vega series banknote validator

© 2009, Japan CashMachine Co., Limited

Support: http://www.jcmglobal.com/en/contact/default.aspx Web-Site: http://www.jcmglobal.com

VEGA™ SeriesBankNote Validator

Operation and MaintenanceManual(Revision A)

P/N 960-100189RA_Rev. A {EDP #148850}

Issue #4064-SME-01-00

This product document (hereinafter referred to as “Manual”) is fully covered by legal Copyrights owned by the Japan Cash Machine, Co., Ltd., (hereinafter referred to as “JCM”) under Japanese laws and foreign countries. This Manual contains many copyrighted, patented or properly registered equipment items manufactured by JCM, that are prohibited and illegal to duplicate, replicate or copy in whole, or in part, without the expressauthorization by JCM with the following exceptions:

1. When an authorized JCM agency or distributor duplicates the Manual for sales promotion and/or service maintenance of the product, or technical service personnel education as required; and2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general. JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items thereto without notice regarding the product or its related products.

JCM is a registered trademark of Japan CashMachine Co, Limited. All other product names mentioned herein may be registered trademarks or trademarks of their respective companies. Furthermore, ™, ® and © are not always mentioned in each case throughout this publication.

Copyright © 2009 By Japan CashMachine Co, Limited

VEGA™ Series BankNote Validator Operation and Maintenance Manual

REVISION HISTORY

Rev №. Date Reason for Update Comment

A 8/28/09 Initial Version

1

2

Issue #4064-SME-01-00

VEGA™ Series BankNote Validator

Table of Contents
Page
TOC1 GENERAL INFORMATION.................................................................................. 1-1

Model/Type Number Specifications ........................................................................... 1-2Precautions .................................................................................................................. 1-2

Installation Precautions .............................................................................................................1-2User Precautions.......................................................................................................................1-2Cash Box Handling....................................................................................................................1-3

Mounting & Dismounting the Unit ............................................................................................................1-3Placing Foreign Objects into the Unit ......................................................................................................1-3Unacceptable Banknotes.........................................................................................................................1-3

Primary Features ......................................................................................................... 1-4Component Names...................................................................................................... 1-4System Configurations ............................................................................................... 1-5Specifications .............................................................................................................. 1-6

Technical Specifications ...........................................................................................................1-6Environmental Specifications ...................................................................................................1-6Electrical Specifications.............................................................................................................1-7Structural Specifications ............................................................................................................1-7

VEGA Unit Dimensions ............................................................................................... 1-8Entire Unit Outside Dimensions (Type SH with Standard Cash Box) ........................................1-8Entire Unit Clearance Dimensions (Type SH with Standard Cash Box)....................................1-8Entire Unit Outside Dimensions (Type SH with Large Cash Box) .............................................1-9Entire Unit Clearance Dimensions (Type SH with Large Cash Box) .........................................1-9Entire Unit Outside Dimensions (Type SD/SU with Standard Cash Box) ................................1-10Entire Unit Outside Dimensions (Type SD/SU with Large Cash Box) .....................................1-10Entire Unit Outside Dimensions (Type SD/SU Back Access).................................................. 1-11VEGA Cash Box Outside Dimensions (Standard Cash Box) .................................................. 1-11VEGA Cash Box Outside Dimensions (Large Cash Box) .......................................................1-12VEGA Bezel Outside Dimensions (Type SH) ..........................................................................1-12VEGA Bezel Outside Dimensions (Type N) ............................................................................1-13VEGA Bezel Outside Dimensions (Type D) ............................................................................1-13

JCM Contact Information.......................................................................................... 1-14Americas & Oceania................................................................................................................1-14

JCM American Corporation ...................................................................................................................1-14Europe, Africa, Russia & Middle East .....................................................................................1-14

JCM Europe GmbH ...............................................................................................................................1-14UK & Ireland ............................................................................................................................1-14

JCM United Kingdom Ltd.......................................................................................................................1-14Asia .........................................................................................................................................1-14

JCM Gold (HK) Ltd. ...............................................................................................................................1-14Japan Cash Machine Co, Limited (HQ) .................................................................................................1-14

2 INSTALLATION/OPERATION ............................................................................. 2-1Installation.................................................................................................................... 2-1

Installation Procedure................................................................................................................2-1DIP Switch Configurations ......................................................................................... 2-2

Basic Settings............................................................................................................................2-2Special Settings.........................................................................................................................2-3

P/N 960-100189RA_Rev. A {EDP #148850} © 2009, Japan CashMachine Co., Limitedi

Table of Contents


PageStand-by Mode LED Assignment Indication............................................................................................ 2-3Rewriting cc-Talk Encryption Code (Initialize)......................................................................................... 2-3

Connector Pin Assignments ...................................................................................... 2-4Preventive Maintenance ............................................................................................. 2-5

Retrieving Banknotes................................................................................................................ 2-5Clearing a Banknote Jam ......................................................................................................... 2-5Cleaning Procedure .................................................................................................................. 2-5

Sensor Cleaning Procedure:................................................................................................................... 2-5

Standard Interface Circuit Schematics...................................................................... 2-7Operational Flowcharts............................................................................................... 2-8

Operational Flowchart (Continued 1) ........................................................................................ 2-9Operational Flowchart (Continued 2) ...................................................................................... 2-10

3 COMMUNICATIONS ............................................................................................3-1Americas & Oceania ................................................................................................................. 3-1

JCM American Corporation..................................................................................................................... 3-1Europe, Africa, Russia & Middle East ....................................................................................... 3-1

JCM Europe GmbH................................................................................................................................. 3-1UK & Ireland ............................................................................................................................. 3-1

JCM United Kingdom Ltd. ....................................................................................................................... 3-1Asia........................................................................................................................................... 3-1

JCM Gold (HK) Ltd.................................................................................................................................. 3-1Japan Cash Machine Co, Limited (HQ) .................................................................................................. 3-1

4 DISSASSEMBLY/REASSEMBLY........................................................................ 4-1Tool Requirements ...................................................................................................... 4-1CPU Board Removal ................................................................................................... 4-1Upper Sensor Board Removal ................................................................................... 4-3Sub-Circuit Board Removal........................................................................................ 4-3Feed and Stacker Motor Removal.............................................................................. 4-4Sub-Sensor Board Removal....................................................................................... 4-5Lower Sensor Board Removal ................................................................................... 4-5Transport Belt Removal .............................................................................................. 4-5Stacker Belt Removal.................................................................................................. 4-6

5 WIRING DIAGRAMS ............................................................................................5-1VEGA System Wiring Diagram................................................................................... 5-1

6 CALIBRATION AND TESTING ............................................................................ 6-1Download Workbench Tool Requirements................................................................................ 6-1Driver Installation & Software Download Preparation ............................................................... 6-1Driver Installation Procedure..................................................................................................... 6-2Software Download Procedure ................................................................................................. 6-3Calibration Procedures ............................................................................................................. 6-4

When to Calibrate ................................................................................................................................... 6-4Calibration Types .................................................................................................................................... 6-4

Workbench Calibration Tool Requirements............................................................................... 6-4Calibration Preparation ............................................................................................................. 6-4Reference Paper Usage ........................................................................................................... 6-5Calibration Using a PC ............................................................................................................. 6-6

VEGA_Adjustement.exe Program Use ................................................................................................... 6-6VEGA_Adjustement_Zero.exe Program Use.......................................................................................... 6-7

Calibration Failure..................................................................................................... 6-10

P/N 960-100189RA_Rev. A {EDP #148850} © 2009, Japan CashMachine Co., Limitedii

Table of Contents


PageActivation Failure .................................................................................................................... 6-10Adjustment Failure.................................................................................................................. 6-10Adjustment Data Writing Failure ..............................................................................................6-11

Menu Item Functions .................................................................................................6-11Writing a Serial Number.......................................................................................................... 6-12Reading a Serial Number ....................................................................................................... 6-12Reading ccTalk Encryption Code............................................................................................ 6-12Reading the ccTalk Address ................................................................................................... 6-13Writing a Stand-by LED Pattern Color .................................................................................... 6-13Reading a Stand-by LED Pattern Color .................................................................................. 6-13Reading Adjustment Data ....................................................................................................... 6-13Reading the VEGA Software Version ..................................................................................... 6-14Non-PC Calibration Procedure ............................................................................................... 6-14Performance Tests .................................................................................................................. 6-15

Performance Test Preparation .............................................................................................................. 6-15Performance Tests Activation ............................................................................................................... 6-16

Performance Test Initiation ..................................................................................................... 6-16DIP Switch Test..................................................................................................................................... 6-16Feed Motor Forward Rotation Test ....................................................................................................... 6-16Feed Motor Reverse Rotation Test: ...................................................................................................... 6-17Stacker Motor Test ................................................................................................................................ 6-17Aging Test ............................................................................................................................................. 6-17Off-line Banknote Acceptance Test ....................................................................................................... 6-18Sensor Test ........................................................................................................................................... 6-18

7 EXPLODED VIEWS AND PARTS LISTS............................................................. 7-1Entire VEGA Unit Exploded View (SH) ...................................................................... 7-1Entire VEGA Unit Exploded View (SD/SU/SDB/SUB) ............................................... 7-2

Entire VEGA Parts List.............................................................................................................. 7-3Upper VEGA Transport Unit Exploded View............................................................. 7-4

Upper VEGA Transport Unit Parts List .................................................................................... 7-5Lower VEGA Transport Unit Exploded View............................................................. 7-6

Lower VEGA Transport Unit Parts List ..................................................................................... 7-7VEGA Course Path Turning Unit Exploded View...................................................... 7-9

VEGA Course Path Turning Unit Parts List ............................................................................ 7-10VEGA Cash Box Unit Exploded View .......................................................................7-11

VEGA Cash Box Unit Parts List .............................................................................................. 7-12VEGA SH Unit Bezel Exploded View........................................................................ 7-14

VEGA SH Unit Bezel Parts List .............................................................................................. 7-15VEGA SD/SU/SDB/SUB Unit Bezel Type D Exploded View.................................... 7-16

VEGA SD/SU/SDB/SUB Unit Bezel Type D Parts List .......................................................... 7-17VEGA SD/SU/SDB/SUB Unit Bezel Type N Exploded View.................................... 7-18

VEGA SD/SU/SDB/SUB Unit Bezel Type N Parts List .......................................................... 7-19VEGA Option Unit Parts Exploded View ................................................................. 7-20

VEGA Option Unit Parts List ................................................................................................... 7-218 INDEX ................................................................................................................... 8-1A TROUBLESHOOTING......................................................................................... A-1

Introduction .................................................................................................................A-1Troubleshooting Overview .........................................................................................A-1Fault Table Listings.....................................................................................................A-1

P/N 960-100189RA_Rev. A {EDP #148850} © 2009, Japan CashMachine Co., Limitediii

Table of Contents

P/N


B

PageMalfunction LED Error Code.....................................................................................................A-1Error and Reject Codes ............................................................................................................A-2

Maintenance Equipment .............................................................................................A-7VGEA Maintenance Equipment ................................................................................................A-7

JCM Contact Information............................................................................................A-8Americas & Oceania .................................................................................................................A-8

JCM American Corporation.....................................................................................................................A-8Europe, Africa, Russia & Middle East .......................................................................................A-8

JCM Europe GmbH.................................................................................................................................A-8UK & Ireland .............................................................................................................................A-8

JCM United Kingdom Ltd. .......................................................................................................................A-8Asia...........................................................................................................................................A-8

JCM Gold (HK) Ltd..................................................................................................................................A-8Japan Cash Machine Co, Limited (HQ) ..................................................................................................A-8

GLOSSARY ........................................................................................................ B-1

960-100189RA_Rev. A {EDP #148850} © 2009, Japan CashMachine Co., Limitediv


List of Figures
PageLOF
Figure 1-1 VEGA Unit Assembly ............................................................................. 1-1Figure 1-2 Precautionary Symbols .......................................................................... 1-2Figure 1-3 Unacceptable Banknotes ....................................................................... 1-3Figure 1-4 VEGA Component Names ..................................................................... 1-4Figure 1-5 VEGA System Configuration with Host destination example ................. 1-5Figure 1-6 VEGA Banknote Validator Unit Outside Dimensions

(Type SH - Standard Cash Box) ............................................................ 1-8Figure 1-7 VEGA Mounting Space Clearance Dimensions

(Type SH - Standard Cash Box) ............................................................ 1-8Figure 1-8 VEGA Banknote Validator Unit Outside Dimensions

(Type SH - Large Cash Box).................................................................. 1-9Figure 1-9 VEGA Banknote Validator Unit Outside Dimensions

(Type SH - Large Cash Box).................................................................. 1-9Figure 1-10 VEGA Banknote Validator Unit Outside Dimensions

(Type SD/SU - Standard Cash Box) ................................................... 1-10Figure 1-11 VEGA Banknote Validator Unit Outside Dimensions

(Type SD/SU - Large Cash Box).......................................................... 1-10Figure 1-12 VEGA Banknote Validator Unit Outside Dimensions

(Type SD/SU Rear Access) ................................................................. 1-11Figure 1-13 VEGA Cash Box Outside Dimensions (Standard Cash Box)............... 1-11Figure 1-14 VEGA Cash Box Outside Dimensions (Large Cash Box) .................... 1-12Figure 1-15 VEGA Bezel Outside Dimensions (Type SH) ...................................... 1-12Figure 1-16 VEGA Bezel Outside Dimensions (Type N)......................................... 1-13Figure 1-17 VEGA Bezel Outside Dimensions (Type D)......................................... 1-13Figure 2-1 M4 Nut & DIP Switch Locations ............................................................. 2-1Figure 2-2 Cable Interconnection ............................................................................ 2-1Figure 2-3 Bezel Attachment ................................................................................... 2-2Figure 2-4 M4 Screw & Nut Locations..................................................................... 2-2Figure 2-5 Cash Box & Guide Cover Location ........................................................ 2-2Figure 2-6 DIP Switch DS1 (Gradient Color Setting) ................................................ 2-3Figure 2-7 DIP Switch DS1 (Blue Color Setting) ..................................................... 2-3Figure 2-8 DIP Switch DS1 (Green Color Setting) .................................................. 2-3Figure 2-9 DIP Switch DS1 (cc-Talk Initialize)......................................................... 2-3Figure 2-10 Retrieving Banknotes............................................................................. 2-5Figure 2-11 Opening the Upper Validation Section................................................... 2-5Figure 2-12 Retrieving Cash Box Banknote Jam ...................................................... 2-5Figure 2-13 VEGA Sensor Cleaning Locations ......................................................... 2-6Figure 2-14 VEGA Photo Coupler Circuit Interface Schematic Diagram .................. 2-7Figure 2-15 VEGA RS-232C Circuit Interface Schematic Diagram........................... 2-7Figure 2-16 VEGA ccTalk Circuit Interface Schematic Diagram ............................... 2-7

P/N 960-100189RA_Rev. A {EDP #148850} © 2009, Japan CashMachine Co., Limitedv

List of Figures


Page

Figure 2-17 VEGA Banknote Validator Operational Flowchart (Part 1 Full Process).2-8Figure 2-18 VEGA Banknote Validator Operational Flowchart (Part 2 Stack) ...........2-9Figure 2-19 VEGA Banknote Validator Operational Flowchart (Part 3 Reject) ........2-10Figure 4-1 Cash Box & Course Path Reversing Guide Cover Removal...................4-1Figure 4-2 Cash Box Frame Removal ......................................................................4-1Figure 4-3 Upper Assembly Separation (Part 1) ......................................................4-1Figure 4-4 Upper Assembly Separation (Part 2) ......................................................4-2Figure 4-5 Front Bezel Removal...............................................................................4-2Figure 4-6 Flap Positioning Spring Removals ..........................................................4-2Figure 4-7 Shaft and Flap #1 & #2 Removal ............................................................4-2Figure 4-8 Flap Lever Arm Reassembly...................................................................4-2Figure 4-9 Upper Transport Assembly Removal ......................................................4-3Figure 4-10 Main CPU Board Removal......................................................................4-3Figure 4-11 Upper Sensor Board Removal ................................................................4-3Figure 4-12 Base Unit Carrier Removal (Part 1) ........................................................4-3Figure 4-13 Base Unit Carrier Removal (Part 2) ........................................................4-4Figure 4-14 Unplug Inter-Assembly Harnesses .........................................................4-4Figure 4-15 Sub-Circuit Board Removal ....................................................................4-4Figure 4-16 Gear Box Motor Assembly Removals .....................................................4-4Figure 4-17 Stacker & Feed Motor Removal..............................................................4-5Figure 4-18 Sub-Sensor Board Removal ...................................................................4-5Figure 4-19 Lower Sensor Board Removal ................................................................4-5Figure 4-20 Tension Pulley Unit Removal..................................................................4-5Figure 4-21 Belt Cover Removal ................................................................................4-6Figure 4-22 Transport Belt Removals ........................................................................4-6Figure 4-23 Stacker Unit Removal (Part 1) ................................................................4-6Figure 4-24 Stacker Unit Removal (Part 2) ................................................................4-6Figure 4-25 Course Path Reversing Guide Removal .................................................4-6Figure 4-26 E-Ring, Gear & Clutch Shaft Removal....................................................4-7Figure 4-27 Right Stacker Belt Removal ....................................................................4-7Figure 4-28 Left Stacker Belt Removal ......................................................................4-7Figure 4-29 Transport Belt Installation .......................................................................4-7Figure 5-1 VEGA System Wiring Diagram ...............................................................5-1Figure 6-1 USB Cable Requirement.........................................................................6-1Figure 6-2 Tool and Harness Connection.................................................................6-1Figure 6-3 VEGA Port, DIP Switch & LED Indicator Locations ..................................6-2Figure 6-4 Hardware Wizard Welcome Screen........................................................6-2Figure 6-5 Installation Path Selection Screen ..........................................................6-2Figure 6-6 Install Options Screen.............................................................................6-2Figure 6-7 Installation Warning Screen ....................................................................6-2Figure 6-8 Hardware Wizard Completion Screen.....................................................6-3Figure 6-9 DIP Switch No. 1 Initial Setting ...............................................................6-3Figure 6-10 UBA Downloader Screen........................................................................6-3Figure 6-11 VEGA Software Selection Screen ..........................................................6-3

P/N 960-100189RA_Rev. A {EDP #148850} © 2009, Japan CashMachine Co., Limitedvi

List of Figures


PageFigure 6-12 Download Progress Screen.................................................................... 6-3Figure 6-13 Completed Screen.................................................................................. 6-4Figure 6-14 Reference Paper Types ......................................................................... 6-4Figure 6-15 PC Calibration Tools & Cabling.............................................................. 6-5Figure 6-16 Non-PC Calibration Tools & Cabling ...................................................... 6-5Figure 6-17 Opening VEGA For Paper Placement.................................................... 6-5Figure 6-18 Type Name Location ..............................................................................6-5Figure 6-19 Placing Reference Paper .......................................................................6-5Figure 6-20 Locking Reference Paper In Place.........................................................6-5Figure 6-21 DIP Switch Block #1 Initial Settings........................................................ 6-6Figure 6-22 VEGA Adjustment File Screen ............................................................... 6-6Figure 6-23 Entrance Sensors Adjustment................................................................6-6Figure 6-24 White Reference Paper Placement Request Screen .............................6-6Figure 6-25 White Reference Paper Calibration Progress Screen ............................ 6-6Figure 6-26 Black Reference Paper Placement Request Screen.............................. 6-6Figure 6-27 Black Reference Paper Calibration Progress Screen ............................ 6-7Figure 6-28 Black Reference Paper Removal Request Screen ................................ 6-7Figure 6-29 Non-Paper Calibration Screen 1 ............................................................ 6-7Figure 6-30 Non-Paper Calibration Screen 2 ............................................................ 6-7Figure 6-31 Motor Speed Test................................................................................... 6-7Figure 6-32 Adjustment Complete; Request Writing Data To Memory Screen ......... 6-7Figure 6-33 Writing EEPROM Data Progress Screen ............................................... 6-7Figure 6-34 The Save As” PC Screen .......................................................................6-7Figure 6-35 VEGA Adjustment Complete Screen...................................................... 6-7Figure 6-36 DIP Switch Block #1 Initial Settings........................................................ 6-8Figure 6-37 VEGA Adjustment Zero File Screen....................................................... 6-8Figure 6-38 Serial No. Input Field Location ............................................................... 6-8Figure 6-39 Entrance Sensors Adjustment................................................................6-8Figure 6-40 White Reference Paper Placement Request Screen .............................6-8Figure 6-41 White Reference Paper Calibration Progress Screen ............................ 6-8Figure 6-42 Black Reference Paper Placement Request Screen.............................. 6-8Figure 6-43 Black Reference Paper Calibration Progress Screen ............................ 6-9Figure 6-44 Black Reference Paper Removal Request Screen ................................ 6-9Figure 6-45 Non-Paper Calibration Screen 1 ............................................................ 6-9Figure 6-46 Non-Paper Calibration Screen 2 ............................................................ 6-9Figure 6-47 Motor Speed Test................................................................................... 6-9Figure 6-48 Adjustment Complete; Request Writing Data To Memory Screen ......... 6-9Figure 6-49 Clearing EEPROM Data Screen ............................................................ 6-9Figure 6-50 Writing EEPROM Data Progress Screen ............................................... 6-9Figure 6-51 “Save As” PC Screen ............................................................................. 6-9Figure 6-52 Calibration Completed Screen ............................................................. 6-10Figure 6-53 USB Driver Confirmation Screen.......................................................... 6-10Figure 6-54 Communication Error Screen ............................................................... 6-10Figure 6-55 Adjust Error Screen .............................................................................. 6-10

