vibration & noise attenuation · machine source seating receiving structure machine source...
TRANSCRIPT
Vibration & noise attenUationCONCEPTS
02
Contents
Contents
iMPrintPage46
soUrCe oF Vibrations
04 – 05 FOrCEd VibraTiONS
07 – 09 NaTural FrEquENCy
10 – 11 iNErTia – FrEE FOrCES
Page04
aDViCePage38
CertiFiCations & LoCations WorLD-WiDePage43
ProDUCtsPage40
VarioUs ProPULsion Line arranGeMents anD sUsPension Cases
12 – 17 1ST ClaSS - ClOSE COuPliNg
18 – 25 2Nd ClaSS - FrEE STaNdiNg
26 – 33 3rd ClaSS - ElECTriC MOTOrS
Page12
reFerenCes
35 aNdrÉ MalrauX – h2X
36 Fr24 – rOSSi NaVi
37 FrEMM – FrÉgaTES MulTi-MiSSiON
Page34
03
ForCeD Vibrations
ForCeD Vibrationsthe PriMe MoVer or enGine instaLLation Generates Vibrations that are transMitteD to the sUPPortinG strUCtUre. in Marine instaLLations, the siGniFiCant soUrCes oF Vibration are the enGine, the Gearbox anD the ProPeLLer.
Vibrations transMitteD FroM the enGine to the strUCtUre.
04
Vibrations transMitteD by the ProPeLLer thrUst to the bLaDe.
ForCeD Vibrations
the strUCtUre oF the FoUnDation shoULDbe ConsiDerabLy stiFFer than the eLastiC
sUPPort ( at Least 10 tiMes stiFFer). PLease note the iMPortanCe oF
the FoUnDation’s iMPeDanCe!
05
Vibrations transMitteD FroM the strUCtUre to the enGine.
Vibrations as strUCtUre borne noise
Vibrations as strUCtUre borne noise
the enGine Vibrations are MainLy transMitteD Via the enGine seatinG.
so We haVe to isoLate the enGine in orDer to DeCrease Vibrations.
the PriMe MoVer or enGine instaLLation Generates Vibrations WhiCh are ConDUCteD into the shiPs strUCtUre. the strUCtUre born noise Can be eFFiCientLy reDUCeD by eLastiC sUsPensions.
MaChine
soUrCe
seatinG
reCeiVinG strUCtUre
MaChine
soUrCe
seatinG
isoLator
reCeiVinG strUCtUre
06
natUraL FreqUenCy
natUraL FreqUenCyto UnDerstanD the baCkGroUnD oF eLastiC sUsPension (or FLexibLe MoUntinG as it is reFerreD to by soMe enGineers) the FoLLoWinG eqUation shoULD be ConsiDereD.
f0= 2r1
mC
a ship propulsion line consists of different components, machines with rotating and reciprocating parts, which have a mass and are connected to each other with elements that are flexible. accordingly, they may be represented by a mass elastic system that is susceptible to vibration.
There are many forces or cyclic torques in a propulsion line, which have their origin in the engine, propeller or other parts of the system. When some of these excitation forces change periodically and the frequency of these fluctuations are near or equal to the natural frequency, the amplitude of vibration increases.
When the system is without damping or only slightly damped, the danger arises, that strong vibration will be transferred to the supporting foundation with the possibility that the structure may become signifi-cantly damaged, and even that which it supports suffer as a result.
Effective protection against the danger of high transmitted vibration could be made mainly in two ways:
through the shifting of the natural frequency of the foundation away from the forcing frequency of the machinery or...
by providing damping to the system in order to reduce the transmitted vibration
The Natural Frequency (hz) can be calculated according to the following equation:
if such a system is excited by some forcing frequency or cyclic impulse, it will vibrate at the so-called Natural Frequency of the structure. in the case of a simple mass with one degree of freedom:
Equation
increasing amplitude
Simple mass-spring-system
mC
5
4
3
2
1
1 2 3
D 0
07
natUraL FreqUenCy
natUraL FreqUenCyaMPLitUDe oF DynaMiC DisPLaCeMent
Focusing on the 1 DoF system, a force varying harmonically is applied on a mass suspended on a spring damper.
