ve4.0 (general).pdfthe factory’s proximity to beirut sea port, beirut airport, the main local raw...

2014

www.fitzpatricksal.com

Prequalification File

Prequalification File 2014

Contents General .................................................................................................................................................... 4

Introduction ......................................................................................................................................... 4

Location .............................................................................................................................................. 5

Production Capability ......................................................................................................................... 6

Equipment ........................................................................................................................................... 7

.......................................................................................................................................................... 11

Products ............................................................................................................................................ 12

Metal Door frames for Timber Doors ........................................................................................... 12

Fire Resisting Metal Doorsets ....................................................................................................... 12

Acoustic & Special Metal Doorsets .............................................................................................. 12

Security Metal Doorsets ................................................................................................................ 12

Bullet Proof Doorsets / Blast Proof Doorsets ............................................................................... 12

Wood Cladded Security Doorsets (Apartments & Villas) ............................................................ 12

Brick Bond Grilles ........................................................................................................................ 13

Trellidors ....................................................................................................................................... 13

Fire Roller Shutters with Controlled Descent ............................................................................... 13

Electrically Operated Roller Shutters ........................................................................................... 13

Manually Operated Roller Shutters ............................................................................................... 13

Chain Gear Operated Roller Shutters ............................................................................................ 13

Stainless Steel Architectural Works .............................................................................................. 14

Certificates ........................................................................................................................................ 15

Quality .............................................................................................................................................. 15

Delegated Authority of Signatory ..................................................................................................... 16

Company Structure and Human Resources .......................................................................................... 17

Organization Chart ............................................................................................................................ 17

Financial Informations .......................................................................................................................... 18

List of Bankers .................................................................................................................................. 18

Proposed Sources of Financing ......................................................................................................... 18

Experiences ........................................................................................................................................... 19

Some of the Executed Projects.......................................................................................................... 19

Lebanon......................................................................................................................................... 19

Qatar .............................................................................................................................................. 20

Jordan ............................................................................................................................................ 20

Europe ........................................................................................................................................... 20

www.fitzpatricksal.com 2


Gulf & Arab Countries .................................................................................................................. 21

Asia ............................................................................................................................................... 22

Appendix 1 ............................................................................................................................................ 23

Address ............................................................................................................................................. 23

GPS Coordinates ............................................................................................................................... 23

Map ................................................................................................................................................... 23

Contact Details .................................................................................................................................. 23

Appendix 2 ............................................................................................................................................ 24

Appendix 3 ............................................................................................................................................ 26

Appendix 4 ............................................................................................................................................ 28

Appendix 5 ............................................................................................................................................ 30

Appendix 6 ............................................................................................................................................ 32

Appendix 7 ............................................................................................................................................ 34

Appendix 8 ............................................................................................................................................ 36

Appendix 9 ............................................................................................................................................ 38

Appendix 10 .......................................................................................................................................... 40

Appendix 11 .......................................................................................................................................... 42

Appendix 12 .......................................................................................................................................... 44

Appendix 13 .......................................................................................................................................... 46

Appendix 14 .......................................................................................................................................... 59



General

Introduction For more than forty years, Fitzpatrick UK has manufactured and supplied the market with metal doors for commercial, industrial, and special applications in building throughout the world, by means of sophisticated facilities using the CAM (computerized plant and machinery) for production.

Since the year 2000, Fitzpatrick sal, comprised of a management team with a wealth of experience in the field has established a manufacturing operation supplying the market with all kinds of metal door sets (fire rated doors, sound proof doors, security doors, fire rated rolling shutters, etc.) that are compliant with international technical standards and under license from Fitzpatrick UK Ltd.

Offering design, manufacture and installation services, using modern manufacturing techniques and adopting high quality standards for manufacturing and production planning, Fitzpatrick sal can handle projects of all types and sizes.

Continuous product development and an exhaustive performance testing program enable Fitzpatrick sal to offer a wide range of certified doorsets. Over the years, Fitzpatrick sal has developed many innovative product ranges for specific market sectors including education, health and leisure.

The Fitzpatrick installation service includes on-site survey, measurements and installation. This helps to maintain quality from commissioning to manufacture and ensures that there are no issues with certification.



Location All the manufacturing activity of Fitzpatrick sal is centralized in its 4000 sqm factory located in the eastern suburb of Beirut, Lebanon (Appendix 1).

The factory’s proximity to Beirut Sea Port, Beirut Airport, the main local raw material suppliers and the majority of local projects helps avoiding transportation delays and complications.

Even though the company manufactures, supplies and installs (where required) its products in more than 50 countries around the world (refer to the “Executed Projects” paragraph), most of its operation is centralized in Lebanon, UK, Arab countries and Middle Eastern countries.