P/N 960-100189RA_Rev. A {EDP #148850} © 2009, Japan CashMachine Co., Limitedvii

List of Figures


Page

Figure 6-56 Retrying Calibration Message Screen ..................................................6-10Figure 6-57 Calibration Failed Message Screen......................................................6-10Figure 6-58 Error “Save As” PC Screen...................................................................6-10Figure 6-59 Duplicate File Name Confirmation ........................................................6-11Figure 6-60 EEPROM Write Error Screen................................................................6-11Figure 6-61 Retrying Writing Message Screen ........................................................6-11Figure 6-62 Data Writing Failure Screen..................................................................6-11Figure 6-63 Menu Bar Pull-Down Selections 1 ........................................................6-12Figure 6-64 Serial No. Input Request Screen ..........................................................6-12Figure 6-65 Serial No. Text Input Field Screen........................................................6-12Figure 6-66 Writing Serial No. Complete Screen .....................................................6-12Figure 6-67 Menu Bar Pull-Down Selections 2 ........................................................6-12Figure 6-68 Serial No. Read Complete Dialog Screen.............................................6-12Figure 6-69 Menu Bar Pull-Down Selections 3 ........................................................6-12Figure 6-70 ccTalk Encryption Code Screen............................................................6-13Figure 6-71 Menu Bar Pull-Down Selections 4 ........................................................6-13Figure 6-72 ccTalk Address Read Complete Dialog Screen....................................6-13Figure 6-73 Menu Bar Pull-Down Selections 5 ........................................................6-13Figure 6-74 Select LED Pattern Color Screen .........................................................6-13Figure 6-75 Writing LED Stand-by Indication ...........................................................6-13Figure 6-76 Menu Bar Pull-Down Selections 6 ........................................................6-13Figure 6-77 Reading LED Stand-by Indication.........................................................6-13Figure 6-78 Menu Bar Pull-Down Selections 7 ........................................................6-13Figure 6-79 Save Adjustment Results Screen .........................................................6-14Figure 6-80 Menu Bar Pull-Down Selections 8 ........................................................6-14Figure 6-81 Software Version Read Complete Dialog Screen.................................6-14Figure 6-82 Non-PC Calibration DIP Switch Block Initial Settings ...........................6-14Figure 6-83 Tool and Harness Interconnections ......................................................6-15Figure 7-1 Entire VEGA Unit Exploded View (SH) ...................................................7-1Figure 7-2 Entire VEGA Unit Exploded View (SD/SU/SDB/SUB) ............................7-2Figure 7-3 Upper VEGA Transport Unit Exploded View...........................................7-4Figure 7-4 Lower VEGA Transport Unit Exploded View...........................................7-6Figure 7-5 VEGA Course Path Turning Unit Exploded View....................................7-9Figure 7-6 VEGA Cash Box Unit Exploded View ...................................................7-11Figure 7-7 VEGA SH Unit Bezel Exploded View....................................................7-14Figure 7-8 VEGA SD/SU/SDB/SUB Unit Bezel Type D Exploded View.................7-16Figure 7-9 VEGA SD/SU/SDB/SUB Unit Bezel Type N Exploded View.................7-18Figure 7-10 VEGA SD/SU/SDB/SUB Unit Bezel Type N Exploded View ................7-20Figure A-1 Additional Maintenance Equipment Requirements ................................ A-7

P/N 960-100189RA_Rev. A {EDP #148850} © 2009, Japan CashMachine Co., Limitedviii


List of Tables
Page
LOTTable 1-1 Model Number Specifications................................................................... 1-2Table 1-2 VEGA System Configuration List.............................................................. 1-5Table 1-3 VEGA Technical Specification.................................................................. 1-6Table 1-4 VEGA Environmental Specification .......................................................... 1-6Table 1-5 VEGA Electrical Specification................................................................... 1-7Table 1-6 VEGA Structural Specification.................................................................. 1-7Table 2-1 DIP Switch Block 1 Settings ..................................................................... 2-2Table 2-3 DIP Switch Block 3 Settings ..................................................................... 2-3Table 2-2 DIP Switch Block 2 Settings ..................................................................... 2-3Table 2-4 VEGA Pin Assignments............................................................................ 2-4Table 2-5 VEGA Sensor Cleaning Methods ............................................................. 2-6Table 6-1 Red Blink Rate Error............................................................................... 6-15Table 6-2 Performance Test DIP Switch Configuration Settings ............................ 6-16Table 6-3 Transport Motor Abnormal Error Codes ................................................. 6-17Table 6-4 Stacker Motor Abnormal Error Codes .................................................... 6-17Table 6-5 Feeding/Stacking Abnormal Error Codes ............................................... 6-17Table 6-6 DIP Switch Block DS2 Sensor Configuration Settings ........................... 6-18Table 7-1 Entire VEGA Parts List ............................................................................. 7-3Table 7-2 Upper VEGA Transport Unit Parts List ..................................................... 7-5Table 7-3 Lower VEGA Transport Unit Parts List ..................................................... 7-7Table 7-4 VEGA Course Path Turning Unit Parts List ............................................ 7-10Table 7-5 VEGA Cash Box Unit Parts List.............................................................. 7-12Table 7-6 VEGA SH Unit Bezel Parts List .............................................................. 7-15Table 7-7 VEGA SD/SU/SDB/SUB Unit Bezel Type D Parts List ........................... 7-17Table 7-8 VEGA SD/SU/SDB/SUB Unit Bezel Type N Parts List ........................... 7-19Table 7-9 VEGA Option Unit Parts List................................................................... 7-21Table A-1 LED Diagnostics .......................................................................................A-1Table A-2 Error Codes ..............................................................................................A-2Table A-3 Reject Codes ............................................................................................A-4Table A-4 Additional Maintenance Equipment Parts Lists ........................................A-7

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VEGA™ Series BankNote Validator List of Tables

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P/N 960-100189RA_Rev. A {EDP #148850} © 2009, Japan CashMachine Co., Limitedx


S e c t i o n 1

This section provides a general overview of the VEGA BankNote Validatior pictured in Figure 1-1. This first section is designed to help you navigate through the manual with ease and provides the following information:

• Model/Type Number Specifications• Precautions• Primary Features• Component Names• System Configuration• Specifications• VEGA Unit Dimensions.

In order to make operation of this device easier and make navigation within this manual simpler, the following illustrations were used within the text:

• Safety Instructions, which need to be observed in order to protect both the operators and equipment, have been written in bold text and have been given the pictograph:

• Special Notes, which effect the use of the Banknote Validator, have been written in italic text and have been given the pictograph:

• Steps, requiring the operator to perform specific actions are given sequential numbers (1., 2., 3., etc.).

1 GENERAL INFORMATION

Figure 1-1 VEGA Unit Assembly

P/N 960-100189RA_Rev. A {EDP #148850} © 2009, Japan CashMachine Co., Limited 1 - 1

P

Section 1 VEGA™ Series BankNote Validator General Information

Model/Type Number Specifications

Precautions

The Figure 1-2 symbols are defined as follows:1. (Type 1) Do not insert a torn, folded, or wet Ban-

knotes, as this action may cause a Banknote jam inside the unit.

2. (Type 2) Do not expose the unit to water. The unit contains several precision electronic devices which can be damaged into the unit.

3. (Type 3) Do not install the unit into a dusty envi-ronment. Dust may affect and degrade a Sensor’s performance.

INSTALLATION PRECAUTIONS

The following precautions should be observed when handling and installing a VEGA Unit:

1. This equipment is not fully warranted for outdoor use. Be sure the Host Machine contains enough protection to avoid wet or dusty conditions when installing it in both open-air and indoor spaces.

2. Be sure the Host Machine is designed with careful consideration for retrieving a Banknote and/or clearing a Banknote jam.

3. Be careful not to use excessive outside pressure on the Mounting Plate when removing the Cash Box from the Unit.

4. Avoid exposing the Banknote Insertion Slot to direct Sunlight and/or Incandescent Lamp ill-umination having a Gradient Angle of 15 Degrees or more, and an illumination index of 3000 Lux or less. Insure that the Host Machine is also designed to avoid exposing the Banknote Insertion Slot to direct Sunlight or incandescent light contact.

5. Do not allow the Validator to endure a range of temperature and humidity beyond the environ-mental limits specified (See “Environmental Specifications” on page 1-6 of this Section).

6. Do not use the Validator when placed in severe Temperature changing environments.

7. Do not use the Validator in a place having air born evaporated or sporadic chemicals.

8. Clean and maintain the Validator regularly when located in an excessively smoke filled environ-ment.

USER PRECAUTIONS

The following User precautions should be observed when installing, operating and servicing the Unit:

1. When closing the Upper portion of the Transport path or the Course Path Reversing Guide Cover, ensure that it clicks firmly into place.

Table 1-1: Model Number Specifications

No Model: VEGA - * * * - *** - **** - * * ** * - ** - **

No (1) (2,3,4) (5) (6) (7,8,9,10)(11) (12)

(1) Product Series Name

(2) CPU Board Type1. Standard

(3) Durability0 = Standard

(4) SUB Board0 = 12V DC Power (NO Magnetic Sensor)

1 = 12V DC Power / Magnetic Sensor

2 = 24V DC Power / NO Magnetic Sensor

3 = 24V DC Power / Magnetic Sensor

(5) Stacker TypeSH = Downward horizontal stacking

SU = Upward vertical stacking

SD = Downward vertical stacking

SUR = Upward vertical stacking (Backside removal)

SDR = Downward vertical stacking (Backside removal)

(6) Country CodeRefer to Specific County’s “Software Information Sheet”

(7) Cash Box3 = Standard Box

A = Large Box

(8) Lock0 =Thumb Lock

(9) Bezel01 = SH 68mm (EUR)

02 = SH 76mm (GBR/SCO/NIRL)

03 = SH 71mm (RUS)

04 = SH 77mm (JPN)

05 = SH 67mm (USA)

N1 = SU/SD 68mm (EUR)

N2 = SU/SD 76mm (GBR/SCO/NIRL)

D1 = SU/SD 67mm (USA)

D2 = SU/SD 71mm (RUS)

D3 = SU/SD 68mm (EUR)

(10) Box AccessF = Front Access

B = Rear Access

(11) Option00 = NO Option

01 = Frame Key

02 = Bezel Protector

03 = Frame Key + Bezel Protector

(12) InterfaceI4 = 4 Types

Type 1Type 2Type 3

Figure 1-2 Precautionary Symbols

Caution: Turn the VEGA’s Power OFF when opening the Upper or Lower Guide; otherwise, the Rollers may begin operating and personal injury to fingers may occur buy getting them pulled into the Unit.

Caution: Be careful to avoid personal injury to your fingers when closing the Upper Guide Section.

/N 960-100189RA_Rev. A {EDP #148850} © 2009, Japan CashMachine Co., Limited 1 - 2

General Information VEGA™ Series BankNote Validator Section 1

2. If the Banknote Validation Section is dirty due to dust, foreign objects or other such debris adher-ing to it, Banknote acceptance rate will degrade. Clean the VEGA Unit once a month to keep its performance stable.

3. Use a lint-free cloth or cotton swabs to carefully remove dirt on the Sensors and to remove any Paper powder dust adhering to the Rollers.

4. Do not redesign or disassemble the VEGA Vali-dator. Unauthorized use by inadequately trained personnel, or use outside the original manufac-turer’s intent for operation voids the warranty.

CASH BOX HANDLING

Observe the following precautions when handling a Cash Box:

1. If the Cash Box does not securely mount in place, have Security Management solve the problem.

2. Do not strike or drop the Cash Box to the ground; this may cause it to incure remounting damage.

Mounting & Dismounting the UnitObserve the following precautions when mounting ans dismounting the Unit:

1. Be sure to turn the Power OFF before mounting or removing the VEGA Unit from its permanent location.

2. Plugging or unplugging connector receptacles while the Power is ON may cause damage to the Unit.

3. If transporting the VEGA Unit without a Cash Box, its Frame’s shape may become bent in the process. Always install a Cash Box into the VEGA Unit when transporting it.

Placing Foreign Objects into the UnitObserve the following precautions when placing foreign objects into the Unit:

1. Do not insert anything except Banknotes into the Insertion Slot. Inserting Receipts, Stapled Tick-ets, Rubber Bands, or Credit Cards into the Unit may damage the Banknote Transport path.

2. Do not inject liquids into the Banknote Insertion Slot. Injecting water, oil or cleaning agents may damage the Sensors’ within the Banknote Trans-port path.

Unacceptable BanknotesThe following Banknote types may not validate correctly, or can cause a Banknote jam and/or dam-age to the Unit’s Transport path. Banknotes exhib-iting the following conditions should be avoided (See Figure 1-3 ):

• Torn• Having excessive folds• Dirty• Wet• Having excessive wrinkles• Adhering foreign objects and/or oil.

WARNING: Under no circumstances allow a cleaning cloth to be wet enough to allow excess fluid to run into the device; internal printed circuit boards may be damaged. Do not use any alcohol, citrus based cleaners, solvents or scouring agents that can damage the plastic surfaces of the device.

WARNING: Do not inject water or liquid agents of any kind into the Validator; as this may cause extreme damage to the Unit.

Damaged Banknotes

Wrinkled Banknotes

Curled Banknotes

Folded or Partial Banknotes

Figure 1-3 Unacceptable Banknotes


P


Primary FeaturesThe VEGA contains the following primary features:

1. The ability to replace an identical VEGA Unit installation (e.g., a Unit having an SH Specifica-tion or a SU/SD Specification) into a wide range

of target Host Machines by changing the Face-plate and the Cash Box Stop location.

2. A single denomination can flow in reverse by adding the optional VEGA-RC Unit.

Component NamesFigure 1-4 illustrates the VEGA Component Names and Locations.

Figure 1-4 VEGA Component Names

e

a) Upper Sectionb) Bezelc) Upper Section Open/Close Buttonsd) Cash Boxe) USB Connector Receptacle Coverf) Interface Connector Receptacleg) Recycler (RC) Connector Receptacleh) DIP Switches

i) Course Path Reversing Guidej) Course Path Reversing Guide Cover

Release Buttonsk) Cash Box Doorl) Thumb Lock Knobm) Banknote Insertion Slotn) Frame Lock (Option)

a

b

c

d

g f

h

j

l

k

i

m

n

/N 960-100189RA_Rev. A {EDP #148850} © 2009, Japan CashMachine Co., Limited 1 - 4


System ConfigurationsFigure 1-5 illustrates a typical VEGA system configuration.

Table 1-2: VEGA System Configuration List

Part Item

a VEGA Unit

b PC (Windows 2000/XP)

c Power Supply (e.g., UAC, MIB232, etc.)

d Host Machine (e.g., Game Machine, Vending Machine etc.)

e Interface Connector (VEGA)

f Maintenance Connector (VEGA)

g Standard Marketplace USB Cable (to VEGA: Mini B Plug/ to PC: Standard A Plug)

h Power Harness

i Harnessa

a. User prepared interface Harness: Refer to “Connector Pin Assignments” on page 2-4 of Section 2 of this Manual for list of the required materials.

a

e fg

h

i

b

c

d

Figure 1-5 VEGA System Configuration with Host destination example



SpecificationsTECHNICAL SPECIFICATIONS

ENVIRONMENTAL SPECIFICATIONS

Table 1-3: VEGA Technical Specification

Accepted Denomination: Refer to the Specific Country’s “Software Information Sheet”

Acceptance Rate:a

a. Based on new Euro Banknotes. Refer to the “Software Information Sheet” for each Country’s Banknote particular acceptance rate.

95% or greater (including the 1st Banknote returned and 2nd Banknote accepted) Note: The following Banknote types are excluded:

a) Banknotes with excess or poor magnetism or unclear graphics.b) Double (dual) Banknotes.c) Worn, dirty, wet, stained, torn or excessively wrinkled Banknotes.d) Banknotes having folded corners or edges.e) Banknotes having the wrong cut dimensions or printing displacement.f) Returned Banknote because of incorrect or failed insertion.g) Banknotes having excessive or insufficient Magnetic-ink (when Magnetic

Sensor contact occurs).

Banknote Types Accepted: Long side: 110~165mm (4.33~6.5 in.).Short side: 60~82mm (2.36~3.23 in.).

Insertion Direction: Four (4) waysValidation Method: Optical, 5 wavelength (transparency and reflection)

Processing Speed:b

b. Based on Euro Banknote sizes. Processing time depends on the Host communication time lag.

a) Approximately 2 seconds (from Banknote insertion to vend signal output).b) Approximately 3 seconds (from Banknote insertion to completion of stacking).c) Approximately 3 seconds (from Banknote insertion to enable of next

insertion).

Diagnostic Indicators: LED (full-Color range)Escrow: 1 Banknote

Sequential Operation: Not supported (Sequential Operation by more than 100 Banknotes is prohibited).

Anti-stringing Mechanism: Optical and mechanical combination.

Cash Box Capacity: Approximately 300 notes (new Banknotes for Standard Cash Box)Approximately 1000 notes (new Banknotes for Large Cash Box).

Cash Box Access: Front or Rear (SH Type).Upward (SU or SD Type).

Cash Box Type: Standard Cash BoxLarge Cash Box.

Interface:c

c. Related Parameters for the respective Interface type or types listed.

Table 1-4: VEGA Environmental Specification

Operating Temperature: 0°C to ~ + 50°C (32°F to ~122°F)a

Storage Temperature: -20°C to ~ + 60°C (- 4°F to ~140°F)a

a. Depends on Hydrothermal conditions

Relative Operating Humidity: 30% to ~80% RH (non-condensed)Relative Storage Humidity: 10% to ~85% RH (non-condensed)

Visible Light Sensitivity: Avoid contact with direct sunlight (Interior lighting must be incandescent with a Gradient

Angle of 15 Degree or more, having an Illumination index of 3000 Lux or less)Installation: Indoors Only (Not exposed to the elements, including the internal Unit assemblies)

a) Photo-coupler Isolationb) RS232Cc) ccTalk

† (a~b) = ID-003† c) = ID-0E3

35°C/80RH%

50°C/30RH%

Hydrothermal Condition Graph

Allowable OperatingTemperature and Humidity Range



ELECTRICAL SPECIFICATIONS

STRUCTURAL SPECIFICATIONS

Table 1-5: VEGA Electrical Specification

Supply Voltagea:

a. Hot-swapping is prohibited (e.g., do not plug connectors in or out while the power is ON).

12V DC (±5%) 2.0A REcommended12V DC (±5%) 5.0A REcommended (VEGA & VEGA-RC Specification)

Current Consumption: Standby = 0.2A (12V DC)Operation = 0.7A (Max:0.8A) (12V DC)

Table 1-6: VEGA Structural Specification

Weight: Unit: Approximately 2kg (4.409 lbs)Cash Box: Approximately 0.8kg (1.763 lbs)

Mounting:a

a. Both vertical and transverse types should be installed at 90 degrees to the Frame.

Horizontal (SH Type)Vertical Surface Installation (SU/SD Type)

Cash Box Limit Stop: a) Rear Installation (Front Access) (SHF Type)b) Front Installation (Rear Access) (SHR Type)

Outer Dimensions:168mm (6.61 in) High x 221.5mm (8.72 in) Deep x 104mm (4.09 in) Wide.b

b. Without a 12mm width Faceplate.



VEGA Unit DimensionsENTIRE UNIT OUTSIDE DIMENSIONS (TYPE SH WITH STANDARD CASH BOX)Figure 1-6 illustrates the entire VEGA SH Unit with a Standard Cash Box’s outside dimensions.

ENTIRE UNIT CLEARANCE DIMENSIONS (TYPE SH WITH STANDARD CASH BOX)

Figure 1-7 illustrates the VEGA SH Unit with Standard Cash Box mounting space clearance dimensions.

NOTE: All Dimension are in Millimeters

Figure 1-6 VEGA Banknote Validator Unit Outside Dimensions (Type SH - Standard Cash Box)

a) Upper Section Open/Close Button

b) Course Path Reversing Guide Door Release Button


Figure 1-7 VEGA Mounting Space Clearance Dimensions (Type SH - Standard Cash Box)



ENTIRE UNIT OUTSIDE DIMENSIONS (TYPE SH WITH LARGE CASH BOX)Figure 1-8 illustrates the entire VEGA SH Unit with Large Cash Box outside dimensions.

ENTIRE UNIT CLEARANCE DIMENSIONS (TYPE SH WITH LARGE CASH BOX)Figure 1-9 illustrates the VEGA SH Unit with Large Cash Box mounting space clearance dimensions.


Figure 1-8 VEGA Banknote Validator Unit Outside Dimensions (Type SH - Large Cash Box)

a) Upper Section Open/Close Button

b) Course Path Reversing Guide Door Release Button


ab

Figure 1-9 VEGA Banknote Validator Unit Outside Dimensions (Type SH - Large Cash Box)



ENTIRE UNIT OUTSIDE DIMENSIONS (TYPE SD/SU WITH STANDARD CASH BOX)Figure 1-10 illustrates the entire VEGA SD/SU Unit with Standard Cash Box outside dimensions.

ENTIRE UNIT OUTSIDE DIMENSIONS (TYPE SD/SU WITH LARGE CASH BOX)Figure 1-11 illustrates the entire VEGA SD/SU Unit with Large Cash Box outside dimensions.


Figure 1-10 VEGA Banknote Validator Unit Outside Dimensions (Type SD/SU - Standard Cash Box)


Figure 1-11 VEGA Banknote Validator Unit Outside Dimensions (Type SD/SU - Large Cash Box)

P/N 960-100189RA_Rev. A {EDP #148850} © 2009, Japan CashMachine Co., Limited 1 - 1 0


ENTIRE UNIT OUTSIDE DIMENSIONS (TYPE SD/SU BACK ACCESS)Figure 1-12 illustrates the entire VEGA SD/SU Back Access Unit outside dimensions.

VEGA CASH BOX OUTSIDE DIMENSIONS (STANDARD CASH BOX)Figure 1-13 illustrates the VEGA Standard Cash Box’s outside dimensions.


NOTE: Only the Standard Cash Box is available in this style.

Fi 1 12 VEGA B k t V lid t U it O t id Di i (T SD/SU R A )


Figure 1-13 VEGA Cash Box Outside Dimensions (Standard Cash Box)



VEGA CASH BOX OUTSIDE DIMENSIONS (LARGE CASH BOX)Figure 1-14 illustrates the VEGA Large Cash Box’s outside dimensions.

VEGA BEZEL OUTSIDE DIMENSIONS (TYPE SH)Figure 1-15 illustrates the VEGA Bezel type SH outside dimensions.


