vertical platform lifts orion/gulliver product presentation · vertical platform lifts–...
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Vertical platform lifts – Orion/Gulliver Product presentation
Product Management Platform Lifts
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Key technical data
Benefits
Applications
Main components and options
Required construction works and predispositions
Table of contents
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Key technical data
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Mechanics data
Electric / Electronic data
Technical specifications
Car layouts and dimensions
Key technical data Table of contents
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Key technical data Mechanics data
Guides: T70 profile. Nylon sliding blocks and wheels for
arcade movement.
Lifting technology: Hydraulic cylinder with chrome stem and flyer
transmission chain Oleodynamic control unit with
compact immersed motor structure and 40-litre tank, HS32 hydraulic oil,
viscosity 32 cSt (to be placed in a specific case with the electrical
panel).
Safety devices in pit: Safety pillar, emergency stop button.
Car frame: composed by two car profiles and connection crossbeams. The car profiles are assembled in the factory and the top wired crossbeam allows a quick and easy cables connections. Instantaneous grip safety stop shown in red in the picture.
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Key technical data Mechanics data
Travel: up to 15,1 m
Stops: max. 5
Pit: min. 100 mm
Rated load: 300 kg /400 kg
Door height: 2000 mm or 2100 mm (as optional) Door frame: 100 mm (60 mm for narrow vers.)
Headroom: min. 2050 mm (only basic cabin) or 2200 mm
Machine encumbrance: 260 mm
Accesses: 3 accessible side for protection, protection with ceiling, basic cabin and Elegance cabin. Frontal, lateral, opposite and adiacent access/es configurations for cabin with auto. doors
Door type: - Steel - Galvanized steel - Wooden covered - Aluminum - Fire proof (60/120) - All glass
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Key technical data Electric / Electronic data
The electric / electronic devices are:
MAINBOARD: it is an electronic board equipped by three microcontrollers that manages all the machine
operation features (machine movement, floors identification, safeties management).
POWERBOARD: it is an electronic board equipped by two contactors that provides the power supply to the motor.
CABIN DOOR BOARD (only on the cabin with auto. doors): it is an electronic board that manages the cabin
door/s opening depending on the floor and basing on the information coming from the sensors on the machine.
SENSORS: sensors with reed contacts (NO type) installed on the car frame. There are three sensors to identify
the floor and two sensors to manage the floor leveling and the acceleration / deceleration ramps.
MAGNETS: magnetic plates positioned on the machine guides to identify the floors.
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Key technical data Technical specifications
Lifting system: Hydraulic cylinder lifting with oleodynamic control unit
Motor: 230 V single-phase, 50 Hz
Power supply: 230 ± 10% V single-phase, 50 Hz
Power consumption: 1,8 kW – 2,2 kW (5 ± 10% W in stand-by)
Rated load: 300 kg and/or 400 kg
Speed: 0,15 m/s
Travel: Max. 15.1 m
Stops: Max. 5
Headroom: Min. 2050 mm (basic cabin), min. 2200 mm (any type of car)
Pit: Min. 100 mm – Max. 120 mm
Guide wall width: “Narrow” vers.: 660 mm (OR), 730 mm (GU) – Std vers.: 720 mm (OR), 800 mm (GU)
Footprint area: Max. 1,72 m2
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Key technical data Car layouts and dimensions
CABIN HOLD TO RUN CONTROLS CABIN AUTOMATIC CONTROLS
PR
OT
EC
TIO
N W
ALL
C
AB
INS
with ceiling with ceiling and light curtains
Basic Elegance
without ceiling
Basic with light curtains
Basic with folding doors
Basic with sliding doors
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Key technical data Car layouts and dimensions
Protection Just platform with a panel covering the guide side • Hold to run cabin controls • Panel height 2100 mm. • Skin plate finishing: central stave F12PPS, lateral staves in skinplate available in 16 colours.
Completely in stainless steel or RAL painted. • Control panel with display, Braille control buttons, plastic handrail integrated and telephone device.
Internal lighting (light on the protection top edge), emergency lighting. • Safety edge on the platform perimeter as safety device.
