KEY FEATURES• Productivity • Patented design provides ergonomic load height and programming height • Fast index time reduces overall cycle time • Multiple robot configurations

• Functionality • High utilization of robot work envelope • Safer robot programming • Reduces required floor space • Cost efficient pneumatic main sweep design

• Reliability • Pre-engineered, proven design • Single source responsibility • 24-hour support service

• Flexibility • High weight capacity • Able to accommodate large tool lengths, swing diameters and high weight capacity • Easily configured to meet application requirements

INNOVATION AND EXPERIENCE FROM YOUR SINGLE SOURCE

Base Positioner Configuration

Base Component Configuration

Main axis – pneumatically driven Main sweep index time 4.0 to 5.5 secondsMinor axis – dual servo driven trunnions Tool length 96-inches (2348-mm) Tool swing diameter 54-inches (1371-mm) Weight capacity 2,000-lbs (900-kg)

FANUC ArcMate 100iC or Panasonic TA-1400 G3Lincoln i400 or Miller Auto Axcess 300Tregaskiss, Binzel or TBi air-cooled through arm torchGenesis torch alignment packageSafety package (includes light curtains, gate interlock and barriers)Genesis Allen-Bradley controls package with L1 processorRotary ground

VERSA 4M

The Versa 4M a pneumatic driven ferris wheelsystem is designed to handle large or multiple high

volume production parts.

VERSA 4MTOP VIEW

SIDE VIEW

8900 HARRISON ST., DAVENPORT, IA 52806PHONE: 563.445.5600 FAX: 563.445.5699

WWW.GENESIS-SYSTEMS.COMSystems Group, LLC

Standard Dimensional Specifications

Standard Capacity Specifications

Tool length 120-inches, 144-inchesTool swing diameter 54-inchesPower track cable carrierRobot and programming mezzanine palletSmoke hood and extraction systemOff-line programmingLaunchIT or standard installation Training programs (basic, advanced, maintenance, off-line, CRAW)Intelligence CenterTM

Robot models: FANUC, Panasonic, MotomanProcess gear: Miller, Lincoln, Fronius, Thermadyne, HyperthermWelding torches: Tregaskiss, Binzel, TBi, FroniusTorch cleaners: Tregaskiss, Binzel, TBiControls: PanelView 1000+ Compact

Weight capacity 2,000-lbs (900-kg) to 3,000-lbs (1360-kg)Engineering specifications for 2,000-lbs capacity per station Gearbox rated torque 4705Nm Gearbox ratio 253:1 Gearbox maximum moment 20,580Nm Motor maximum RPM 4,000 Motor torque output 18Nm Nominal acceleration .5 seconds 180-degree index time 5.0 secondsEngineering specifications for 3,000-lbs capacity per station Gearbox rated torque 4704Nm Gearbox ratio 141:1 Gearbox maximum moment 6174Nm Motor maximum RPM 4,000 Motor torque output 18Nm Nominal acceleration .5 seconds Allowable tool out of balance torque 425Nm 180-degree index time 2.0 seconds

Standard Platform Options

Standard Component Options

Tool length TL 96-inches (2438-mm) to 144-inches (3657-mm)Tool swing diameter SD 42-inches (1066-mm) to 54-inches (1371-mm)Load height LH 39.5-inches (1003-mm)Cell width CW 182-inches (4600-mm) to 240-inches (6096-mm)Cell depth CD 240-inches (6096-mm) to 255-inches (6447-mm)Cell height CH 98-inches (2489-mm)

Real time status, alarms, historical trends,critical parameters and automatic backup of

your workcell anywhere, anytime.

CH

LH

SD

TL

CD

CW