener in place, making

    its failure difficult to see.

    The original airframe had heat-

    treated studs installed to connect

    the mount to the fuselage, but the

    STC calls out these high-strength

    NAS (Nat iona l Aeronaut i ca l

    Standards) bolts..

    I n F i g u r e 3 , the b o l t i s

    partly out, showing the washer

    installation. This is a standard AN960-8 washer and is not authorized.

    It could lead to failure of the bolt if

    the ship were used for aerobatics,

    because it may crush under loads,

    lowering or eliminating the torque

    applied to the fastener. It takes

    a heavy load to cause a 1/2-inch-

    diameter high-strength bolt to fail,but the upper right bolt failed first

    on the South African Stearman. It

    apparently went undetected—one

    usually does not remove engine

    mount to fuselage bolts during

    an inspection. The right lower

    bolt failed, and the entire engine

    package rotated left, failing boththe left upper and lower bolts on

    the left side of the mount.

    The stock engine mount for either

    Continental or Lycoming engines

    attaches to the fuselage structure

    via four threaded studs 7/16-inch

    diameter by 3-1/2 inches long. The

    factory also produced 0.004-inch

    oversized studs. If a conversion to alarger engine was desired, studs not

    produced by the original factory

    were 7/16-inch diameter by 2-1/2

    inches long.

    When we converted aircraft

    FIGURE 4

    FIGURE 5

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    OK, we’re not saying that reallyhappened or that it would have

    changed history... but it makesyou wonder. On the other hand,you never have to wonderwhether you’ll get a beautifullong-lasting covering job usingPoly-Fiber. We’ve made theinstructions very clear and

    BTs used. The threaded bushings

    welded into the four longerons

    were drilled oversized and tapped

    to 1/2-inch by 20 NF threads to

    fit the studs. Such is the case on

    these modified 450-/600-hp STC

    mounts—the attaching hardware is

    ½-inch-20, thus the NAS148DH24.

    Figure 4   shows a Stearman

    converted to 450 hp in the late

    1950. It was owned by my uncle,George H. Baldrick. This is where

    I both started f lying and being a

    mechanic helper.

    Figure 5 is a Boeing factory

    sketch for a bushing repair to

    the engine mount stud. Note

    the original threaded bushing is

    inserted into the longeron andthen welded into place.

    As previously stated, NAS148 bolt

    and NAS143 washers (superseded

    by MS20002C-8) are stronger in

    tensile strength than a regular AN

    bolt. They also have an internal

    hex head rather than external.

    Figure 6 shows the configurationof an NAS148 drilled head, internal

    wrenching bolt.

    The NAS148 bolt is steel and

    heat-treated to 160,000-180,000 psi

    tensile strength and is plated with

    cadmium for corrosion protection.

    The arrows point to an area where

    the head fairs into the shank—a

    generous radius is provided, sincethis bolt is used principally in

    tension loads. Thus the need for a

    countersunk (chamfered) washer as

    shown in Figure 7.

    T h e N A S 1 4 3 w a s h e r w a s

    Torque charts in AC

    4 3 . 1 3 -1 B , pa g e 7 - 9 ,

    show a range of 480-

    690 inch-pounds for a

    1/2-inch-20 AN365 nut.

    If no torque value can

    be located, torque the

    NAS148 bolt to the upper

    l imits , which i s 690

    inch-pounds. I torqued

    this bolt installation to60 foot-pounds, or 720

    inch-pounds.

    All owners of Boeing

    S t e a r m a n a i r c r a f t

    modified with any type of engine

    mount other than stock parts

    should inspect for attaching

    hardware type. In particular,those mounts that are STC’d with

    NAS148 attachment bolts should

    be inspected prior to further flight

    to ascertain the bolt condition,

    proper washer usage, and correct

    torque. If the wrong washers are

    installed or if the bolt shank shows

    signs of grooving or movement

    of the engine mount, investigatefurther and replace the hardware.

    Further, when the proper hardware

    is installed, check the bolt torque at

    every annual inspection.

