versacamm_sp540v service notes

8/21/2019 Versacamm_sp540v Service Notes

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SERVICE NOTES

Copyright © 2007 ROLAND DG CORPORATION

8767-11

Confidential

TERMS OF USE

Users of this Service Note shall be deemed to agree with the following Terms of Use.

1. USERS

This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.

2. PURPOSE

Authorized persons can use this Service Note only for the purposes of selling and providing to the customers

maintenance service of SP-540V.

3. REUSE

Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note

to be used in any manner by, any third party other than authorized persons.

4. REPRODUCTION

Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG

Corporation.

5. EFFECT OF VIOLATION

Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.


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1 Structure & Spare Parts1-1 COVERS 1-11-2 FRAME 1-21-3 DRIVE UNIT 1-41-4 HEAD CARRIAGE 1-61-5 BASE FRAME 1-71-6 CHASSIS 1-81-7 PINCH ROLL 1-91-8 STAY ROLL 1-101-9 TOOL CARRIAGE 1-111-10 WIPER SYSTEM 1-121-11 PUMP SYSTEM 1-131-12 INK SYSTEM 1-141-13 ACCESSORIES & STAND 1-15

2 Electrical Section2-1 WIRING MAP 2-12-2 MAIN BOARD 2-32-3 SERVO BOARD 2-102-4 HEATER BOARD 2-162-5 SUB BOARD 2-192-6 MAINTENANCE PARTS LIST 2-24

3 Replacement of Main Parts3-1 HEAD REPLACEMENT 3-23-2 WIPER REPLACEMENT 3-83-3 CAP TOP REPLACEMENT 3-103-4 TOOL CARRIAGE REPLACEMENT 3-153-5 CARRIAGE MOTOR REPLACEMENT 3-193-6 PUMP REPLACEMENT 3-243-7 INK TUBE REPLACEMENT 3-283-8 BATTERY REPLACEMENT 3-333-9 CARRIAGE WIRE REPLACEMENT 3-353-10 ENCODER SCALE REPLACEMENT 3-403-11 PINCH ROLELR REPLACEMENT 3-433-12 CUTTER PROTECTION REPLACEMENT 3-443-13 SW POWER SUPPLY REPLACEMENT 3-453-14 FLEXIBLE CABLE REPLACEMENT 3-46

4 Adjustment4-1 SPECIAL TOOLS 4-14-2 SERVICE MODE 4-24-3 HOW TO UPGRADE FIRMWARE 4-17

4-4 HEAD ALIGNMENT 4-204-5 LMIT POSITION & CUT DOWN POSITION INITIALIZE 4-294-6 LINEAR ENCODER SETUP 4-334-7 CROP MARK SENSOR ADJUSTMENT 4-354-8 TOOL/CROP MARK SENSOR POSITION ADJUSTMENT 4-374-9 PRINT/CUT POSITION ADJUSTMENT 4-404-10 CALIBRATION (FEEDING DIRECTION) 4-424-11 TOOL HEIGHT ADJUSTMENT 4-444-12 TOOL PREASSURE ADJUSTMENT 4-474-13 CARRIAGE WIRE TENSION ADJUSTMENT 4-514-14 CAP HEIGHT ADJUSTMENT 4-54

5 Supplemental Information5-1 SENSOR MAP 5-1

6 Troubleshoot ing6-1 INK DROPS ON MEDIA / WHITE FINE LINE / BANDING / 6-1 MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING

6-2 DOES NOT PRINT AT ALL 6-26-3 SHIFTING IN PRINTING 6-36-4 VERTICAL BANDING 6-36-5 PRINT DOES NOT MATCH WITH CUT 6-46-6 STITCH CUT 6-56-7 START AND END POINTS DO NOT MATCH 6-66-8 DISTORTED FIGURE 6-76-9 MEDIA SHIFTING 6-76-10 MOTOR ERROR 6-86-11 HEATER TEMPERATURE FAILS 6-9 TO REACH THE PRESET VALUE6-12 DOESN'T CONTROL THE THEMPERATURE 6-96-13 ERROR MESSAGE 6-106-14 SERVICE CALL 6-10

7 Service Activities7-1 INSTALLATION CHECK LIST 7-17-2 MAINTENANCE CHECK LIST 7-137-3 SPECIFICATION 7-15

Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

Contents


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Revision Record

Revision

No.Date Description of Changes Approval Issued

0 2004.10.14 First Edition Inagaki Sato

1 2004.10.25 1-7 : PINCH ROLLER Parts No. have been changed. Inagaki Sato

2 2005.1.6 1-3 : DRIVE UNIT, 1-4 : HEAD CARRIAGE Parts has been revised. Inagaki Mabuchi

3 2005.1.28 2-6 : MEINTENANCE PARTS LIST_Electrical Parts has been revised. Inagaki Mabuchi

4 2005.6.213-14 : FLEXIBLE CABLE REPLACEMENT has been added.

6-10 : MOTOR ERROR has been revised.Kato Mabuchi

5 2005.7.15 1-4 : HEAD CARRIAGE Parts has been revised. Kato Hioki

6 2005.9.13 1-3 : DRIVE UNIT, 1-10 : WIPER Parts has been revised. Kato Hioki

7 2006.1.12 1-4 : HEAD CARRIAGE Parts has been revised. Kato Misako

8 2006.12.263-8 : BATTERY REPLACEMENT Procedures have been revised.

1-11: PUMP SYSTEM Parts have been revised.Kato Misako

9 2007.1.9 1-5 : BASE FRAME Parts have been revised. Kato Misako

10 2007.4.26 1-4 : HEAD CARRIAGE Parts has been revised. Kato Satoru

11 2007.12.7

1-3 : DRIVE UNIT, 1-4 : HEAD CARRIAGE, 1-10 : WIPER, 1-11:

PUMP SYSTEM,

1-13 : ACCESSORIES & STAND Parts have been revised.

Sect 3 : "WARNING" has been added.

4-2 : SERVICE MODE SYSTEM SWITCH has been revised.

Kato Misako


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To Ensure Safe Work

About and Notices.

Used for instructions intended to alert the operator to the risk of death

or severe injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injury

or material damage should the unit be used improperly.

* material damage refers to damage or other adverse effects caused

with respect to the home and all its furnishings, as well to domestic

animals or pets.

About the Symbols

The symbol alerts the user to items that must never be carried out (are

forbidden). The specific thing that must not be done is indicated by the design

contained within the circle.

The symbol at left means not to touch.

The symbol alerts the user to things that must be carried out. The specific

thing that must be done is indicated by the design contained within the circle. The

symbol at left means the power-cord plug must be unplugged from the outlet.

The symbol alerts the user to important instructions or warnings. The specificmeaning of the symbol is determined by the design contained within the triangle.

The symbol at left means “danger of electrocution”.

In addition to the and symbols, the symbols shown below are also used.

: Tips and advise before the adjustment.


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About the Labels Af fi xed to the Unit These labels are af fixed to the body of this product.

The following figure describes the location.

Electric charge.

Do not touch when power is on.

Do not recharge, short-circuit,

disassemble the lithium battery, nor

put it into fi re.

It may cause heat, explosion and fire.

Put tape around the lithium battery

for insulation for disposal or

preservation.

It may cause heat, explosion and fire.

Turn off the primary power SWs

for the Printer and Dryer before

servicing.

HIGH VOLTAGE,

HANDLING ATTENTION• Do not touch during power on

Electric shock, Compornents damage

• Do not repair. Replace power unit.

• Do not replace fuse. Can not be recovered.

The wiring terminal untended for connection of the pro-

tective earthing conductor associated with the supply

wiring.

Do not disconnect the cable of this terminal except the

time of replacement.


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1 Structure & Spare Parts

1-1 COVER

PARTS LIST -Main Parts- PARTS LIST -Main Parts-Parts No. Parts Name Parts No. Parts Name

1 22095156-00 APRON,FRONT AL SP-540V 25 W840605010 PANEL BOARD SP-300

2 22095158-00 APRON,FRONT UNDER SP-540V 26 22055690-00 PLATE,FRONT COVER SP-540V

3 22805567-00 ASS'Y,FRONT COVER SP-540V 27 22055356-00 PLATE,F COVER CM-500

4 23415133-00 ASS'Y,THERMISTOR CABLE SP-300 28 15099124-00 SENSOR,US-602SXTLAS 65OFF 50ON

5 23415112-00 ASS'Y,THERMOSTAT CABLE SP-300 29 22155958-00 SHAFT,COVER F FJ-540

6 22045135-00 COVER,INK SYSTEM SP-300 30 21475189-00 SHEET,HEATER RUBBER SP-540V

7 22045114-01 COVER,MAINTENANCE INKHEAD SP-300 31 21475155-00 SHEET,PANEL SP-3008 22045371-00 COVER,INK CARTRIDGE SP-540V 32 22715468-00 STAY,HEATER HOLDER F SP-540V

9 22045376-00 COVER,RAIL F SP-540V 33 22715355-00 STAY,PANEL SP-300

10 22045134-00 COVER,SIDE L SP-300 34 21425110-00 WASHER,COVER FJ-50

11 22045373-00 COVER,TOP SP-540V

12 12239406-00 CUSHION,TM-96-6 PARTS LIST -Supplemental Parts-13 22195140-00 FRAME,COVER F SP-540V Parts No. Parts Name