The amplitude and frequency of the force is known
The mass can only translate along vertical direction
The steady state response of the mass will be also in harmonic with the same frequency as the force
the goal in the forced vibration analysis is to calculate the amplitude of the vibratory motion of the mass.
Such amplitude depends on:
The amplitude of the force F
amplitude of dynamic displacement; β = Natural frequencies
The ratio of the forcing frequency to the natural frequency of the system ß
The damping e
the amplitude of the dynamic displacement is normalised dividing it by the static equivalent displacement F/k . The quantity T that is obtained is called transmissibility and this is indicated by the curves in the picture to the above.
for β < the dynamic displacement is amplified (T > 1). in particular, for β = 1 the system is in a resonance condition, with amplitudes increasing as the damping decreases. damping is helpful in this condition.
for β > the dynamic displacement is attenuated (T < 1). The effect of damping is now the opposite: the lower the damping, the better the attenuation.
08
natUraL FreqUenCy
the six DeGrees oF FreeDoM – 6-DoF – Consist oF roLLinG, PitChinG anD yaWinG in tWo DireCtions
This means that the isolating of the system must be designed both correctly and thoroughly. This process is not easy. in reality a design of the vibratory isolation system cannot be calculated in a straightforward manner with one degree of freedom systems.
The elastic supported machines have more degrees of freedom. as an example, we are showing here a flexible mounting of a typical small diesel generator. The system has 6 degrees of freedom.
6-dOF schemes – Spring rates: Vertical = p per unit along O-X; longitudinal = q per unit along O-y; Transverse = r per unit along O-Z; Centre of gravity of spring mass
rolling
yawing
+x +x xi
V
-Z
-x
-x
+Z
-Z -y
-y
+y
+y
-y+Z pitching
r
P P
q
+C1 -C1
+b3
+b1
+b2-b5
-b4
09
inertia – Free ForCesthe FLexibLe MoUntinG shiFts harMFUL resonanCes to ranGes beyonD the enGine s oPeratinG sPeeD anD PreVents the exitation oF sUrroUnDinG strUCtUre
To understand the background of elastic suspension (or flexible mounting as it is referred to by some engineers) the following situation should be considered.
in a 6-dOF (degree of freedom) situation, one or more forces are applied harmonically on the body (usually on the COg), and the analysis gives the amplitudes of the displacements in all directions at the elastic mounts. For reciprocating engines, such forces are generally the so-called inertia
(or free) forces and moments due to the translating and rotating parts of the engine (pistons and crankshaft). Such forces have frequency that is equal to the 1st and 2nd order of the engine.
in addition, the engine torque is a source of forced vibrations: its ampli-tude is given by the engine manufacturer and the frequency depends on the number and layout of cylinders. To calculate a good isolation we need to consider the Natural Frequency of the system.
natUraL FreqUenCy
Free forces in X- y- and Z-axis
10
ForCeD Vibrations
also available:
various devices that can be used for isolation and flexible mountings
equipment and personnel for vibration measurements and analysis
considerable practical experience to provide the customer with assistance in the design stages to the final design and operating service
VulKaN is able to show practical examples on how vibration isolation should be solved with different degrees of demands and complexity.