    FIGURE 7

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    BY Steve Krog, CFI

    THE VintageInstructor

    Windsocks and downwind landings

    Fly in the little end and out the big end 

    The airport at which I am based, Miles Field, Hartford,

    Wisconsin (HXF), is a nontowered airport with bothhard-surface and turf runways. It is surrounded by ahalf-dozen “improved” airports with long runwaysand, in some cases, control towers . . . all no more than15 or 20 minutes away. It is an easy airport to fly toand from, and flight instructors from the surroundingairports like to bring students to HXF to practice short-and soft-field takeoffs and landings.

    Hartford also has a 24-hour self-service fuelfacility. So, in addition to the student flight activity,a number of area pilots like to fly into HXF for fuel,as it is usually less expensive than at the surroundingairports. We have no fixed-base operator on the field,so the UNICOM is not monitored continuouslyduring daylight hours. But we do have the old originalstandby for determining surface winds—a large orangewindsock—located at the midpoint of the hard-surface

    runway, about 300 feet south of the centerline.On a daily basis we observe a number of airplanes

    arriving at the Hartford airport with the intention oflanding. Dutifully, they announce their intentions:“Hartford traffic, this is Cessna 12345 entering leftdownwind for landing on Runway 11, Hartford.”

    A quick glance at the windsock from my hangar

    airplane it is landing downwind.” Or should I listen to

    the little “devil” sitting on my left shoulder telling me,“No, don’t tell them anything. Besides, when they’reall done there might be some salvage parts we canuse!” I decide to listen to the devil today, because thearriving aircraft appears to be a student and  instructorfrom a nearby tower-controlled airport.

    The first attempt at landing is a confirmed go-around as the airplane is still at 500 feet above ground

    level when crossing the runway numbers. You canalmost hear the conversation taking place between thestudent and the certificated flight instructor (CFI):

    Student: What did I do wrong? I was really high onthat approach.

    CFI: You should have brought the power back a littlesooner and maybe added some flaps.

    The next attempt at landing is not much better, andanother go-around is initiated.

    Student:  I was still too high even after adding 20 degreesof flaps. What am I doing wrong?

    CFI: Well, it appears to me that you still need to get the power reduced sooner, and this time use full flaps. And yourairspeed is too fast.

    The student is becoming quite confused at thispoint He (or she) has been doing everything

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    Student: I think I’m still too high.CFI: Add full flaps.Student: I added full flaps but I’m still

    too high. What should I do?CFI: I’ll take it from here.

    From the ground it is clearly visible,even to the novice, when the CFI hastaken the controls. The wings rockfrom side to side with the landing gearin search of the runway, and then thenose is pushed over into a dive attitude.Finally the wheels are in contact withthe runway, and tires begin to squeal.After using approximately 2,900 of

    the 3,000 feet of runway, the airplaneis now under control, and the CFI hasthe student take the controls for theremaining 100 feet of taxi.

    The “angel” on my right shoulder is now telling me,“Do something. Don’t let them try it again.”

    At this point I’ll usually pick up the mic and state:“Cessna 12345, we’ve undergone a wind switch in thelast hour. You might want to use Runway 29 for your

    departure.” The student pilot didn’t pick up on thecryptic phrase “in the last hour,” but I’m sure the CFIdid. The CFI will usually reply:“Uh, thanks. Cessna 12345 willdepart Runway 29 and leave thepattern.” The CFI’s credibilityhas been saved, and the student’squestion about what went wrong

    has been answered. The approachand landing were made with atail wind.

    All of the gyrations experiencedin the example could have beenavoided had both student andCFI simply looked at the windsock and determined what it wastelling them.

    I remember vividly a learningexperience I had very early in myflight training. I was having a hard time determiningthe wind direction by looking at the windsock. Myinstructor picked up on my confusion and in one shortstatement gave me advice that I use and share withevery student He said “Look at the windsock and fly into

    wind tee as an airplane. The way it’s heading is intothe wind. And when seeing a tetrahedron, think of itas an arrowhead pointing the way for you to take offor land.