14 21655310-00 HOLDER,COVER F SP-540V S1 31329601-00 CLAMP,INSULOK T-18S

15 21645106-00 HOOK,INT SW FJ-540 S2 31289112-00 CUPSCREW, M3*10 NI

16 22495211-00 KEYTOP,DS-LD1H BLK S3 31289102-00 CUPSCREW, M3*6 NI

17 22495210-00 KEYTOP,DS-LX1H BLK S4 31289111-00 CUPSCREW, M4*6 NI

18 22535287-00 LABEL,CAUTION CARRIAGE #LA266 S5 31279106-00 LABEL,CAUTION HOT SURF NO.778

19 22535443-00 LABEL,MEDIA CLAMP SP-300 S6 31149703-00 RING,E-RING ETW-4 UNI-C

20 22535390-00 LABEL,EMERGENCY STOP #LA496 S7 31019148-00 SCREW,BINDING M2.6*4 C

22 22535453-00 LABEL,VERSACAMM SP-300 #LA649 S8 31049169-00 SCREW,CAP M4*8 BC+PW4*10*0

23 22535452-00 LABEL,VOLTAGE SW SP-300 #LA648 S9 31089110-00 SCREW,PAN M3*4 C+PW

24 22535330-00 LABEL,WARNING SOL INK #LA396 S10 31139103-00 SCREW,PLAPOINT M4*6 WH FE

S11 31019116-00 SCREW,BINDING M3*6 BC

1-1

31

32

16

17

25

S3

1

2

3

4

5

6

7

8

9

10

11

12

12

13

14

1518

19

24

20

22

23

26

27

28

29

29

30

30

32

33

34

34

34

34

34

34

S1

S1

S1

S1

S1

S2

S3S3

S3

S3

S3S3

S3

S4

S4

S4

S4

S4

S4

S5

S6

S6

S7

S8

S8

S8

S8

S9

S10

S10

S10

S11


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1-2 FRAME

1-2

2 5

3 0

4 6

S 4

1 9

S 1 6

4 0 2 5 S

3

3 7

S 1 7

S 2

1 3

1

3

S 1 5

S 8

S 8

S 1 2

S 1

S 6

8

2 8

S 3

S 1

S 3

S 3 S

3 4 7

2 7

4 4

S 1 9

S 2 0

1

1

S 8

S 1 2

2 3

S 8

3

2 2

2 0

1 8

3 1

2 9

S 1 4

2 1

S 1 3

4 5

4 1

3 9 S

4

1 2

4

3 5

6

S 1 2

1 4

4 9

S 7

S 7

4 2

S 1 4

1 5

S 9

1 1

S 1 4

S 5

S 1 3

4

S 1 4

1 7

S 1 4

3 6

S 1 0

1 5

1 0

S 9

S 1 2

7

S 1 4

4 3

2 6

6

3 8

S 1 4

8

S 5

S 1 3

S 1 4

5 1

S 1 4

S 1 4

S 4

5 0

2

4

S 1 4

3 3

3 4

S 1 2

S 1 1

S 1 3

S 8

4 8

S 1 8

S 1 1

S 3

5 2

5 5

5 3

5 4

9


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1-2 FRAME

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name

1 21905192-00 ADAPTER,MEDIA CLAMP SP-540V S1 31029101-00 BUSH,NB-19

2 7520501000-00 ASS'Y,CAP BOTTLE 2 FJ-52 S2 31029106-00 BUSH,SQUARE SB-6025

3 22845192-00 BASE,BOTTOM SP-540V S3 31289102-00 CUPSCREW, M3*6 NI

4 22845104-00 BASE,RAIL SP-300 S4 31289111-00 CUPSCREW, M4*6 NI

5 21985140-00 BRACKET,INK CATCH TANK SP-540V S5 31119904-00 PIN,SPRING 2.5*8 SUS STRAIGHT

6 12159573-00 BUSH,80F-0603 S6 31149706-00 RING,E-RING ETW-10 SUS

7 12159563-00 BUSH,80F-1006 S7 31149705-00 RING,E-RING ETW-7 SUS

8 12159508-00 BUSH,SHAFT OILES 80F-1206 S8 31409801-00 SADDLE,LOCKING WIRE LWS-0711Z9 23415129-00 CABLE ASS'Y,FAN SP-300 S9 31019149-00 SCREW,BINDING M2.3*8 BC