To assist in the design of vibration isolation, VulKaN has computer analysis programs that can be used to calculate:
natural frequencies
vibrations caused by unbalanced forces and moments exciting by machines, and also from the foundation/supporting structure (motion of the ship’s hull caused by waves)
The entire system has NaTural FrEquENCy
Elastic mountings filter free forces
11
1st CLass12
1st CLass
1st CLass – CLose CoUPLinGProPULsion Line arranGeMents anD sUsPensions With enGine anD Marine reDUCtion Gear FLanGeD toGether
CLas
s
1st Case 2nD Case 3rD Case 4th Case
DesC
riPt
ion riGiDLy MoUnteD
enGine anD GearenGine eLastiC sUsPension
+Gear seMi-eLastiC
enGine eLastiC sUsPension
+Gear seMi-eLastiC
+ ProPFLex
enGine eLastiC sUsPension
+ Gear seMi-eLastiC
+ ProPFLex
+thrUst bearinG
FiLt
rati
on
nois
e
LoW better iMProVeMent GooD
13
01stPropulsion line arrangements and suspensions with ENgiNE and MariNE rEduCTiON gEar FlaNgEd TOgEThErCase
FiLtration noise DesCriPtion resULt
LoW
riGiDLy MoUnteD enGine anD Gear
soLiD enGine instaLLation With hiGh Vibration
anD strUCtUre born noise LeVeL
1st CLass14
FiLtration noise DesCriPtion resULt
better
enGine eLastiC sUsPension
+Gear seMi-eLastiC
ConsiDerabLe iMProVeMent oF CoMFort DUe to reDUCeD
Vibration LeVeL in the enGine seatinGs
02nDPropulsion line arrangements and suspensions with ENgiNE and MariNE rEduCTiON gEar FlaNgEd TOgEThErCase
T seriesV series VD seriesAVR series
1st CLass 15
FiLtration noise DesCriPtion resULt
iMProVeMent
enGine eLastiC sUsPension
+Gear seMi-eLastiC
+ ProPFLex
the sUsPension Can MoVe FreeLy WithoUt reaCtion ForCes onto ProPeLLer shaFt ConneCtion With reDUCtion Gear oUtLet
03rDPropulsion line arrangements and suspensions with ENgiNE and MariNE rEduCTiON gEar FlaNgEd TOgEThErCase
T seriesPROPFLEX S AVR series V series
1st CLass16
FiLtration noise DesCriPtion resULt
GooD
enGine eLastiC sUsPension
+ Gear seMi-eLastiC
+ ProPFLex
+thrUst bearinG
hiGhLy aDaPteD sUsPension With MaxiMUM Vibration
attenUation
04thPropulsion line arrangements and suspensions with ENgiNE and MariNE rEduCTiON gEar FlaNgEd TOgEThErCase
T seriesPROPFLEX NTHRUST BEARING VD series
1st CLass 17
reFerenCes2nD CLass
CLas
s
5th Case 6th Case 7th Case 8th Case 9th Case
DesC
riPt
ion
enGine eLastiC sUsPension anD
Marine Gear riGiDLy MoUnteD
enGine eLastiC sUsPension
+Gear seMi-eLastiC
MoUnteD
enGine eLastiC sUsPension
+Gear seMi-eLastiC MoUn-
teD
+ProPFLex
enGine eLastiC sUsPension
+Gear seMi-eLastiC
MoUnteD
+ProPFLex
+thrUst bearinG
enGine anD Marine Gear instaLLeD in Free stanDinG
on a CoMMon beDPLate that is itseLF eLastiCaLLy
sUPPorteD
+Gear eLastiC MoUnteD
+ProPFLex
+thrUst bearinG
FiLt
rati
on
nois
e
LoW better iMProVeMent GooD Very GooD
18
reFerenCes
2nD CLass – Free stanDinGProPULsion Line arranGeMents anD sUsPensions With enGine anD Marine reDUCtion Gear in Free stanDinG MoDe
2nD CLass
CLas
s
5th Case 6th Case 7th Case 8th Case 9th Case
DesC
riPt
ion
enGine eLastiC sUsPension anD
Marine Gear riGiDLy MoUnteD
enGine eLastiC sUsPension
+Gear seMi-eLastiC
MoUnteD
enGine eLastiC sUsPension
+Gear seMi-eLastiC MoUn-
teD
+ProPFLex
enGine eLastiC sUsPension
+Gear seMi-eLastiC
MoUnteD
+ProPFLex