    Included in the flight-training course I provideare downwind landings, a part of the emergency-

    landing segment of training. To make the downwindlanding a true learning experience, first I have the

    student make a normal takeoffand landing on a day when wehave an approximate 10-knothead wind. We’ll note both thetakeoff and landing distance.Then I’ll have the student repeatthe normal takeoff and landing,

    but this time with the 10-knotwind on our tail. The studentsare quite amazed, not only inthe feel of the aircraft but also inthe extended distances required.On final approach with a tailwind, it will sometimes feel as ifthe airplane is climbing and/orjust won’t come down.

    H e r e ’ s a n e x a m p l e f o rcalculating how a 10-knot tail

    wind will affect your landing distance:At 70 knots, the airplane is traveling at 118 feet

    per second (fps); at 60 knots, at 101 fps. Let’s say theapproach speed is 60 knots and groundspeed is 70

    At this point the local

    hangar fliers begin

    placing bets on the spot

    of touchdown. Loser buys

    the next round of coffee.

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    This month’s Mystery Plane comes from a batch of old photos sent to

    us by Duffy Thompson of Lakeland, Florida. Duffy’s friend

    Don O.W. Emerson gave them to Duffy years ago. The “O.W.” in

    Emerson’s name stood for Orville and Wilbur. Don’s father was very

    involved in the U.S. Air Mail Service and knew the Wrights, according

    to Duffy, hence the “O.W.” We’ve run photos in Mystery Plane from the

    collection of Don’s brother, Emy Emerson.

    This is a foreign design, but the photo was taken on the eastern seaboard.

    MYSTERY PLANE

    by H.G. FRAUTSCHY

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    The August Mystery Plane

    came to us from the EAA

    archives, and Wes Smith

    of Springfield, Illinois,

    was the only one to hazard a guess:

    Well, you really had me chasing

    my tail on this one! I considered a

    number of possibilities, including

    the Siddeley Puma powered modi-

    fied Bristol F.2B built by Peter Ail-

    linio in 1928.

    The giveaway is the shadow on the

     ground, which indicates that it was

    a 12-cylinder engine, and carbure-tor intake, indicative of a Liberty . At

    first I thought it might be a Puma,

    because of the shape of the exhaust

    stacks. Then I looked more closely.

     Also, there’s the Hall-Scott radiators,

     plane, with the pilot sitting in a rear

    open cockpit (obscured by the wing).

     It was registered as 2235.

    No other answers were received.

    A U GU S T ’S M Y S T E RY A N S W E R

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    Somet h ing to buy,se l l , o r t rade?

    Classified Word Ads: $5.50 per 10 words, 180

    words maximum, with boldface lead-in on first line.

    Classified Display Ads: One column wide (2.167

    inches) by 1, 2, or 3 inches high at $20 per inch.

    Black and white only, and no frequency discounts.

    Advertising Closing Dates: 10th of second

    month prior to desired issue date (i.e., January

    10 is the closing date for the March issue). VAAreserves the right to reject any advertising in

    conflict with its policies. Rates cover one insertion

    per issue. Classified ads are not accepted via

    phone. Payment must accompany order. Word

    ads may be sent via fax (920-426-4828) or e-mail

    ([email protected] ) using credit card payment (all

    cards accepted). Include name on card, complete

    address, type of card, card number, and expiration

    date. Make checks payable to EAA. Address

    advertising correspondence to EAA Publications

    Classified Ad Manager, P.O. Box 3086, Oshkosh,WI 54903-3086.

    The narrow chord of the wing means that the view of other traffic is superior.Nearly all his flying was done at full throttle; throttling back meant an im-

    mediate loss of altitude. Even while dropping off altitude to enter traffic, Dick

    says he would ease off on the throttle only slightly. With an idle power setting,

    his rate of descent was breathtaking. Thus he would make his glide at near

    cruising power and fly it to a wheel landing every time.