Figure 1-14 VEGA Cash Box Outside Dimensions (Large Cash Box)


X = 68mm (EUR)76mm (GBR/SCO/NIRL)71mm (RUS)77mm (JPN)67mm (USA)

Figure 1-15 VEGA Bezel Outside Dimensions (Type SH)



VEGA BEZEL OUTSIDE DIMENSIONS (TYPE N)Figure 1-16 illustrates the VEGA Bezel Type N outside dimensions.

VEGA BEZEL OUTSIDE DIMENSIONS (TYPE D)Figure 1-17 illustrates the VEGA Bezel Type D outside dimensions.


X = 68mm (EUR) or76mm (GBR/SCO/NIRL)

Figure 1-16 VEGA Bezel Outside Dimensions (Type N)


X = 67mm (USA)71mm (RUS)68mm (EUR)

Figure 1-17 VEGA Bezel Outside Dimensions (Type D)


P/


AMERICAS & OCEANIA

JCM American Corporation Phone: +1-702-651-0000

Fax: +1-702-644-5512

925 Pilot Road, Las Vegas, NV 89119

E-mail: [email protected]

EUROPE, AFRICA, RUSSIA & MIDDLE EAST

JCM Europe GmbH Phone: +49-211-530-645-60

Fax: +49-211-530-645-85

Muendelheimer Weg 60

40472 Duesseldorf Germany


UK & IRELAND

JCM United Kingdom Ltd. Phone: +44-(0)870-770-2863

Fax: +44 (0) 190-837-7834

Unit B, Third Avenue

Denbigh West Business Park

Bletchley, Milton Keynes,

Buckinghamshire MK1 1EJ, UK


ASIA

JCM Gold (HK) Ltd. Phone: +852-2429-7187

Fax: +852-2929-7003

Unit 1-7, 3/F., Favor Industrial Centre

2-6 Kin Hong Street, Kwai Chung,

N.T. Hong Kong


Japan Cash Machine Co, Limited (HQ)Phone: +81-6-6703-8400

Fax: +81-6-6707-0348

2-3-15, Nishiwaki, Hirano-ku, Osaka 547-0035 JAPAN


All of these Websites are available via: http://www.jcmglobal.com

JCM Contact InformationTo obtain further Technical Information regarding the VEGA Unit, please contact the closest office to your location listed below:

N 960-100189RA_Rev. A {EDP #148850} © 2009, Japan CashMachine Co., Limited 1 - 1 4


S e c t i o n 2

2 INSTALLATION/OPERATIONThis section provides installation and operation instructions for the VEGA BankNote Validator. The information within contains the following features:

• Installation

• DIP Switch Configurations

• Connector Pin Assignments

• Preventive Maintenance

• Retrieving Banknotes

• Clearing Banknote Jam

• Cleaning Procedure

• Interface Schematic

• Operational Flow Chart

InstallationInstallation ProcedurePerform the following steps to install a VEGA SH Unit:

1. Mount the VEGA in place without the Cash Box installed.

2. Bolt the bottom of the VEGA Frame into place using four (4) M4 Hexnuts (See Figure 2-1 a1, a2, a3 & a4).

3. Set the VEGA DIP Switches to On-line Mode (Refer to “DIP Switch Configurations” on page 2-2 for Setting all DIP Switch conditions).

4. Connect the VEGA Unit to the Host Machine using a user supplied Harness (See Figure 2-2 a, b, c, & d ).

5. Turn the VEGA Unit’s Power ON.6. Activate the VEGA Unit normally, and confirm

that the LED lighting sequence indicates an active idle mode Color pattern as set by DIP Switch selection (Refer to “DIP Switch Configurations” on page 2-2 for Setting all DIP Switch condi-tions).

Perform the following steps to install a VEGA SU/SD Unit:

1. Set the VEGA DIP Switches to On-line Mode (Refer to “DIP Switch Configurations” on page 2-2 for Setting all DIP Switch conditions).

2. Connect the VEGA Unit to the Host Machine using a user supplied Harness (See Figure 2-2 a, b, c, & d).

3. Turn the VEGA Unit’s Power ON.4. Activate the VEGA Unit normally, and confirm

that the LED lighting sequence indicates an activ idle mode Color pattern as set by DIP Switch Selection (Refer to “DIP Switch Configurations” on page 2-2 for Setting all DIP Switch condi-tions).

b

a1a2

a3

a4

Figure 2-1 M4 Nut & DIP Switch Locations

NOTE: The bolt lengths are not to extend more than 5mm up from the ground plane.

NOTE: Refer to Figure 2-1b) to locate the 3 DIP Switch Blocks inside the VEGA Unit.

Figure 2-2 Cable Interconnection

bc

a

d

a) VEGA Unitb) VEGA Interface Connectorc) Harness (User prepared)d) Host Machine (Game Machine, Juke Box, Kiosk,

etc.)

P/N 960-100189RA_Rev. A {EDP #148850} © 2009, Japan CashMachine Co., Limited2 - 1

Section 2 VEGA™ Series BankNote Validator Installation/Operation

5. Turn the VEGA Unit’s Power OFF and discon-nect the Harness between the VAGA and the Host Machine.

6. Connect the attached Bezel2 Plate (See Figure 2-3 a) on the VEGA SD/SU Braket (See Figure 2-3 b) using two (2) M4 Screws (See Figure 2-3 c1 & c2).

7. Mount the VEGA SD/SU Braket into place of the Host Machine using two (2) M4 Hexnuts (See Figure 2-3 d1 & d2).

8. Bolt the VEGA SD/SU Unit into the VEGA SD/SU Braket installed on the Host Machine using two (2) M4 Screws (See Figure 2-4 a1 & a2) and two (2) or four (4) M4 Hexnuts (See Figure 2-4 b1, b2, b3 & b4).

9. Seat the Cash Box (See Figure 2-5 a) into the Flame and put the Course Path Reversing Guide Cover (See Figure 2-5 b) on the Upper Section.

10. Turn the VEGA Unit’s Power ON.

DIP Switch ConfigurationsThis portion provides the basic and special DIP Switch settings for the VEGA Unit.

Basic SettingsTo activate the ID-003 Interface or the ccTalk Interface, set DIP Switch Block DS2 Switches #6 through #8 to ON. Then set DIP Switch Block DS1 Switches #2 through #8 ON.

Refer to the related Country’s Software Information Sheet for further Switch setting details.

a

b

c2

c1

d2

d1

Figure 2-3 Bezel Attachment

NOTE: The bolt lengths are not to extend more than 15mm up from the Host Machine base.

a1

b1

a2

b2b3b4

Figure 2-4 M4 Screw & Nut Locations

NOTE: The number of screws depend on each Host Machine specification.

Table 2-1 DIP Switch Block 1 Settings

SwitchNo.

Switch ON Switch OFF

1 Test Mode Basic Performance

2

Refer to the Related Country’s Software Specification Sheet

345678

ab

Figure 2-5 Cash Box & Guide Cover Location

NOTE: The setting of Switches #2 through #8 on DS1, and Switches #1 through #5 on DS2 are decided by a Specific Country’s Software (See Table 2-1 and Table 2-2).

DS1


Installation/Operation VEGA™ Series BankNote Validator Section 2

DIP Switch Block #3 selects between RS232C and Pulse Mode Communications (See Table 2-3).

Special SettingsWhen the VEGA Status LED indicates Stand-by operation, rewrite the ccTalk Initialization Encryption Code by performing the special setting information that follows.STAND-BY MODE LED ASSIGNMENT INDICATION

To change the LED Indication Pattern to show a Green, Blue or Rainbow Gradient Color, set the DIP Switches as indicated in either Figure 2-6, Figure 2-8 or Figure 2-7 for the desired LED result.

To set and save the desired LED setting proceed as follows:

1. Turn the VEGA Unit Power OFF.2. Set DS1 Switches No.1, 2 and 7 to ON when

choosing the LED gradient indication desired.3. Turn the VEGA Unit Power ON.4. Set DS1 Switch No.1 to OFF to memorize the

Stand-By setting indication and embed it into the VEGA Unit’s memory.

5. The selected Color setting will be reflected by the Front Panel LED Color flashing indication when the desired assignment is completed correctly.

REWRITING CC-TALK ENCRYPTION CODE (INITIAL-IZE)The ccTalk Interface Initialization Encryption Code is rewritten into the Serial Number by making the DIP Switch settings shown in Figure 2-9.

To set and save the desired ccTalk setting proceed as follows:

1. Turn the VEGA Unit Power OFF.2. Set Switch Block DS1 Switches No.1 through

No.6 to ON.3. Turn the VEGA Unit Power ON.4. Set DS1 Switch No.1 to OFF. When the LED is

extinguished (goes out), Encryption Code re-writing into the Serial Number (initialize) has begun.

5. The LED will flash Blue when the memory rewrite procedure is complete.


SwitchNo.

Switch ON Switch OFF

1

Refer to the Related Country’s Software Specification Sheet

2345

6

7

8


SwitchNo. Switch ON Switch OFF

1 RS232C Interface Pulse Interface

DS2

6 7 8 IF Setting

OFF OFF OFF ID-003 Serial (RS-232C)

OFF ON ON ID-003 (Photo-Coupler Isolation)

OFF ON OFF ccTalk (Non-Encrypted)

ON ON OFF ccTalk (Encrypted)

ON OFF ON ccTalk (Checksum)

DS31 (ON)2 (OFF)

Figure 2-6 DIP Switch DS1 (Gradient Color Setting)

Figure 2-7 DIP Switch DS1 (Blue Color Setting)

Figure 2-8 DIP Switch DS1 (Green Color Setting)

NOTE: If the LED lights Red, the Color assignment process failed. Turn the VEGA Power OFF and re-perform the procedure again.

Figure 2-9 DIP Switch DS1 (cc-Talk Initialize)

NOTE: If the LED lights Red, the Color assignment process failed. Turn the VEGA Power OFF and re-perform the procedure again.

NOTE: DIP Switch settings may vary based on software changes related to the specific Country using the VEGA Unit. Please contact your local JCM Customer Representative for the latest software setting information for the specific Country requireing it.



Table 2-4 VEGA Pin Assignments

VEGA Interface Connector

Box Pin Header: PS-16PE-D4LT1-PN (JAE)Socket Housing: PS-D4C16

Contact Type: 030-51304-001Recommended Wire: UL1007 AWG #24~26 (Slit Type)

Pin No. Signal Name I/Oa Function

1 VDD1 -- 12V DC2 VSS1 -- GND3 RS232C-RXD IN Serial data signal input line from Controller to Validator4 PC-RXD IN Serial data signal input line from Controller to Validator5 PC-TXD(MDB) OUT Serial data signal output line from Validator to Controller6 PC-COM -- Photo-coupler Common (Ground)7 VEND3(BUSY) OUT Serial data signal output line from Validator to Controller8 SG -- Signal Ground9 INHIBIT3(Soft-R) IN Serial data signal input line from Controller to Validator

10 INHIBIT4 IN Serial data signal input line from Controller to Validator11 INHIBIT1 IN Serial data signal input line from Controller to Validator12 INHIBIT2(D/E) IN Serial data signal input line from Controller to Validator13 RTS/FULL OUT Serial data signal output line from Validator to Controller

14 VEND4(RS232C-TXD) OUT Serial data signal output line from Validator to Controller (RS232C output line alternative)

15 VEND1(cc-Talk) IN/OUTb Serial data signal I/O line from Validator to Controller16 VEND2(ABN) OUT Serial data signal output line from Validator to Controller

a. I/O (Input/Output) is the Terminal viewed from Banknote Validator’s Bezel opening.

b. ccTalk dual circuit use.

Connector Pin AssignmentsTable 2-4 lists the VEGA Interface Connector Pin Assignments.

As Viewed From Front Side



Preventive MaintenanceRetrieving BanknotesTo retrieve Cash Box deposited Banknotes, perform the following steps:

1. Pull the Release Handle to free the Cash Box from the Frame and pull the Cash Box forward as illustrated in Figure 2-10a.

2. Rotate the Thumb Lock Knob counterclockwise and lower the Cash Box Door (See Figure 2-10 b).

3. With the Cash Box Door open, retrieve the Bank-notes as illustrated in Figure 2-10c.

Clearing a Banknote JamTo retrieve a jam located inside the Banknote Validator, proceed as follows:

1. Simultaneously push in on the two (2) Upper Section Open/Close Buttons located on each side of the Unit, and lift the Upper Validation Section open (See Figure 2-11 a).

2. Remove the Course Reversing Guide Cover by pressing in on the two (2) Guide Cover Release Buttons located on each side of the Cover (See Figure 2-11 b).

3. Turn the Thumb Lock Knob to gain access to the jammed Banknote (See Figure 2-11 c).

4. Remove the jammed Banknote or foreign object jamming the transport path.

5. Remove the Cash Box from the VEGA Unit.6. Rotate the Cash Box Banknote Transportation

Gear in the necessary direction to remove the jammed Banknote (See Figure 2-12).

Cleaning ProcedureTo clean the Lenses, use a lint-free cloth and a mild non-abrasive detergent such as liquid dish soap mixed with water. It is important to keep the Bank-note path, Rollers, and Belts clean. Use a soft lint-free cloth or a Cotton Swab to wipe dirt and stains from the surfaces of the Magnetic and Optical Sensors, Rollers and Belts. The Sensor Lenses are transparent, and made of a Polymer material; handle them with care. Repeat the cleaning process as needed until the Transport path is free of con-taminants.SENSOR CLEANING PROCEDURE:To properly clean the VEGA Unit’s Sensors, proceed as follows:

1. Turn the VEGA Unit Power OFF.2. Open the Upper Validation Section.3. Clean the appropriate path in the location of each

Sensor as well as the Sensor itself (See Figure 2-13 and Table 2-4 on page 2-4 for all locations).

Figure 2-10 Retrieving Banknotes

a

b

c

Knob

Figure 2-11 Opening the Upper Validation Section

a

b

c

Cash Box Banknote Transportation Gear

Figure 2-12 Retrieving Cash Box Banknote Jam

Caution: Do not use alcohol, thinner or citrus based products for cleaning any surfaces.



Table 2-5 VEGA Sensor Cleaning Methods

Sym. Sensor Cleaning Method

a Entrance Sensors Wipe area clean using a lint-free clothb Validation Sensors Wipe area clean using a lint-free clothc Side Sensors Wipe area clean using a lint-free clothd Escrow Sensor Wipe area clean using a lint-free clothe Recycler (RC) Flap Sensor Blow area clean with compressed air jetf Stacker Door Flap Sensor Blow area clean with compressed air jetg Stack Input Sensor Wipe area clean using a cotton swab

h Cash Box Present Sensor Blow area clean with a compressed air jet (Cash Box as well)

i Pusher Mechanism Home Position Sensors Blow area clean with a compressed air jet (Cash Box as well)

Figure 2-13 VEGA Sensor Cleaning Locations

a

b

c

d

e

f g

ha

b

i



Standard Interface Circuit SchematicsFigure 2-14 illustrates the VEGA Photo Coupler Circuit Interface Schematic Diagram.

Figure 2-15 illustrates the VEGA RS-232C Circuit Interface Schematic Diagram.

Figure 2-16 illustrates the VEGA ccTalk Circuit Interface Schematic Diagram.

Figure 2-14 VEGA Photo Coupler Circuit Interface Schematic Diagram

Figure 2-15 VEGA RS-232C Circuit Interface Schematic Diagram

Figure 2-16 VEGA ccTalk Circuit Interface Schematic Diagram



Operational FlowchartsFigure 2-17 depicts a typical VEGA Banknote acceptance flow process.

Figure 2-17 VEGA Banknote Validator Operational Flowchart (Part 1 Full Process)

a) Initializing

b) Stand-by

c) Enable Accept?d) LED Display No Accept Pattern

e) LED Display shows Enable Accept Pattern

f) Is Banknote inserted?

g) Banknote transporting and sampling

h) Stop Transportation (Escrow position)

i) Is Banknote Validation OK?

j) Is Banknote Acceptable?

k) Provide Denomination Signal Output

A) To Stacker (See Figure 2-18 on page 2-9)B) To Reject (See Figure 2-19 on page 2-10)



Operational Flowchart (Continued 1)Figure 2-18 depicts part two of a typical VEGA Banknote stacking flow process.

Figure 2-18 VEGA Banknote Validator Operational Flowchart (Part 2 Stack)

b) Complete Banknote Transportation?

a) Banknote Transportation to Stacker

c) Vend Signal Output

d) Complete Stacking Process

e) Stop Banknote Movement

f) LED Display Blinks Red Light

g) Remove Banknote from the Transport Path?

A) Begin Stacking

D) Return to Initializing (See Figure 2-17 on page 2-8)

C) Return to Stand-by (See Figure 2-17 on page 2-8)



Operational Flowchart (Continued 2)Figure 2-19 depicts part three of a typical VEGA Banknote reject flow process

a) Reject Banknote

b) Complete Banknote Rejection?

c) Try to Reject Again

d) Complete Banknote Rejection Now?

e) Stop Banknote Movement

f) LED Display Flashes a Red Color

g) Remove Banknote from the Transport Path?

B) Reject Command

D) Return to Initializing (See Figure 2-17 on page 2-8)

C) Return to Stand-by (See Figure 2-17 on page 2-8)

Figure 2-19 VEGA Banknote Validator Operational Flowchart (Part 3 Reject)

P/N 960-100189RA_Rev. A {EDP #148850} © 2009, Japan CashMachine Co., Limited2 - 1 0


S e c t i o n 3

3 COMMUNICATIONS

Americas & OceaniaJCM AMERICAN CORPORATION

Phone: +1-702-651-0000

Fax: +1-702-644-5512



Europe, Africa, Russia & Middle EastJCM EUROPE GMBH

Phone: +49-211-530-645-60

Fax: +49-211-530-645-85




UK & IrelandJCM UNITED KINGDOM LTD.

Phone: +44-(0)870-770-2863

Fax: +44 (0) 190-837-7834






AsiaJCM GOLD (HK) LTD.

Phone: +852-2429-7187

Fax: +852-2929-7003



N.T. Hong Kong


JAPAN CASH MACHINE CO, LIMITED (HQ)Phone: +81-6-6703-8400

Fax: +81-6-6707-0348




This section was intentionally left out due to a Non-Disclosure Agreement requirement.

If this information is required, please contact the closest office location listed below:



S e c t i o n 4

This section provides disassembly and reassembly instructions for the VEGA BankNote Validator. This section contains the following information:

• Tool Requirements• CPU Board Removal• Upper Sensor Board Removal• Sub-Sensor Board Removal• Feed and Stacker Motor Removal• Sub-Sensor Board Removal• Lower Sensor Board Removal• Transport Belt Removal• Stacker Belt Removal

Tool RequirementsThe following tools will be required to perform disassembly and reassembly:

• #1 Phillips Screwdriver• Set of Jewelers Phillips Screw Drivers• E-Clip (E-Ring) Pliers• Needle Nose Pliers• Tweezers

CPU Board RemovalTo remove the VEGA Unit’s CPU Board, proceed as follows:

1. Remove the VEGA Cash Box (See Figure 4-1b) from the Frame (See Figure 4-1 a).

2. Remove the Course Path Reversing Guide Cover (See Figure 4-1 c) from the Upper Section (See Figure 4-1 d).

3. Remove the four (4) Frame Mounting Screws from each side of the VEGA Unit’s Frame (See Figure 4-2 a1 through a4).

4. Separate the VEGA Unit from the lower Frame Section by lifting up and off the Cash Box Frame (See Figure 4-2 b & See Figure 4-2 c).

5. Lift the Upper Assembly of the VEGA Unit open (See Figure 4-3 a).

6. Use a Flat Blade Screwdriver to release the two (2) Claw Hooks of each Harness Cover by press-ing-in on them through the slot openings located on each side of the assembly, and lift and separate the two (2) Covers from retaining the Connector in place (See Figure 4-3 b1 & b2).

4 DISSASSEMBLY/REASSEMBLY

Figure 4-1 Cash Box & Course Path Reversing Guide Cover Removal

a

b

cd

NOTE: To remove the VEGA SD/SU Unit from the Host Machine, refer to the “Installation Procedure” on page 2-1 of this Section and perform a reverse operation.

Figure 4-2 Cash Box Frame Removal

a4

b

c

a1

a2

a3

Figure 4-3 Upper Assembly Separation (Part 1)

a

b1

b2

c


Section 4 VEGA™ Series BankNote Validator Dissassembly/Reassembly

7. Unplug the two (2) Signal Connectors from the CPU Board (See Figure 4-3 c) on the opened Upper Assembly (See Figure 4-3 a).

8. While lifting up on the Upper Assembly (See Figure 4-4 a), gently widen one side of the lower Transport Section hinge area (See Figure 4-4 b), and separate the Upper Assembly from the lower Transport Section (See Figure 4-4 b).

9. Pull the Front Bezel (See Figure 4-5 a) forward and off the Upper Assembly (See Figure 4-5 b).

10. Remove the two (2) Flap Positioning Springs (See Figure 4-6 a1 & a2) from the side of the Upper Assembly (See Figure 4-6 b).

11. Remove the single E-Ring (See Figure 4-7 a) from the end of the hinge assembly’s Shaft (See Figure 4-7 b).

12. Side the shaft containing the mounted left Flap Return Lever Arm, our of the Upper Assembly (See Figure 4-7 c), and remove the right Flap Lever Arm from the shaft end (See Figure 4-7 d).

13. Carefully remove Flap #a (See Figure 4-7 f) and Flap #2 (See Figure 4-7 g) up and off the Upper Assembly.

14. Carefully press-in, and individually pull upward on the six (6) Plastic Retaining Tabs one at a time on the Upper Transport Assembly (See Figure 4-9 a1 through a6), and carefully remove the Upper Transport Assembly (See Figure 4-9 b) up and off the Lower Transport Assembly Frame (See Figure 4-9 c).