10 23415113-00 CABLE ASS'Y,FRONT COVER SW SP-300 S10 31019116-00 SCREW,BINDING M3*6 BC

11 23415114-00 CABLE ASS'Y,MNT. COVER SW SP-300 S11 31049142-00 SCREW,CAP M3*6BC

12 23415126-00 CABLE ASS'Y,LOADING SENSOR SP-300 S12 31049117-00 SCREW,CAP M4*12 BC+PW

13 23415271-00 CABLE-ASSY,V SELECTOR SP-540V S13 31049137-00 SCREW,CAP M4*25 BC

14 21745109-00 COLLAR,LEVER FJ-540 S14 31049169-00 SCREW,CAP M4*8 BC+PW4*10*0.8

15 22045186-00 COVER,INK SYSTEM SW SP-300 S15 31089110-00 SCREW,PAN M3*4 C+PW

16 22025980-00 COVER,INT SW FJ-540 S16 31239125-00 SCREW,W-SEMS M3*8 SUS

17 22045372-00 COVER,SCAN MOTOR SP-540V S17 31369102-00 SPACER,PCB SUPPORT PCB-8S

18 22045374-00 COVER,UNDER L SP-540V S18 31289105-00 CUPSCREW, M3*6BC

19 22045375-00 COVER,UNDER R SP-540V S19 31049171-00 SCREW,CAP M3*12NI

20 W876705040-00 FAN JUNCTION BOARD SP-540V S20 31129101-00 PIPE,POLYCA3*6*8

21 22195145-00 FRAME,MIDDLE L SP-540V

22 22195146-00 FRAME,MIDDLE R SP-540V

23 22195105-00 FRAME,SCAN MOTOR SP-30024 22195148-00 FRAME,SIDE L SP-540V

25 22195149-00 FRAME,SIDE R SP-540V

26 22305101-00 GUIDE,LEVER SP-300

27 W876705020-00 HEATER POWER BOARD SP-540V

28 W840605020-00 JUNCTION BOARD 1 SP-300

29 22485104-00 KNOB FJ-50

30 22535444-00 LABEL,READ MANUAL #LA637

31 22535441-00 LABEL,SET INK SP-300 #LA634

33 22535442-00 LABEL,USE ONLY ECO-SOL #LA635

34 22535330-00 LABEL,WARNING SOL INK #LA396

35 22485108-00 LEVER,CAM PINCH SP-300

36 12399102-00 MAGNET CATCH TL-105

37 22155763-00 OILES BUSH 80F-0806

38 22175105-00 PINCH ROLL SPRING39 W840605080-00 PINCH U/D SENS BOARD SP-300

40 22055474-00 PLATE,INK CATCH TANK FJ-52

41 22055589-00 PLATE,LEVER LINK SP-300

42 22055598-00 PLATE,SQUARE SHAFT SUPPORT SP-300

43 22145393-00 SHAFT,JOINT PNC-960

44 22295302-00 SHAFT,SQUARE SP-540V

45 22035196-00 STAND,LEVER SP-300

46 22715347-00 STAY,FRAME SIDE R SP-300

47 22715467-00 STAY,HEATER BOARD SP-540V

48 22715351-00 STAY,LEVER ADJUSTOR SP-300

49 22715350-00 STAY,PINCH LEVER SP-300

50 22715348-00 STAY,INK CARTRIDGE SUPPORT SP-300

51 22785101-00 SUPPORT,FRAME R SP-300

52 22715465-00 STAY,EXT BOARD SP-540V

53 22055644-00 PLATE,CONNECTOR TS-30

54 W876705060-00 EXT BOARD SP-540V

55 23415272-00 CABLE ASS'Y,FAN JUNCTION SP-540V

1-3


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1-3 DRIVE UNIT

1-4

6 1

S 1 3

2 4

6 1

6

2

6 0

6 3

6 3

6 4

6 4

6 0

6 8

6 6

6 7

6 9

2 4

2 4

2 4

1 1

4 3

4 9

S 1 3

S 4

S 3

5 3

5 2

S 1 2

3 8

3 9

3 4

2 0

3 8

5 9

4 5

S 1 8 S

4

1 6

S 2 1

4 1

1 3

7 6

7 5

2

4 7

7

9

8

S 1 2

S 1 2

3 1

4 0

S 1 3

S 8

S 1 2

S 1

S 1

S 2 2

S 4

4

3

4 4

5 3

S 1 3

1 0

S 1

S 1 3

2 3

1 5

S 3

S 4

S 1 4

1 2

5

S 1 1

5 5

7 2

S 1 6

1 5

2 2

S 3

S 1

S 1 0

S 1 7

S 3

S 9

S 1

2 8

7 0

2 9

2

9

2 9

5

6

S 2 4

3 7

S 7 3

0

5

1

6 5

1 9

2 4

2 4

3 3

3 3

3 3

3 3

S 1 S

3

S 1

3

S 1

S 1

S 3

5 0

2 5

S 1 3

S 1

5 7

S 2 4

3 5 3

6

4 6

2 6 3

2

4 8

S 2 3

S 1 3

S 1 3

S 1 3

S 1 5

S 1

S 1 5

S 1

3

S 1 3

S 5

S 9

S 2 0

S 2

S 1 0

S 1 1

S 1 1

4 2

1 6

5 8

1 8

S 1 3

S 1 3

1

4 7

1 4

2 7

3 8

S 8

S 9

5 4

2 1

1 7

S 6

6

7 4

7 3

7 1

R E V I S E D 6

R E V I S E D 6

R E V I S E D 2

R E V I S E D 1

1

R 1

1

R E V I S E D 1

1


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1-3 DRIVE UNIT

PARTS LIST -Main Parts- PARTS LIST -Main Parts-

Parts No. Parts Name Parts No. Parts Name

1 7876709020 ASS'Y, FEED MOTOR SP-540V *1 68 22805578-00 ASS'Y TUBING 3*1000MM SP-540V

2 7876709010 ASS'Y,SCAN MOTOR SP-540V 69 22805478-00 ASS'Y TUBING 2*20MM FJ-540

3 11869103-00 BALL,4MM 70 22535517-00 LABEL,PINCH ROLL SP-540V #LA740

4 22845111-00 BASE,SCAN MOTOR SP-300 71 22535518-00 LABEL,PINCH ARROW SP-50V #LA739

5 23415123-00 CABLE ASS'Y,CUT CAR.ORG. SP-300 72 22715469-00 STAY,HOLD SHAFT SQUARE SP-540V

6 23415124-00 CABLE ASS'Y,GRIT MOTOR SP-300 73 22715466-00 STAY,FA-CODER SP-540V

7 23415127-00 CABLE ASS'Y,PRI. CAR. ORG. SP-300 74 25095120-00 GRIT ENCODER TS5217N561 FJ-540

8 23415125-00 CABLE ASS'Y,SCAN MOTOR SP-300 75 1000003821 SPACER,FLANGE VP-5409 21365103-00 CASE,LOCK CJ-70 76 1000003822 BASE,FLANGE VP-540

10 22045130-00 COVER,CAP MOTOR SP-300

11 12049377-00 COVER,TKPO180-2B R50-63 PARTS LIST -Supplemental Parts -

12 W840605070-00 CUT ORIGIN BOARD SP-300 Parts No. Parts Name

13 1000003824 FRANGE,MOTOR SCAN SP-540V S1 31289102-00 CUPSCREW, M3*6 NI

14 21995122-00 FLANGE,MOTOR FJ-540 S2 31129102-00 PIPE,POLYCA 4*8*10

15 W8406050C0-00 FLEX1 SP-300 S3 31299102-00 RIVET,NYLON P2655B

16 W8406050D0-00 FLEX2 SP-300 S4 31409801-00 SADDLE,LOCKING WIRE LWS-0711Z

17 22195144-00 FRAME,FEED MOTOR SP-540V S5 31019149-00 SCREW,BINDING M2.3*8 BC

18 22195108-01 FRAME,SUPPORT AUTO CUTTER SP-300 S6 31019703-00 SCREW,BINDING P-TIGHT 3*8 BC

19 22195150-00 FRAME,RAIL SUPPORT SP-540V S7 31049155-00 SCREW,CAP M3*12 BC WSH 3*6*0.5

20 21685149-00 GEAR,H235S20(B8)T2 S8 31049170-00 SCREW,CAP M3*8 NI

21 21685128-00 GEAR,H300 S10(B6C16POM) S9 31049117-00 SCREW,CAP M4*12 BC+PW

22 22305109-00 GUIDE,CABLE FLEX-CUT SP-540V S10 31049174-00 SCREW,CAP M4*15 NI

23 22305103-00 GUIDE,CABLE CARD SP-300 S11 31049137-00 SCREW,CAP M4*25 BC24 22135559-00 GUIDE,TUBE 8 FJ-500 S12 31069104-00 SCREW,CAP M4*6+FL C

25 W876705060-00 FLEX3 SP-540V S13 31049169-00 SCREW,CAP M4*8 BC+PW4*10*0.8

26 21655131-00 HOLDER,LINEAR SCALE CJ-70 S14 31089110-00 SCREW,PAN M3*4 C+PW

27 22115121-00 HOUSING,R-BEARING FRAME FJ-540 S15 31199701-00 SCREW,SET WP M3*3 C

28 22535388-00 LABEL,G-ROLLER 170 CJ-540 #LA487 S16 31239103-00 SCREW,W-SEMS M3*8 BC+PW12*1

29 22535387-00 LABEL,G-ROLLER 50 CJ-540 #LA486 S17 31249217-00 WASHER,PLAIN 4*8*1 C

30 21895169-00 L-BEARING,LWES15C3R2160QE S18 31149704-00 RING,E ETW-6 SUS

31 21345111-00 LOCK,STAY SP-540V S20 31289108-00 CUPSCREW, M3*8 NI

32 22055316-00 PLATE,LINEAR SCALE CJ-70 S21 31289107-00 CUPSCREW, M3*12 NI

33 22055591-00 PLATE,TUBE GUIDE SP-300 S22 31049112-00 SCREW,CAP M4*10 BC

34 21975157-00 PULLEY,HD48.46S16(B35C39.5 F53) S23 31409811-00 SADDLE,LOCKING WIRE LWS-1211Z

35 21975154-00 PULLEY,UD49.2S4(B4.6C6.6) S24 3000000096 TAPE,UHMW-PE 3965 19MM*30M

36 22645127-00 RAIL,GUIDE SP-540V

37 22645129-00 RAIL,LINEAR SCALE SP-540V *1 Revised 6 Refer to the Service Information SP-540V-007.38 22175815-00 BEARING F8-1622

39 15229506-00 SENSOR INTERRUPTER,GP1A05A5

40 22295117-00 SHAFT,LOCK CJ-70

41 22155963-00 SHAFT,PULLEY FJ-540

42 21475188-00 SHEET,LINEAR SCALE SP-540V

43 21475187-00 SHEET,RAIL CABLE SP-540V

44 22185101-00 SLIDER,LOCK CJ-70

45 22175134-00 SPRING,A CJ-70

46 22175122-00 SPRING,BACKUP PNC-960

47 22175157-00 SPRING,C P-ROLLER CM-500

48 22035172-00 STAND,PULLEY SP-300

49 22715462-00 STAY,COVER FLEX CABLE SP-540V

50 22715361-00 STAY,GUIDE RAIL LB SP-300

51 22715379-00 STAY,GUIDE RAIL LF SP-300

52 22715363-00 STAY,PULLEY SHAFT SP-30053 22715356-00 STAY,GUIDE RAIL SUPPORT SP-300

54 22135346-00 STOPPER,CAM CM-500

55 22135441-00 STOPPER,LINEAR SCALE FJ-540

56 22785115-00 SUPPORT,CABLE SP-540V

57 21945149-00 WIRE,SCAN DRIVE SP-540V

58 23415114-00 CABLE-ASS'Y,MAINT-COVER SW SP-300

59 22805471-00 ASS'Y,PULLEY HD48.46S16 FJ-540

60 11909168 ADAPTER,TUBE 2-3FAI FJ-540

61 11909133 ADAPTER,SCREW 2FAI FJ-50

62 11909167-00 ADAPTER,SCREW 3FAI FJ-540

63 11659149 HOLDER,RING O 2FAI FJ-50

64 11659249-00 HOLDER,RING O 3FAI FJ-540

65 22055697-00 PLATE,SHAFT SQUARE SP-540V

66 22805555-00 ASS'Y,TUBING 2*1600MM SP-540V

67 22805479-00 ASS'Y,TUBING 2*100MM FJ-540

*REVISED 11:No.13,75,76 Refer to the Service Information SP540V-017.

*REVISED 11:No.S24 Refer to the Service Information SP540V-019.