+thrUst bearinG
enGine anD Marine Gear instaLLeD in Free stanDinG
on a CoMMon beDPLate that is itseLF eLastiCaLLy
sUPPorteD
+Gear eLastiC MoUnteD
+ProPFLex
+thrUst bearinG
FiLt
rati
on
nois
e
LoW better iMProVeMent GooD Very GooD
19
FiLtration noise DesCriPtion resULt
LoW
enGine eLastiC sUsPension anD Marine Gear riGiDLy MoUnteD
the DieseL enGine is isoLateD FroM the
strUCtUre by eLastiC MoUnts anD a FLexibLe
CoUPLinG
05thPropulsion line arrangements and suspensions with engine and marine reduction gear in FrEE STaNdiNg MOdECase
VD seriesVULKARDAN E T series
2nD CLass20
VULKARDAN E T seriesAVR series V series VD series
2nD CLass 21
FiLtration noise DesCriPtion resULt
better
enGine eLastiC sUsPension
+Gear seMi-eLastiC/eLastiC MoUnteD
the DieseL enGine is isoLateD FroM the
strUCtUre anD reDUCtion Gear, WhiCh is aLso isoLateD FroM
the strUCtUre by seMi-eLastiC/eLastiC
MoUnts
06thPropulsion line arrangements and suspensions with engine and marine reduction gear in FrEE STaNdiNg MOdECase a
2nD CLass22
FiLtration noise DesCriPtion resULt
better
enGine eLastiC sUsPension
+Gear seMi-eLastiC/eLastiC MoUnteD
the DieseL enGine is isoLateD FroM the
strUCtUre anD reDUCtion Gear, WhiCh is aLso isoLateD FroM
the strUCtUre by seMi-eLastiC/eLastiC
MoUnts
06thPropulsion line arrangements and suspensions with engine and marine reduction gear in FrEE STaNdiNg MOdE – V driVECase b
VULKARDAN EAVR series V series VD seriesT series
FiLtration noise DesCriPtion resULt
iMProVeMent
enGine eLastiC sUsPension
+Gear seMi-eLastiC/eLastiC MoUnteD
+ProPFLex
the ProPULsion Unit is isoLateD anD ForCes at
the ProPeLLer shaFt reDUCeD
07thPropulsion line arrangements and suspensions with engine and marine reduction gear in FrEE STaNdiNg MOdECase
PROPFLEX S VULKARDAN E T seriesAVR series
2nD CLass 23
V series VD series
CV 2000
2nD CLass24
FiLtration noise DesCriPtion resULt
GooD
enGine eLastiC sUsPension
+Gear eLastiC MoUnteD
+ProPFLex
+thrUst bearinG
the CoMPLete ProPULsion set is isoLateD FroM the
ProPeLLer shaFt Line. this aLLoWs to Chose
Very soFt MoUnts
08thPropulsion line arrangements and suspensions with engine and marine reduction gear in FrEE STaNdiNg MOdECase
VULKARDAN EPROPFLEX NTHRUST BEARING RATO R T series VD series
FiLtration noise DesCriPtion resULt
Very GooD
enGine anD Marine Gear instaLLeD in Free stanDinG on a CoMMon beDPLate that is itseLF eLastiCaLLy sUPPorteD
+Gear riGiDLy ConneCteD to beDPLate
+ProPFLex
+thrUst bearinG
the Most eFFiCient soLUtion With a CoMPLeteLy isoLateD
ProPULsion Line. the Chosen eLastiC sUsPension
is DeFineD to CUt oFF Vibrations anD natUraL
FreqUenCies
09thPropulsion line arrangements and suspensions with engine and marine reduction gear in FrEE STaNdiNg MOdECase
T seriesTHRUST BEARING VULKARDAN ERATO RPROPFLEX N VD series
2nD CLass 25
3rD CLass
CLas
s
10th Case 11th Case 12th Case 13th Case 14th Case 15th Case
DesC
riPt
ion riGiDLy MoUnteD eLeCtriC
enGine anD Gear
eLeCtriC enGine eLastiC sUsPension
+Gear riGiDLy MoUnteD
eLeCtriC enGine eLastiC sUsPension
+Gear seMi-eLastiC/ eLastiC MoUnteD
eLeCtriC enGine eLastiC sUsPension
+Gear riGiDLy MoUnteD
+ProPFLex
eLeCtriC enGine eLastiC sUsPension
+Gear eLastiC MoUnteD
