vessel business offshore and naval rev 03 03mar2016
TRANSCRIPT
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8/18/2019 VESSEL Business Offshore and Naval Rev 03 03mar2016
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Rua: Maria Rodrigues nº 38ª Olaria CEP 21031-490 CNPJ: 05.775.501/0001-63 Insc..Est.: 77.580.271 Fone / Fax: 55 21 3884- 8936 Rio de
Janeiro – Brasil
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INTRODUCTION
The Vessel has two work teams to carry out activities, the Workshop team andGetec team. These teams are independent, each having their own logistics, proceduresand purchasing sectors. May carry out activities together, either as "customer andinternal supplier" allowing teams can complement each other.
The Workshop team is specializes in the repair and testing of hydrauliccomponents activities.
The Getec team is focused on three groups of activities:
ACTIVITY GROUP I: TUBING
Flushing services, filtering and sorting of hydraulic systems. Stripping services Pipe installation and repair Oil analysis on Laboratory
ACTIVITY GROUP II: APPLYING ENGINEERING
Review of equipment and systems and upgrade. Design services and equipment specifications (including tropicalization) Manufacturing Training services to client.
ACTIVITY GROUP III: SYSTEMS.
Technical support services and on-site repair flushing services, extra-filtration and dehydration System start up, installation and removal.
The VESSEL is a company engaged in improvements and solutions in the hydraulic area.
OUR BUSINESS IS SOLUTION.
This solution may be in the sale of services, materials or
(engineering) solutions.
With a quality management system ISO 9001: 2008 certified
by BVQI, scoped: "Maintenance service and repair of
hydraulic equipment performed in the Vessel of facilities.".
Completing the implementation and certification of OHSAS
18000 and ISO 14000, ensuring a safety management of risks
at work and to the environment.
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Rua: Maria Rodrigues nº 38ª Olaria CEP 21031-490 CNPJ: 05.775.501/0001-63 Insc..Est.: 77.580.271 Fone / Fax: 55 21 3884- 8936 Rio de
Janeiro – Brasil
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OUR MISSION
Effective solutions are offered in hydraulic systems, forcustomers with the highest level of quality demand, safety
and the environment.
OUR VALUES
Internal and external relationships of the Vessel are guided by the following
values:
• Organization• Respect• Responsibility• Communication• Planning• Recognition• Quality• Motivation• Honesty• Commitment
OUR VISION
Our aim is to become one of the three leading companies in solutionsfor hydraulic systems for marine and offshore markets in the state of
Rio de Janeiro, by 2020.
QUALITY POLICY
At Vessel we are committed to the loyalty of our customers, we seek ahigh level solution for hydraulic systems in order to offer services with the
highest standard of quality through the maintenance and continuousimprovement of our processes, management system and encouraging the
development of our human team.
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Rua: Maria Rodrigues nº 38ª Olaria CEP 21031-490 CNPJ: 05.775.501/0001-63 Insc..Est.: 77.580.271 Fone / Fax: 55 21 3884- 8936 Rio de
Janeiro – Brasil
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DEVELOPED SOLUTIONSInPSV (supply vessel)
PLSV (Pipe layer)HTS (handling tug supply)
Operating in several hydraulic equipment, implemented in support ships, linelaunchers, ROV systems and diving ship. Such as:
1. CRANE and reels
2. CRANE
3. LAUNCHING WINCH RESCUE BOAT4. FREE FALL LAUCHING SYSTEM
5. SHARK JAW
6. DOOR SEALED (TIDE WATER)
7. FIFI (FIRE FIGHTING SYSTEM)
8. RUDDER MACHINE
9. THRUSTER
10. CONTROLLED PITCH PROPELLER (CPP)
11. OIL RECOVERY SYSTEM
12. HIDRAULIC UNITS
13. ROV E DVR LAUCHING SYSTREMS
14. TRANSPONDER WINCH
15. ANCHOR SYSTEM
16. A FRAME
17. TRANSFER SYSTEMS WITH CRANE dynamic (BLS), RAS WINCH
18. HYDRAULIC SYSTEM OF GEAR BOX
19. RELEASE AND RECOVERY SYSTEM OF DIVING BELL
20. HIDRAULIC SYSTEM OF ROV AND DVR
21. SHOOTING STABILIZER
22. TEST ON HYDRAULIC ACCUMULATORS
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Rua: Maria Rodrigues nº 38ª Olaria CEP 21031-490 CNPJ: 05.775.501/0001-63 Insc..Est.: 77.580.271 Fone / Fax: 55 21 3884- 8936 Rio de
Janeiro – Brasil
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HYDRAULIC ACTIVITIES PERFORMED
OFICINA
- Review and equipment upgrade
- Repair and testing of hydraulic components
GETEC
- Test to evaluate the hydraulic performance of the equipment on site.
- System Repair on board..
- Emergency Services to identify faulty components, to establish the repairstrategy or its realization.
- Filtering, flushing, and oil classification system, in order to recover the hydraulicsystem (not focus on single oil recovery).