1-5

REVISED 6

REVISED 6

REVISED 2

REVISED11

REVISED11

REVISED11


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12/182


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1-6 CHASSIS


Parts No. Parts Name Parts No.1 15009101-00 BATTERY CR2032 33 21475147-00 SHEET,COATING SEAL FJ-540

2 23505631-00 CABLE-ASS'Y JUNBI A PC-600 34 22055695-00 PLATE,NET CARD SP-540V

3 23505632-00 CABLE-ASS'Y JUNBI B PC-600 35 22805353-00 ASS'Y,NETWORK BOARD FJ-500

4 23415268-00 CABLE-ASSY AC GROUND GREEN SP-540V

5 23415116-00 CABLE ASS'Y,JUNBI D SP-300 PARTS LIST -Supplemental Parts-6 23415269-00 CABLE-ASSY,AC SWPS POWER SP-540V Parts No. Parts Name

7 23415270-00 CABLE-ASSY POWER H AC SP-540V S1 31029106-00 BUSH,SQUARE SB-6025

8 23415111-00 CABLE ASS'Y,POWER H DC SP-300 S2 31379101-00 CLAMP,FLAT CABLE FCS-50P

9 23415117-00 CABLE ASS'Y,POWER MAIN SP-300 S3 31329601-00 CLAMP,INSULOK T-18S

10 23415115-00 CABLE ASS'Y,POWER SERVO SP-300 S4 31289105-00 CUPSCREW, M3*6 BC

11 23415109-00 CABLE ASS'Y,RELAY JUNCTION SP-300 S5 31289102-00 CUPSCREW, M3*6 NI

12 23415132-00 CABLE ASS'Y,THERMO JUNC. SP-300 S6 31289111-00 CUPSCREW, M4*6 NI

13 23475197-00 CABLE-CARD 25P1 105L BB S7 31279116-00 LABEL,EARTH MARK-1 NO.E-580

14 23475211-00 CABLE-CARD,14P1 350L BB S8 31279121-00 LABEL,FLASH-LIGHTING NO.E-582

15 23475217-00 CABLE-CARD,18P1 80L BB S9 31279191-00 LABEL,WARNING FUSE REPLACE #34716 23475212-00 CABLE-CARD,24P1 600L BB S10 31409801-00 SADDLE,LOCKING WIRE LWS-0711Z

17 23475112-00 CABLE-CARD,26P1 700L BB S11 31169103-00 SCREW,FLAT M3*6 BC

18 22815156-00 CHASSIS,SP-540V S12 31369101-00 SPACER,PCB SUPPORT PCB-8L

19 11769118-00 CLAMP,FCM2-S6-14 S13 31209118-00 SPACER,WPCS-12S-4.0

20 22045369-00 COVER,CHASSIS SP-540V

21 12399352-00 FILTER(E) FRC-45-12-6.5

22 12559105-00 FUSE,5X20 21706.3 6.3A/250V

23 W876705010-00 HEATER CONTROL BOARD SP-540V

24 13429702-00 INLET AC-P01CF01 15A250V

25 22535257-00 LABEL,CAUTION VOLTAGE #LA167

26 22535117-00 LABEL,POWER CM-500 NO.893

27 W876705030-00 POWER JUNCTION BOARD SP-540V

28 13129170-00 POWER SW AJ7201B

29 12429114-00 POWER UNIT,ZWS150PAF-36/J30 7876705100-00 SP-540V MAIN BOARD ASS'Y

31 7840605600-00 SP-300 SERVO BOARD

32 23415273-00 CABLE-ASSY,EXT JUNCTION SP-540V

1-8

9

10

1

2

3

4

5

6

7

8

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

2829

30

31

S1

S1

S1

S1

S2

S2

S3

S3

S5

S6

S5

S5

S5

S4

S4

S5

S7 S8

S9

S10

S10

S5

S6

S6

S11

S12

32

3534

S5

33

S13


14/182

1-7 PINCH ROLLER


1 22805581-00 ASS'Y, PINCH ROLLER L/R SP-540V S1 31149702-00 RING,E-RING ETW-3 UNI-C

2 21745101-00 COLLAR,P-ROLLER PNC-960 S2 31019702-00 SCREW,BINDING P-TIGHT 3*6 BC

3 22195153-00 FRAME,PINCH ROLL SP-540V S3 31249211-00 WASHER,PLAIN 4.3*7*0.5 C

4 22145416-00 LEVER,P-ROLLER PNC-960 S4 31249303-00 WASHER,SPRING M3 C

5 22145831-00 PIN NO.1 (214-831)6 22145832-00 PIN NO.2 (214-832)

7 22055264-00 PLATE,GUIDE P PNC-960

8 21565102-00 P-ROLLER TD16S4(B10) TYPE2

9 22625101-00 SPRING,PINCH LEFT SP-300

10 22625102-00 SPRING,PINCH RIGHT SP-300

11 22715471-00 STAY,PINCH SENSOR SP-540V

12 11539104-00 PIN 3*35 SUS M6

13 7876701500-0 ASS'Y, PINCH ROLLER C SP-540V

14 21565103-00 P-ROLLER FD16S4(B10) TYPE2

15 22625120-00 SPRING,PINCH CENTER LEFT SP-540V

16 22625121-00 SPRING,PINCH CENTER RIGHT SP-540V

17 22715461-00 STAY,PINCH CENTER SP-540V

1-9

1

2

3

4

5

6

7

8

9

10

11

S1

S1

S2

S3

S3

12

13

2

3

4

5

6

14

15

16

17

S1

S1

S2

S3

S3

12

S4

REVISED 1

REVISED 1


15/182

1-8 STAY ROLL

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-


1 22145200-00 ARM,SP-300 S1 31109603-00 NUT, SQUARE M5

2 21815106-00 BOLT,SHOULDER PNS-501

3 22485107-00 LEVER,BRAKE SP-300

4 21545139-00 PAD,BRAKE PNS-501

5 22295309-00 SHAFT,SHEET SP-540V

6 7498805000-00 ASS'Y, STOPPER SCREW PNS-501

7 22135362-00 STOPPER PNS-501

1-10

7

S1

6

7

S1

6

5

1

1

24

3


16/182

1-9 TOOL CARRIAGE


1 22805571-00 ASS'Y CARRIAGE SP-300 S1 31029801-00 BUSH,ROLL 2*4

2 22805292-00 ASS'Y, CLAMP BLADE CM-500 S2 31029803-00 BUSH,ROLL 3*5

3 22805291-00 ASS'Y, HOLDER BLADE CM-500 S3 31329601-00 CLAMP,INSULOK T-18S4 22805287-00 ASS'Y, PLATE CAM SLIDE CM-500 S4 31289102-00 CUPSCREW, M3*6 NI

5 7488739000-00 BASE CUTTER CJ-500 S5 31299102-00 RIVET,NYLON P2655B

6 23415119-00 CABLE ASS'Y,PINCH SENSOR SP-300 S6 31019118-00 SCREW,BINDING M3*10 BC

7 22045137-00 COVER,CARRIAGE BOARD SP-300 S7 31019116-00 SCREW,BINDING M3*6 BC

8 22025269-00 COVER,CARRIAGE CM-500 S8 31049117-00 SCREW,CAP M4*12 BC+PW

9 W840605060-00 CROP MARK BOARD SP-300 S9 31049169-00 SCREW,CAP M4*8 BC+PW4*10*0.8

10 W8406050E0-00 CUT CARRIAGE BOARD SP-300 S10 31169103-00 SCREW,FLAT M3*6 BC

11 22285503-00 NUT,PENHOLDER S11 31089110-00 SCREW,PAN M3*4 C+PW

12 21495115-00 SCREW,BLADE SET CM-500 S12 31229103-00 SCREW,TRUSS M2*6 BC

13 15099115-00 SENSOR-INTERRUPTER GP2A25NJ S13 31249402-00 WASHER,EXTERNAL TOOTH M4 C

14 21475148-00 SHEET,FILTER CROP CJ-500 S14 31019112-00 SCREW,BINDING M2.6*4 BC

15 22175122-00 SPRING,BACKUP PNC-960

16 22175154-00 SPRING,BLADE UP CM-500

17 22175155-00 SPRING,SCREW CM-50018 22715168-00 STAY,AUTO CUTTER 2 CM-500

19 22715463-00 STAY,CUT CARRIAGE BOARD SP-540V

20 22715464-00 STAY,CUT CARRIAGE HOLDER SP-540V

21 23475238-00 CABLE-CARD,15P1 2570L BB

1-11

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

20

19

21

S1

S2

S3

S4

S4

S4

S4

S5

S5

S6

S10

S8

S7S9

S7

S11

S12

S13

S14


17/182

1-10 WIPER SYSTEM

* REVISED 6 Refer to Service Information : SP540-006PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name

1 22845107-00 BASE,WIPER MOTOR SP-300 S1 31289108-00 CUPSCREW, M3*8 NI

2 11929139-00 BELT,520P2M4-530 S2 31049107-00 SCREW,CAP M3*12 BC

3 12159536-00 BUSH,B-S6-17 S3 31149703-00 RING,E-RING ETW-4 UNI-C

4 23415128-00 CABLE ASS'Y,WIPER SENOR SP-300 S4 31199701-00 SCREW,SET WP M3*3 C

5 23415120-00 CABLE ASS'Y,WIPER MOTOR SP-300 S5 31239101-00 SCREW SET, W-SEMS M3*6 3CBC 100PCS

6 22045141-00 COVER,SCRAPER SP-300 S6 31249952-00 WASHER,POLYSLIDER 2.6*5*.5 CUT

7 22045129-00 COVER,SERGE MIST SP-300 S7 31139103-00 SCREW,PLAPOINT M4*6 WH FE

8 22045128-00 COVER,WIPER SP-300

9 1000000416 FILTER(M),SERGE MIST ２ SP-300

10 22275120-00 FILTER(M),SERGE MIST UNDER SP-300

11 21995104-00 FLANGE,PULLEY STX-7

12 22195113-00 FRAME,WIPER B SP-300

13 22195151-00 FRAME,WIPER F SP-540V14 21685144-00 GEAR,S53S5(B15)