Figure 4-4 Upper Assembly Separation (Part 2)

b

a

Figure 4-5 Front Bezel Removal

a

b

Figure 4-6 Flap Positioning Spring Removals

b

a2

a1

Figure 4-7 Shaft and Flap #1 & #2 Removal

a

b

c

d

e

f

g

NOTE: When re-attaching the Right Flap Lever Arm, ensure that the retaining pin portion of the left Flap Lever Arm (See Figure 4-8 a) securely fits into the Flap #1 mating hole (See Figure 4-8 b), and the corresponding pin of the right Flap Lever Arm (See Figure 4-8 c) fits into its Flap #2 mating hole (See Figure 4-8 d).

Figure 4-8 Flap Lever Arm Reassembly

ab

c

d


Dissassembly/Reassembly VEGA™ Series BankNote Validator Section 4

15. Remove the four (4) mounting screws (See Figure 4-10 a1 through a4) retaining the Main CPU Board in place (See Figure 4-10 b).Carefully lift the Main CPU Board up, and unplug the single Circuit Board Connector from the Board (See Figure 4-10 c); then lift the CPU Board up and off the Upper Transport Assembly (See Figure 4-10 d).

Upper Sensor Board RemovalTo remove the VEGA Unit’s Upper Sensor Board, proceed as follows:

1. Remove the two (2) mounting screws (See Figure 4-11 a1 & a2) securing the Upper Sensor Board in place (See Figure 4-11 b), and unplug the single Circuit Board Connector (See Figure 4-11 c) located on the Upper Sensor Board.

2. Lift the Sensor Board up and off the Upper Trans-port Assembly (See Figure 4-11 d).

Sub-Circuit Board RemovalTo remove the VEGA Unit’s Sub-Circuit Board, proceed as follows:

1. Remove the five (5) Sub-Circuit Circuit Board Mounting Screws (See Figure 4-12 a1 through a5) from the back side of the removed Lower Trans-port Assembly.

2. Unplug the single Sub-CircuitBoard Connector (See Figure 4-13 a) from the Lower Transport Assembly (See Figure 4-13 b).

Figure 4-9 Upper Transport Assembly Removal

a4

b

c

a5

a6

a3

a2

a1

c

b

d

a1

a2

a3

a4

Figure 4-10 Main CPU Board Removal

Figure 4-11 Upper Sensor Board Removal

bc

d

a1a2

Figure 4-12 Base Unit Carrier Removal (Part 1)

a3

a4

a1 a2

a5



3. Lift the Base Carrier Unit (See Figure 4-13 c) up and off the Lower Transport Assembly.

4. Unplug the two (2) Inter-Assembly Harnesses (See Figure 4-14 a) from the Sub-Circuit Board.

5. Remove the four (4) Sub-Circuit Board Mounting Screws (See Figure 4-15 a1 through a3) and unplug the three (3) Connectors (See Figure 4-15

b) located on the back side of the Sub-Circuit Board (See Figure 4-15 c).

6. Lift the Sub-Circuit Board up and off the Lower Transport Assembly (See Figure 4-15 d).

Feed and Stacker Motor RemovalTo remove the VEGA Unit’s Feed and Stacker Motors, proceed as follows:

1. Remove the three (3) mounting screws (See Figure 4-16 a1 to a3) retaining the Transport Gear Box Sub-assembly (See Figure 4-16 b) to the Lower Transport Assembly (See Figure 4-16 c), and lift the Transport Gear Box Sub-assembly up and off the Lower Transport Assembly.

Figure 4-13 Base Unit Carrier Removal (Part 2)

a

b

c

d1

e

f

d2d3

NOTE: Be careful that the six (6) left and right side Pulleys do not fall out of the Assembly (See Figure 4-13 d1 through d3) when removing the Base Carrier Unit.

NOTE: Ensure that Harness replacement during re-assembly (See Figure 4-13 e) does not disturb the Transport Belt positions (See Figure 4-13 f) when reassembling the Base Carrier Unit.

Figure 4-14 Unplug Inter-Assembly Harnesses

a

Figure 4-15 Sub-Circuit Board Removal

b

c

d

a1

a2

a4

a3

Figure 4-16 Gear Box Motor Assembly Removals

b

c

efg

d1a1

a2

a3

d2d3



2. Remove the three (3) mounting screws (See Figure 4-16 d1 to d3) retaining the Stacker Gear Box Sub-assembly (See Figure 4-16 e) to the Lower Transport Assembly, and lift the Stacker Gear Box Sub-assembly up and off the Lower Transport Assembly.

3. Remove the two (2) mounting screws (See Figure 4-17 a1 & a2) retaining the Stacker Motor to its Sub-assembly (See Figure 4-17 b) and remove the Stacker Motor out of the Stacker Gear Box Sub-assembly (See Figure 4-17 c).

Sub-Sensor Board RemovalTo remove the VEGA Unit’s Sub-Sensor Circuit Board, proceed as follows:

1. Unplug the single Circuit Board Connector (See Figure 4-18 a) attached to the Sub-Sensor Board (See Figure 4-18 a).

2. Lift the Sub-Sensor Circuit Board and off the Lower Transport Assembly (See Figure 4-18 b).

Lower Sensor Board RemovalTo remove the VEGA Unit’s Lower Sensor Circuit Board, proceed as follows:

1. Remove the two (2) mounting screws (See Figure 4-19 a1 & a2) retaining the Lower Sensor Board (See Figure 4-19 b) to the Base Carrier Unit (See Figure 4-19 c); then unplug the single Circuit Board Connector (See Figure 4-19 d).

2. Lift the Lower Sensor Board up and off the Base Carrier Unit.

Transport Belt RemovalTo remove the VEGA Unit’s Transport Belts, proceed as follows:

1. Remove the single mounting screw (See Figure 4-20 a) retaining the Tension Pulley Assembly in place (See Figure 4-20 b). Take the Tension Pulley Unit off the Carrier Base Unit (See Figure 4-20 c).

NOTE: Both Gear Box Sub-assemblies are identical! When reassembling the Gear Box Sub-assemblies, identify the gears by the labels located on each Box. The Yellow label is located on the Stacker Motor Housing (See Figure 4-16 g), and the White label is located on the Feed Motor Housing (See Figure 4-16 f).

Figure 4-17 Stacker & Feed Motor Removal

bc

a1a2

Figure 4-18 Sub-Sensor Board Removal

ab

c

Figure 4-19 Lower Sensor Board Removal

b

c

d

a1a2

Figure 4-20 Tension Pulley Unit Removal

a

b

c

d1

d2

NOTE: Be careful that the two (2) left and right side Tension Pulleys do not fall out of the Assembly (See Figure 4-20 d) when removing the Tension Pulley Unit.



2. Remove the three (3) screws (See Figure 4-21 a1 to a3) retaining the Belt Cover Assembly to the Base Carrier Unit (See Figure 4-21 b).

3. Remove the Belt Cover Assembly from the Base Carrier Unit (See Figure 4-21 c).

4. Remove the two (2) Transport Belts (See Figure 4-22 a1 & a3) from the Base Carrier Unit Assem-bly (See Figure 4-22 b).

Stacker Belt RemovalTo remove the VEGA Unit’s Stacker Belts, proceed as follows:

1. Open the Stacker Box Cover (See Figure 4-23 a), and remove the two (2) internal Stacker Unit Assembly mounting screws located inside the Stacker Box (See Figure 4-23 b1 & b2).

2. Carefully spread both upper sides of the Stacker Box Assembly apart (See Figure 4-24 a) and gently pull the Stacker Unit Assembly forward (See Figure 4-24 b) out of the Stacker Box Frame (See Figure 4-24 c).

3. Remove the two (2) Course Path Reversing Guide Mounting Screws (See Figure 4-25 a1 & a2) located on each side of the Stacker Unit Assembly (See Figure 4-25 b).

4. Pull the Course Path Reversing Guide off of the Stacker Unit Assembly (See Figure 4-25 c).

Figure 4-21 Belt Cover Removal

b

c

a1 a2a3

NOTE: Be careful not to loose the eight (8) Pulley Pins (See Figure 4-22 c) when removing the two Transport Belts.

NOTE: The two (2) End Pulleys located on each side of the Base Carrier Unit (See Figure 4-22 d) are a different shape from the other Pulleys. Be sure to replace them in their correct locations when reassembling the Unit.

Figure 4-22 Transport Belt Removals

b

d

ca1

a2

Figure 4-23 Stacker Unit Removal (Part 1)

ab1

b2

NOTE: Be careful not to loose the seven (7) Drive Gears (See Figure 4-24 d) from the Stacker Unit during its removal.

Figure 4-24 Stacker Unit Removal (Part 2)

c

d1 d2b

a

Figure 4-25 Course Path Reversing GuideRemoval

a2

b

c

a1



5. Remove the single E-Ring (See Figure 4-26 a) from left end of the Stacker Unit Clutch Shaft.

6. Remove the two (2) E-Rings (See Figure 4-26 b1 & b2), the two (2) Gears (See Figure 4-26 c1 & c2) and the two (2) Set Pins (See Figure 4-26 d1 & d2) located on the right side of the Stacker Unit Assembly (See Figure 4-26 e).

7. Slide the Clutch Shaft (See Figure 4-26 f) out of the Stacker Unit Assembly.

8. Remove the two (2) mounting screws (See Figure 4-27 a1 & a2) retaining the Right Link Frame (See Figure 4-27 b) to the center Ceiling Board Assembly (See Figure 4-27 c), and separate the Right Link Frame from the Ceiling Board Assembly.

9. Remove the single Stacker Belt with its related Pulleys (See Figure 4-27 d) from the right side of the Right Link Frame.

10. Remove the single Set Pin (See Figure 4-27 e) retaining the Shaft in the Ceiling Board Assembly.

11. Remove the two (2) mounting screws (See Figure 4-28 a1 & a2) retaining the Left Link Frame (See Figure 4-28 b) to the center Ceiling Board Assembly (See Figure 4-28 c), and separate the Left Link Frame from the Ceiling Board Assembly.

12. Remove the single Stacker Belt (See Figure 4-28 d) located on the left side of the Left Link Frame (See Figure 4-28 c).

Figure 4-26 E-Ring, Gear & Clutch Shaft Removal

ef

b1

b2a

c1

c2

d1

d2

Figure 4-27 Right Stacker Belt Removal

e

cd

ba1

a2

Figure 4-28 Left Stacker Belt Removal

b

c

d

a1a2

NOTE: Be careful not to damage the Stacker Belts (See Figure 4-29 a1 & a2) by allowing them to rub on the Blue Dotted Circled areas shown in Figure 4-29 when reassembling the Ceiling Board Assembly.

Figure 4-29 Transport Belt Installation

a1

a2



S e c t i o n 5

This chapter provides the VEGABanknote Vali-dator wiring diagrams for the following items:

• System Wiring Diagram5 WIRING DIAGRAMS

VEGA System Wiring Diagram

Figure 5-1 VEGA System Wiring Diagram


Section 5 VEGA™ Series BankNote Validator Wiring Diagrams




S e c t i o n 6

This section provides Calibration and Performance Testing instructions for the VEGA BankNote Validator. This section contains the following information:

• Download Workbench Tool Requirements• Driver Installation & Software Download

Preparation• Driver Installation Procedure• Software Download Procedure• Calibration Procedures• When to Calibrate• Calibration Types• Workbench Calibration Tool Requirements • Calibration Preparation• Reference Paper Usage• Calibration with a PC • Calibration without a PC• Menu Item Functions• Performance Tests.

Download Workbench Tool RequirementsThe following tools are required to install the VEGA Driver and download software.

• JCM VEGA BankNote Validator• PC (OS: Windows XP)• USB Cable (‘A’ Terminal & Mini ‘B’

Terminal)• VEGA USB Driver (For Windows XP)• Downloader (UBA Downloader Version 2.10:

Specified)• VEGA Operating Software Program• Power Supply (e.g., UAC, MIB232, etc.)• Harness.

Driver Installation & Software Download PreparationFigure 6-2 illustrates the VEGA Connection Tool and various Harnessing required.

Figure 6-3 illustrates the VEGA Unit’s Port, DIP Switch & LED Indicator Locations.

6 CALIBRATION AND TESTING

Figure 6-1 USB Cable Requirement

a b

a) PC Side (USB A Terminal)b) VEGA Side (USB Mini Terminal)

Figure 6-2 Tool and Harness Connection

a

e-1

b, c & d

e

e-2

h

g

fInterface

Connector

Power SupplyTo AC

VEGA USBConnector

To PC USB Port

Power

a) PC (OS: Windows XP)b) VEGA USB Driver (usbser.sys & usbvega.inf)

(For Windows XP)c) Downloader (UBA Downloader Version2.10:

Specified)d) VEGA Software Programe) USB Cable

e-1) USB A Terminale-2) USB Mini Terminal

f) VEGA Unitg) Harnessh) Power Supply (e.g., UAC, MIB232, etc).

WARNING: Ensure that the VEGA Unit’s power is OFF when connecting any harnesses to the Unit! Connecting a Harness while the power is ON may damage the VEGA, the software tool or cause a personal electrical shock.


Section 6 VEGA™ Series BankNote Validator Calibration and Testing

Driver Installation ProcedurePerform the following steps to install the various VEGA Software Drivers (Refer to Figure 6-2 for the Tool Requirements and Harness Connector locations). Before downloading the VEGA Soft-ware package, the VEGA USB Driver (e.g., usb-ser.sys & usbvega.inf) must be installed in a designated Folder on the PC first as follows:

1. Create a VEGA Folder on the “C” Drive (e.g., C:\VEGA), and copy the VEGA USB Drivers (usbser.sys & usbvega.inf) into the PC Folder created.

2. Connect the USB Cable to the VEGA Unit.3. Supply power to the VEGA Unit.4. The “Found New Hardware Wizard” Screen

shown in Figure 6-4 should appear. Mouse-click on the Radio Screen Button located beside “No, not this time” (See Figure 6-4 a), and then Mouse-click on the “Next>” Screen Button (See Figure 6-4 b).

5. On the next screen that appears, Mouse-click on the Radio Screen Button located next to “Install from a list or specific location (Advanced)” (See Figure 6-5 a), and then Mouse-click on the “Next>” Screen Button again (See Figure 6-5 b).

6. Mouse-click on the Radio Screen Button located next to “Search for the best driver in these locations.” (See Figure 6-6 a) and Mouse-check the “Include this location in the search:” Check-box (See Figure 6-6 b).

7. Mouse-click on the “Browse” Screen Button (See Figure 6-6 c) and select the new VEGA Folder [C:\VEGA] recently created on the PC.

8. Mouse-click on the “Next>” Screen Button (See Figure 6-6 d) to display the next screen. The “Hardware Installation” Message Screen shown in Figure 6-7 will appear. Mouse-click select the “Continue Anyway” Screen Button to continue.

9. When software installation is complete, the “Completing the Found New Hardware Wizard” Screen shown in Figure 6-8 will appear.

10. Mouse-click on the “Finish” Screen Button to close the Screen.

Figure 6-3 VEGA Port, DIP Switch & LED Indicator Locations

Left Side Right Side

Top SurfaceFront Side

a

b

c

d

a) USB Portb) Interface Connector Receptaclec) Mini-DIP Switch Blocks (3)d) LED Indicator Location (Banknote Insertion Slot)

a b

Figure 6-4 Hardware Wizard Welcome Screen

a b

Figure 6-5 Installation Path Selection Screen

a

b c

d

Figure 6-6 Install Options Screen

Figure 6-7 Installation Warning Screen


Calibration and Testing VEGA™ Series BankNote Validator Section 6

This completes the VEGA USB Driver Software installation (e.g., usbser.sys & usbvega.inf files).

Software Download ProcedurePerform the following steps to download the VEGA Operating Software Program (Refer to Fig-ure 6-2 for the Tool Requirements and Harness Connector locations). Before downloading the VEGA Software Program, copy the Downloader program (UBA Downloader Version2.10: Spec-ified), and the VEGA Operating Software Program into the VEGA Folder ([C:\VEGA]) created on the PC.

1. Turn the VEGA power OFF.2. Set DIP Switch Block No.1, Switches #1, #7 &

#8 ON (See Figure 6-9).

3. Turn the VEGA power ON.4. Confirm that the Front Panel LED fade blinks at

a Green Color rate.5. Launch the copied Downloader Program (UBA

Downloader Version2.10: Specified) from the PC VEGA Folder ([C:\VEGA]). The Program Instal-lation Screen shown in Figure 6-10 will appear.

6. Mouse-click on the “Browse” Screen Button (See Figure 6-10 a) and select the desired VEGA Software (VEGA_EUR) for download into the VEGA Flash Memory; then

7. Mouse-click on the “Open” Screen Button (See Figure 6-11 a) to launch the selected File.

8. When the UBA Downloader Screen re-appears, Mouse-click on the center “Download” Screen Button to begin the software download into the VEGA Flash Memory (See Figure 6-12 a). The Downloading Screen will display a Progress Barograph during the download operation (See Figure 6-12 b).

9. Once the download is complete, the Front Panel LED Display turns a steady Blue Color, and then the VEGA returns to a Start-up Process condition (e.g., the Front Panel LED Display blinks at a Green Color rate).

10. When the downloading is complete, confirm that the Host’s Checksum and the Device Checksums match each other (e.g., [CRC:XXXX = CRC:XXXX]).

11. After verifying a CRC match between both Checksums (See Figure 6-13 a), Mouse-click on the “OK” Dialog Screen Button (See Figure 6-13 b) to close the UBA Downloader Program Screen.

Figure 6-8 Hardware Wizard Completion Screen

Figure 6-9 DIP Switch No. 1 Initial Setting

NOTE: DIP Switch Block No.2 and No. 3 settings are not required for this Software Download.

ac

b

Figure 6-10 UBA Downloader Screen

Selected File

a

Figure 6-11 VEGA Software Selection Screen

NOTE: The Front Panel LED lights Yellow during a download.

a

b

Figure 6-12 Download Progress Screen

NOTE: If the Host and the Device CRC Checksums do not match, the download did not end correctly. Confirm that the download procedure is correct, and re-perform the download procedure again.



Calibration ProceduresPerform the following Calibration Procedures for the Intake Sensors, the Validation Sensors and the Edge Sensors within the VEGA Unit.

WHEN TO CALIBRATE

When removing or replacing Circuit Boards, calibrate them in the following order:

1. Sensor Boards (Upper or Lower).2. CPU Board.3. Sub-Sensor Board.

CALIBRATION TYPES

There are two (2) ways to preform the Calibration Procedures:

• Calibration using a PC• Calibration without using a PC

Workbench Calibration Tool Require-mentsThe following tools are required to adjust the VEGA Unit’s Sensors:

• VEGA Unit• PC (OS: Windows XP)• Power Suply (e.g., UAC, MIB232, etc.)• USB Cable (A Terminal & Mini-B Terminal)• Adjustment Program (VEGA_Adjustment.exe

or VEGA_Adjustment_Zero.exe)• White Reference Paper KS-318 (Part #146172)

(See Figure 6-14)• Black Reference Paper KS-319 (Part #146173)

(See Figure 6-14)• Harness.

Review Figure 6-2, Figure 6-4 and Figure 6-15 for Calibration Mode Harness interconnection details.

Calibration PreparationThis Calibration Preparation section provides the following two (2) illustrated methods for Cal-ibrating a VEGA Unit:

1. Figure 6-15 illustrates the Calibration Connec-tion Tools and Harness configurations necessary when using a PC for Calibration.

2. Figure 6-16 illustrates the Calibration connection Tools and Harness configurations necessary when calibrating WITHOUT using a PC for calibration.

Review Figure 6-3 to identify the VEGA Unit’s DIP Switch, LED and External Port Locations.

NOTE: If the word “Manual” appears in the “Reset” Pull-down Menu (Review Figure 6-10 b), the Front Panel LED will sustain a steady Blue Color. In this case, Return to the Start-up condition by pressing the adjacent “Manual Reset” Screen Button (Review Figure 6-10 c) located to the right of the Pull-down Menu (The Front Panel LED will then blink at a Green Color rate).

NOTE: If a download error occurs, the Front Panel LED will light a Red Color.

=

a

b

Figure 6-13 Completed Screen

NOTE: If any Sensor is dirty due to foreign objects or other such debris adhering to it, calibration will not be accurate. Be sure to clean all of the VEGA Unit’s Sensors before performing a Calibration Procedure (See “Cleaning Procedure” on page 2-5 & “VEGA Sensor Cleaning Locations” on page 2-6 of this Service Manual for Sensor cleaning instructions).

NOTE: Use the PC to perform a written Serial Number Calibration when replacing a CPU Board. The CPU Board contains a unique Serial Number, so its data identity to related files disappears when the CPU Board is replaced. This condition may cause performance of the VEGA to stop, depending on the related Interfaces set to operate with the particular VEGA Unit.

KS-318 KS-319JAC Part #500-100222R

EDP #146172JAC Part #500-100233R

EDP #146173

Figure 6-14 Reference Paper Types

WARNING: Ensure that the VEGA Unit’s power is OFF when connecting any Harnesses to the Unit. Connecting a Harness while the power is ON may damage the VEGA, the software Tool or cause a personal electrical shock.



Reference Paper UsageCalibration using the White and Black Reference Paper requires the same procedure. Perform the following steps to calibrate the VEGA Unit using the individual calibration papers.

1. Press in on the Upper Transport Section’s left and right side Open/Close Buttons (See Figure 6-17 a), and lift the Upper Section open (See Figure 6-17 b).

2. Place the Reference Paper into the Banknote Insertion Slot.

3. Close the Upper Transport Section by pressing downward until it click locks firmly in place (See Figure 6-20 a), and ensure that the both side Open/Close Buttons on the Upper Transport Section are locked (See Figure 6-20 b).

This completes of the Reference Paper Placement procedure.

Figure 6-15 PC Calibration Tools & Cabling

c-1

c-2

a

g h

To PC USB Port VEGA USBConnector

InterfaceConnector

To AC Power

b

f

d

co

e

a) PC (OS: Windows XP)b) Adjustment Program (VEGA_Adjustment.exe)c) USB Cable

c-1) USB A Terminalc-2) USB Mini B Terminal

d) VEGA Unite) Harnessf) Power Supply (e.g., UAC, MIB232, etc.).g) White Reference Paper (KS-318)h) Black Reference Paper (KS-319).