    Light Plane Heritage continued from page 20

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    Aviation historian, pilot, and VAA Hall of Famemember Chet Peek of Norman, Oklahoma, at 89 yearsyoung, has just published his eighth book, The Forgotten Barnstormer—The Story of the Standard J-1 in War and in Peace. Peek’s inspiration to write the book was twofold:The Standard J-1 has so often been mistaken for theubiquitous Jenny, and it has long been neglected in the

    annals of aviation history. Additionally, Peek had workedon his own Standard restoration for decades and wasjust about ready to hang a Hall-Scott A7a engine on theairframe for a test run when an F5 tornado destroyedhis efforts. Peek, being intimately acquainted withthe construction details of the Standard J-1, used thisexperiential knowledge as a springboard to launch hisextensive research for the book. He and his wife, Marian,invested much time and energy investigating the history

    of the Standard, including personal visits to pore throughmuseum archives in Texas and Missouri. Additionally,countless communications with knowledgeableindividuals yielded invaluable material. Peek carefullycategorized this information into easy-to-read chapters,which convey the significance of the Standard in aviationhistory, while highlighting intriguing and heretoforeobscure details.

    The first part of the book traces the evolution of theSloane Company into the Standard Aero Corporation,the use of the ill-fated Hall-Scott A7a, and the Standard’sservice in World War I. Readers soon discover that asmany as 1,600 Standard J-1s were built as primarytrainers for World War I, but they were eventually takenout of service due to the unreliable Hall-Scott engine.An interesting side note during this era is that StandardAero received a special order in May 1918 for six mail

    planes (Model Number JR-1B), which were duly built anddelivered to the Postal Department.Part II guides the reader through postwar surplus

    sales—nearly a thousand Standard J-1s and twice asmany Hall-Scott A7a engines were stored in Houston—and the burgeoning popularity of the Standard whenit was remanufactured with the more reliable OX-5 or

     Peace fills its own distinguishedniche. Peek has unearthed anintriguing facet of aviationhistory for the rest of us toenjoy—all the way from theStandard’s tenuous beginningsthrough contemporary restorations. This book is a must-

    have not only for aviation history buffs and those whoare intrigued by the early barnstorming era, but also forthose unfamiliar with the Standard, the engines thatpowered it, and the pilots who flew them way backwhen—along with those who still seek to restore and flyStandard biplanes.

    Published by Three Peaks Publishing in Norman,Oklahoma,The Forgotten Barnstormer will soon be availablefrom major aviation-related booksellers. This softcover

    book is 148 pages, with a plethora of black and whitephotographs. It is identified as ISBN 978-1-866196-07-0and costs $29.95 plus shipping. (Peek’s previous aviationhistory books are The Taylorcraft Story, The Spartan Story, Resurrection of a Jenny, The First Cub, Flying with 40 Horses,The Heath Story , and The Pietenpol Story .)

    The Forgotten Barnstormer—

    The Story of the Standard J-1 in War and in Peace

    By Sparky Barnes Sargent

    VINTAGE BOOK REVIEWS

    AERO CLASSIC“COLLECTOR  SERIES”

    Vintage Tires New USA Production

    Show off your pride and joy with afresh set of Vintage Rubber. Thesenewly minted tires are FAA-TSO’dand speed rated to 120 MPH. Some

    things are better left the way theywere, and in the 40’s and 50’s, these tires were perfectly intune to the exciting times in aviation.

    Not only do these tires set your vintage plane apart fromthe rest, but also look exceptional on all General Aviationaircraft. Deep 8/32nd tread depth offers above averagetread life and UV treated rubber resists aging.

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    EAAMembership in the Experimental Aircraft

    Association, Inc. is $40 for one year, includ-ing 12 issues of SPORT AVIATION . Familymembership is an additional $10 annually. Allmajor credit cards accepted for membership.(Add $16 for International Postage.)

    FOREIGN MEMBERSHIPSPlease submit your remittance with a

    check or draft drawn on a United Statesbank payable in United States dollars. Addrequired Foreign Postage amount for eachmembership.