15 21655263-00 HOLDER,SCRAPER SP-300

16 21655245-00 HOLDER,WIPER FJ-540

17 22435106-00 MOTOR,103-593-1041

18 21545195-00 PAD,WIPER UNDER TYPE2 SP-300

19 22055601-00 PLATE,SERGE MIST SP-300

20 21975124-00 PULLEY,T14P2S4 + GEAR,S53

21 21975123-00 PULLEY,WD6.94S9

22 22645128-00 RAIL,WIPER GUIDE SP-540V

23 22645115-00 RAIL,WIPER R SP-300

24 15229506-00 SENSOR INTERRUPTER,GP1A05A5

25 22295132-00 SHAFT,IDLE PULLEY STX-7

26 22295267-00 SHAFT,WIPER SP-300

27 22625105-00 SPRING,SET SERGE MIST SP-300

28 22175140-00 SPRING,TENSHONER STX-7

29 21445114-00 TRAY,WIPER UNDER SP-540V

30 11379105-00 WIPER,HEAD ASP FJ-50

31 21375107-00 WIPER,SCRAPER FJ-540

32 21985139-00 BRACKET, WIPE UNDER SP-540V

1-12

1

2

3

3

3

3

4

5

6

7 8

9

10

1112

13

14

15

16

17

1811

19

20

21

22

23

24

25

2627

28

29

3031

S1

S5

S1

S1

S1

32

S3

S1

S2

S5S1

S5

S6

S6

S6

S4

S1

S7

S1

32

REVISED 6

REVISED 6 REVISED 11


18/182

1-11 PUMP SYSTEM_Old typeS/No. AV10472 and below


1 1000002794 ASSY,CAP-TOP XC-540 31 22295268-00 SHAFT,TABLE GUIDE SP-300

2 22845109-00 BASE,BOTTOM CAP SP-300 32 22155957-00 SHAFT,SCREW M8 FJ-540

3 22845108-00 BASE,TABLE MOTOR CAP SP-300 33 22165178-00 SPACER,6FAI FJ-50

4 21925137-00 BELT,166P2M4-530 34 22175334-00 SPRING,CAP-HEAD FJ-540

5 12529101-00 BUSH,80FL-08 35 22175326-00 SPRING,TABLE FJ-540

7 23415121-00 CABLE ASS'Y,CAP MOTOR SP-300 36 22175324-00 SPRING,T-MOTOR FJ-540

8 23415122-00 CABLE ASS'Y,PUMP MOTOR SP-300 37 22715364-00 STAY,NUT SP-300

9 22335146-00 CAP,T-SPRING FJ-540 38 22245104-00 STOPPER,GUIDE SHAFT SP-300

10 21365121-00 CASE,CAP-TOP FJ-540 39 21965137-00 TABLE,CAP CASE SP-300

11 22025671-00 COVER,CAP-CASE FJ-540 40 7576340000-03 SC-500 PUMP ASS'Y FOR SOL INK

12 22195152-00 FRAME,BACKUP CAP TYPE2 SP-300 41 22805477-00 ASS'Y,TUBING 1.4*30MM FJ-540

13 22195116-00 FRAME,FRONT CAP SP-300 42 22805572-00 ASS'Y, TUBING 2*80MM SP-540V

14 22195114-00 FRAME,MAIN CAP SP-300

15 22195115-00 FRAME,SIDE CAP SP-300 PARTS LIST -Supplemental Parts-16 21685122-00 GEAR,S10S20 Parts No. Parts Name

17 21685120-00 GEAR,S34S4.3 S1 31049171-00 SCREW, CAP M3*12 NI

18 22135616-00 GUIDE,CAP-CASE FJ-540 S2 31289102-00 CUPSCREW, M3*6 NI

19 22135614-00 GUIDE,SIDE FRAME FJ-540 S3 31289108-00 CUPSCREW, M3*8 NI

20 21655264-00 HOLDER,T-SPRING SP-300 S4 31109601-00 NUT,SQUARE M3 FE CC

21 21645109-00 HOOK,CAP CASE TYPE2 SP-300 S5 31149703-00 RING,E-RING ETW-4 UNI-C

22 22435106-00 MOTOR,103-593-1041 S6 31409702-00 SADDLE,LOCKING EDGE LES-1010

23 21575126-00 NUT,TABLE FJ-540 S7 31409801-00 SADDLE,LOCKING WIRE LWS-0711Z

24 22055602-00 PLATE,NUT SP-300 S8 31019116-00 SCREW,BINDING M3*6 BC

25 22055596-00 PLATE,PUMP MOTOR CAP SP-300 S9 31019115-00 SCREW,BINDING M3*4 BC

26 22055597-00 PLATE,SHUTTER TABLE SP-300 S10 31199701-00 SCREW,SET WP M3*3 C

27 22055595-00 PLATE,TABLE MOTOR CAP SP-300 S12 31329601-00 CLAMP,INSULOK T-18S28 22565406-00 PULLEY T20S5(B7) S13 31289110-00 CUPSCREW,4*8 BC

29 11889107-00 R-BEARING,D10S6(B3FL) S14 31329501-00 CLAMP,PUSH MOUNT RT30SSF5

30 15229506-00 SENSOR INTERRUPTER,GP1A05A5 S15 31029105-00 BUSH,NB-8

*REVISED 11: Refer to Service Information SP540V-014.

1-13

1

2

3

45

5

S15

7

8

9

10

11

12

13

14

15

15

1617

1818

19

19

20

21

22

22

23

24

25

26

27

28

28

29

30

31

32

29

33

34

35

36

37

38 38

39

S1

S1

S2

S2

S2

S2

S2

S2

S2

S2

S2

S2

S2

S2

S2

S2

S4

S2

S4S4

S5

S6

S14

S7

S8

S8

S10

S12

S13

S13

S9

S2

S2

40

42

41

REVISED 11

REVISED 11


19/182

1-11 PUMP SYSTEM_New typeS/No. AV10473 and above

*REVISED 11: Refer to Service Information SP540V-014.*REVISED 8: Refer to Service Information SP540V-010.


1 1000002794 ASSY,CAP-TOP XC-540 36 22175324-00 SPRING,T-MOTOR FJ-540

2 22845109-00 BASE,BOTTOM CAP SP-300 37 22715364-00 STAY,NUT SP-300

3 22845108-00 BASE,TABLE MOTOR CAP SP-300 38 22245104-00 STOPPER,GUIDE SHAFT SP-300

4 21925137-00 BELT,166P2M4-530 39 21965137-00 TABLE,CAP CASE SP-300

5 12529101-00 BUSH,80FL-08 41 22805477-00 ASS'Y,TUBING 1.4*30MM FJ-540

7 23415121-00 CABLE ASS'Y,CAP MOTOR SP-300 42 22805572-00 ASS'Y, TUBING 2*80MM SP-540V

8 23415122-00 CABLE ASS'Y,PUMP MOTOR SP-300 43 1000001585 PLATE,P-MOTOR XC-540

9 22335146-00 CAP,T-SPRING FJ-540 44 1000002119 TUBE,EPDM ID2-OD4 310MM

10 21365121-00 CASE,CAP-TOP FJ-540 45 1000002122 TUBE,EPDM ID2-OD4 100MM

11 22025671-00 COVER,CAP-CASE FJ-540 46 1000002019 STOPPER,PUMP XC-540

12 22195152-00 FRAME,BACKUP CAP TYPE2 SP-300 47 1000002095 FITTING,TUBE PP VFY206

13 22195116-00 FRAME,FRONT CAP SP-300 48 1000002094 BASE,PUMP ASSY SP-540V

14 22195114-00 FRAME,MAIN CAP SP-300 49 6700319010 ASSY,PUMP SUB XC-540

15 22195115-00 FRAME,SIDE CAP SP-300

16 21685122-00 GEAR,S10S20

18 22135616-00 GUIDE,CAP-CASE FJ-540 PARTS LIST -Supplemental Parts-19 22135614-00 GUIDE,SIDE FRAME FJ-540 Parts No. Parts Name

20 21655264-00 HOLDER,T-SPRING SP-300 S1 31049171-00 SCREW, CAP M3*12 NI

21 21645109-00 HOOK,CAP CASE TYPE2 SP-300 S2 31289102-00 CUPSCREW, M3*6 NI

22 22435106-00 MOTOR,103-593-1041 S4 31109601-00 NUT,SQUARE M3 FE CC

23 21575126-00 NUT,TABLE FJ-540 S5 31149703-00 RING,E-RING ETW-4 UNI-C

24 22055602-00 PLATE,NUT SP-300 S6 31409702-00 SADDLE,LOCKING EDGE LES-1010

26 22055597-00 PLATE,SHUTTER TABLE SP-300 S7 31409801-00 SADDLE,LOCKING WIRE LWS-0711Z

27 22055595-00 PLATE,TABLE MOTOR CAP SP-300 S8 31019116-00 SCREW,BINDING M3*6 BC

28 22565406-00 PULLEY T20S5(B7) S9 31019115-00 SCREW,BINDING M3*4 BC

29 11889107-00 R-BEARING,D10S6(B3FL) S10 31199701-00 SCREW,SET WP M3*3 C30 15229506-00 SENSOR INTERRUPTER,GP1A05A5 S12 31329601-00 CLAMP,INSULOK T-18S

31 22295268-00 SHAFT,TABLE GUIDE SP-300 S13 31289110-00 CUPSCREW,4*8 BC

32 22155957-00 SHAFT,SCREW M8 FJ-540 S15 31029105-00 BUSH,NB-8

34 22175334-00 SPRING,CAP-HEAD FJ-540 S16 31289109 CUPSCREW SET,M3*4 NI 100 PCS.