+ProPFLex
+thrUst bearinG
eLeCtriC enGine anD Marine Gear instaLLeD in Free stanDinG on a CoMMon beD PLate that is itseLF
eLastiCaLLy sUPPorteD+
ProPFLex
+thrUst bearinG
FiLt
rati
on n
oise
LoW better iMProVeMent GooD Very GooD hiGh eFFiCienCy naVy stanDarD
26
3rD CLass
3rD CLass – eLeCtriC MotorsProPULsion Line arranGeMents anD sUsPensions With eLeCtriC Motor anD Marine reDUCtion Gear in Free stanDinG MoDe
CLas
s
10th Case 11th Case 12th Case 13th Case 14th Case 15th Case
DesC
riPt
ion riGiDLy MoUnteD eLeCtriC
enGine anD Gear
eLeCtriC enGine eLastiC sUsPension
+Gear riGiDLy MoUnteD
eLeCtriC enGine eLastiC sUsPension
+Gear seMi-eLastiC/ eLastiC MoUnteD
eLeCtriC enGine eLastiC sUsPension
+Gear riGiDLy MoUnteD
+ProPFLex
eLeCtriC enGine eLastiC sUsPension
+Gear eLastiC MoUnteD
+ProPFLex
+thrUst bearinG
eLeCtriC enGine anD Marine Gear instaLLeD in Free stanDinG on a CoMMon beD PLate that is itseLF
eLastiCaLLy sUPPorteD+
ProPFLex
+thrUst bearinG
FiLt
rati
on n
oise
LoW better iMProVeMent GooD Very GooD hiGh eFFiCienCy naVy stanDarD
27
FiLtration noise DesCriPtion resULt
LoW
riGiDLy MoUnteD eLeCtriC enGine anD Gear
strUCtUre born noise WiLL be transMitteD
FroM the Gear anD Motor
10thPropulsion line arrangements and suspensions with ElECTriC MOTOr and marine reduction gear in FrEE STaNdiNg MOdECase
3rD CLass
RATO R
28
FiLtration noise DesCriPtion resULt
better
eLeCtriC enGine eLastiC sUsPension
+Gear riGiDLy MoUnteD
FiLtration oF Gear noises
11thPropulsion line arrangements and suspensions with ElECTriC MOTOr and marine reduction gear in FrEE STaNdiNg MOdECase
3rD CLass
RATO R T seriesVD series
29
FiLtration noise DesCriPtion resULt
iMProVeMent
eLeCtriC enGine eLastiC sUsPension
+Gear seMi-eLastiC/eLastiC MoUnteD
FiLtration oF strUCtUre born
noises FroM reDUCtion Gear anD Motor
12thPropulsion line arrangements and suspensions with ElECTriC MOTOr and marine reduction gear in FrEE STaNdiNg MOdECase
3rD CLass
VD seriesAVR series
30
V series RATO R T series
FiLtration noise DesCriPtion resULt
GooD
eLeCtriC enGine eLastiC sUsPension
+Gear riGiDLy MoUnteD
+ProPFLex
FiLtration oF strUCtUre born
noises anD reDUCtion oF stress at Gear oUtLet
13thPropulsion line arrangements and suspensions with ElECTriC MOTOr and marine reduction gear in FrEE STaNdiNg MOdECase
3rD CLass
RATO R VD seriesT series
31
PROPFLEX S
FiLtration noise DesCriPtion resULt
Very GooD
eLeCtriC enGine eLastiC sUsPension
+Gear eLastiC MoUnteD
+ProPFLex
+thrUst bearinG
hiGh reDUCtion oFstrUCtUre born noise
14thPropulsion line arrangements and suspensions with ElECTriC MOTOr and marine reduction gear in FrEE STaNdiNg MOdECase
PROPFLEX N RATO R T seriesTHRUST BEARING CV 2000
3rD CLass32
VD series
FiLtration noise DesCriPtion resULt
hiGh eFFiCienCy naVy stanDarD
eLeCtriC enGine anD Marine Gear instaLLeD in Free stanDinG on a CoMMon beD PLate that is itseLF
eLastiCaLLy sUPPorteD+
ProPFLex
+thrUst bearinG
UtMost eFFiCient noise FiLtration
15thPropulsion line arrangements and suspensions with ElECTriC MOTOr and marine reduction gear in FrEE STaNdiNg MOdECase
RATO R T seriesPROPFLEX NTHRUST BEARING
3rD CLass 33
reFerenCes
reFerenCes34
anDré MaLraUx – h2x