- Specification and replacement of rigid piping and hoses with previous cleaningpig or by extra-filtering.
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Rua: Maria Rodrigues nº 38ª Olaria CEP 21031-490 CNPJ: 05.775.501/0001-63 Insc..Est.: 77.580.271 Fone / Fax: 55 21 3884- 8936 Rio de
Janeiro – Brasil
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TECHNICAL ASSISTANCE CONTRACTS
The Vessel has attendances contracts with fixed values with severalclients. These contracts ensure the price charged, reduce values to thecustomer, streamline and facilitate the support.
For example, we have the following contracts:
Hydraulic Maintenance Frigates - BRAZIL NAVY
Hydraulic Maintenance Polar ships – BRAZIL NAVY
Pump Repair Sauer-Danfoss Series 90 in turbo machinery - PETROBRAS
Hydraulic starter Repair in turbo machinery - PETROBRAS thermoelectric
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Rua: Maria Rodrigues nº 38ª Olaria CEP 21031-490 CNPJ: 05.775.501/0001-63 Insc..Est.: 77.580.271 Fone / Fax: 55 21 3884- 8936 Rio de
Janeiro – Brasil
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The following services are performed:
PUMP, MOTORS AND VALVES: Test, review and overhaul.
CYLINDER: Recovery, burnishing, chrome plating, manufacture.
ACUMULADORES HYDRAULIC: Sales, gas charge, review and hydrostatic
test chart according to NR 13.
HYDRAULIC SYSTEMS: Analysis of failures, review, repair and emergencytechnical support on the customer, onshore and offshore.
TESTING AND CERTIFICATION OF EQUIPMENT HYDRAULIC
Oil Analysis: as solid particles NAS and ISO standard or in our workshop or
the client, a hydraulic oil or HW, water contamination and measuring the
presence of sodium chloride (salt).
Hydraulics FILTER and development of improvements in the area of
contamination
REMOVAL OF WATER AND VERNIZ from the oil
FLUSHING and tubing STRIPPING
PIPING: design, manufacturing and assembly.
HOSE: specification, cleaning, assembly and management.
TRAINING: courses and workshop
DESIGN: units, systems and devices.
System MONITORING.
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Rua: Maria Rodrigues nº 38ª Olaria CEP 21031-490 CNPJ: 05.775.501/0001-63 Insc..Est.: 77.580.271 Fone / Fax: 55 21 3884- 8936 Rio de
Janeiro – Brasil
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Rua: Maria Rodrigues nº 38ª Olaria CEP 21031-490 CNPJ: 05.775.501/0001-63 Insc..Est.: 77.580.271 Fone / Fax: 55 21 3884- 8936 Rio de
Janeiro – Brasil
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LABOR TRAINING
The Vessel has a strong training policy and labor improvement, with
a training program managed by a professional degree in educator /andrology.
The Vessel of the workforce consists of 85% of college-educatedprofessionals or technical.
We have an ongoing training program to have an updated andfocused team to the Vessel work molds. Providing various internal andopen courses for customers.
The services are made in the workshop in a serial fashion, whereeach professional trained to execute a process step. With this we got amore qualified, skilled and fast service.
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Rua: Maria Rodrigues nº 38ª Olaria CEP 21031-490 CNPJ: 05.775.501/0001-63 Insc..Est.: 77.580.271 Fone / Fax: 55 21 3884- 8936 Rio de
Janeiro – Brasil
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ADVANTAGES OF OFICINA GROUP
The activities developed in Vessel follow work instructions to ensure standardization andtherefore reliability.
All repaired equipment is tested before the service end.
In Vessel, the repaired equipment must provide performance and yield similar to a newone.
We test bench with installed power of 250 hp, dynamometers for evaluation engines andbooster for nitrogen load on accumulators.
Hydrostatic tests are performed in Accumulators according to NR 13 , with the emissionof databook.
The equipment repair in our workshop is performed in a controlled environment inadequate temperature and cleanness. This condition offer security to our costumer´sequipment
The services may be accompanied by the customer in real time by cameras usingSKYPE software.
To ensure this way of working we have an efficient and detailed traceability of ouractivities. All equipment is identified and tracked in our workshop
All repair and testing activities in the workshop are certified in ISO9001-standard systemof Quality Assurance Management, by BVQI.
The winch and brake are tested in our traction bench test.
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Rua: Maria Rodrigues nº 38ª Olaria CEP 21031-490 CNPJ: 05.775.501/0001-63 Insc..Est.: 77.580.271 Fone / Fax: 55 21 3884- 8936 Rio de
Janeiro – Brasil
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Over the years the VESSEL, the experience of its employees and the market
demand, it has become a company focused on naval and offshore market.
We were appointed as partner and authorized repair FORES ENGINEERING, anItalian company specialized in engineering, integration and construction for the oil andgas market, petrochemical, chemical and power plants.
We have CRCC PETROBRAS - 027 028, with repair contracts of hydraulic componentsfor turbo machines
We have contract with the Navy of Brazil for hydraulic maintenance of Frigate and PolarShip.
