vegam4i - driving industry 4.0
TRANSCRIPT
Presentation to a Prospective Customer,
Japan
Agenda • Introducing an Industry 4.0 platform
• IT Landscape• Interface with SAP ECC
• Customer Requirements #1: Remote monitoring and diagnosis of Manufacturing during night shift#2: Hands-free reference of SOP for operators#3: Electronic (paperless) training for GMP compliance#4: Mobile applications for improving effectiveness in manufacturing #5: Real time data capture and analysis for improving predictive and preventive maintenance
• Summary • Questions & Answers
“Industry 4.0 Platform”
• Single User Interface for all functional modules of the Manufacturing plant• Scan-Pack module for handling material
movements• Production module for handling recipe /
SOP / manufacturing• Reporting module with real-time KPI-
dashboard for continuous improvement • Integrates with control systems (OPC,
Sensors and IoT) & enterprise software (ERP, PLM, Courier, Transport and Shipping solutions)
IT Landscape
Disclaimer: Oracle, Windows, Windows Server, Hadoop, SAP, Flutura, OPC UA are Trademarks owned by their respective businesses. Herein we have used them to indicate “Vegam 4i“ interface with these. Vegam 4i, Vegan Label, Vegam Zing, Vegam dStore are solutions offered by Vegam.co
- SAP ECC Interface
Master data in SAP synced with Vegam 4i :• Materials Master data (MRP Controller, Purchasing Group, PPE, Hazard
Info)• Recipe BOM details • GHS Label Information Transactions Synced by Vegam 4i :• Purchase Order details (Used for Purchase Order Calendar in Vegam)• Process Order Details(Used for Staging and Manufacturing Calendar)• Delivery Order Details (Used for Delivery Calendar)
Transactions Vegam Performs in SAP• Material Movement (MIGO, Bin-2-Bin, Put Away (Raw Material & FG), 261
RM / FG Consumption, 101 for Booking stock FG, Post Goods issue)Other Transactions:• Process Order Final Completion, Time Ticket Update, Production data, Lot
Number in SAP and Extended in Vegam, Auto Batch Determination, For JIT QC Update in SAP, Extract RM QC from SAP
- SAP ECC Interface
Requirements #1: Remote monitoring and diagnosis of Manufacturing#2: Hands-free reference of SOP for operators#3: Electronic (paperless) training for GMP compliance#4: Mobile applications for improving effectiveness in manufacturing
Remote Monitoring and Diagnostics of Manufacturing during night shift• On Mobile / Web Real Time Dashboard
• Resource Utilization• Machine Status • Details of active Process Order &Phase• Downtime details • Alerts on Exception
• On Premise Dashboards & LED Displays
• Vegam Zing Live View
Hands-free reference of SOP for operators• E-Recipe module
• SAP BOM To E-Recipe• Real Time Recipe on
HandHeld/Mobile• Real time quality inputs for
additions/modifications• Multiple Recipe for the same IDH• Integrated OPC / IoT/Sensors
• Interfaces Supported• Mobile / Handheld with BarCode• Touch Screen with Recipe• LED Displays with Phase Instructions
Electronic (paperless) training for GMP compliance• Manufacturing to support
paper less operations• Real time manufacturing
instructions• Just in time Safety / Hazard /
PPE Instructions• Just in time instructions for
Sampling• Just in time instructions for• Pre-Weight management• Just in time Material Handling
Instructions
Mobile Device Application in Manufacturing
• End-2-End operations are handled by Mobile Device• Security Gate Functionality with
Camera on iPAD / Tab• GR on a Tab/Mobile• All integrated with BarCode or
RFID
Summary
• Delivered ROI in less than 6 months
• Significant improvements to Quality, Productivity and Warehouse accuracy
• Continuous improvements enabled
• Successfully transformed factories into Smart Connected Factories
solves real challenges of Batch Processing Plants