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Key technical data Car layouts and dimensions
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Key technical data Car layouts and dimensions
Protection with ceiling Platform with a panel covering the guide side with posts on the platform corners and ceiling • Hold to run cabin controls • Panel height 2100 mm. • Skin plate finishing: central stave F12PPS, lateral staves in skinplate available in 16 colours.
Completely in stainless steel or RAL painted. • Control panel with display, Braille control buttons, plastic handrail integrated and telephone device.
Internal lighting (2 halogen spots), emergency lighting, no-walkable roof. • Photocells on each open side as safety device.
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Key technical data Car layouts and dimensions
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Key technical data Car layouts and dimensions
Protection with ceiling and light curtains Platform with a panel covering the guide side with posts and light curtains on the platform corners • Automatic cabin controls • Panel height 2100 mm. • Skin plate finishing: central stave F12PPS, lateral staves in skinplate available in 16 colours.
Completely in stainless steel or RAL painted. • Control panel with display, Braille control buttons, plastic handrail integrated and telephone device.
Internal lighting (2 halogen spots), emergency lighting, no-walkable roof. • Each access will be equipped by a couple of 2 photoelectric barriers TX-RX and a dedicated electronic
board.
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Key technical data Car layouts and dimensions
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Key technical data Car layouts and dimensions
Basic cabin A basic enclosed solution • Hold to run cabin controls • Internal standard height 2100mm. • Central stave in skinplate or stainless steel and lateral staves in skinplate available in 6 colours,
completely in stainless steel or RAL painted. • Control panel with display, Braille control buttons, plastic handrail integrated and telephone device
(intercom available on request instead of telephone). Internal lighting (2 or 4 halogen spots), emergency lighting.
• Photocells on each open side as safety device.
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Key technical data Car layouts and dimensions
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Key technical data Car layouts and dimensions
Cabin with light curtains A basic enclosed solution with light curtains on each access • Automatic cabin controls • Internal standard height 2100mm. • Skin plate finishing: central stave F12PPS, lateral staves in skinplate available in 16 colours.
Completely in stainless steel or RAL painted. • Control panel with display, Braille control buttons, plastic handrail integrated and telephone device
(intercom available on request instead of telephone). Internal lighting (2 or 4 halogen spots), emergency lighting.
• Each access will be equipped by a couple of 2 photoelectric barriers TX-RX and a dedicated electronic board.
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Key technical data Car layouts and dimensions
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Key technical data Car layouts and dimensions
Cabin with folding doors Cabin with folding doors to have a completely enclosed solution with low encumbrances • Automatic cabin controls • Internal standard height 2100mm. • Skin plate finishing: central stave F12PPS, lateral staves in skinplate available in 16 colours.
Completely in stainless steel or RAL painted. • Control panel with display, Braille control buttons, plastic handrail integrated and telephone device
(intercom available on request instead of telephone). Internal lighting (2 or 4 halogen spots), emergency lighting.
• Folding doors on each access (max.2) available in RAL painted steel or stainless steel
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Key technical data Car layouts and dimensions
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Key technical data Cabin layouts and dimensions
Cabin with sliding doors Sliding doors to offer an Elevator-like solution • Automatic cabin controls • Internal standard height 2100mm. • Skin plate finishing: central stave F12PPS, lateral staves in skinplate available in 16 colours.
Completely in stainless steel or RAL painted. Cabin sliding doors will provided with the same finish chosen for the cabin walls.
• Control panel with display, Braille control buttons, plastic handrail integrated and telephone device (intercom available on request instead of telephone). Internal lighting (2 or 4 halogen spots), emergency lighting. Suspended ceiling in RAL painted steel or stainless steel available as option.
• Sliding landing doors available in steel and stainless steel including special versions for outdoor applications.
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Key technical data Car layouts and dimensions
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Key technical data Car layouts and dimensions
Elegance cabin: A Wide range of finishes • Hold to run cabin controls • Internal standard height 2100mm • Wide range of laminated plastic colours for cabin walls. Marble grit, parquet and PVC for the cabin
floor. • Cabin push buttons with emergency light. Autodialer (safety device - call 7 emergency phone
numbers). Delayed light switch-off. • Photocells on each open side as safety device.