35 22175326-00 SPRING,TABLE FJ-540 S17 31499102 CLAMP,BASE KNP-20

1-14

REVISED 8

REVISED 8

1

2

3

45

5

S15

7

8

9

10

11

12

13

14

15

15

16

1818

19

19

20

21

22

22

23

24

26

27

28

28

29

30

31

32

29

34

35

36

37

38 38

39

S1

S1

S2

S2

S17

S12

S2

S2

S2

S2

S2

S2

S2

S2

S2

S17S12

S2

S2

S4S4

S5

S16

48

S16

S16

S16

S6

S7

S8

S8

S10

S13

S13

S9

S2

S2

4244

47

45

46

49

43

41

REVISED 11

REVISED 11


20/182

1-12 INK SYSTEM


1 11909133-00 ADAPTER,SCREW 2FAI FJ-50 S1 31329601-00 CLAMP,INSULOK T-18S

2 22845106-00 BASE,INK CARTRIDGE SP-300 S2 31289102-00 CUPSCREW, M3*6 NI

3 23415134-00 CABLE ASS'Y,INK JUNCTION SP-300 S3 31289111-00 CUPSCREW, M4*6 NI

4 11659218-00 HOLDER,I/C SC-500 S4 31019120-00 SCREW,BINDING M3*15 BC

5 11659149-00 HOLDER,RING O 2FAI FJ-50 S5 31019803-00 SCREW,BINDING S-TIGHT M3*6 BC

6 W8406050B0-00 INK JUNCTION BOARD SP-300

7 W8406050A0-00 JUNCTION BOARD 2 SP-300

8 22055594-00 PLATE,INK CARTRIDGE HOLDER SP-300

9 22055435-00 PLATE,INK FJ-500

10 22055593-00 PLATE,INK JOINT SP-300

11 21475153-00 SHEET,INK CARTRIDGE SP-300

12 22625103-00 SPRING,PRESS CARTRIDGE SP-300

13 23475216-00 CABLE CARD,40P1 1400L BB SP-300

1-15

1

2

3

4

5

6

7

8

9

10

13

11

11

12

S1S2

S2

S3

S3

S2

S4

S4

S2

5

5

1

1

S5

S5


21/182

1-13 ACCESSORY & STAND



1 13499111-00 AC CORD H05VV-F 240VE 10A S 31 22805577-00 ASS'Y STAND SP-540V

2 13499109-00 AC CORD SJT 117V 10A 3PVC 32 22245103-00 RETAINER,CARRIAGE SP-300

3 23495117-00 CABLE-AC,VCTF 100V 12A 3P-S 33 12569656-00 TWEEZERS PTS-01

4 23495124-00 AC-CORD 3ASL/100 240VA 10A SAA 34 11379105-00 WIPER,HEAD ASP FJ-50

5 23495125-00 AC-CORD H05VV 230V 10A S 35 22605305-00 CARTON,COVER INK SP-300

6 13499209-00 ADAPTER PLUG (100V) 36 22605351-00 CARTON,ACCESSORY SP-540V

7 22805573-00 ASS'Y, LONG MEDIA CLAMP L SP-540V 37 22605418-00 CARTON,COVER SP-540V

8 22805574-00 ASS'Y, LONG MEDIA CLAMP R SP-540V 38 22605450-00 CARTON,SET SP-540V

9 22805575-00 ASS'Y, SHORT MEDIA CLAMP L SP-540V 39 22605419-00 CARTON,SLEEVE SP-540V

10 22805576-00 ASS'Y, SHORT MEDIA CLAMP R SP-540V 40 22535532-00 LABEL,CARTON CARE#LA762

11 22805507 -00 ASS'Y,CARRIAGE RETAINER SP-300 41 22535516-00 LABEL,CARTON SP-540V #LA743

12 22845112-00 BASE,MEDIA CLAMP SP-300 42 22535357-00 LABEL,USE FORKLIFT #LA435

13 21845104-00 BLADE,NAG-5025LC 43 21545229-00 PAD,CENTER SP-540V14 11849102-00 BLADE,OLFA AUTO CUTTER XB10 44 22635128-00 PAD,COVER FRONT FJ-540

15 22035194-00 BASE,STAND FJ-540 45 21545219-00 PAD,L-LEFT SP-540V

16 22335143-00 CAP,EPDM 46 21545220-00 PAD,L-RIGHT SP-540V

17 11369115-00 CASE,PP BOTTLE 47 21545178-00 PAD,SPACER RAIL SP-300

18 12329505-00 CASTER,BWS-50BN 48 21545226-00 PAD,U-LEFT SP-540V

19 ST-037 CLEANER,STICK TX712A 49 21545227-00 PAD,U-RIGHT SP-540V

20 21995112-00 FLANGE,GUIDE PNS-501 50 22735136-00 STICKER,REP JP/EN SP-540V

21 22565682 HEXAGONAL WRENCH 5 51 22735135-00 STICKER,SUP JP/EN SP-300

22 22535144-00 LABEL,DRAIN BOTTLE #LA29 52 21445113-00 TRAY,SKID SP-540V

23 22535330-00 LABEL,WARNING SOL INK #LA396

26015492-00 MANUAL,USE JP SP-500 COMMON

26015494-00 MANUAL,USE EN SP-500 COMMON PARTS LIST -Supplemental Parts -

26015493-00 MANUAL,INS JP SP-500 ECO-SOL Parts No. Parts Name

26015499-00 MANUAL,INS EN SP-500 ECO-SOL S1 31279201-00 LABEL,REPACKAGE #LA1626 22155133-00 PIPE,TOOL D9*L150 FJ-540 S2 31049157-00 SCREW,CAP M6*20 BC+PW+SW