Figure 6-16 Non-PC Calibration Tools & Cabling

a) VEGA Unitb) Power Supply (e.g., UAC, MIB232, etc.)c) Harnessd) White Reference Paper KS-318e) Black Reference Paper KS-319.

Interface Connector

To AC Power

d e ac

b

Receptacle

NOTE: To proceed calibration, the Bezel type change is required to “TYPE 1”. Ensure that the Bezel is “TYPE 1” (See Figure 6-18) before the Reference Paper insertion.

a b

Figure 6-17 Opening VEGA For Paper Placement

a

Figure 6-18 Type Name Location

a

Figure 6-19 Placing Reference Paper

a

b

Figure 6-20 Locking Reference Paper In Place



Calibration Using a PCThe following two (2) ways to calibrate a VEGA Unit using a PC exist:

1. Calibration by writing a Serial Number into the Unit, and

2. Calibration without writing a Serial Number into the Unit.

Refer to Figure 6-15 for details concerning Tool requirements and Harness connections required to perform this procedure. Before proceeding with this procedure, copy the Adjustment Programs (i.e., VEGA_Adjustment.exe and VEGA_Adjustment_Zero.exe) into the PC ([C:\ VEGA]) Folder.VEGA_ADJUSTEMENT.EXE PROGRAM USE

To use the VEGA_Adjustment.exe Program, pro-ceed as follows:

1. Turn the VEGA Unit’s power OFF.2. Set DIP Switch Block No. 1, Switches #1, #2, #3

& #5 ON (See Figure 6-21).

3. When turning the VEGA Power Switch ON, the Front Panel LED will slowly blink at a Green Color rate.

4. Set DIP Switch Block No. 1, Switch #1 OFF. The Front Panel LED will begin to blink in a Cyan, White, and Blue Color sequence.

5. Launch the (VEGA_Adjustment.exe) calibration Program. The window shown in Figure 6-22 will appear when the application is active.

6.

7. Mouse-click on the “Start” Screen Button to begin the Entrance Sensor’s adjustment procedure (See Figure 6-23 a).

8. When the Entrance Sensor’s Adjustment is com-plete, the White Reference Paper Setting window shown in Figure 6-24 will appear.

9. Set the White Reference Paper in place when the Screen shown in Figure 6-24 on page 6-6 appears. See Reference Paper Usage on page 6-5 of this Section).

10. When the White Reference Paper is set in place, Mouse-click on the “Yes” Screen Button. This action performs the White Reference Paper adjustment procedure (See Figure 6-25).

11. Once the White Reference Paper adjustment procedure is complete, the message screen shown in Figure 6-26 will appear.

12. Remove the White Reference Paper from the Transport Section. To remove the White Refer-ence Paper, reverse the paper loading procedure

NOTE: Serial No. of the VEGA is factory installed. Use VEGA_Adjustment.exe Program for normal adjustment performance.

NOTE: Perform the PC Serial Number writing calibration procedure using the VEGA_Adjustment_Zero.exe Program whenever replacing or removing the VEGA CPU Board! The CPU Board contains a unique Serial Number, so its data identity to related files disappears when the CPU Board is replaced. This condition may cause performance of the VEGA to stop, depending on the related Interfaces set to operate with the particular VEGA Unit.

NOTE: The VEGA_Adjustment_Zero .exe Program can be used for performing calibration and additional functions following; Serial No. Writing, Stand-by LED Pattern Color Setting, and Clearing EEPROM.

NOTE: DIP Switch Block No.2 and No. 3 settings are not required for this Software Installation.

Figure 6-21 DIP Switch Block #1 Initial Settings

Figure 6-22 VEGA Adjustment File Screen

a

Figure 6-23 Entrance Sensors Adjustment

Figure 6-24 White Reference Paper Placement Request Screen

Figure 6-25 White Reference Paper Calibration Progress Screen

Figure 6-26 Black Reference Paper Placement Request Screen



described in Reference Paper Usage on page 6-5 of this Section.

13. Set the Black Reference Paper in place (See Reference Paper Usage on page 6-5 of this Section).

14. When the black Reference Paper is set in place, Mouse-click on the “Yes” Screen Button to begin the Black Reference Paper adjustment procedure (See Figure 6-27).

15. Once the Black Reference Paper adjustment procedure is complete, the Message Screen shown in Figure 6-28 will appear.

16. Remove the Black Reference Paper. To remove the black Reference Paper, following reverse procedure for loading the paper. (See Reference Paper Usage on page 6-5 of this Section).

17. Once the Black Reference Paper is removed, Mouse-click on the “Yes” Screen Button (See Figure 6-29) to begin the Non-Paper adjust-ment procedure.

18. Once the Non-paper adjustment procedure is complete, the Motor Speed Test program will automatically begin and test progress will appear as shown by the two Figure 6-31a Barographs.

19. Once the Motor Speed Test is complete, the message screen shown in Figure 6-32 will appear.

20. Mouse-click on the “Yes” Screen Button to begin writing the calibration results into the VEGA Unit’s EEPROM (See Figure 6-33).

21. When the Adjustment Data results are com-pletely written into EEPROM, the screen shown previously in Figure 6-34 will be used to save the data onto the PC. Mouse-click on the “Save” Screen Button (See Figure 6-34 a) to retain the data results, or Mouse-click on the “Cancel” Screen Button (See Figure 6-34 b) to end the adjustment procedure without saving the data.

This complete the Calibration Adjustemnt Pro-cedures.VEGA_ADJUSTEMENT_ZERO.EXE PROGRAM USE

To use the VEGA_Adjustment_Zero.exe Program, proceed as follows:

1. Turn the VEGA Unit’s power ON.2. Set DIP Switch Block No. 1, Switches #1, #2, #3

& #5 ON (See Figure 6-36).

Figure 6-27 Black Reference Paper Calibration Progress Screen

Figure 6-28 Black Reference Paper Removal Request Screen

Figure 6-29 Non-Paper Calibration Screen 1


a

Figure 6-31 Motor Speed Test

Figure 6-32 Adjustment Complete; Request Writing Data To Memory Screen

Figure 6-33 Writing EEPROM Data Progress Screen

Adjustment Result Data a

bFigure 6-34 The Save As” PC Screen

Figure 6-35 VEGA Adjustment Complete Screen



3. When turning the VEGA Power Switch ON, the Front Panel LED will slowly blink at a Green Color rate.

4. Set DIP Switch Block No. 1, Switch #1 OFF. The Front Panel LED will begin to blink in a Cyan, White, and Blue Color sequence.

5. Launch the (VEGA_Adjustment _Zero.exe) cal-ibration Program. The window shown in Figure 6-37 will appear when the application is active.

6. Mouse-click on the “serial No.” Text Entry Field (See Figure 6-38 a) located just below the “Start” Screen Button (See Figure 6-38 b).

7. Type in the new VEGA Serial Number as a One-byte Character, and then Mouse-click on the “Start” Screen Button (See Figure 6-38 b).

8. Set the Stand-by Mode Front Panel LED Display Color pattern by choosing the desired pattern from the three (3) selections available from the “led idle pattern” Pull-down Menu. The Three (3) choices are “Rainbow” Gradation, Green or Blue.

9. Mouse-click on the “Start” Screen Button to begin the Entrance Sensor’s adjustment procedure (See Figure 6-39 a).

10. When the Entrance Sensor’s Adjustment is com-plete, the White Reference Paper Setting window shown in Figure 6-40 will appear.

11. Set the White Reference Paper in place when the Screen shown in Figure 6-40 on page 6-8 appears. See Reference Paper Usage on page 6-5 of this Section).

12. When the White Reference Paper is set in place, Mouse-click on the “Yes” Screen Button. This action performs the White Reference Paper adjustment procedure (See Figure 6-41)

13. Once the White Reference Paper adjustment procedure is complete, the “Remove…” message Screen shown in Figure 6-42 will appear.

NOTE: DIP Switch Block No.2 and No. 3 settings are not required for this Software Installation.

Figure 6-36 DIP Switch Block #1 Initial Settings

Figure 6-37 VEGA Adjustment Zero File Screen

a

b

Figure 6-38 Serial No. Input Field Location

NOTE: If the “Start” Screen Button is clicked before a Serial Number is input, the Dialog Message Screen indicated at right will appear. Mouse-click on the Dialog’s “OK” Screen Button, and the “SERIAL NO.” Text Input Dialog Screen at right will appear. Type the required VEGA Serial No. into the Text Entry Field, and then click its “ok” Screen Button.

NOTE: The stand-by indication can also be set by following the DIP Switch Configurations procedure located on page 2-2 of Section 2 this Manual. The Last saved setting of either procedure is always reflected as the current Front Panel LED Stand-by indication.

NOTE: Unless a complete Set-up Mode Color selection result is saved in EEPROM, the VEGA Unit will be unable to decide its Stand-by Color selection.

a

Figure 6-39 Entrance Sensors Adjustment

Figure 6-40 White Reference Paper Placement Request Screen

Figure 6-41 White Reference Paper Calibration Progress Screen

Figure 6-42 Black Reference Paper Placement Request Screen



14. Remove the White Reference Paper from the Transport Section. To remove the White Refer-ence Paper, reverse the paper loading procedure described in Reference Paper Usage on page 6-5 of this Section.

15. Set the Black Reference Paper in place (See Reference Paper Usage on page 6-5 of this Section).

16. When the Black Reference Paper is set in place, Mouse-click on the “Yes” Screen Button to begin the Black Reference Paper adjustment procedure (See Figure 6-43).

17. Once the Black Reference Paper adjustment procedure is complete, the Message Screen shown in Figure 6-44 will appear.

18. Remove the Black Reference Paper. To remove the Black Reference Paper, following reverse procedure for loading the paper. (See Reference Paper Usage on page 6-5 of this Section).

19. Once the Black Reference Paper is removed, Mouse-click on the “Yes” Screen Button (See Figure 6-45) to begin the Non-Paper adjust-ment procedure.

20. Once the Non-paper adjustment procedure is complete, the Motor Speed Test program will automatically begin and test progress will appear as shown by the Figure 6-47a Barographs.

.

21. Once the Motor Speed Test is complete, the message screen shown in Figure 6-48 will appear.

22. Mouse-click on the “Yes” Screen Button to begin writing the calibration results into the VEGA Unit’s EEPROM (See Figure 6-49).

23. As the calibration result data is being written into EEPROM, the progress Barographs shown in Figure 6-50a will be active.

Figure 6-43 Black Reference Paper Calibration Progress Screen

Figure 6-44 Black Reference Paper Removal Request Screen

NOTE: Figure 6-42 will appear for Non-paper Calibration of the Validation Sensors, and then Figure 6-33 for will appear for Non-paper Calibration of the Edge Sensors.



a

Figure 6-47 Motor Speed Test

Figure 6-48 Adjustment Complete; Request Writing Data To Memory Screen

Figure 6-49 Clearing EEPROM Data Screen

NOTE: Clearing data in the EEPROM takes approximately 40 seconds. While data is clearing, the Front Panel LED will blink at a Yellow Color rate.NOTE: When clearing data out of the EEPROM fails, and the message “Erasing data EEPROM failed”, appears, the CPU Board needs to be replaced.

a

Figure 6-50 Writing EEPROM Data Progress Screen

Adjustment Result Data a

bFigure 6-51 “Save As” PC Screen



24. When the Adjustment Data results are com-pletely written into EEPROM, the screen shown previously in Figure 6-51 will be used to save the data onto the PC. Mouse-click on the “Save” Screen Button (See Figure 6-51 a) to retain the data results, or Mouse-click on the “Cancel” Screen Button (See Figure 6-51 b) to end the adjustment procedure without saving the data. The Calibration Adjustment Procedures are complete when Figure 6-62 appears.

The Calibration Adjustment Procedures are now complete.

Calibration FailureThis portion provides various possible error responses that may occur while performing calib-ration of the VEGA Unit.

Activation FailureWhen the VEGA Adjustment Program (VEGA_adjustment.exe/VEGA_adjustment_Zero.exe) is not activate, the following causes should be considered.

1. Ensure that the USB Drivers have been installed on the PC (See “Driver Installation Procedure” on page 6-2 of this Section for installation instructions). If the two (2) VEGA USB Drivers (usbser.sys & usbvega.inf) are not installed on the PC, the Install Confirmation Screen shown in Figure 6-53 will appear.

2. Ensure that the COM Port is correctly assigned and that the USB Cable is properly connected. If opening a COM Port fails, the “communcation error” Dialog Screen shown at Figure 6-54 will appear.

Adjustment FailureWhen the PC Screen appears due to an adjustment error, select “Yes” or “No” to perform desired cor-rective action.

If the Reference Papers, the Sensors or the Motor Speed adjustment procedure fails, the message screen shown in Figure 6-55 will appear.

Mouse-clicking on the “Yes” Screen Button (See Figure 6-55 a) will re-start the failed adjust-ment procedure again with the message “Retrying the calibration of...” appearing in the Blue message Field as shown in Figure 6-56.

Mouse-clicking “No” Screen Button (See Figure 6-55 b) to save the calibration result with the mes-sage appearing in the Blue message Field as shown in Figure 6-57.

The “Save As” Screen shown in Figure 6-58 will appear to allow saving the calibration data with its errors can be saved onto the PC. Mouse-Click on the “Save” Screen Button (See Figure 6-58 a) to retain the data for analysis. If saving the data is unnecessary however, Mouse-click on the “Cancel” Screen Button (See Figure 6-58 b) to discard the data.

When failed data is saved, the message “Cannot read/ cannot make a data file” may appear (See Figure 6-59).

Figure 6-52 Calibration Completed Screen

Figure 6-53 USB Driver Confirmation Screen

Figure 6-54 Communication Error Screen

a b

Figure 6-55 Adjust Error Screen

Figure 6-56 Retrying Calibration Message Screen

Figure 6-57 Calibration Failed Message Screen

Adjustment Error Data a

bFigure 6-58 Error “Save As” PC Screen



Be sure that a file with the same name is not already open.

Adjustment Data Writing FailureWhen the PC Screen appears due to EEPROM writing error, select “Yes” or “No” to perform desired action.If the EEPROM writing fails, a “eeprom write error” message Dialog Screen shown in Figure 6-60 will appear.

Mouse-clicking on the “Yes” Screen Button will re-start the EEPROM writing procedure again with the message “Retrying the data writing to EEPROM...” appearing in the Blue message Field as shown in Figure 6-61.

Mouse-clicking “No” Screen Button, then the mes-sage “Writing data to EEPROM failed” will appear.

The “Save As” Screen will then appear to allow saving the calibration data results until a data error analysis can be performed (Refer to Figure 6-58).

When failed data is saved, the message “Cannot read/ cannot make a data file” may appear (Refer to Figure 6-59). Be sure that a file with the same name is not already open.

In case the calibration result data performed is NOT completely written into the EEPROM, the previous data may not be replaced. Also, if writing data into EEPROM fails, the previous data in memory may also be deleted, causing the VEGA Unit to cease operating.

Menu Item FunctionsThe Menu contains the following eight (8) functions:

1. Writing a Serial Number.2. Reading a Serial Number.3. Reading the ccTalk Encryption Code.4. Reading the ccTalk Address.5. Writing a Stand-by indication.6. Reading a Stand-by indication.7. Reading Adjustment Data.8. Reading the VEGA Software Version.

The VEGA Adjustment Program (VEGA_ Adjust-ment.exe) must be launched to perform these eight (8) functions. Refer to Steps 1 through 6 of the Calibration Using a PC procedure on page 6-6 of this Section to launch the VEGA Adjustment Program. \

Figure 6-59 Duplicate File Name Confirmation

Caution: Beware, if a file with the same name exists on the PC that is not open, the data within it will over write it if its name is the same when the “Save” Screen Button is Mouse-clicked. If an error of this type occurs, the adjustment process will not be completed.

Figure 6-60 EEPROM Write Error Screen

Figure 6-61 Retrying Writing Message Screen

Figure 6-62 Data Writing Failure Screen

WARNING: If an error of this type does occur, the adjustment process will not be completed, and the previous adjustment results in EEPROM may disappear causing performance of the VEGA Unit to stop.

Caution: Beware, if a file with the same name exists on the PC that is not open, the data within it will over write it if its name is the same when the “Save” Screen Button is Mouse-clicked. If an error of this type occurs, the adjustment process will not be completed.

NOTE: Set the DIP Switches according to the procedure specified by “Calibration Using a PC” on page 6-6 of this Section. Other settings may cause the VEGA Unit’s performance to stop operating.

NOTE: If opening a COM Port fails, the “communication error” Dialog Screen shown at right will appear. Ensure that the USB Cable is connected and/or the desired COM Port is correctly assigned.



Writing a Serial NumberPerform following steps to write a Serial Number into EEPROM.

1. Mouse-click and hold-down on the “VEGA_ Adjustment” Tool Bar “Menu” selection, then

2. slide-down select “EEPROM Serial No. Write (W)” from the Pull-Down Menu selections (See Figure 6-63).

3. The Dialog Screen message shown in Figure 6-64 will appear. When it does, Mouse-click on its Serial Number Input Request “OK” Dialog Screen Button.

4. The SERIAL NO input Dialog Screen shown in Figure 6-65 will then appear. Type-in the new VEGA Serial Number as a One-byte Character; then Mouse-click on its “ok” Screen Button (See Figure 6-65).

5. When the Serial Number is completely written into VEGA Memory, the Dialog Screen message shown in Figure 6-66 will appear.

Reading a Serial NumberPerform following steps to read a Serial Number:


2. Slide-down select “EEPROM Serial No. Read (R)” from the Pull-Down Menu selections (See Figure 6-67).

3. The VEGA Unit will send the Serial Number to the PC and then the “read complete” Serial Number Dialog Screen shown in Figure 6-68 will appear.

Reading ccTalk Encryption CodePerform following steps to read the ccTalk Encryption Code.


2. Slide-down select “EEPROM ccTalk encryption code Read (E)” from the Pull-Down Menu selections (See Figure 6-69).

3. The VEGA Unit will send the ccTalk Encryption Code to the PC, and then the “read complete” Encryption Code Dialog Screen shown in Figure 6-70 will appear.

NOTE: If reading EEPROM data fails, the “eeprom read error” Dialog Screen at right will appear. Ensure that the USB Cable is connected and/or the desired COM Port is correctly assigned.

Figure 6-63 Menu Bar Pull-Down Selections 1

Figure 6-64 Serial No. Input Request Screen

Figure 6-65 Serial No. Text Input Field Screen

Figure 6-66 Writing Serial No. Complete Screen

NOTE: If a communication error occurs between the VEGA and PC while writing the Serial Number the Dialog Screen at right will appear.Ensure that the USB Cable is connected and/or the desired COM Port is correctly assigned.


Figure 6-68 Serial No. Read Complete Dialog Screen




Reading the ccTalk AddressPerform following steps when reading ccTalk address:


2. Slide-down select “EEPROM ccTalk address Read (D)” from the Pull-Down Menu selections (Figure 6-71).

3. The VEGA Unit sends the ccTalk Address to the PC, and then the “read complete” Dialog Screen shown in Figure 6-72 will appear.

Writing a Stand-by LED Pattern ColorPerform following steps when writing the Front Panel LED Stand-by Pattern Color indication.


2. Slide-down select “EEPROM led idle pattern Write” from the Pull-Down Menu selections (See Figure 6-73)

3. When the “LED IDLE PA…” Dialog Screen appears (See Figure 6-74), Mouse-click and hold-down on its Pull-down Menu and choose one of the three (3) pattern types available (i.e., Gradation (Rainbow), Green or Blue).

4. Mouse-click on the Dialog “ok” Screen Button to select the desired LED Idle Pattern, and accept the state reported.

Reading a Stand-by LED Pattern ColorPerform following steps when reading the Front Panel LED Stand-by Pattern Color indication.


2. Slide-down select “EEPROM led idle pattern Read” from the Pull-Down Menu selections (See Figure 6-76).

3. The VEGA Unit then sends the stand-by Color indication data to the PC and then the read com-plete window shown in Figure 6-77 will appear.

4. Mouse-click on the Dialog Screen’s “OK” Screen Button to accept the read state reported.

Reading Adjustment DataPerform following steps to read the VEGA Unit’s Adjustment Data:


2. Slide-down select “EEPROM Adjustment Read (A)” from the Pull-Down Menu selections (See Figure 6-78).

Figure 6-70 ccTalk Encryption Code Screen


Figure 6-72 ccTalk Address Read Complete Dialog Screen


Figure 6-74 Select LED Pattern Color Screen

Figure 6-75 Writing LED Stand-by Indication


Figure 6-77 Reading LED Stand-by Indication




3. The Screen shown in Figure 6-79 will appear allowing the data to be saved on the PC. Mouse-click on the “Save” Screen Button (See Figure 6-79 a) to record the data results on the PC, or Mouse-click on the “Cancel” Screen Button (See Figure 6-79 b) to end the adjustment procedure without saving the data.

4. Open the Saved Data File on the PC (e.g., Figure 6-79 example VEGA_Read_000000000 in this case), and enable it to confirm that the newly saved adjustment data is correct.

Reading the VEGA Software VersionPerform following steps when reading a VEGA Unit’s Software Version.

1. Mouse-click and hold-down on the “VEGA_ Adjustment” Tool Bar “Menu” selection, then slide-down select “version Read (V)” from the Pull-Down Menu selections (See Figure 6-80).

2. The VEGA Unit will respond by sending the “read complete” current Software Version infor-mation shown on the Figure 6-81 Dialog Screen to the PC.

3. Mouse-click on the Dialog Screen’s “OK” Screen Button to accept the “read” state reported.

Non-PC Calibration ProcedureRefer to Figure 6-16 for details concerning Tool requirements and Harness connections to perform this procedure without a PC.

Begin the Non-PC (No Written Serial No.) Calibration Procedure as follows:

1. Turn the VEGA Unit’s power OFF.2. Set DIP Switch Block No. 1, Switches #1, #2 &

#8 ON, and set DIP Switch Block No. 2, Switches ALL OFF as shown in Figure 6-82.