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Key technical data Protections and cabins finishes (not for Elegance)
F12PPS
A4 A13 G1 R10 V14
B13 B1 N1 N3 F12PPS
PPS10 PPS11 PPS12 PPS28 PPS30
PSC
PGF
Alum.
CE
NT
RA
L P
AN
EL
CA
BIN
WA
LLS
– L
AT
ER
AL
PA
NE
LS
CA
BIN
FLO
OR
S
S.Steel satin
S.Steel satin
S.Steel linen
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Key technical data Elegance finishes
Plaincolors Mother of pearl
Stones
Woods Iridescent woods Metals & shiny metals
Digital collection
Rocksolid
Parquet
PVC & Aluminum
CA
BIN
WA
LLS
CA
BIN
FLO
OR
S
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Benefits
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Simple technology
Space efficiency
Power efficiency
Wide range of sizes and finishes
Customized solutions
Benefits Table of contents
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Benefits Simple technology
The drive system of Orion / Gulliver is based on the most widely known hydraulic technology. Roundly 3 of 4 vertical platform lifts in Europe are hydraulic. It means: • Simple technology, reliable, affordable and low cost for maintenance and operation. • No need for lubrication. • Comfortable and Soft operation. Rapid response to commands. • You’d hear only a whistle when the lift is effortlessly moving up and down. • Long operation life, providing safe functioning and high reliability. • Reduced dimension for fixed and movable parts will assure an effective use of the available space in each configuration.
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Benefits Space efficiency
Space usage efficiency. The higher useful area is the narrowest floor space. The minimum required width is 660 mm (platform: 620 mm) for Orion model and 730 mm (platform: 629) for Gulliver model.
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Benefits Power efficiency
Orion and Gulliver have a low energy consumption comparable to a household appliance by using the normal 230V single phase supply. Motor size is choosen into the factory within three power classes of 1,5 kW, 1,8 kW or 2,2 kW according to the machine features and specifications. The stand-by power consumption is only 4-5 W.
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Benefits Wide range of sizes and finishes
More than 60 different standard plans to fit any architectural environment. Platforms are customizable millimeter by millimeter with solutions focused on specific needs. Each car type can be chosen within different dimensions. Possible cars are: • Protection: one wall including the control panel. • Protection with ceiling: one wall including the control panel and a ceiling with spot lights. • Cabin: Cabin with one, two or three wall/s including the control panel and a ceiling with spot lights. • Cabin with automatic doors: Cabin with two or three walls including the control panel and a ceiling with spot lights. One or two automatic folding or sliding door/s to allow “Push&Run” operations from the inner controls. • Elegance: top quality choice for the most demanding Customers. Wide range of personalizations and high-quality materials.
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Benefits Customized solutions
In addition to the variety of options and related combinations, our technical staff offers the best support to find out customized solutions to any particular request of the Customer. ThyssenKrupp Encasa is an effective and professional partner in designing and developing tailor-made solutions.
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Applications
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Masonry shaft
Metal shaft
Landing doors
Applications Table of contents
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Applications Masonry shaft
Shaft characteristics
The machine shall be installed in a completely
smooth masonry shaft with no protrusions or
recesses.
Maximum protrusion, if arriswise: ≤ 1,5 mm.
Maximum protrusion, if with bevelling less than
15° with respect to the vertical: 5 mm.
Customer responsibilities
Necessary building works and modifications,
connection of electricity lines from the building
switchboard to the machine control panel; telephone
line connections in accordance with existing legislation,
endurance guarantee for the interface between the
building and the platform lift (shaft walls).
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Applications Metal shaft
Metal shaft characteristics
Made of galvanized profiles in EN 10142-Fand P02
GZ275 MC CO cold bent. Available on request: epoxy
polyester powder paint finishing (internally) or RAL
painted polyester finishing. Panels made of VISARM
10/11 break-proof glass (transparent, smoky grey,
smoky satin, opaline, half-reflecting) or with blind
panels (MDF wooden panels, ABET laminated panels,
galvanized panels). Shaft roof also available on request.