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Rua: Maria Rodrigues nº 38ª Olaria CEP 21031-490 CNPJ: 05.775.501/0001-63 Insc..Est.: 77.580.271 Fone / Fax: 55 21 3884- 8936 Rio de
Janeiro – Brasil
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ARE OUR CUSTOMERS:
MARINHA DO BRASIL
PETROBRAS
SUBSEA 7
MARINE OCEANEERING
DOFSUBEA
BOURBON
FUGRO
PALFINGER DREGGEN
ENSCO
TRANSOCEAN
ETESCO
BRASDRILL
BUMI ARMADA
C INOVATION
DRESSER
GREAT SHIP
SPARROW
PACIFIC RADIANCE
SEALION
HARRIS PYE
SIEM CONSUB THRUSTERMASTER
TRANPETRO
ESTALEIRO ATLANTICO SUL
ESTALEIRO SÃO MIGUEL
TECHNIP
SIMENS
TKCSA
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Rua: Maria Rodrigues nº 38ª Olaria CEP 21031-490 CNPJ: 05.775.501/0001-63 Insc..Est.: 77.580.271 Fone / Fax: 55 21 3884- 8936 Rio de
Janeiro – Brasil
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SOME "CASE" MADE
Some activities we do:
1. For technical support on cranes and rescue boat winch, keep in inventory, variouscomponents to be leased, such as commands, accumulators and winches.These components can be used to replace installed ones on the client, on atemporary basis in order to permit removal of the original and repair feasiblewithout putting the system inoperative.
2. To clean (decontamination) hydraulic systems, such as thruster, CPP andreducing and hydraulic units, we have filtering units and vacuum term. Theseunits, as well as removing solid contaminants, allow the removal of water, salt andvarnish.
We have a laboratory in our workshop to allow the system oil analysis, measuringthe amount of water by the Karl Fischer method, the presence of salt (sodiumchloride), allowing to specify the source of contamination, particle counter andmicroscope to qualify and quantify contamination of solid particles.
For field service we possess device to evaluate the viscosity, oil humidity (amountof oil), and particle counts to measure in real time contamination.
3. We have a service to analyses the performance of Hydraulic systems, such ascrane and winch.
It allows our costumer to program dockage more effectively avoiding problems inthe failure in the rescue boat during the classification test, normally performed atthe end of dockage.
The performance test also allows to analyses the possibility of futureproblems in the equipment, since the charge tests give guarantee to the capacityof the equipment without evaluating the state of efficiency of the hydrauliccomponents and possible future problems
Before dockage, we perform previous inspections to allow the definition of
repair strategies, design, maintenance to define the best conditions price anddeadlines.
4. We conducted the specification service and change hoses. We do not providehoses, only specify, we inspect and manage the acquisition of these. We carry outcleaning of the hoses with pig, prior to assembly, to prevent contaminantsproduced during cutting and manufacturing hose.
Our difference is to provide a link with commercial and international codes, andperform a safe return, identified with cleaning and classification of hoses.
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Rua: Maria Rodrigues nº 38ª Olaria CEP 21031-490 CNPJ: 05.775.501/0001-63 Insc..Est.: 77.580.271 Fone / Fax: 55 21 3884- 8936 Rio de
Janeiro – Brasil
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5. When necessary, we can perform the full equipment review in our workshop,such as winches, cranes, a-frame. We have in our workshop a bench for up to 15ton winch test with the performance of traction and braking tests.
6. We carry out piping design, manufacture, hydrostatic testing, flushing andpickling. We did the whole design of hydraulic networks of tugs Superpesa, someDOFSUBEA's ROV launch systems, flushing and pickling service on boatsmanufactured on São Miguel (Thruster, winch and oil recovery system).
7. We reinforced steel cable replacement under tension service, foroceanographic research winch.
8. Review and manufacture of special equipment such as hydraulic shackles,hydraulic collar, hoist tools for diving, tractor unit for launching fiber optics (LCE),automatic cable distributor installation in winch, remote control for winch and cranedrive.
9. We have teams for emergency care as a strategy for prompt service.
When a customer calls for an emergency service, such as a broken or inoperativeequipment, we send a team in order to identify the problem, establish the repairstrategies and deliver the possible services. This team is usually composed of twotechnically authorized professionals.
10. Some of the systems designed to operate in cold environments such as the NorthSea, cannot work properly in tropical temperatures, asking to hold a resizing ofheat exchangers. We carry out the resizing of the thermal balance of the hydrauliccircuits and new cooling systems installation. This service is calledtropicalization.
11. Equipment can be designed and built with inadequate filtration system to keep theoil in suitable conditions. We analyze and develop filter systems.
12. Repair is performed in our workshop, in addition to equipment and hydraulicdevices, reducing and brakes.
13. We carry out flushing and extra filtering system with water Glycol (HW).
14. Periodically we carry out trainings and workshops for our employees andcustomers to develop knowledge of hydraulic and market news.
15. We work with maintenance contracts, service and monitoring hydraulic system,which allows working with different prices and conditions. As an example, undercontracts with the Navy, Petrobras, Subsea 7.