3. Turn the VEGA Unit’s power ON. the Front Panel LED will slowly blink at a Green Color rate.

4. Set DIP Switch Block No. 1, Switch #1 OFF.5. When moving into the Adjustment Mode, the

Front Panel LED will slowly blink at a Cyan Color rate.

6. Set DIP Switch Block No. 2, Switch #1 ON. This action performs the Entrance Sensor’s adjustment Procedure without Reference Paper in place (Keep DIP Switch Block No. 2, Switch #1 ON until receiving a Screen instruction to turn it OFF).

7. Once the Entrance Sensor’s non-paper adjust-ment is complete, the Front Panel LED will slowly blink at a White light rate.

8. Set the White Reference Paper in place (See Ref-erence Paper Usage on page 6-5 of this Section).

9. Set DIP Switch Block No. 2, Switch #2 ON. This action performs the Validation Sensor’s adjustments using the White Reference Paper. (Keep DIP Switch Block No.2, Switch #1 & #2 ON until receiving Screen instruction to turn it OFF).

NOTE: The adjustment data cannot be read from the PC unless it saved first.

Adjustment Read Data a

bFigure 6-79 Save Adjustment Results Screen


Figure 6-81 Software Version Read Complete Dialog Screen

NOTE: DIP Switch Block No.3 settings are not required to perdorm this Calibration

Procedure.

DIP Switch Block No.1

DIP Switch Block No.2

Figure 6-82 Non-PC Calibration DIP Switch Block Initial Settings

NOTE: The Adjustment process will begin at Step 6. Do not touch the VEGA Unit while it is adjusting, otherwise the adjustments will not accurately calibrate the Unit.

NOTE: During the adjustment process, the Front Panel LED will flash a Cyan Color at a high rate of speed.

NOTE: During the adjustment process, the Front Panel LED will flash White Light at a

high rate of speed.



10. Once the White Reference Paper adjustment of the Validation Sensor is complete, the Front Panel LED will slowly blink at a Blue Color rate.

11. Make sure the adjustment is complete by verify-ing the Blue LED blink rate, and remove the White Reference Paper from the Transport Section. To remove the White Reference Paper, reverse the paper loading procedure described in Reference Paper Usage on page 6-5 of this Section.

12. Set the Black Reference Paper in place (See Ref-erence Paper Usage on page 6-5 of this Section).

13. Set DIP Switch Block No. 2, Switch #3 ON. This action performs the Validation Sensor’s adjustments using the Black Reference Paper. (Keep DIP Switch Block No.2, Switches #1, #2 & #3 ON until receiving Screen instruction to turn them OFF).

14. Once the Black Reference Paper adjustment of the Validation Sensors are complete, the Front Panel LED will slowly blink at a Purple Color rate.

15. Make sure the adjustment is complete by verify-ing the Purple LED blink rate, and remove the Black Reference Paper from the Transport Section. To remove the Black Reference Paper, reverse the paper loading procedure described in Reference Paper Usage on page 6-5 of this Sec-tion.

16. Set DIP Switch Block No. 2, Switch #4 ON. This action re-performs the Validation Sensor’s Non-Paper adjustment. (Keep DIP Switch Block No. 2, Switches #1, #2, #3 & #4 ON until receiving a Screen instruction to turn them OFF).

17. Once the Validation Sensor’s Non-Paper adjust-ment is complete, the Front Panel LED will slowly blink at a Green Color rate.

18. Set DIP Switch Block No. 2, Switch #5 ON. This action performs the Edge Sensor’s Non-Paper adjustment. (Keep DIP Switch Block No. 2, Switches #1, #2, #3, #4 & #5 ON until receiv-ing a Screen instruction to turn them OFF).

19. Once the Edge Sensor’s non-paper adjustment is complete, the Front Panel LED will slowly blink at a Yellow Color rate.

20. Set DIP Switch Block No. 2, Switches #1, #2, #3, $4 & #5 OFF to write these adjustment result into the VEGA Unit’s EEPROM Memory.

21. Once the data writing procedure is complete, the Front Panel LED will blink at a Green Color rate.

22. Turn the VEGA Units power switch OFF.This completes the Calibration Paper adjustment Procedure.

Performance TestsThe VEGA Unit provides Self-diagnostic Perfor-mance Tests to be performed by the User. The following content information provides a summary of the VEGA Performance Tests available for use.PERFORMANCE TEST PREPARATION

Figure 6-83 illustrates the VEGA Tool and Harness Cable interconnections required to perform these procedures.

NOTE: While the adjustment process is active, the Blue LED will momentarily flash at high rate of speed.

NOTE: While the adjustment process is active, the Front Panel LED will flash a Purple Color at a high rate of speed.

NOTE: During the adjustment process, the Front Panel LED will flash a Green Color at a high rate of speed.

NOTE: While writing the data to EEPROM, the Front Panel LED will flash a Yellow Color at a high of rate speed.

Table 6-1 Red Blink Rate Error

LED Colors Blink Sequence Error Indication

Red

1 Blink The Entrance Sensor adjustment has failed.

2 BlinksThe Entrance Sensor adjustment using White Reference Paper has failed.

3 BlinksThe Validation Sensor adjustement using Black Reference Paper has failed.

4 Blinks The Validation Sensor’s Non-Paper adjustment has failed.

5 Blinks The Edge Sensor adjustment has failed.

6 Blinks The EEPROM data writing process has failed.

NOTE: If EEPROM data writing fails, all previous adjustment data will be lost which may disable performance of the VEGA Unit!

NOTE: If the adjustment of ANY Sensor fails, the Front Panel LED will blink RED. If this error occurs, ensure that the procedures were correctly performed, and then re-perform them again. Refer to Table 6-1 for detail explanations of each RED Color Blink sequence indication.

Figure 6-83 Tool and Harness Interconnections

Interface Connector

Power SupplyTo AC Power

ca

b

Receptacle

a) VEGA Unitb) Power Supply (e.g., UAC, MIB232, etc)c) Harness



PERFORMANCE TESTS ACTIVATION

Perform following steps to activate the VEGA Unit’s self contained Performance Tests:

1. Set DIP Switch Block DS1, Switch #1 to ON.

2. Turn the VEGA Unit’s power ON, and the Performance Test Mode will activate.

Table 6-2 on page 6-16 lists the various Perfor-mance Test DIP Switch Setting configurations for each Test Type.

Performance Test InitiationSet the various DIP Switches for each test listed in Table 6-2 after the Performance Test Mode is activated. Once the two (2) DIP Switch Block Switches are set, set DIP Switch DS1, Switch #1 OFF to begin each test.

The following information describes each test in detail.DIP SWITCH TEST

Perform following steps to test the functionality of each DIP Switch Block:

1. Ensure that the VEGA Unit’s Power is OFF.2. Set all Switches on DIP Switch Block DS1 and

DIP Switch Block DS2 to ON as indicated in Table 6-2 for this test.

3. Turn the VEGA Unit’s power ON.4. Set DIP Switch Block DS1, Switch #1 OFF.

When the DIP Switch test begins, the Front Panel LED will extinguish (goes out).

5. Set the ODD numbered DIP Switches (i.e., DIP Switch Block DS1 Switches #3, #5, & #7 and DIP Switch Block DS2 Switches #1, #3, #5, & #7) to OFF. The Front Panel LED Display will blink at a Yellow Color rate.

6. Set the EVEN numbered DIP Switches (i.e., DIP Switch DS1 Switches #2, #4, #6 & #8 and DIP Switch DS2 Switches #2, #4, #6 & #8) to OFF. The Front Panel LED Display will blink at a Blue Color rate if all of the DIP Switches function correctly.

FEED MOTOR FORWARD ROTATION TEST

Perform the following steps to test the normal forward rotation functionality of the Feed Motor:

1. Ensure that the VEGA Unit’s Power is OFF.2. Set DIP Switch Block DS1, Switch #1 ON as

indicated in Table 6-2 for this test.

NOTE: The Multi-Color Indication LED is located on the main Circuit Board below the VEGA Unit’s Bezel (See Figure 1-4 on page 1-4 of this Service Manual for details).

NOTE: When the VEGA Performance Test Mode begins, the Front Panel LED will slowly blink at a Green Color rate.

Table 6-2 Performance Test DIP Switch Configuration Settings

Test TypeDIP Switch Block 1 Switch Number DIP Switch Block 2 Switch Number

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

DIP Switch Test ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON

Feed Motor Normal Rotation Test ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

Feed Motor Reverse Rotation Test ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

Stacker Motor Test ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

Aging Test ON ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

Off-line Banknote Acceptance Test ON OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

Sensor Test ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

Stand-by Color Indication(Cycling Rainbow Gradation)a

ON ON OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF

Stand-by Color Indication (Green)b ON OFF ON OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF

Stand-by Color Indication (Blue)c ON OFF OFF ON OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF

ccTalk Encryption Code Initializationd ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

a. See “Stand-by Mode LED Assignment Indication” on page 2-3 for making the “Rainbow” setting (Gradation).

b. See “Stand-by Mode LED Assignment Indication” on page 2-3 for making the GREEN setting.

c. See “Stand-by Mode LED Assignment Indication” on page 2-3 for making the BLUE setting.

d. See “Rewriting cc-Talk Encryption Code (Initialize)” on page 2-3 for making the setting.

NOTE: After performing an “Off-line” Banknote Acceptance Test, turn the VEGA Unit’s power OFF to move to the next test. Unless the power is turned OFF, the next test will not run! Reset DIP Switch DS1, Switch #1 to ON to begin the next test. Re-apply power to re-enter the Perform-ance Test Mode. The remaining tests can then be completed by selecting the DIP Switch settings for the next test desired.

NOTE: If the DIP Switches were set incorrectly during the test, the Front Panel LED Display will flash Red, indicating a test failure. However, if the DIP Switches were set correctly, and the LED still flashes Red, then a DIP Switch failure is indicated.



3. Turn the VEGA Unit’s power ON.4. Set DIP Switch Block DS1, Switch #1 to OFF.

When the Feed Motor forward rotation test begins, the Front Panel LED will extinguish (goes out).

5. If the Feed Motor rotates forward correctly, the Front Panel LED Display will be extinguished (dark) and forward rotation will continue.

6. To end the forward Feed Motor Test, turn the VEGA Unit’s power OFF, or set DIP Switch Block DS1, Switch #1 to ON.

FEED MOTOR REVERSE ROTATION TEST: Perform the following steps to test the normal reverse rotation functionality of the Feed Motor:

1. Ensure that the VEGA Unit’s Power is OFF.2. Set DIP Switch Block DS1, Switch #1 and #2

ON as indicated in Table 6-2 for this test.3. Turn the VEGA Unit’s power ON.4. Set DIP Switch Block DS1, Switch #1 OFF.

When the Feed Motor reverse rotation test begins, the Front Panel LED will extinguish (goes out).

5. If the Feed Motor rotates in reverse correctly, the Front Panel LED Display will be extinguished (dark) and reverse rotation will continue.

6. To end the reverse Feed Motor Test, turn the VEGA Unit’s power OFF, or set DIP Switch Block DS1, Switch #1 ON.

STACKER MOTOR TEST

Perform following step to test the Stacker Motor rotation functionality:

1. Ensure that the VEGA Unit’s Power is OFF.2. Set DIP Switch Block DS1, Switch #1 and #3

ON as indicated in Table 6-2 for this test.3. Turn the VEGA Unit’s power ON.4. Set DIP Switch Block DS1, Switch #1 OFF.

When the Stacker Motor test begins, the Front Panel LED will extinguish (goes out).

5. If the Stacker Motor rotates forward/reverse correctly, the Front Panel Display will be extin-guished (dark), and the Motor will continue oper-ating in a forward/reverse direction.

6. To finish the Stacker Motor Test, turn the VEGA Unit’s power OFF, or set Set DIP Switch Block DS1, Switch #1 ON.

AGING TEST

The aging test repeatedly performs basic Validator functions such as feeding, transporting and stack-ing operations.Perform following steps to repeatedly test the VEGA Unit’s basic feeding, transporting and stacking functional performance:

1. Ensure that the VEGA Unit’s Power is OFF.2. Set DIP Switch Block DS1, Switch #1, #2, & #4

to ON as indicated in Table 6-2 for this test.3. Turn the VEGA Unit’s power ON.4. Set DIP Switch Block DS1, Switch #1 to OFF.

When the Aging test begins, the Front Panel LED will extinguish (goes out).

5. If operation is normal, the Unit will perform the following five (5) functions repetitively until the test is stopped:a) Feed Motor Reverse Rotation Testb) Interval Test (20sec, LED lights White)c) Feed Motor Forward Rotation Testd) Stacking Teste) Interval Test (20sec, LED lights White).

6. To end the Aging Test, turn the VEGA Unit’s power OFF, or set Set DIP Switch Block DS1, Switch #1 ON.

Table 6-3 Transport Motor Abnormal Error Codes

LED Color

Blink Sequence

Error Indication

White

3 Feed Motor Low Speed Problem

5 Feed Motor High Speed Problem

7 Feed Motor Lock-up Problem

NOTE: If the Front Panel LED blinks any error sequence indicated in Table 6-3, the Feed Motor forward rotation is abnormal.

NOTE: If the Front Panel LED blinks any error sequence indicated in Table 6-3, the Feed Motor reverse rotation is abnormal.

Table 6-4 Stacker Motor Abnormal Error Codes

LED Color

Blink Sequence

Error Indication

Red 5 Cash Box Seating Problem

Purple 5 Stacker Motor Lock-up

Purple 5 Stacker Motor Gear Problem

Orange 3 Stacker Full

Table 6-5 Feeding/Stacking Abnormal Error Codes

LED Color

Blink Sequence

Error Indication

White

3 Feed Motor Low Speed Problem

5 Feed Motor High Speed Problem

7 Feed Motor Lock-up

Red 5 Cash Box Seating Problem

Purple5 Stacker Motor Lock-up

7 Stacker Motor Gear Problem

Orange 3 Stacker Full

NOTE: If the Front Panel LED blinks any error sequence indicated in Table 6-4, the Stacker Motor’s rotation is abnormal.

NOTE: If the Front Panel LED blinks any error sequence indicated in Table 6-5, the Feeding and/or Stacking function is abnormal.



OFF-LINE BANKNOTE ACCEPTANCE TEST Perform following steps to test the VEGA Unit’s Off-line Banknote Acceptance Test:

1. Ensure that the VEGA Unit’s Power is OFF.2. Set DIP Switch Block DS1, Switch #1, #3, & #5

to ON as indicated in Table 6-2 for this test.3. Turn the VEGA Unit’s power ON.4. Set DIP Switch Block DS1, Switch #1 to OFF.

When the Off-line Banknote Acceptance test begins, the Front Panel LED will extinguish (goes out).Wait for the Front Panel LED Display to indicate a Stand-by Mode initialization blinking sequence, and then insert Banknotes.When the VEGA receives the Banknotes, the Front Panel LED will blink an Emerald Green Color. The acceptable denominations are identi-fied by the following Front Panel LED blink sequence periods:

5 Denomination Values = 1 Blink10 Denomination Values = 2 Blinks20 Denomination Values = 3 Blinks50 Denomination Values = 4 Blinks100 Denomination Values = 5 Blinks

Where the “Denomination Value” represents the specific Country’s Currency Type.

SENSOR TEST

Perform following steps to verify if the eight (8) Sensors within the VEGA Unit are functional (i.e., the Entrance/Validation/Side Escrow/RC Flap/ Stacker & Box Sensors) when using the Paper and Non-paper Calibration Procedures.

1. Ensure that the VEGA Unit’s Power is OFF.2. Set DIP Switch Block DS1, Switch #1, #2, 3, #4

& #5 to ON as indicated in Table 6-2 for this test.3. Turn the VEGA Unit’s power ON.4. Set DIP Switch Block DS1, Switch #1 to OFF.

The Front Panel LED will extinguish (goes out). Sensor Confirmation will be Stand-by Mode.

5. Table 6-6 lists the DIP Switch Block DS2 setting for the Sensor Test Configuration. Select the intended Sensor from the Table, and set DIP Switch Block DS2 Switches according to the Sensor Configuration Table.

6. When the selected Sensor detects an object such as a Banknote or a Test Paper, the Front Panel LED Display will blink at a Yellow Color rate. When there is no object detected, the Front Panel LED Display will be extinguished.

NOTE: Between sequential Banknote insertions, the Color of the Front Panel LED Display will be determined by the Stand-by Mode selections set by the user.

NOTE: If an error or a reject occurs, refer to the Error and Reject Codes listed in Appendix A of this Manual to identify the cause of the malfunction.

Table 6-6 DIP Switch Block DS2 Sensor Configuration Settings

DIP Switch Block DS2 Yellow LED State

Sensor 1 2 3 4 5 6 7 8 Lit Extinguished

Entrance Sensor ON OFF OFF OFF OFF OFF OFF OFF With Paper (Light Interception) No Paper (Transmissive)

Validation Sensor OFF ON OFF OFF OFF OFF OFF OFF With Paper (Light Interception) No Paper (Transmissive)

Side Sensor OFF OFF ON OFF OFF OFF OFF OFF With Paper (Light Interception) No Paper (Transmissive)

Escrow Sensor OFF OFF OFF ON OFF OFF OFF OFF With Paper (Light Interception) No Paper (Transmissive)

RC Flap Sensor OFF OFF OFF OFF ON OFF OFF OFF With Paper (Transmissive) No Paper (Light Interception)

Stacker Flap Sensor OFF OFF OFF OFF OFF ON OFF OFF With Paper (Transmissive) No Paper (Light Interception)

Stack-In Sensor OFF OFF OFF OFF OFF OFF ON OFF With Paper (Light Interception) No Paper (Transmissive)

Box Sensor OFF OFF OFF OFF OFF OFF OFF ON With Paper (Light Interception) No Paper (Transmissive)



S e c t i o n 7

This section provides product exploded views and parts lists for the VEGA BankNote Validator. This section contains the following information:

• VEGA Entire Unit View and Parts Lists

• Upper VEGA Transport Unit View and Parts Lists

• Lower VEGA Transport Unit View and Parts

• VEGA Path Course Reversing Unit View and Parts

• VEGA Cash Box Unit View and Parts

• VEGA Option Unit View and Parts

7 EXPLODED VIEWS AND PARTS LISTS

Figure 7-1 Entire VEGA Unit Exploded View (SH)

Entire VEGA Unit Exploded View (SH)


Section 7 VEGA™ Series BankNote Validator Exploded Views and Parts Lists

Entire VEGA Unit Exploded View (SD/SU/SDB/SUB)

Figure 7-2 Entire VEGA Unit Exploded View (SD/SU/SDB/SUB)


Exploded Views and Parts Lists VEGA™ Series BankNote Validator Section 7

Entire VEGA Parts ListTable 7-1 Entire VEGA Parts List

Ref No. EDP Number JAC No. Description Qty. Remark

1

144563 200-200720R Cash Box Guide (Standard) 1 For SH, SD, SU

149628 200-101159R Cash Box Guide 1000 (Large) 1 For SH, SD, SU

149642 200-101160R Cash Box Guide (SD Back Access) 1 For SDB

149641 200-101161R Cash Box Guide (SU Back Access) 1 For SUB

2 144564 200-200721R Cash Box Stopper 1

3 104081 186-266000R 2.6x6 Phillips Self Tightening, Binding, 3M Screw (Black) 4

4 023755 186-260004R M2.6x4 Pan Head Screw with Washer 3M 1

5 - - Upper VEGA Transport Unit 1Refer to Table 7-2 VEGA Upper Transport Unit Parts List

6 - - Lower VEGA Transport Unit 1Refer to Table 7-3 VEGA Lower Transport Unit Parts List

7 - - VEGA Course Path Reversing Unit 1 Refer to Table 7-4 VEGA Turning Unit Parts List

8148788 - VEGA Cash Box Unit (Standard) 1

Refer to Table7-5 VEGA Cash Box Unit Parts List149650 - VEGA Cash Box Unit (Large) 1

9 151424 VEGA 1K Box Handle Set 1

10

149443 902-100494R VEGA Bezel Unit (Type 1: 68mm) 1

Refer to Table 7-6 VEGA SH Bezel Unit Parts List





11

151698 902-100499R VEGA Bezel Unit (Type D1: 67mm) 1Refer to Table 7-7 VEGA SD/SU/SDB/SUB TYpe D Bezel Unit Parts List

150129 902-100500R VEGA Bezel Unit (Type D2: 71mm) 1

150125 902-100501R VEGA Bezel Unit (Type D3: 68mm) 1

150131 902-100502R VEGA Bezel Unit (Type N2: 76mm) 1Refer to Table 7-8 VEGA SD/SU/SDB/SUB Type N Bezel Unit Parts List

12 010374 177-000003R M4x8 Pan Head W Washer Small 2

13 - - Face Protector Unit 1 Refer to Table 7-9VEGA Option Unit Part List14 149986 200-101164R VEGA Lock Unit 1



Upper VEGA Transport Unit Exploded View

Figure 7-3 Upper VEGA Transport Unit Exploded View



Upper VEGA Transport Unit Parts List Table 7-2 Upper VEGA Transport Unit Parts List


101 144565 900-200300R Upper Transport Frame Top 1

102144566 900-200301R Upper Transport Frame Bottom 1 without Magnetic Sensor

148822 900-101166R Upper Transport Frame Mag 1 with Magnetic Sensor

103 144571 200-200722R Flap 1 1

104 144572 200-200723R Flap 2 1

105 144574 200-200724R Spring Position Setting Plate 3

106 144582 200-200725R Flap Lever (Left) 1

107 144583 200-200726R Flap Lever (Right) 1

108 144585 900-200302R USB Cover 1

109 145238 900-200303R Harness Cover 2

110 144607 900-200304R Pinch Roller 6

111 144608 200-200729R Flap Axis 1

112 144610 200-200730R Pinch Roller Shaft 3

113 144611 200-200731R Set Pin 11 2

114 144556 200-200732R Pinch Roller Coil Spring 6

115 144622 200-200733R Flap Tension Spring 2

116 140505 300-200153R CPU Board 1

117 140511 300-200154R Sensor Board 1

118 144445 400-100633R Upper Relay Harness Connector R 1

119 144447 400-100634R Signal Power Harness R 2

120 091517 100-100060R Ø2 E-Ring 2

121 104081 186-266000R 2.6x6 Phillips, Self Tightening, Binding 3M Screw (Black) 6