the ConstrUCtion anDré MaLraUx oF h2x shiPyarDs is a neW ProJeCt oF 2012 oF an hyDroGraPhiC MonohULL in CoMPosite
teChniCaL Data
anDré MaLraUxh2x
Length over all 36.00 m
breadth over all 8.85 m
Displacement less than 300 ton
Draught 2.90 mPropulsion diesel – electric plus
dynamic positioning
range 2000 nm at 11 kn
Max speed 13 kn
PROPFLEX NTHRUST BEARING T series
reFerenCes 35
Fr24 – rossi naVi
the ConstrUCtion Fr24, CaLLeD nUMPtia oF rossi naVi shiPayarDs is a yaCht With a stabLe hULL GUaranteeinG MaxiMUM CoMFort to the GUests anD CreW. one interestinG FaCt is that DUrinG PerForManCe testinG, Vibrations ProVeD to be VirtUaLLy niL
teChniCaL Data
Fr24 rossi navi
Length over all 45.00 m
breadth over all 9.20 m
Draught 2.60 mPropulsion 2 x CaT 3508 C diTa,
956 kn at 1835 rpm
range 4500 nm at 10 kn
Max speed 16 kn
VULKARDAN E T seriesPROPFLEX S AVR series
reFerenCes36
reFerenCes 37
FreMM FréGates MULti-Mission
teChniCaL Data
FreMM Frégates multi-mission
Length over all 144.00 m
breadth over all 19.70 m
Displacement 6500 ton
Draught 7.60 mPropulsion gE/avio lM 2500 g4
gas turbine 2,1 MW + 2 EPM Jeumont
range 6000 nm
Max speed over 27 kn
RATO s S seriesMETAFLEX series
FreMM, a CoMMon ProGraM betWeen FranCe anD itaLy
aDViCesoMe aDViCe When seLeCtinG an eLastiC sUsPension
a torsional vibration analysis minimises the risk of running the instal-lation in torsional resonance zones. Such resonances can provoke gear hammering in the marine reduction gear or overheating of the flexible
coupling or impeller breaks at the ventilators of alternators or motors. The TVC calculates the stresses in the crankshaft, damper, coupling, pinions, gear teething, axle, propeller shaft and propeller.
04. aLWays CheCk the CineMatiC Chain With a torsionaL Vibration anaLysis (tVa)
02. heLPFUL CaLCULations oF 6-DoF (six DeGrees oF FreeDoM)
VulKaN carries out 6-dOF calculations, which take into account the rubber stiffness of the mounts and the rubber stiffness of the coupling. The 6-dOF calculations describe the movements when the ship is either rolling or pitching. under sea conditions, an installation on elastic mounts will shift in its six degrees of freedom. The 6-dOF calculations indicate
the expected motions in the X-, y- and Z - axes, as well as the swivel in each direction. last but not least, the 6-dOF calculations indicate reso-nances of the system, which means that action can be taken to avoid this situation in the design state and not when the ship has already been built.
03. aCtion anD reaCtion
The alignment of engine and driven machinery will change during the rol-ling and pitching of the ship. The elastic mounts create reaction forces to hold the engines back when it is moving under sea conditions. These hold back forces are called reaction forces and they place stresses on the
fixed mounted machinery, such as gears and alternators. The suppliers of alternators, motors and reduction or step-up gears should be consulted in order to ascertain whether the bearings are well matched to the reactions forces shown in the 6-dOF calculations.
example: The 6-dOF calculations shows the following displacements for a VulKardaN E 6011 free standing and an engine on T90 ha mounts.