27 22055691-00 PLATE,LONG CLAMP MEDIA L SP-540V S3 31139103-00 SCREW,PLAPOINT M4*6 WH FE

28 22055692-00 PLATE,SHORT CLAMP MEDIA L SP-540V S4 31229103-00 SCREW,TRUSS M2*6 BC

29 22055693-00 PLATE,LONG CLAMP MEDIA R SP-540V S5 31249221-00 WASHER,8*18*1.6 C

30 22055694-00 PLATE,SHORT CLAMP MEDIA R SP-540V S6 31249310-00 WASHER,SP M8 C

1-15

24

25

42

42

41

41

40

50

39

39

36

36

37

48

49

44

47

45

46

43

37

52

51

35

38

240VE 117V 230V

240V

1 2

3

4

5

6

7 8

9 10

11

12 12

12 12

1314

17

19

21

22

23

2425

26

27

28

29

30

32

33

34

S1

S2

S3

S4 S4

S4S4

16

20

31

15

18

S5

S6

REVISED 11

REVISED 11


22/1822-1

2-1 WIRING MAP

2 Electrical Section

L N E

+ 4 1 V

C N 1

C N 4

H E A D

H E A D

P A N E L B O A R D

J U N C T I O N B O A R D

S E R V O

B O A R D

B E D H E A T E R A C

S E N S O R

I N K E X I S T / E M P T Y

C R O P S E N S O R

B O A R D

P

I N C H

P O S S E N S O R

P R I N T

C A R R I A G E

B O A R D

C N 2

C N 3

P A P E R R E A R

P A P E R F R O N T

F R O N T C O V E R S W

M A I N

T E N A N C E C O V E R S W R

P R I N T C A R R

O R G

J U N C T I O N B O A R D 1

P U M P M O T O R

C A P M O T O R

W I P E R

M O T O R

S W P O W E R S U P P L Y

C N 1

C N 5 1

C N 6

C N 5

C N 8

C N 1 1

C N 1 2

7 8 4 0 6 0 5 6 0 0

W 8 4 0 6 0 5 0 E 0

W 8 4 0 6 0 5 0 1 0

W 8 4 0 6 0 5 0 B 0

C A

P

O R

G

W I P E

O R G

W 8 4 0 6 0 5 0 7 0

W 8 4 0 6 0 5 0 6 0

S O L E N O I D

S E N S O R B O A R D

C U T - C

A R R O R G

I N K

C N 3 0 2

C N 3 0 6

C N 3 0 5

C N 3 0 8 C N 3 0 0

C

N 3 1 0

C N 3 0 1

C N 3 0 3

C N 3 0 9

W 8 4 0 6 0 5 0 2 0

C N 3 0 4

C N 3 1 1

C N 5 0 0

C N 5 0 3

C N 5 0 4

C U T T I N G

C A R R I A G E

B O A R D

C N 3 0 7

C N 2 0 6 C N 2 0 8

W 8 4 0 6 0 5 0 F 0 C

N 2 0

4 C N 5 0 2

C N 1 0 0

C N 2 0 1 C N 2 0 0 C N 2 0 2 C N 2 0 3

C N 1 0 9

P O W E R

H E A T E R

B O A R D

H E A T E R

F A N

F A N

C N 2 0 2

B O A R D

J U N C T I O N

P O W E R

M A I N B O A R D

N E T W O R K

B O A R D

B O A R D

L I N E A R

E N C O D E R

W 8 4 0 6 0 5 0 5 0

S E N S O R

H E A D U P / D O W N

C N 8 C N 1

C N 6 C N 7

C N 4 0 1

C N 4 0 3

C N 4 0 4

C N 4 0 6

C N 4 0 0

P I N C H U / D

W 8 4 0 6 0 5 0 8 0

S E N S B O A R D

C N 4 0 5

C O V E R S W L

M A I N T E N A N C E

C N 4 0 7

J U N C T I O N B O A R D 2

W 8 4 0 6 0 5 0 A 0

C N 4 0 8

F A N

J U N C T I O N B O A R D

C N 2 0 1

C N 1 1 7 C N 1 1 2 C N 1 1 1 C N 1 1 4 C N 1 0 8 C N 1 1 5 C N 1 1 0 C N 1 1 3 C N 1 1 6 C N 1 0 7

C N 1 0 5 C N 1 0 2 C N 1 0 4 C N 1 0 1 C N 1 0 6

C N 9

C N 6 C N 1 1

C N 8

C N 1 2

C N 5

C O N T O R O L

H E A T E R

B O A R D

C N 2 0 3

C N 4 0 1

C N 4 0 2

C N 4

G R I T M O T O R

C N 4 0 9

C N 4 1 0

G R I T E N C O D E R

S C A N

M O T O R

W 8 7 6 7 0 5 0 1 0

W 8 7 6 7 0 5 0 3 0

W 8 7 6 7 0 5 0 4 0 W

8 7 6 7 0 5 0 6

0

E X T B O A R

D

W 8 7 6 7 0 5 0 2 0

7 8 7 6 7 0 5 1 0 0

T H E R M I S T O R

H E A T E R

T H E R M O S T A T

1 0 0 / 2 0 0 V S W

T H E R M I S T O R

H E A T E R

H E A T E R

T H E R M O S T A T

1 0 0 / 2 0 0 V S W

A P R O N H E A T E R A C

1 5

1 4

1 3 1

5

1 4

1 3

1 2

3

4

5

6

4 3

1 1 1

2

1 6

1 0

3 5

4 2

1 7

1 8

3 4 7

9

1 9

2 0

2 1

2 2

2 3

2 4

2 0

2 5

3 3

3 6

3 2 8

2 8

3 9

3 9

4 1

3 1

4 0

4 0

4 0 4

0

3 8

2 7

2 6

3 7

3 0

2 9


23/1822-2

SP-540V WIRING MAP

No Parts No. Parts Name1 23505631 CABLE-ASSY AC LIVE BROWN PC-600

2 23505632 CABLE-ASSY AC NEUTRAL BLUE PC-6003 23415268 CABLE-ASSY AC GROUND GREEN SP-540V4 23415116 CABLE-ASSY AC POWER SP-3005 23415269 CABLE-ASSY AC SWPS POWER SP-540V

6 23415270 CABLE-ASSY POWER H AC SP-540V7 23415115 CABLE-ASSY POWER SERVO SP-3008 23415117 CABLE-ASSY POWER MAIN SP-3009 23415125 CABLE-ASSY SCAN MOTOR SP-300

10 23415111 CABLE-ASSY POWER H DC SP-30011 23415109 CABLE-ASSY RELAY JUNCTION SP-30012 23415132 CABLE-ASSY THERM JUNCTION SP-300

13 23415271 CABLE-ASSY V SELECTOR SP-540V

14 23415112 CABLE-ASSY THERMOSTAT SP-30015 23415133 CABLE-ASSY THERMISTOR SP-30016 23415129 CABLE-ASSY FAN SP-30017 23415134 CABLE-ASSY INK JUNCTION SP-30018 23415124 CABLE-ASSY G-MOTOR SP-300

19 23415126 CABLE-ASSY PINCH U/D SENS SP-30020 23415114 CABLE-ASSY MAIN-COVER SW SP-30021 23415128 CABLE-ASSY WIPER CAP SEN SP-300

22 23415123 CABLE-ASSY CUT-CAR ORG SP-30023 23415127 CABLE-ASSY PRI-CAR ORG SP-30024 23415113 CABLE-ASSY FRONT-COVER SW SP-300

25 23415118 CABLE-ASSY PAPER-SENS SP-30026 23415120 CABLE-ASSY WIPER MOTOR SP-30027 23415121 CABLE-ASSY CAP MOTOR SP-30028 23415122 CABLE-ASSY PUMP MOTOR SP-30029 23415119 CABLE-ASSY PINCH-SENS SP-30030 23415107 CABLE-ASSY CROP SENS SP-30031 23415108 CABLE-ASSY LINEAR-ENC SP-30032 23475197 CABLE-CARD 25P1 105L BB33 23475112 CABLE-CARD 26P1 700L BB34 23475237 CABLE-CARD 40P1 2070L BB HIGH-V

35 23475217 CABLE-CARD 18P1 80L BB36 23475211 CABLE-CARD 14P1 350L BB

37 23475238 CABLE-CARD 15P1 2570L BB HIGH-V38 23475212 CABLE-CARD 24P1 600L BB39 23475240 CABLE-CARD 36P1 2670L BB HIGH-V40 23475214 CABLE-CARD 21P1 180L BB

41 23415274 CABLE-ASSY HEAD U/D SENS SP-540V42 23415272 CABLE-ASSY FAN JUNCTION SP-540V43 23415273 CABLE-ASSY EXT JUNCTION SP-540V