122 148823 900-101167R TMF Roller 1 with Magnetic Snesor

123 148864 250-100686R TMF Compression Spring 2 with Magnetic Sensor



Lower VEGA Transport Unit Exploded View

Figure 7-4 Lower VEGA Transport Unit Exploded View



Lower VEGA Transport Unit Parts ListTable 7-3 Lower VEGA Transport Unit Parts List

Ref No. EDP No. JAC No. Description Qty. Remark

201144567 900-200305R Carrier Base 1 without Magnetic Sensor

148821 900-101168R Carrier Base MAG 1 with Magnetic Sensor

202 144568 200-200734R Base Frame 1

203 144573 900-200306R Belt Cover 1

204 144576 200-200735R Gear Box 2

205 144577 200-200736R Tightening Bracket 1

206 144578 200-200737R Snug Fit Latch Plate 1

207 144579 900-200307R Light Prism 1

208 144580 200-200738R Set/Release Latch 2

209 144596 900-200308R Course Path Turning Drive Pulley 2

210 144598 900-200309R Idle Pulley 2

211 144600 900-200310R Support Pulley 6

212 144675 900-200311R Tensioning Pulley 2

213 144625 200-200740R Motor Pinion 2

214 144627 900-200312R B Idle Gear 1 2

215 144631 900-200313R B Idle Gear 2 2

216 144633 900-200314R B Idle Gear 3 2

217 144636 900-200315R Idle Gear 3 2

218 144639 900-200316R U Stand Gear 2

219 144647 900-200317R Idle Gear 4 1

220 144650 900-200318R Flange Gear 2

221 144562 200-200741R Thermal Radiator Plate 2

222 144584 200-200742R Bearing 2

223 144609 200-200743R Course Path Turning Drive Axis 1

224 144612 200-200788R Set Pin 8 2

225 144559 200-200745R Latch Coil Spring 2 2

226 145452 200-200746R Feed Motor 1

227 145455 200-200747R Stacker Motor 1

228 144809 900-200319R Transport Belt 2

229140509 300-200155R Sub Circuit Board (12V) 1

148644 300-100635R Sub Circuit Board (24V) 1

230 140513 300-200156R Sub Sensor Board 1

231 144446 400-100635R Relay Harness Connector R 1

232 144444 400-100636R Position Sensor Harness R 1

233 144443 400-100637R Stacker Motor Harness R 1

234 144442 400-100638R Feed Motor Harness R 1

235 144844 200-200748 Ø4x12 Parallel Pin Sustainer (B Type/Hard) 8

236 095878 200-200749R Ø3x15 Parallel Pin Sustainer (Hard) 3





239 147148 900-200431R TMF Spacer 1 without Magnetic Sensor

240 003598 181-260006R M2.6x6 Pan Head Screw With Washer 3M 4

241 061070 186-260005R 2.6x5 Phillips, Self Tightening, Binding 3M Screw (Black) 2 without Magnetic Sensor

242 104081 186-266000RA 2.6x6 Phillips, Self Tightening, Binding 3M Screw (Black)

9 without Magnetic Sensor

11 with Magnetic Sensor

243 140511 300-200154R Sensor Board 1

244 146118 186-266000R 2.6x6 Flathead, Phillips, Self Tightening 3M Screw (Black) 3

245 148625 300-100636R MAG Circuit Board 1 with Magnetic Sensor

246 148827 900-101169R TMF Rubber 1 with Magnetic Sensor

247148868 400-100667R MAG Harness (12V) 1 with Magnetic Sensor

N/A 400-100668R MAG Harness (24V) 1 with Magnetic Sensor

Table 7-3 Lower VEGA Transport Unit Parts List (Continued)




VEGA Course Path Turning Unit Exploded View

Figure 7-5 VEGA Course Path Turning Unit Exploded View



VEGA Course Path Turning Unit Parts ListTable 7-4 VEGA Course Path Turning Unit Parts List


301 144569 900-200320R Course Path Turning Guide 1

302 144570 900-200321R Course Path Turning Guide Cover 1

303 144581 900-200322R Course Path Turning Guide Cover Latch 2

304 144558 200-200793R Latch Coil Spring 1 2

305 110909 900-101014RA Prism C 1

306 144607 900-200304R Pinch Roller 4

307 144610 200-200730R Pinch Roller Shaft 2

308 144556 200-200730R Pinch Roller Coil Spring 4



VEGA Cash Box Unit Exploded View

Figure 7-6 VEGA Cash Box Unit Exploded View



VEGA Cash Box Unit Parts ListTable 7-5 VEGA Cash Box Unit Parts List


401 144587 300-200157R Ceiling Board 1

402 144586 900-200323R Parallel Crank 1 1

403 144588 900-200324R Parallel Crank 2 2

404 144592 900-200355R Pusher Plate 1

405 144595 900-200326R Pusher Prism 2

406 144597 200-200751R Cash Box Link Frame (Left) 1

407 144599 200-200752R Cash Box Link Frame (Right) 1

408 144601 900-200327R Cash Box Turn Guide 1

409 144603 900-200328R Cash Box Turn Course 1

410 144604 900-200329R Tightening Plate 2

411144605 900-200330R Cash Box (Standard) 1

149629 808-000003R Cash Box 1000 (Large) 1

412 107111 149-000008R 3x10 Phillips, Self Tightening, Binding 3M Screw 4 For Large Cash Box

413 144618 200-200754R Dress Plate 1

414144619 900-200331R Safe Cover (Standard) 1

149630 900-101179R Safe Cover 1000 (Large) 1

415 144584 200-200755R Bearing 6

416 144652 900-200332R Cash Box Drive Stand Gear 1

417 144657 900-200333R Cash Box Drive Idler Gear 1 1

418 144659 900-200334R Cash Box Drive Idler Gear 2 1

419 144662 900-200335R Box Drive Gear 1

420 144664 900-200336R B Pulley Stand Gear 1

421 144667 900-200337R B Pulley Idler Gear 1 1

422 144671 900-200338R B Pulley Reduction Gear 1

423 144590 900-200339R B Pulley Idler Gear 2 1

424 144591 900-200340R Clutch Gear 1

425 144593 200-200756R Pinion Pantograph 2

426 144594 200-200757R Pinion Drive Gear 1

427 144674 900-200341R Rack Pantograph 1

428 144623 100-381611R Drive Washer 1

429 144624 900-200342R Slide Cover 1

430 144602 900-200343R Drive Pulley 25 4

431 144557 900-200344R Limiter Coil Spring 1

432144560 250-100687R Conical Spring (Standard Box) 1

149631 250-100688R Conical Spring 1000 (Large Box) 1

433 144561 200-200758R Crank K Spring 1

434 144613 200-200759R Crank Shaft 1

435 144614 200-200760R Box Drive Shaft 1

436 144615 200-200761R Crank Drive Shaft 1

437 144616 200-200762R Pinion Drive Shaft 1

438 144617 200-200763R Cash Box Cover Hinge Axis 1



439 144612 200-200788R Set Pin 8 6

440 144810 900-200346R Stacker Belt 2

441 144841 900-200347R Ø5x9x0.4 Poly Vinyl Slider 3

442 000900 192-051008R Ø5x10x0.8 Plain Washer 1

443 110909 900-101014RA Prism C 1

444 091516 200-100984R Ø3 E-Ring 14

445 135327 200-100984R Thumb Knob A 1

446 135328 900-200423R Thumb Knob B 1

447 135329 900-200424R Thumb Knob Nut 1

448 135330 900-200425R Thumb Knob Cam 1

449 144607 900-200426R Pinch Roller 2


451 146118 171-266000R 2.6x6 Flathead, Phillips, Self Tightening 3M Screw 1



454 127711 900-101180R IQ P-Box Handle (Large) 1

455 127712 900-101181R IQ P-Box Handle Bracket (Large) 2

Table 7-5 VEGA Cash Box Unit Parts List (Continued)




VEGA SH Unit Bezel Exploded View

Figure 7-7 VEGA SH Unit Bezel Exploded View



VEGA SH Unit Bezel Parts List Table 7-6 VEGA SH Unit Bezel Parts List


501144621 900-101196R Bezel SH 1

Type 1 (68mm)Type 2 (76mm)Type 3 (71mm)Type 5 (67mm)

148826 900-101182R Bezel SH (OEM) 1 Type 4 (77mm)Without JCM Logo

502

144620 900-101183R Face Lower SH Guide Type1 (68mm) 1





503

147146 900-101197R FaceUpper SH Guide Type1,2 1 Type 1 (68mm)Type 2 (76mm)

149613 900-101188R Face Upper SH Guide Type3 (71mm) 1



504 148186 149-000009R 2.6x6 Flat Head, Phillips, Self Tightening 3M Screw (Black) 2



VEGA SD/SU/SDB/SUB Unit Bezel Type D Exploded View

Figure 7-8 VEGA SD/SU/SDB/SUB Unit Bezel Type D Exploded View



VEGA SD/SU/SDB/SUB Unit Bezel Type D Parts List Table 7-7 VEGA SD/SU/SDB/SUB Unit Bezel Type D Parts List


601 148623 902-100505R Bezel SD/SU Type D 1Type D1 (67mm)Type D2 (71mm)Type D3 (68mm)

602

149622 900-101191R Face Upper SD/SU Guide Type D1 (67mm) 1

149624 900-101192R Face Upper SD/SU Guide Type D2 (71mm) 1

149626 900-101193R Face Upper SD/SU GuideType D3 (68mm) 1

603

149623 900-101200R Face Lower SD/SU GuideType D1 (67mm) 1



604 110949 149-000010R 2.6x8 Flat Head, Phillips, Self Tightening, Binding 3M Screw (Black) 2

605 149640 200-101162R SD SU Plate 1

606 149639 200-101163R SD SU Bracket 1

607 149621 902-100504R Bezel 2 SD/SU Type D 1





VEGA SD/SU/SDB/SUB Unit Bezel Type N Exploded View

Figure 7-9 VEGA SD/SU/SDB/SUB Unit Bezel Type N Exploded View



VEGA SD/SU/SDB/SUB Unit Bezel Type N Parts List Table 7-8 VEGA SD/SU/SDB/SUB Unit Bezel Type N Parts List


701 149617 902-100506R Bezel SD/SU Type N 1 Type N2 (76mm)

702 149619 900-101198R Face Upper SD/SU GuideType N2 (76mm) 1

703 149620 900-101199R Face Lower SD/SU GuideType N2 (76mm) 1


705 149640 200-101162R SD SU Plate 1

706 149639 200-101163R SD SU Bracket 1

707 149618 902-100503R Bezel 2 SD/SU Type N 1





VEGA Option Unit Parts Exploded View

Figure 7-10 VEGA SD/SU/SDB/SUB Unit Bezel Type N Exploded View



VEGA Option Unit Parts ListTable 7-9 VEGA Option Unit Parts List


OP1 149632 200-101165R Face Cover 1

OP2 149633 200-101166R Face Cover Bracket Right 1

OP3 149634 200-101167R Face Cover Bracket Left 1

OP4 149635 149-000010R M3x4 Flathead, Phillips, F-Lock 3M Small Screw 4

OP5 080908 149-000011R 3x6 Phillips, Self Tightening, Binding 3M Screw 2

OP6 149643 200-101168R Key Cover 1

OP7 149644 200-101169R Key Lever 1

OP8 149645 200-101170R Key Bracket 1

OP9 149646 200-101171R Key Tang 1

OP10 149984 200-101172R Key Shaft 1

OP11 149985 149-000012R M2.6x6 Flathead, Phillips, 3M Small Screw 1

OP12 117252 149-000013R M2.6x3 Flathead, Phillips, 3M Screw 2

OP13 003595 177-000003R M2.6x4 Panhead, Phillips, 3M Small Washer 1

OP14 003668 140-000633R M2.6 Hex Nut 1

OP15 006098 142-000010R Ø2.6 Spring Washer 1

OP16 003707 100-100043 Ø3 E-Ring 1



Index
8 INDEX
A

Adjustment FailuresTypes of… 6-10

B

BankNote Validatiorgeneral information describing a… 1-1

C

Calibrationpreparation for… 6-4Procedures for… 6-1procedures for… 6-1timing of… 6-4tool requirements for… 6-4

CleaningSensors

locations of… 2-6methods of… 2-5

Contact InformationAddress and Telephone Numbers for… 1-14

D

Dimensionsentire unit

clearance drawing of… 1-9entire unit clearance drawing of… 1-8entire unit drawing of… 1-8

E

Exploded viewsillustrations of… 7-1

F

Faultstable listings of… A-1

Flowchartsoperation of… 2-8

I

IndicatiorLED

color patterns for… 2-3

Installationprocedure for… 6-2steps for… 2-1

J

JamBanknote

clearing a… 2-5

JCM Contact InformationAddress and Telephone Numbers for… A-8

M

M4 Hexnutsmaximum length of… 2-1

N

navigationwithin manual procedure for… 1-1

P

Performance Testsinstructions for… 6-15

Pin AssignmentsInterface Connector

pin identifications for… 2-4

Precautionary Symbolstypes of… 1-2

Precautionsrelated to installation… 1-2related to User… 1-2Symbols related to… 1-2

Preparationtool and harnessing required for… 6-1

Preventive Maintenancecleaning materials required for… 2-5

Primary Featuresof VEGA Series… 1-4

Product Parts Liststables of… 7-1

R

Reference PaperPart No. for… 6-5

RetrievingBanknote

methods for… 2-5

S

Safetypictographs indicating… 1-1

Schematiccircuit flow

diagrams of… 2-7

Settingsbasic

of DIP Switches… 2-2special

of DIP Switches… 2-3

Softwaredownload procedure for… 6-3


VEGA™ Series BankNote Validator Index

Special Notesitalic text highlights of… 1-1

Specificationselectrical… 1-7environmental… 1-6model number… 1-2structural… 1-7technical… 1-6

Stepssequential numbering of… 1-1

System Wiring DiagramSchematic diagram of… 5-1

T

Tool Requirementsworkbench & field… 6-1

V

VEGA Unitphoto of a… 1-1

W

Wireing Diagramsystem & individual primary parts of… 5-1


VEGA™ SeriesBankNote Validator

A p p e n d i x A

This section provides Troubleshooting instructions for the VEGA BankNote Validator. The following information is contained in this Section:

• Introduction

• Troubleshooting Overview

• Fault Table Listings

• Performance Tests

• LED Diagnostic Codes

IntroductionMost Validator failures are due to minor causes. Before replacing any parts, make sure that all Assembly and Circuit Board Connectors are prop-erly fitted, and the Harness is properly connected.

Faulty Banknote acceptance by the Validator por-tion of the VEGA is often caused when dust or Iron powder adheres to the Identification Sensor, Mag-netic Sensor or Transport Belt. Clean the Acceptor Section first, then observe the operating state of the Acceptor in detail when re-initializing power. This observation is important in locating any failure causes and the possible fault area. If the Acceptor Head has to be repaired by disassembling it, always re-calibrate the Sensors following a repair. Perform all repairs by referring to theCalibration Procedures in Section 6 of this Service Manual, andDissassembly/Reassembly in Section 4 of this Service Manual.

Troubleshooting OverviewThe VEGA allows the operator to perform fault diagnosis by checking various fault Table listings against the symptom, and survey the cause(s) of any failure occurrences during the process.

After determining the cause of the failure, execute the particular Performance Test, perform a Sensor re-adjustment and then repair the VEGA Unit by replacing any appropriate parts deemed necessary.

Fault Table ListingsTable A-1 through Table A-3 list the various possible VEGA fault conditions that can occur and the necessary actions required to correct them.

Malfunction LED Error CodeThe VEGA Unit’s Front Panel Bezel LEDs will be flashing when errors or Banknote rejects occur. Table A-1, Table A-2 and Table A-3 list the pos-sible Malfunction LED Error Codes that are ident-ified by various LED flash counts and Colors. When Error Codes and Reject Codes are not indicated (e.g., VEGA’s Bezel LEDs are not lit) or not identified in detail, find the cause in the follow-ing Tables and take the appropriate action.

A TROUBLESHOOTING

Table A-1 LED Diagnostics

Symptoms Causes Solutions

VEGA is not working

(VEGA’s Bezel LED is not lighting)

The power is not supplied.Check that the Interface connectors are properly connected.

Verify that the Power Supply meets its specification.

Program is not actuated.

(The Software download has not been completed correctly).

Re-download the correct software.

(Refer to VEGA Service Manual for details regarding proper “Software Download” procedures).

CPU Board or SUB Board is malfunctioning. Check that the VEGA’s internal Harnesses and Connectors are properly fitted.

Not communicated with the Host Machine.

Different Interfaces (DIP Switches) are set on each the VEGA and the host machine.

Interface (DIP Switches) settings are not correct.

Check that the Interface settings and the DIP Switch settings meet their design specifications.

(See “DIP Switch Configurations” on page 2-2).

VEGA is not working

(VEGA’s Bezel LED is not flashing yellow)

ROM malfunctioning or RAM malfunctioning.Identify the error flashing pattern and locate the error by referring to the Error Codes Table; then perform the necessary action required (See Table A-2).

P/N 960-100189RA_Rev. A {EDP #148850} © 2009, Japan CashMachine Co., LimitedA - 1

P

Appendix A VEGA™ SeriesBankNote Validator Troubleshooting

Error and Reject CodesThe flash rate is different between Error Codes and Reject Codes. Long term blink rates (300msec) indicate an Error Code situation, and a short term flashing (120msec) condition indicates a Reject Code situation. These Error and Reject Code patterns also indicate differently when On-line (e.g., communicating with the Host Machine) versus Off-line (e.g., when

performing an Off-line Banknote Acceptance Test during a Performance Test operation).

The user may be confused if the flashing patterns are complicated while On-line; so On-line Patterns are made simpler than Off-line Patterns when performing test functions. However, Off-line Patterns can indicate more complicated situations in order to identify the detailed cause of a specific error condition.

VEGA is not working

Banknote Jam occurs

(VEGA’s Bezel LED is flashing red)

Unit setting malfunctioning.

Improper assembly and/or harness connection.

Banknote Jam or poor condition occurs by foreign object interference.

Check that Unit, Assembly, and Connections are properly set.

Check that there is not a Banknote Jam or foreign object interference inside the VEGA Unit. Check that the flashing pattern is correct, and identify the indicated error by referring to the Error Codes Table; then perform the necessary action required (See Table A-2).

Most Banknotes are rejected

(VEGA’s Bezel LED is flashing yellow)

Software not designed to accept current banknotes.

Confirm that the acceptable denomination is correct by referring to the related Country’s Software Information Sheet.

Download the correct software.

(Refer to VEGA Service Manual for details regarding proper “Software Download” procedures).

DIP Switch settings are incorrect.Check that the DIP Switch settings are properly set.

(See “DIP Switch Configurations” on page 2-2).

Banknote accept inhibit setting by command from the Host Machine.

Check that the command from the Host Machine is correct, and change the setting to be acceptable for use with the VEGA Unit.

Dirt or foreign objects adhering to the Sensors.

Clean the Sensors.

(See “Rotate the Cash Box Banknote Transportation Gear in the necessary direction to remove the jammed Banknote (See Figure 2-12).” on page 2-5 of this Service Manual).

Improper validation process performance.

Improper assembly and/or harness connection.

The CPU board and/or the Sensors malfunctioning.

Check that all assembly and connections are properly set.

Identify the error flashing pattern and identify the error by referring to the Error Codes Table; then perform the necessary action required (See Table A-3).

Validation rate is degraded

Some Banknotes are rejected

(VEGA’s Bezel LED is flashing yellow)

Software version is old.

Banknotes require proper denomination from the Country’s Software.

Confirm that the required denomination and/or issued year is correct by referring to the Software Information Sheet.

(See “Rotate the Cash Box Banknote Transportation Gear in the necessary direction to remove the jammed Banknote (See Figure 2-12).” on page 2-5 of this Service Manual).

Dirt or foreign objects adhering to the Sensors.

Clean the Sensors.

(See “Rotate the Cash Box Banknote Transportation Gear in the necessary direction to remove the jammed Banknote (See Figure 2-12).” on page 2-5).

Need calibration tests for the Sensors.

(Did not perform calibration tests after disassembly or repair.)

Identify the error flashing pattern and locate the error by referring to the Error Codes Table; then perform the necessary action required

Perform calibration tests if necessary.

(Refer to VEGA Service Manual for the detail of “Calibration and Testing”).

Table A-1 LED Diagnostics (Continued)

Symptoms Causes Solutions

Table A-2 Error Codes

on-line off-line

Error Causes and SolutionsColorFlashes(msec)

ColorFlashes(msec)

Yellow

1

(300)

Yellow

1

(300)

ROM ErrorROM (Software) is malfunctioning.

[Solution] Re-download the current software. If the error is not corrected by this operation, change the CPU Board.

Yellow

2

(300)

Yellow

2

(300)

RAM ErrorRAM is malfunctioning.

[Solution] Change the CPU Board.

/N 960-100189RA_Rev. A {EDP #148850} © 2009, Japan CashMachine Co., LimitedA - 2

Troubleshooting VEGA™ SeriesBankNote Validator Appendix A

Red

3

(300)

White

3

(300)

Feed Motor Low Speed Problem

While operating the Feed Motor, no pulse input exists greater than the rated value.

[Solution] Check that the following parts are properly assembled and/or harness connected.

Feed Motor: SUB Board CN2 & CN3, CPU Board CN4.

If the error is not resolved, change the above related part or parts.

Red

3

(300)

White

5

(300)

Feed Motor High Speed Problem

While operating the Feed Motor, no pulse input exists greater than the rated value.




Red

3

(300)

White

7

(300)

Feed Motor Lock-up Problem

While operating the Feed Motor, no pulse input exists greater than the rated value. (This error occurs while initializing, or when a Banknote is at a transport position where it can not be returned.)