Customer responsibilities
Necessary building works and modifications,
connection of electricity lines from the building
switchboard to the machine control panel; telephone
line connections in accordance with existing legislation.
Guarantee for interface between the platform lift and the
building (platform support base and connection areas
between the building and the metal compartment), in
relation to the loads indicated in the manuals provided
with the machine.
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Applications Metal shaft
Material: galvanized iron
Colour: RAL to be chosen
Dimensions: minimum width 730 mm
Sizes: more than 70 standard plans
Panels: galvanized steel, safety glasses 10/11, MDF
wood (only indoors), ABET laminated
Application: indoors and outdoors
Top cover: cross diagonals, flat, rain proof
Doors: fitted on the shaft
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Applications Landing doors
Blind Small window Panoramic
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Applications Landing doors
Blind Small window Panoramic
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Applications Landing doors
Stainless steel Aluminum Wood covered All glass
Stainless steel doors: Coated for indoor, completely made of s.steel for outdoor (RAL painting mandatory) Aluminum doors: available in A1 “Natural anodized”, B1 special anodized “Nikel effect”, E4 special anodized “Bronze effect” Wooden covered: available in the essences WD01 “Oak”, WD02 “Mahogany”, WD03 “Chestnut”, WD04 “Walnut”. Inside surface RAL painted accordingly to the wood essence. The wood covering is customizable by the Customer.
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Applications Cabin FOLDING doors
Door clear access A
600 mm 90,5 mm
700 mm 115,5 mm
750 mm 128 mm
800 mm 140,5 mm
900 mm 165,5 mm
A indicates the door panels encumbrance inside the
cabin (take out 30 mm in case of cabin with wall parts
on the access)
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Applications Cabin and landing SLIDING doors
Sliding doors – Lateral opening
Door clear access (TB) Total width
600 mm 1042 mm
700 mm 1192 mm
750 mm 1267 mm
800 mm 1342 mm
900 mm 1492 mm
The door height (TH) is 2000 mm (2100 mm
version available as option)
The door frame has posts with dimensions 100 mm
on each side excluding the bottom side.
The door encumbrance in the shaft is 90 mm.
The opening can be right or left with two panels.
The lock release has a triangular key provided with
each machine.
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Applications Cabin and landing SLIDING doors
Sliding doors – Central opening
Door clear access (TB) Total width
600 mm 1020 mm (1070 mm*)
700 mm 1120 mm (1170 mm*)
750 mm 1195 mm
800 mm 1270 mm
900 mm 1420 mm
The door height (TH) is 2000 mm (2100 mm
version available as option)
The door frame has posts with dimensions 100 mm
on each side excluding the bottom side.
The door encumbrance in the shaft is 90 mm.
The opening is central with four panels.
The lock release has a triangular key provided with
each machine.
* Door height: 2100 mm
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Main components and options
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Main components and options Table of contents
Main components
Doors options
Other options
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Main components and options Main components
Control panel
7
2
3
5
4
1
6
9
10
1 - Emergency light 2 - Telephone 3 - Emergency Button 4 - Command Button 5 - Cabin Door Re-Open Button 6 - Handle
8
7 - Display 8 - Alarm button 9 - Intercom/Emergency Telephone 10 - Actuation button for the Intercom/Telephone Combiner: pushing this button the safety device is actuated.
STD VERSION INTERCOM VERSION (OPT)
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Main components and options Hydraulic system options
Hydraulic unit with soft start and stop
New hydraulic units with soft start and soft stop system are
available on our vertical platform lifts as option.
Acceleration and deceleration ramps will make our machines
operation more comfortable and smoother, a behavior particularly
appreciable on big sized platforms or heavy cabin configurations.
Split piston
In case of high travel (more than about 12 m), split piston is
provided as standard solution. In case of narrow spaces on
the installation site, it is possible to order the split piston for
machine with travels between about 6 m and 12 m.