Direction (Flywheel)
x y Z
Displacements 0,0 mm 3,8 mm 0,4 mm
Resulting Force at the coupling 0,0 kN 5,548 kN 0,7 kN
01. eLastiC MoUntinG neeDs soLiD seatinG
you should ensure that the stiffness of the engine seating (bed plates, girders, etc.) is at least ten times higher than the stiffness of the elastic mounts!
higher stiffness of the seating can be easily achieved if girders are placed directly under the elastic or semi-elastic mounts.
* The factor for the multiplication of stat. stiffness to get the dynamic stiffness depends on the shore hardness: 1.1 for 40°sh, 1.15 for 45°sh, 1.25 for 50°sh, 1.35 for 55°sh, 1.5 for 60°sh and 1.65 for 65°sh
article type stat. stiffness Dyn. stiffness* resulting min. steel stiffnesskg/mm kg/mm kg/mm
Resilient MountT35 HA 55° sh 200 270
(1.35 x stat. stiffness) 2,700Engine Mount
Semi-elastic Suspension Gear mount AVR 50 6602 10893(1.65 x stat. stiffness) 108,930
aDViCe38
05. Free-stanDinG instaLLations
“Free-Standing” installations on elastic suspensions require ade-quate couplings, which are axial, radial and angular flexible, and
which will fit between the diesel engine or the electric motor and the marine reduction gear.
06. baLanCinG
The coupling should be balanced in order to avoid engine vibrations. This is particularly relevant in the case of freestanding prime movers.
07. ProPeLLer thrUst
The marine reduction gear often takes the propeller thrust by its built-in thrust bearing. The design (including a safety margin) of the
elastic suspension should be able to resist this force.
08. UniVersaL Joint shaFts (soMetiMes CaLLeD CarDan shaFts)
Please be sure to remember that universal joint-shafts generate axial forces and vibration in the neighbouring machineries when increasing the
working angles. These forces will affect the bearings at the marine reduc-tion gears or alternators at PTO drives, as well as the elastic mountings.
09. ProPeLLer shaFts
Semi-elastically suspended marine reductions gears will move very slightly under the thrust of the propellers, or as a result of forces generated by prop shafts or couplings. Please bear in mind that a flexible
coupling at the marine reduction gear outlet (PrOPFlEX) can minimise the stress onto the bearing at the outgoing shaft, the bolting, as well as at the propeller shaft bearing and the stern tube.
10. PiPinG anD CabLes at enGines anD aLternators
all pipe and electric connections must be flexible enough to accept the movements of the elastically suspended installation.
11. enGine rooM anD shiP DesiGn
it is sometimes necessary to support the deck above the engine room with columns or pillars. These supports act as bridges for structure born noise from the engine room towards the superstructure of the ship! Columns
placed on machinery seating lead vibrations directly into the accom-modation area and can take away the advantage of elastic suspended machinery. at VulKaN, we have suitable elastic supports for columns.
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ProDUCtshiGhLy FLexibLe CoUPLinGs
ProDUCts
RATO S series12.50 kNm – 800.00 kNm
torque range
RATO S+ series180.00 kNm – 360.00 kNm
torque range
RATO R+ series26.50 kNm – 176.00 kNm
torque range
RATO R series12.50 kNm – 270.00 kNm
torque range
RATO DS series6.30 kNm – 160.00 kNm
torque range
RATO DS+ series22.00 kNm – 110.00 kNm
torque range
RATO DG series8.00 kNm – 160.00 kNm
torque range
RATO DG+ series27.50 kNm – 142.00 kNm
torque range
0.21 kNm – 26.00 kNm VULKARDAN E series
torque range10.40 kNm – 81.90 kNm VULKARDAN G series
torque range
0.52 kNm – 52.00 kNm VULASTIK L series
torque range0.63 kNm – 20.00 kNm
INTEGRAL SHAFT SUPPORT
torque range
0.25 kNm – 1.60 kNm TORFLEX series
torque range
40
CarDan shaFt CoUPLinGs
DriVe Line CoMPonents
Joint shaFt CoUPLinGs
VULKARDAN L series0.16 kNm – 12.50 kNm
torque range
VULKARDAN P series0.32 kNm – 31.50 kNm