    VINTAGE AIRCRAFT ASSOCIATIONCurrent EAA members may join the

    Vintage Aircraft Association and receive

    year (SPORT AVIATION  magazine not included).(Add $7 for International Postage.)

    WARBIRDSCurrent EAA members may join the EAA

    Warbirds of America Division and receiveWARBIRDS magazine for an additional$45 per year.

    EAA Membership, WARBIRDS mag-azine and one year membership in theWarbirds Division is available for $55 per

    year (SPORT OficAVIATION  magazinenot included). (Add $7 for InternationalPostage.)

    IACCurrent EAA members may join the

    International Aerobatic Club, Inc. Divi-sion and receive SPORT AEROBATICS magazine for an additional $45 per year

    MEMBERSHIP INFORMATION

    VINTAGE

    AIRCRAFT

    ASSOCIATION

    OFFICERS

    DIRECTORS

    DIRECTORS

    EMERITUS

    PresidentGeoff Robison

    1521 E. MacGregor Dr.New Haven, IN 46774

    [email protected]

    Vice-PresidentGeorge Daubner

    N57W34837 Pondview LnOconomowoc, WI 53066

    262-560-1949 [email protected] 

    Steve Bender85 Brush Hill Road

    Sherborn, MA 01770508-653-7557

    [email protected] 

    David Bennett375 Killdeer Ct

    Lincoln, CA 95648916-952-9449

    [email protected]

     Jerry Brown4605 Hickory Wood RowGreenwood, IN 46143

    [email protected]

    Dave Clark635 Vestal Lane

    Plainfield, IN [email protected] 

     John S. Copeland1A Deacon Street

    Northborough, MA 01532508-393-4775

    [email protected]

    Phil Coulson28415 Springbrook Dr.

    Lawton, MI 49065269-624-6490

    [email protected]

    Dale A. Gustafson7724 Shady Hills Dr.

    Indianapolis, IN 46278317-293-4430

    [email protected]

     Jeannie HillP.O. Box 328

    Harvard, IL 60033-0328815-943-7205

    Espie “Butch” Joyce

    704 N. Regional Rd.Greensboro, NC 27409336-668-3650

    [email protected]

    Steve Krog1002 Heather Ln.

    Hartford, WI [email protected]

    Robert D. “Bob” Lumley1265 South 124th St.Brookfield, WI 53005

    [email protected]

    S.H. “Wes” Schmid2359 Lefeber Avenue

    Wauwatosa, WI 53213414-771-1545

    [email protected]

    Robert C. Brauer9345 S. Hoyne

    Chicago, IL 60643773-779-2105

     [email protected]

    Gene Chase2159 Carlton Rd.

    Oshkosh, WI 54904920-231-5002

    [email protected] 

    Ronald C. Fritz15401 Sparta Ave.

    Kent City, MI 49330616-678-5012

    rFritz@pathwaynet com

    Charlie HarrisPO Box 470350Tulsa, OK 74147

    [email protected]

    E.E. “Buck” Hilbert8102 Leech Rd.Union, IL 60180

    [email protected]

    Gene Morris5936 Steve Court

    Roanoke, TX 76262817-491-9110

    genemorr is@charter net

    Membership Services DirectoryEnjoy the many benefits of EAA and

    EAA’s Vintage Aircraft Association

    EAA Aviation Center, PO Box 3086, Oshkosh WI 54903-3086Phone (920) 426-4800 Fax (920) 426-4873Web Sites: www.vintageaircraft.org, www.airventure.org, www.eaa.org/memberbenefits E-Mail: [email protected] 

    EAA and Division Membership Services (8:00 AM–6:00 PM Monday–Friday CST)800-564-6322 FAX 920-426-4873 www.eaa.org/memberbenefits [email protected] 

    •New/renew memberships •Address changes •Merchandise sales •Gift memberships

    EAA AirVenture Oshkosh 888-322-4636   www.airventure.org [email protected] 

    Sport Pilot/Light-Sport Aircraft Hotline 877-359-1232   www.sportpilot.org [email protected] 

