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www.amatrol.com

VIBRATION ANALYSIS SYSTEM95-ME5-A

Learning Topics:

• Vibration Concepts• Resonant Frequency• Sympathetic Vibration• Velocity Measurement• Acceleration Measurement• Spike Energy Measurement• Vibration Meter Operation• Vibration Dampening• Vibration Isolation• Vibration Analysis• Severity Charts• Troubleshooting

Learning Topics:

• Vibration Concepts• Resonant Frequency• Sympathetic Vibration• Velocity Measurement• Acceleration Measurement• Spike Energy Measurement• Vibration Meter Operation• Vibration Dampening• Vibration Isolation• Vibration Analysis• Severity Charts• Troubleshooting

The model 95-ME5-A Vibration Analysis Learning System adds to the 950-ME1 Mechanical Drives 1 Learning System to teach how to use vibration analysis to determine when to perform

maintenance of power transmission components. Students will learn industry-relevant skills including how to: use a vibration meter to take a vibration measurement, how and where to

take measurements on various types of power transmission systems, how to analyze the results, and how to minimize vibration.

Vibration analysis is one of the key techniques used in the fi eld of predictive maintenance to determine when to service one or more of a machine’s com-

ponents, either making a replacement or adjustment, before a failure actually occurs. In vibration analysis, the frequency of machine vibrations are moni-tored over time and analyzed. By analyzing the trends, maintenance and plant engineering personnel can determine if a machine has misaligned shafts, worn bearings, or unbalanced rotating elements.

The 95-ME5-A includes a vibration meter and sensor attachments, vibration generator system, component test set, student learning materi-als for both theory and lab, and teacher’s guide. Students will analyze vibration of both good and defective real world components to better pre-pare them for real world applications.

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2400 Centennial Blvd · Jeffersonville, Indiana 47130 U.S.A.www.amatrol.com · 800.264.8285 · 812.288.8285

Printed in U.S.A. · Copyright © 2004 · Form No. 6070-B

Real World Conditions - The 95-ME5-A incorporates an industrial-quality hand-held vibration meter that makes three types of vibration measurements: velocity, acceleration, and spike energy. Students will learn how use the meter to take vibration measurements on a variety of real world power trans-mission systems provided by the 950-ME Mechanical Drives Learning System including: belt drives, shaft couplings, chain drives, and gear drives.

Vibration Troubleshooting Techniques - Amatrol’s Vibration Analysis System teaches how to use probe orientation, placement, and vibration measurement type to get meaningful data. Amatrol’s ori-entation adapters enable students to quickly take accu-rate measurements at different orienta-tions. Students then learn how to use this data in conjunction with trend analysis and severity charts to determine if the power transmission system is develop-ing a problem and its root causes. Vibration test components include good and bad bearings as well as a balance-adjustable fl ywheel to give students real world troubleshooting experience.

Vibration Effects and Compensation - The 95-ME5-A teaches students how to compensate vibration through isola-tion, dampening, and vibration reduction. Students will test the

effects of vibration isolators and dampeners to learn how and where to use these devices. They will also learn how resonant frequency and sympathetic vibration affect system operation.

TECHNICAL DATAVibration Data Collector/ Meter:

-Hand-held-LCD Display -Sealed Keypad-Battery Powered-Battery Status Indicator-Transducer, ICP powered accelerometer 50mV/g or

100mV/g-Autorange-Review mode-Auto-detection, determines on power-up whether

to enter vibration, temperature, or running speed mode

-Carrying Case-Accelerometer-Magnet-4-inch probe tip-Holster

Vibration Generator System-Mounting Base-AC/DC universal motor, speed range 0-306 rpm

at no load, 1.3 full load amps, 27 in-lbs full load torque, 1/15 Hp

-Spring Motor Mounts (4)-Solid Motor Mounts (4)-Dampening Motor Mounts (4)-Isolation Motor Mounts (4)

Vibration Modifi cation Components-Flywheel with balancing adjustment components-Bearing housing, press fi t type-Roller bearing, operational-Roller bearing, defective-Vibration sensor bearing mounts (2)-Mounting hardware

Component Storage Panel

B621 Student learning activity packetB631 Teacher’s guide

Additional Requirements:-950-ME1 Mechanical Drives 1 Unit (or 950-ME1-SB)

Vibration analysis starts with accurate measurement

DESIGNED FOR LEARNING

Problem identifi cation - beforedowntime happens!

Different mounts change vibration impact