Red

3

(300)

Purple

5

(300)

Stacker Motor Lock-up Problem

While operating the Stack Motor, no pulse input exists greater than the rated value.


Stack Motor: SUB Board CN4 & CN3, CPU Board CN4.


Red

3

(300)

Purple

7

(300)

Stacker Motor Gear Problem

The Pusher Mechanism stays in its home position while the Stacker Motor is operating.

[Solution] Check that the following parts are properly assembled and/or harness connected, and clean all of the Sensors.

Stack Motor: SUB Board CN4 & CN3, CPU Board CN4, Pusher Mechanism & Home Position Sensor: SUB Board LED7 & PT2 &CN8, CPU Board CN8.


Red

3

(300)

Blue

2

(300)

Banknote Transportation

Slips

An abnormal Banknote transportation error is detected when transporting or rejecting Banknotes. The Transportation Slip Sensors do not detect continuous Banknotes being transported according to the rated value.


Feed Motor: SUB Board CN2 & CN3, CPU Board CN4. Stack-in Sensor: SUB Sensor Board (Upper) LED2, PS2 & CN1, SUB Board CN6 & CN8, CPU Board CN7. Cash Box Sensor: SUB Sensor Board (Upper) LED3, PS3 & CN1, SUB Board CN6 & CN8, CPU Board CN7. Storage Flap Sensor: CPU Board F-SENS1. Escrow Sensor: CPU Board LED1 & P-SENS1. Validation Sensor: Sensor Board (Upper) & Sensor Board (Lower), LED1 & LED3 & PT1, LED2 & LED4 & PT2, LED5 & PT3.


Red

3

(300)

Blue

3

(300)

Transportation Times out

An abnormal Banknote transportation error is detected when transporting or rejecting Banknotes. The Transportation Locks-up or is running too slow. Sensors detect continuous Banknotes being transported according to the rated value.


Feed Motor: SUB Board CN2 & CN3, CPU Board CN4. Stack-in Sensor: SUB Sensor Board (Upper) LED2&PS2&CN1, SUB Board CN6 & CN8, CPU Board CN7. Cash Box Sensor: SUB Sensor Board (Upper) LED3 & PS3 & CN1, SUB Board CN6 & CN8, CPU Board CN7. Storage Flap Sensor: CPU Board F-SENS1. Escrow Sensor: CPU Board LED1&P-SENS1.Validation Sensor: Sensor Board (Upper) & Sensor Board (Lower), LED1 & LED3 & PT1, LED2 & LED4 & PT2, LED5 & PT3.


Red

3

(300)

Red

3

(300)

Abnormal Timing Response

(Transport, Reject, other)

Sensors detect Banknotes remain in path or none exist during abnormal timing.


Stack-in Sensor: SUB Sensor Board Upper LED2 & PS2 & CN1, SUB Board CN6 & CN8, CPU Board CN7. Box Sensor: SUB Sensor Board (Upper) LED3 & PS3 & CN1, SUB Board CN6 & CN8, CPU Board CN7. Store Flap Sensor: CPU Board F-SENS 1.Escrow Sensor: CPU Board LED1 & P-SENS1. RC Flap Sensor: CPU Board F-SENS2. Side Sensor: CPU Board SIDE-LED & SIDE Pusher Mechanism Home Position Sensor: SUB Board LED7 & PT2 & CN8, CPU Board CN8 Validation Sensor: Sensor Board (Upper) & Sensor Board (Lower) LED1 & LED3 & PT1, LED2 & LED 4& PT2, LED5 & PT3.


Table A-2 Error Codes (Continued)

on-line off-line


ColorFlashes(msec)



Red

3

(300)

Red

5

(300)

Cash Box

Seating Problem

Cash Box Sensors detect a Banknotes remaining in path or Cash Box not properly seated.


Cash Box Sensor: SUB Sensor Board LED3 & PS3 & CN1, SUB Board CN6 & CN8, CPU Board CN7.

If the error is not resolved, change the above related part.

Red

3

(300)

Purple

3

(300)

Pusher Mechanism

Position Problem

Pusher Mechanism Home Sensor detects that the Pusher Mechanism is not presently seated at the home end position.


Pusher Mechanism Home Position Sensor: SUB Board LED7 & PT2 & CN8, CPU Board CN8.


Red

3

(300)

Orange

3

(300)

Stacker Full

When the Pusher Mechanism movement proceeds toward stacking, the stacker-full Sensor determined that the time taken is longer than specified value for the function.


Pusher Mechanism Assembly and inspect movement path.


Red

3

(300)

Cyan

3

(@100ms)Pause*

Intake Sensor detects Banknote at a position where it can not be returned while in the transportation process.


Intake Sensor: SUB Board LED2 & LED3 & LED4 & LED5, CPU Board L57PT & R57PT & L72PT & R72PT.


*. Flash error pause time between blinks is a 100msec duration.

Table A-3 Reject Codes

on-line off-line


ColorFlashes(msec)

Yellow

3

(120)

White

3

(120)

Transport Slip

Detected abnormal Banknotes transportation while transport processing (Transport Slippage). Sensor does not detect a Banknote even though the number of Banknotes transported is more than accepted value.


Feed Motor: SUB Board CN2 & CN3, CPU Board CN4. Escrow Sensor: CPU Board LED1 & P-SENS1. Store Flap Sensor CPU Board F-SENS1. Validation Sensor: Sensor Board (Upper) & Sensor Board (Lower) LED1 & LED3 & PT1, LED2 & LED4 & PT2, LED5 & PT3.


Yellow

3

(120)

Red

Transport Time-out

Detected an abnormal Banknotes transportation error when transporting or rejecting Banknotes (e.g., Transportation Lock-up or operation too slow). Sensors do not detect movement even though Banknote transportation time is longer than the accepted value.


Feed Motor: SUB Board CN2 & CN3, CPU Board CN4. Escrow Sensor: CPU Board LED1 & P-SENS1. Store Flap Sensor CPU Board F-SENS1. Validation Sensor: Sensor Board (Upper) & Sensor Board (Lower) LED1 & LED3 & PT1, LED2 & LED4 & PT2, LED5 & PT3.


Yellow

Red

3

(120)

Table A-2 Error Codes (Continued)

on-line off-line


ColorFlashes(msec)



Yellow

3

(120)

Blue

Transport Motor Lock-Up

While operating the Feed Motor, no pulse input exists greater than the rated value. (When a Banknote is in a transport position where it can be returned, reject the Banknote.




Yellow

Blue

3

(120)

Yellow

3

(120)

Green

Transport Speed High

While performing a transportation process, the pulse interaction was shorter than the accepted value.




Purple

Green

3

(120)

Yellow

3

(120)

Red

3

(120)

Abnormal Timing Response

Sensor detected a Banknote remaining in path or none present during an abnormal timing interval.


Intake Sensor: SUB Board LED2 & LED3 & LED4 & LED5, CPU Board L57PT & R57PT & L72PT & R72PT. Stack-in Sensor: SUB Sensor Board (Upper) LED2 & PS2 & CN1, SUB Board CN6 & CN8, CPU Board CN7. Store Flap Sensor: CPU Board F-SENS1. Escrow Sensor: CPU Board LED1 & P-SENS1. RC Flap Sensor: CPU Board F-SENS2. Validation Sensor: Sensor Board (Upper) & Sensor Board (Lower) LED1 & LED3 & PT1, LED2 & LED4 & PT2, LED5 & PT3.


Yellow

3

(120)

Yellow

Side Sensor Problem

The Side Sensor detected a level in-between limits before it passed the Banknote through the Guide Sensor, and after it passed the Banknote through the Side Sensor the value was greater than an acceptable value.


Side Sensor: CPU Board SIDE-LED & SIDE.


White

Yellow

3

(120)

Yellow

3

(120)

Purple

3

(120)

Validation Problem

Software does not match the specification.

[Solution] Confirm that the denomination set is the same as the software information sheet specifies, and re-download the correct software if different (Refer to VEGA Service Manual for the details concerning “Software Download”)

Validation

Problem

(Most Banknotes are rejected)

Wrong DIP Switches settings.

[Solution] Make sure the DIP Switch settings and correct (See “DIP Switch Configurations” on page 2-2).

Inhibited validation due to conflicting Host Command setting.

[Solution] Confirm the Host Command setting and reset the command to prohibit.

Adhering foreign objects or dirt on the Sensors.

[Solution] Clean the sensors (See “VEGA Sensor Cleaning Locations” on page 2-6).

Validation

Problem

(Only specific Banknotes are

rejected or validation rate is

degraded)

Software version is old, or a disabled denomination Banknote was inserted.

[Solution] Confirm that the denomination set is the same as the Software Information Sheet specifies, and re-download the correct software if different.

Adhering foreign object or dirt on the sensors.

[Solution] Clean the sensors (See “VEGA Sensor Cleaning Locations” on page 2-6).

Needs Sensor calibration (After disassembly/reassembly or parts repair/replacement, perform the necessary calibration procedure(s). Refer to the VEGA Service Manual for the details concerning “Software Download”.

Table A-3 Reject Codes (Continued)

on-line off-line


ColorFlashes(msec)



Yellow

3

(120)

Green

3

(120)

Banknote Length Problem

Short Banknote length problem: While waiting for Validation Sensor detection, the Intake Sensor detected “no-bill” present. Or, while transporting Banknotes, the Escrow Sensor waited for Banknote insertion detection and the Intake Sensor detected a “no-bill” present condition.

Long Length problem: Inserted a Banknote having a length greater than 165mm.


Intake Sensor: SUB Board LED2 & LED3 & LED4 & LED5, CPU Board L57PT & R57PT & L72PT & R72PT.


Blue

3

(120)

Double Banknotes

The Validation Sensor’s transiency level is less than the accepted value. Dirt, stickers, or foreign objects may be on the Banknote.

[Solution] Confirm the Banknotes’ condition.

If the error is not resolved, perform a sensor calibration.

Yellow

3

(120)

Red

Cash Box Seating Problem

Cash Box Sensors detect a Banknote remaining in path.


Cash Box Sensor: SUB Sensor Board (Upper) LED3 & PS3 & CN1, SUB Board CN6 & CN8, CPU Board CN7.


Blue

Red

3

(120)

Yellow

3

(120)

White

Pusher Mechanism

Problem

Pusher Mechanism Home Sensor detects that the Pusher Mechanism is not presently at the Home end position.


Pusher Mechanism Home Position Sensor: SUB Board LED7 & PT2 & CN8, CPU Board CN8.


Purple

White

3

(120)

Table A-3 Reject Codes (Continued)

on-line off-line


ColorFlashes(msec)



Maintenance EquipmentThis portion provides product information for the VEGA Maintenance Equipment.

Table A-4 Additional Maintenance Equipment Parts Lists*

*. The product that includes a “G” in it’s EDP Number is a JCM-E product.

EDP No. JAC No. Description Qty. Remark

a 146172 501-100222R Reference Paper (White: KS-318) 1

b 146173 501-100233R Reference Paper (Black: KS-319) 1

c G00205 501-100218R UAC 1

d G00051 501-100224R MIB232 1

eG00241 400-100669R UAC/MIB Adaptor Harness (ID-003) 1

G00249 N/A UAC/MIB Adaptor Harness (ID0E3) 1

f G00213 302-100007RA Power Cord 1 For UAC/MIB

g G00159 451-422264R AC Adaptor 1 For UAC/MIB

h G00230 400-100294R UAC USB Cable 1

i G00176 701-100109R MIB232 Adaptor Bundle Package Kit 1

VGEA Maintenance Equipment

a

b

c

ef

g

h i

d

Figure A-1 Additional Maintenance Equipment Requirements


P/


Americas & OceaniaJCM American Corporation

Phone: +1-702-651-0000

Fax: +1-702-644-5512



Europe, Africa, Russia & Middle EastJCM Europe GmbH

Phone: +49-211-530-645-60

Fax: +49-211-530-645-85




UK & IrelandJCM United Kingdom Ltd.

Phone: +44-(0)870-770-2863

Fax: +44 (0) 190-837-7834






AsiaJCM Gold (HK) Ltd.

Phone: +852-2429-7187

Fax: +852-2929-7003



N.T. Hong Kong


Japan Cash Machine Co, Limited (HQ)Phone: +81-6-6703-8400

Fax: +81-6-6707-0348




JCM Contact Information

N 960-100189RA_Rev. A {EDP #148850} © 2009, Japan CashMachine Co., LimitedA - 8


A p p e n d i x B

B GLOSSARY

A

1 Anti-stringing Mechanism –a mechanism (optical, mechanical, or a combination of both) designed to prevent the unauthorized retrieving of Banknotes from a Cash Box… See Page 1-6

B

2 Bezel – a removable Plastic Assembly attached to the front of the Banknote Insertion Slot on a VEGA Unit. It features a rectangular shaped access opening (slot) for easy insertion and retrieval of Banknotes. Bezels are available in different shapes and sizes in order to accommodate Banknotes of different widths and different stacking configurations… See Page 1-4

C

3 Calibration – a process performed on electronic equipment which ensures that all circuits are properly aligned and operating at optimum levels. For VEGA, calibration is accomplished using a software based program which checks and sets the operational reference levels for Intake Sensors, Validation Sensors, and Edge Sensors. This helps to ensure that the Unit operates with the highest Banknote acceptance rate possible. Calibration is recommended whenever the CPU Board, or one of the Sensor Boards are replaced… See Page 6-14 ccTalk – a Serial based Communications Protocol commonly used in control, electronic payment, and vending systems. Developed by Money Controls Ltd., the format enjoys widespread use throughout Europe. ccTalk is a supported communications format in the VEGA Unit… See Page 6-125 Claw Hooks – specially molded tensioned Plastic Clips used to protect and retain the left and right side Cable Harnesses on the Upper Assembly Section of the VEGA Unit… See Page 4-16 Course Path Reversing Guide – a moveable guide located at the rear Section of the Banknote Transport Path in a VEGA Unit which allows Banknotes to be directed down to the VEGA Cash Box, up to the optional VEGA RC Recycler, or back to the customer as part of change-returning or recycling operations. The removable Course Path Reversing Guide Cover contains optical Lenses which help the VEGA Unit determine if any Banknotes or debris are stuck in the transport area path… See Page 1-47 CRC Checksum – a numerical value assigned to a data file or block of data (usually expressed in hexadecimal notation). Checksum values are used to verify that the contents of a data file are not corrupted in any way during trans- mission or encryption. The Checksum values of both the original and duplicate files are compared to each other. If the values match, then the duplicate file is considered to be acceptable. In instances where the

P/N 960-100189RA_Rev. A {EDP #148850} © 2009, Japan CashMachine Co., LimitedB - 1

Appendix B VEGA™ Series BankNote Validator E

Checksum values DO NOT match, it is recommended that file be copied or encrypted again until the Checksums do agree. CRC Checksum algorithms use a mathematical polynomial division technique, which is highly accurate and can detect data errors down to a single computer datum bit… See Page 6-3

E

8 EEPROM – an acronym for Electronically Erasable Programmable Read Only Memory. A form of non-volatile Read Only Memory (ROM) which can be both written to, and erased via, electronic signals without the need to physically remove the IC from the Circuit Board on which it is installed. EEPROMS are often used to store system command instructions and reference data sets that are accessed on a frequent basis or when the equipment is first initialized… See Page 6-99 Encryption Code – with respect to the VEGA Banknote Validator, encryption coding is used with the cc-Talk Communications Protocol to enhance security of its transmitted data. The default encryption code value used is the Serial Number of the VEGA Unit itself. The user has the option to specify another encryption code value if desired… See Page 6-1210 E-Ring – a semi-circular Clip that resembles a capital letter “E”, designed to fit into a cylindrical shaft groove to retain a component in place, or the shaft itself in place … See Page 4-2

F

11 Faceplate – a removable Plastic Assembly located at the front of the VEGA Banknote Validator that includes the entry Bezel. It covers the Banknote Insertion Slot, and may be changed in order to configure the VEGA Unit for different stacking configurations… See Page 1-412 Flap Lever Arm – one of two (2) spring tensioned Plastic Arms located at the left and right rear sides of the VEGA Upper Assembly. They are used to control the position of the Banknote transportation Flaps located at the rear of the Transport path which determine whether an incoming Banknote is to be stacked downwards into the Cash Box, or upwards toward the optional RC-10 Recycler Unit… See Page 4-2

H

13 Host Machines – a generic term used to refer to any electronic cabinet, equipment, or platform into which a VEGA Banknote Validator will be installed. The Host Machine provides both the supply power and the communications interface necessary for proper operation of the VEGA Unit … See Page 1-414 Hydrothermal – with respect to weather, it is a measurement of both the amount of heat (temperature) and the amount of moisture (humidity) present in an equipment operating environment. This may effect the operating temperature range of the VEGA Banknote Validator… See Page 1-6

I

15 Identification Sensor – one of several, either Optical or Magnetic Sensors, located in the Banknote Transport Path of a VEGA Banknote Validator which is used during a Banknote Validation process… See Page A-1


L VEGA™ Series BankNote Validator Appendix B

L

16 LED – an acronym for Light Emitting Diode. An LED is a Semiconductor Device which when turned on, emits a signal output in the visible light range. Available in a variety of colors, LEDs are cost effective and are commonly used as Indicator Lights in a variety of equipment devices. LEDs are also available in the invisible light range (i.e., ultraviolet, near-infrared etc.) making them useful as operational indicators for a variety of electronic equipment and applications, such as Banknote Validation Circuits in the VEGA Unit… See Page 1-6

M

17 Magnetic Sensor – a Sensor located in the Banknote Validator’s Transport Path used to detect the presence of Magnetic Ink found on Banknote denominations created by certain Countries See Page 1-6 and Page A-118 Magnetic-ink – special ink used by certain Country’s in the production and printing of their Banknotes as a deterrent to counterfeiting. In United States Currency, the Black Ink used on the front side of the Banknote is Magnetically Metal impregnated. Banknote Validators (like the VEGA) utilize Magnetic Sensors in their Transport Path in order to detect and read the Magnetic Ink Pattern density level… See Page 1-6

P

19 Photo-coupler – a method of increasing safety to both the equipment and personnel by isolating and routing transmitted data signals via using a Light Emitting Diode (LED) and a Photosensitive Transistor combination circuit in various electronic equipment devices… See Page 1-620 pictograph – small internationally recognized safety and attention symbols placed to the left of Notes, Cautions and Warnings throughout a JCM Maintenance Manual … See Page 1-121 Plastic Retaining Tabs – six Plastic Retaining Tabs that are a molded part of the VEGA Unit’s Upper Transport Frame Bottom Section retaining a clear Plastic Housing that covers the CPU Circuit Board. Pressing in on the Retaining Tabs allows the Upper Transport Frame Bottom Section to slide out from the Upper Transport Frame Top Section. If any Retaining Tab were to break, they CANNOT be ordered individually, and will have to repaired by replacing the entire Upper Transport Frame Bottom Section as a whole Assembly … See Page 4-222 Precautions – a set of special instructions and warnings provided to the user in JCM Maintenance Manuals. When read and properly followed, they are intended to ensure personal safety and prevent unnecessary equipment damage when working with the applicable JCM Product… See Page 1-2

R

23 Radio Screen Button – a term used as reference to an On-Screen selection Button (usually circular in shape) which can be selected or de-selected by clicking on it with a Computer Mouse. Radio Screen Buttons are frequently used in desktop based applications to allow the user to enable or select specific program functions or features… See Page 6-2


Appendix B VEGA™ Series BankNote Validator S

24 Reference Paper – specially coated/colored paper strips which are inserted into a Banknote Validator when performing VEGA Unit Calibration. Reference Paper is used to help set minimum and maximum threshold detection levels when adjusting the Photo-optical Sensors in the unit for optimum performance. The paper is usually available in two shades; White and Black… See Page 6-4

S

25 Sensor – a Photosensitive Device and LED combination designed to detect timing and movement events… See Page 1-226 Special Notes – notes provided to alert the reader to specific information which often affects the operation of the Unit within JCM Maintenance Manuals. The notes are provided throughout the Manual, and are identified by the pictograph of a small hand pointing to the word “NOTE”. Special Notes are always written in italic text… See Page 1-127 Sub Circuit Board – a circuit board located in the Lower Transport Assembly Section of the VEGA Banknote Validator. Sub-Circuit Boards are available in both 12 Volt and 24 Volt Versions, depending on the user application. For users needing to validate Currencies that employ Magnetic-Ink printing, an optional MAG Circuit Board (containing a Magnetic Level Sensor) is installed in the VEGA and then connected to the Sub-Circuit Board… See Page 4-3

T

28 Tension Pulley – an Assembly located on the bottom side of the VEGA Base Carrier Unit containing both a left-side and right-side set of Tension Pulleys. Their purpose is to maintain an equal amount of tension on both the left and right Transport Belts in order to avoid Belt slippage and Banknote transportation errors… See Page 4-5

V

29 Validation – in Banknote Validators (such as the VEGA Unit), identifies the process of drawing a Banknote into the Unit and then uses various Sensors to read and determine the authenticity of the Banknote based on the comparison of collected readings to a set of reference data stored in memory… See Page 1-330 Validator – a piece of electronic equipment designed to accept and validate the authenticity of Banknotes used in cash transactions equipment or vending operations. The validation process involves evaluating data received from Magnetic Sensors, Optical Sensors, or a combination of both within the Unit. Validation techniques are constantly being improved in order to thwart the efforts of would-be counterfeiters. Newer validation technologies employ the use of CMOS Photo-imaging Sensors to obtain even more accuracy and security. JCM Global is a World Wide recognized leader in the field of Banknote Validation… See Page 1-131 VEGA – a Brandname relating to a “Star”; it is new state-of-the-art Banknote Validator offered by JCM Global. The combination of Banknote Acceptor and optional VEGA RC Recycling Unit makes VEGA an attractive choice for AWP (Amusement with Prize), Vending, and Payment Terminal Markets… See Page 1-1



P/N 960-100189RA_Rev. A {EDP #148850} © 2009, Japan CashMachine Co., Limited

Issue #4064-SME-01-00

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vega series banknote validator

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