24/1822-3

2-2 MAIN BOARD

DIP SW

Arrangement Diagram_Component Side

DIP SWbit 1 ~ bit 2 Always OFF

bit 3 ONbit 4 ~ bit 8 Always OFF


25/182


26/182


27/182


28/182


29/182


30/182


31/1822-10

2-3 SERVO BOARD


32/1822-11


33/182


34/1822-13

S t p 0 A P h

S t p 0 B P h

S t p 0 A P W M

S t p 0 B P W M

S t p 0 D e c a y

R 1 0 0

2 2 0

C 4 9

C E 8 2 0 p

R 1 0 2

0 . 6

8 o h m / 1 W

V M T D

R 7 2

2 2 0

R 6 8

0 . 6

8 o h m / 1 W

C 3 1

C E 8 2 0 p

R 8 4

1 0 K

V C C

C 3 4

C E 3 9 0 0 p

V C C

R 9 6

1 . 0

K

R 9 9

3 . 3

K

C 4 8

C E 0 . 0

4 7 u

C 3 2

C E 0 . 0

4 7 u

R 7 9

1 . 0

K

R 7 1 3 . 3

K

F L 1 4

E X C M L 2 0 A 3 9 0 U

F L 1 5

E X C M L 2 0 A 3 9 0 U

D 2 4

D 1 F S 6

D 2 7

D 1 F S 6

D 2 6

D 1 F S 6

D 2 8

D 1 F S 6

C A P M O T O R

D 1 2

D 1 F S 6

D 1 0

D 1 F S 6

D 1 1

D 1 F S 6

D 9

D 1 F S 6

V M T D

V C C

2 5

A L M

3

P H A

5

P H B

2 3

E N A A

6

E N A B

2 2

V R E F A

2

V R E F B

2 6

C R

4

N C

1 9

V S A

1

R S A 1 1

R S B 1 7

P G 1 3

V S B

2 7

V M M A

8

V M M B

2 0

O U T 1

1 0

O U T 2

1 2

O U T 3

1 4

O U T 4

1 8

L G A

7

L G B

2 1

D E C A Y

2 4

N C

9

N C

1 5

N C

1 6

I C 1 7

M T D 2 0 0 5

C 4 5

C E 0 . 2

2 u / 5 0 V

C 4 4

C E 0 . 2

2 u / 5 0 V

S t p 2 A P h

S t p 2 B P h

S t p 2 A P W M

S t p 2 B P W M

S t p 2 D e c a y

R 8 5

2 2 0

C 3 8

C E 8 2 0 p

R 8 7

1 o h m / 1 W

V M T D

R 6 5

2 2 0

R 6 3

1 o h m / 1 W

C 2 7

C E 8 2 0 p

R 6 6

1 0 K V

C C

C 2 8

C E 3 9 0 0 p

V C C

R 8

1

1 . 0 K

R 7 8

3 . 3 K

C 3 3

C E 0 . 0

4 7 u

C 3 0

C E 0 . 0

4 7 u

R 6

9

1 . 0

K

R 7 0

3 . 3 K

F L 6

E X C M L 2 0 A 3 9 0 U

F L 4

E X C M L 2 0 A 3 9 0 U

F L 5

E X C M L 2 0 A 3 9 0 U

D 3 0

D 1 F S 6

D 3 8

D 1 F S 6

D 3 6

D 1 F S 6

D 4 0

D 1 F S 6

P U M P M O T O R

C 3 7

C E 0 . 1 u

D 2 9

D 1 F S 6

D 3 7

D 1 F S 6

D 3 1

D 1 F S 6

D 3 9

D 1 F S 6

V M T D

C 3 6

C E 0 . 2

2 u / 5 0 V

C 3 9

C E 0 . 2

2 u / 5 0 V

S t p 1 A P h

S t p 1 B P h

S t p 1 A P W M

S t p 1 B P W M

S t p 1 D e c a y

R 1 0 3

2 2 0

C 5 5

C E 8 2 0 p

R 1 0 4

1 o h m / 1 W

V M T D

R 8 9

2 2 0

R 8 8

1 o h m / 1 W

C 4 2

C E 8 2 0 p

R 9 0

1 0 K

V C C

C 4 3

C E 3 9 0 0 p

V C C

R 9

8

1 . 0

K

R 9 5

3 . 3 K

C 5 0

C E 0 . 0

4 7 u

C 4 7

C E 0 . 0

4 7 u

R 9

2

1 . 0

K

R 9 4

3 . 3 K

F L 1 2

E X C M L 2 0 A 3 9 0 U

F L 1 0

E X C M L 2 0 A 3 9 0 U

F L 7

E X C M L 2 0 A 3 9 0 U

D 1 8

D 1 F S 6

D 2 2

D 1 F S 6

D 2 0

D 1 F S 6

D 2 5

D 1 F S 6

W I P E M O T O R

C 5 4

C E 0 . 1 u

D 1 7

D 1 F S 6

D 2 1

D 1 F S 6

D 1 9

D 1 F S 6

D 2 3

D 1 F S 6

V M T D

C 5 3

C E 0 . 2

2 u / 5 0 V

C 5 6

C E 0 . 2

2 u / 5 0 V

T P 6 5 T P 6 4

T P 6 3 T P 6 2

T P 6 1

T P 6 0

T P 5 8 T P 5 9

T P 5 7 T P 5 4

T P 5 2 T P 5 0

T P 1 4 T P 1 6 T P 2 4

T P 3 1

T P 2 7

T P 1 3

T P 1 0

T P 8

T P 7 T P 1 7

T P 1 2

T P 1 5

T P 9

T P 1 1

T P 3 6

T P 2 2

T P 2 5

T P 2 3

T P 3 0

T P 2 9

T P 3 5

H V r e f 0

V C C

1 9

A L M

2 4

P H A

2 6

P H B

1 7

E N A A

2 7

E N A B

1 6

V R E F A

2 3

V R E F B

2 0

C R

2 5

N C

4

V S A

2 2

R S A 5

R S B 1 0

N C 1 3

V S B

2 1

V M M A

1

V M M B

1 4

O U T 1

3

O U T 2

7

O U T 3

8

O U T 4

1 2

L G A

2 8

L G B

1 5

D E C A Y

1 8

G N D

H S 1

G N D

H S 2

N C

2

N C

6

N C

9

N C

1 1

N C

1 3

I C 1 8

M T D 2 0 0 5 F

V C C

1 9

A L M

2 4

P H A

2 6

P H B

1 7

E N A A

2 7

E N A B

1 6

V R E F A

2 3

V R E F B

2 0

C R

2 5

N C

4

V S A

2 2

R S A 5

R S B 1 0

N C 1 3

V S B

2 1

V M M A

1

V M M B

1 4

O U T 1

3

O U T 2

7

O U T 3

8

O U T 4

1 2

L G A

2 8

L G B

1 5

D E C A Y

1 8

G N D

H S 1

G N D

H S 2

N C

2

N C

6

N C

9

N C

1 1

N C

1 3

I C 1 4

M T D 2 0 0 5 F

C A P

_ O r g

W I P E

_ O r g

V C C

R 3 9

1 5 0

R 3 8

1 5 0

C 1 2

C E 1 0 0 p

C 1 1

C E 1 0 0 p

1 2 3 4 5 6 7 8 9 1 0

1 1

1 2

1 3

1 4

1 5

1 6

1 7

1 8

1 9

2 0

2 1

2 2

2 3

2 4

2 5

2 6

C N 5

5 2 8 0 8 - 2 6 9 0

D 3

N O N

L 4

N O N

+

C 2 0

N O N

D r a i n 1

8

D r a i n 1

7

D r a i n 2

6

D r a i n 2

5

S o u r c e 1

1

G a t e 1

2

S o u r c e 2

3

G a t e 2

4

I C 1 0

U P A 1 7 5 9

R 5 3

1 . 2 o h m / 1 W

+ 2 7 V

R E S E R V E

D 4

D 2 F S 6

+

C 1 9

1 0 u / 1 0 0 V

L 3

L R C H 8 9 5 - 1 8 1 K

T P 5 6

T P 5 3

T P 4 5

T P 4 6

T P 4 1

T P 4 2

/ M T D

_ E n 1

/ M T D

_ E n 2

1 2 C N 7

N O N

R 6 0

1 0 0

R 5 9

1 0 0

W i p e_ O r g

C a p_

O r g

F A N T

o J U N C T I O

N B O A R D 1

C 9 9

C E 0 . 1 u

F L 1 1

E X C M L 2 0 A 3 9 0 U

F L 1 6

E X C M L 2 0 A 3 9 0 U

F L 1 3

E X C M L 2 0 A 3 9 0 U

F L 3

E X C M L 2 0 A 3 9 0 U

C 4 6

C E 0 . 1 u

/ C r o p O n

/ C r o p_

O N @

+ A

_ I 0

+ B

_ I 0

- A_

I 0

- B_

I 0

+ A

_ I 1

+ B

_ I 1

- A_

I 1

- B_

I 1

+ A

_ I 2

+ B

_ I 2

- A_

I 2

- B_

I 2

D 1

2

D 2

3

D 3

4

D 4

5

D 5

6

D 6

7

D 7

8

D 8

9

Q 1

1 8

Q 2

1 7

Q 3

1 6

Q 4

1 5

Q 5

1 4

Q 6

1 3

Q 7

1 2

Q 8

1 1

E 1

1

E 2

1 9

I C 1 2

7 4 V H C T 5 4 1

F A N P W M 1

F A N P W M 2

/ C r o p O n

F A N P W M 1

F A N P W M 2

1 2

1 3

I C 7 F

7 4 L V C 1 4

1 0

1 1

I C 7 E

7 4 L V C 1 4

/ M T D

_ E n 0

T P 6 7

T P 6 6

/ M T D

_ E n 0

/ M T D

_ E n 1

/ M T D

_ E n 2

H V r e f 1

H V r e f 2

D 1 3

N O N

D 7 N

O N

D 1 4

N O N

D 1 6

N O N

D 6

N O N

D 8

N O N

R 8 2

N O N

R 6 7

N O N

R 1 0 1

N O N

R 9 1

N O N

R 9 3

N O N

R 8 3

N O N

R 2 2

1 0 K

R 2 3

1 0 K

V C C

H E n_

O n

H E n_

O n

H E n_

O n @

/ C r o p_

O N @

H E n_

O n @

T P 1 8

T P 6 T

P 2 1

R 1 1 6

1 0 K


35/182


36/1822-15

+

C 6 2 2 0 u / 3 5 V

C 9 5 C E 1 0 0 0 p

R 2 6

4 7

+ 2 7 V

+ 4 1 V

L 1

L R C H 8 9 5 - 4

7 0 K

C 9 C E 0 . 0 4 7 u

C 9 6

C E 0

. 1 u

C 9 7

C E 0

. 1 u

R 2 9

4 7 0

C 8

C E 1 0 0 0 p

C 1 0 C E 0 . 1 u

D G N D

3

C E / S S

4

R e g

5

S W o u

t

7

V I n

1 1

B . S

1 2

C o m p

1 4

V r e

f

1 5

A G N D

1

N C

2

N C

6

N C

8

N C

9

N C

1 0

N C

1 3

N C

1 6

I C 4

S P I 8 0 1 0 A

R 2 7

2 2 0

+

C 2 4

3 3 0 u / 1 6 V

C 8 1 C E 1 0 0 0 p

R 5 5 4

7

V C C

+ 4 1 V

L 2

L R C H 8 9 5 - 4

7 0 K

C 2 6 C E 0 . 0 4 7 u

C 8 2 C E 0 . 1 u

C 2 3

C E 0 . 1 u

R 5 6 1

. 8 K

R 5 7 4 7 0

C 2 5

C E 1 0 0 0 p

C 7 8 C E 0 . 1 u

R 5 8

1 0 0

D G N D

3

C E / S S

4

R e g

5

S W o u

t

7

V I n

1 1

B . S

1 2

C o m p

1 4

V r e

f

1 5

A G N D

1

N C

2

N C

6

N C

8

N C

9

N C

1 0

N C

1 3

N C

1 6

I C 9

S P I 8 0 1 0 A

1 2 3 4 C N 4

B 4 P - V

H

+ 4 1 V

+ V H E A D

T o

M A I N B O A R D

H e a

d_

P o w e r

_ O n

3 1

2

Q 7

D T C 1 1 4 E K

+ 4 1 V

+ C

2

1

0 0 0 u

/ 6 3 V

Q 1

2 S J 5 5 3 S

R 1 5 8

1 K / 0

. 5 W

versacamm_sp540v service notes

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