torque range
METAFLEX series5.00 kNm – 120.00 kNm
torque range
COMPOSITE SHAFT5.00 kNm – 800.00 kNm
torque range
INTEGRATED SHAFT COUPLINGS10.00 kNm – 160.00 kNm
torque range
ProDUCts 41
ProDUCts
ProP shaFt CoUPLinG
ProDUCts
PROPFLEX1.40 kNm – 60.00 kNm
torque range
resiLient MoUnts
shoCk MoUnts CLUtChes
T series1.30 kN – 175.00 kN
Load range
AVR series2.00 kN – 93.00 kN
Load range
5.00 kN – 27.00 kNCV 2000 series
Load range
VD series0.20 kN – 32.00 kN
Load range
2.00 kN – 22.00 kN V series
Load range
8.00 kNm – 315.00 kNm MESLU series
torque range5.00 kN – 70.00 kNS series
Load range
42
CertiFiCationsaLL the VULkan eLeMents are aLLoWeD FroM CLassiFiCation
Certificate – iSO 9001:2008
CertiFiCations / LoCations WorLD-WiDe 43
LoCations WorLD-WiDe
Our comprehensive geographic presence enables us to provide our customers witha unique combination of extensive global resources, world-recognized technical expertise and deep local knowledge.
Please find here the contact details of our global service locations.
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44
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ConCePt anD DesiGn:hackforth holding gmbh & Co. KgMarketing Service Centerheerstraße 66, 44653 herne / germanyMail [email protected]
aUthor:VulKaN France SaKlaus rabba,dr. Vaclav Zoul and gian Piero repetti12, avenue Émile Zola | ZaC de l’agavon13170 les Pennes Mirabeau | FrancePhone +33 4 42 02 21 00Fax +33 4 42 02 21 09Mail [email protected]
VaLiDity CLaUse The present brochure shall replace all previous editions, any previous printings shall no longer be valid. based on new developments, VulKaN Kupplungs- und getriebebau bernhard hackforth gmbh & Co. Kg reserves the right to amend and change any details contained in this brochure respectively. The new data shall only apply with respect to couplings that were ordered after said amendment or change. it shall be the responsibility of the user to ensure that only the latest brochure issue will be used. The respective latest issue can be seen on the website of VulKaN Kupplungs- und getriebebau bernhard hackforth gmbh & Co. Kg on www.vulkan.com.
The data contained in this brochure refer to the technical standard as presently used by VulKaN Kupplungs- und getriebebau bernhard hackforth gmbh & Co. Kg with defined conditions according to the explanations. it shall be the sole responsibility and decision of the engineer who is responsible for the drive line to draw conclu-sions about the system behaviour.
VulKaN Kupplungs- und getriebebau bernhard hackforth gmbh & Co. Kg torsional vibration analysis usually only consider the pure mechanical mass-elastic system. being a component manufacturer exclusively, VulKaN Kupplungs- und getriebebau bernhard hackforth gmbh & Co. Kg assumes no system responsibility with the analysis of the torsional vibration system (stationary, transiently)! The accuracy of the analysis depends on the exactness of the used data and the data VulKaN Kupplungs- und getriebebau bernhard hackforth gmbh & Co. Kg is provided with, respectively.
any changes due to the technological progress are reserved. For questions or queries please contact VulKaN Kupplungs- und getriebebau bernhard hackforth gmbh & Co. Kg
status: 09/2014 all duplication, reprinting and translation rights are reserved. We reserve the right to modify dimensions and constructions without prior notice.
PUbLisher:VulKaN Kupplungs- und getriebebau bernhard hackforth gmbh & Co. Kgheerstraße 66 | 44653 herne | germanyPhone + 49 (0) 2325 922-0Fax + 49 (0) 2325 71110Mail [email protected]
iMPrint
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www.vulkan.com
Head Office: VULKAN Kupplungs- und Getriebebau Bernhard Hackforth GmbH & Co. KG | Heerstraße 66 | 44653 Herne | GermanyPhone + 49 (0) 2325 922-0 | Fax + 49 (0) 2325 71110 | Mail [email protected]