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Main components and options Doors options
The door locks off after an adjustable time (2 minutes default) when it is closed
School locking system The push button is replaced by an instable key switch
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Main components and options Doors options
EVO automatic door-opener
GULLIVER model: standard door total height is 2100 mm ORION model: door total height is 2140 mm
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Main components and options Doors options
Handles and pushbuttons
Techno
Stainless steel handle and coordinated button [standard]
Classic
Coordinated handles and buttons: bright brass, glazed brass, bright chromium plated, glazed chromium
Modern
Coordinated handles and buttons: glazed satin stainless steel, bright stainless steel
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Main components and options Other options
Folding seat
Manual opening
Transparent plastic
Max load 120 kg
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Main components and options Other options
Remote control
Allow the User to control the lift and the automatic doors
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Main components and options Other options
Key selector on the control panel
Allows to switch ON/OFF the controls or to give the possibility to control the landing accesses choosing a floor by the key.
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Main components and options Other options
Access ramp (in case of no pit)
Available when there is not the required height for the pit.
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Required construction works and predispositions
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Shaft predispositions
Anchors
Landing doors installation
Cabinet for electrical panel and hydraulic unit
Required construction works and predispositions Shaft predisposition
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Required construction works and predispositions Shaft predisposition
Shaft geometrical features
The shaft has to be measure considering the shaft width (L) and
the shaft depth (P) and communicated by using the available
order forms. The real shaft dimensions could have a tollerance
of ± 5 mm (excluding the minimum and maximum shaft
dimensions).
The out of plumb of the shaft walls has to be less than
15 mm considering the entire shaft height.
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Shaft measurements
In order to guarantee a proper shaft measurement, it is
necessary to measure the shaft plan size at the upper stop and
at the bottom floor.
The suggested procedure is:
measure the shaft width (L) on two shaft sides;
measure the shaft depth (P) on two shaft sides;
measure one of the diagonal of the shaft plan;
measure the possible out of plumb of the shaft walls or the
diagonals of the entire shaft walls.
The L and P measurements to be considered are the
minimum ones.
The measurements should be performed by skilled
persons.
Required construction works and predispositions Shaft predisposition
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Required construction works and predispositions Anchors
The guide anchorage are possible in three possible way:
with mechanical expansion bolts in steel Ø 14 (only for
reinforced concrete walls);
with Halfen brackets and M12 bolts;
via welding on a prepared vertical structure.
Refer to the “Pre-installation Manual” to consult the
technical instructions
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Required construction works and predispositions Landing doors installation
Doors must be positioned in such a way so that their internal surface is perfectly aligned with the shaft’s internal wall. After installation, the doors must be perfectly aligned (vertically) and their bases must be perfectly horizontal (squared). In order to properly install the door, the appropriate “clamps”, located on the doors’ posts must be cemented in. As an alternative, the door may be bolted to the adjacent structure by making use of the 2 attachment slots located on the door’s borders.
Refer to the “Pre-installation Manual” to consult the
technical instructions
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Required construction works and predispositions Sliding doors installation
SHAFT DIMENSIONS
LEVEL OF FINISHED FLOOR
DOOR AXIS
PIT
PIT
SHAFT DIMENSIONS
LEVEL OF FINISHED FLOOR
SHAFT DEPTH
SH
AFT
WID
TH
DOOR AXIS ON C
GUIDE AXIS
The main news to be considered during the pre-installation works are:
1. Wall areas under and above the door access have to be built in concrete for securing of the door mechanical components to the wall.
2. Guide axis position has to be checked on the specific order drawing because it can be move some millimeters far from the center axis of the shaft wall.
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Required construction works and predispositions Cabinet for electrical panel and hydraulic unit
Each platform lift must be equipped with a “Cabinet” that will contain the “Electrical Control Panel and Hydraulic Control Unit”. In the event that the client, for reasons of space, aesthetics and/or environmental concerns, wishes to not purchase the “Cabinet” made available by ThyssenKrupp Encasa, may construct said container autonomously. It must have these maximum dimensions: Width = 900 mm; height = 1500 mm, depth = 460 mm. Exact box dimensions are shown on the approval drawing provided by ThyssenKrupp Encasa (I)
Refer to the “Pre-installation Manual” to consult the
technical instructions
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Thank you for your attention!