    Programs and Activities

    Auto Fuel STCs 920-426-4843   [email protected] EAA Air Academy 920-426-6880   www.airacademy.org [email protected] 

    EAA Scholarships 920-426-6823   [email protected] 

    Library Services/Research 920-426-4848 [email protected]

    Benefits

    AUA Vintage Insurance Plan 800-727-3823   www.auaonline.com

    EAA Aircraft Insurance Plan 866-647-4322   www.eaa.org/memberbenefits [email protected] 

    EAA VISA Card 800-853-5576 ext. 8884

    EAA Her tz Rent-A-Car Program 800-654-2200   www.eaa.org/hertz [email protected] 

    Editorial 920-426-4825   www.vintageaircraft.org [email protected] 

    VAA Office 920-426-6110   [email protected] 

    TM

    EAA Members Information Line 888-EAA-INFO (322-4636)

    Use this toll-free number for: information about AirVenture Oshkosh; aeromedical and technical aviation questions;

    chapters; and Young Eagles. Please have your membership number ready when calling.

    Office hours are 8:15 a.m. - 5:00 p.m. (Monday - Friday, CST)

    SecretarySteve Nesse

    2009 Highland Ave.Albert Lea, MN 56007

    507-373-1674

    [email protected]

    TreasurerDan Knutson

    106 Tena Marie CircleLodi, WI 53555608-592-7224

    [email protected] 

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    1/4-Zip SweatshirtA biplane embroidered design.

    For pullover comfort this

    sweatshirt is a versatile

    wardrobe essential.

    5265770903011 Salmon MD5265770904011 Salmon LG5265770905011 Salmon XL

    5265770903061 Indigo MD5265770904061 Indigo LG5265770905061 Indigo XL

    (runs small)

    Corduroy ShirtClassy, casual and comfortable

    this corduroy long sleeve shirt

    has snap closures, with twofront pockets. Vintage Logo is

    tone on tone.

    5265800404083 LG5265800405083 XL5265800406083 2X

    Men’s Casual Long Sleeve Shirt (below)

    This light-weight, extra soft 100% cotton shirt

    looks great on its own, or layered under another

    shirt. White shirt has navy VAA logo and detail

    stitiching. Black has white logo and stitching.

    5265799104093 Black LG5265799105093 Black XL5265799106093 Black 2X

    5265799103100 White MD5265799104100 White LG

    5265799105100 White XL5265799106100 White 2X

    *$41.99

    *$19.99

    *$24.95

  • 8/20/2019 Vintage Airplane - Nov 2010

    42/44

    Snoopy Flying Ace MugSnoopy on the front; Woodstock on the back in-

    dicating “Curse these early morning hours.” 14 oz.

    ceramic mug. Microwave and dishwasher safe. 

    5264863600000

    Wooden Toy Planes

    Cherry Wood Triplane (see price by photo)  5265657300000 

    Handmade in Wisconsin, the sturdy plane has wood that ages to

    a deep red. Wing span is approximately 12-1/2 inches.

    Propeller spins. Pilot can be removed from the cockpit.

    Maple & Walnut Monoplane (see price by photo)  5265657400000

    Also made in Wisconsin, the monoplane has a wingspan of 12 inches.

    Pilot can be removed from plane for playing.

    Canvas Bag & Matching HatBiplane embroidered cap and tote are 100% Cotton.

    Metal buckle at the back of cap adjusts for size. Choose

    bluegrass teal or chili red.

    Coaster SetSet of six tin coasters each with

    a unique design. Cork backed.

    Approx. 3-1/2 inches across.

    Storage tin included.

    *$12.95

    *$31.95

    Tote

    *$21.95

      Cap

    *$14.99

    www.shopeaa.com/vaa 

    Telephone Orders: 800-843-3612 From US and Canada (All Others Call 920-426-5912)

    *Shipping and handling NOT included. Major credit cards accepted. WI residents add 5% sales tax.

    Teal Cap 52656873140160

    Red Cap 5265687314020

    Teal Tote 5265687014060

    Red Tote 5265687014020