In every one of the countries representing a considerable share of its market, Fitzpatrick has a dealer who manages its activities including delivery and installation. This aims mainly to ensure a standard quality in all its activities including administration, interrelations, follow up and site surveillance during installation, which results in having a deliverable product of superior quality.

Although Fitzpatrick sal operates under license from Fitzpatrick UK Ltd who is a part of the group Leaderflush Shapland, its shareholders are all Lebanese citizens and the company is registered in Lebanon (Nb. 76572).



Production Capability Relying on a highly skilled and experienced team, having a large and developed set of equipment (listed below), and applying some of the most efficient supply chain management techniques, Fitzpatrick’s production capacity could exceed 200 doors per day, in addition to the architectural metal works.

Since the year 2000, Fitzpatrick has reengineered its manufacturing processes many times. With every re-engineering, new machines were being added, in addition to enlarging the work area and increasing the human resources in a way to satisfy the new market requirements. Between every re-engineering process and the other, continuous improvement was on-going to optimize the resources utilization and thus, improve response time to client requests while maintaining the high quality standards.



Equipment The main list of equipment used in our production facility is the following: • 2 Trumpf CNC Punching Machines with a speed of up to 500 strokes per minute each;

• 1 Trumpf Press Brake with a max press force of 1300 KN distributed on 3 m length;



• 1 Haco Press Brake with a max press force of 2500 KN distributed on 4 m length;

• 2 Durma Press Brakes with a max press force of 1750 KN distributed on 4 m length;

• 1 HydraPower Press Brake with a max press force of 1300 KN distributed on 3 m length;



• 2 Powder Coating Furnace lines with a production capacity of 20 doorsets per hour each;



• 2 Shear Machines with a maximum cutting length of 3 m each;

• 21 Fronius Vario Star 3100 MIG Welding Machines; • 4 Tecna Spot Welding Machines;

• 2 Hydraulic Corner Notchers (equipped for Accessories);



• 3 Lathe Machines; • 2 Milling Machines; • 2 Wide Belt Sanders for Stainless Steel; • 1 Hydraulic Press; • 2 Band Saw Machines.



Products Our main products consist of the following:

Metal Door frames for Timber Doors

Fitzpatrick Metal Doorframes are manufactured in various materials and finishes. They are available to any configuration of size, profile and construction that may be required for special projects and applications (Appendix 2).

Fire Resisting Metal Doorsets

Fitzpatrick Fire resisting doorsets have evolved over five decades of research into commercial and industrial applications (Appendix 3).

Acoustic & Special Metal Doorsets

Fitzpatrick Acoustic doorsets have evolved over four decades of research into commercial and industrial applications. Acoustic doorsets are designed to reduce noise in buildings and industrial areas (Appendix 4).

Security Metal Doorsets

Securicel doorsets must offer resistance to real threats from petty burglars using small tools up to attempted forced entry with high powered machinery. Fitzpatrick doorsets are available in four distinct levels of security protection and are manufactured to order (Appendix 5).

Bullet Proof Doorsets / Blast Proof Doorsets

The Fitzpatrick Bullet Proof Doorset has been developed for use in areas where a high degree of security and resistance to the discharge of fire arms is required. Once the bullet proof door is fixed in position its appearance is no different from any other flush door. The protection range varies between UL1 and UL8, depending on the construction of the door.

Wood Cladded Security Doorsets (Apartments & Villas)

This new product was custom made upon client’s demand. The thick wood cladding joined to Steel Doors with both grouting and security infill (different levels), provide a highly secured door with an elegant customizable wooden finish (both feel and see). Subject product combines heavily secured locking systems to high end technology LED eye viewing IP cameras (upon request) and disc security cylinders.



Brick Bond Grilles

The Fitzpatrick range of brick bond grilles provides the first line of defense for retail and commercial applications. The robust constructions in brick bond or straight grille design are an attractive means of providing security to openings whilst maintaining maximum visibility. They can be manually or electrically operated and can be manufactured from aluminum or steel in a full range of color options or stainless steel (Appendix 7).

Trellidors

Fitzpatrick Trellidors provide a strong and visual deterrent for security of merchandise.

Trellidors have thwarted intruders by preventing access or delaying entry, affording response teams the time to react. The attractive color range will enhance the shop’s appearance and even when closed, display goods are clearly visible (Appendix 8).

Fire Roller Shutters with Controlled Descent

The Fitzpatrick Fire Rated Roller Shutter has been independently tested to BS 476, this covers all relevant criteria for fire performance. The independent Testing Laboratories have size limitations on their test furnaces and accordingly, a full range of assessments are available as standard for shutters up to 7 meters square (Appendix 9).

Electrically Operated Roller Shutters

The Fitzpatrick Electrically Operated Roller Shutter can be supplied with many options, as standard a galvanized finish suitable for general industrial or commercial use with power operation. This type of shutter can be supplied with a wicket door for personnel access (Appendix 10).

Manually Operated Roller Shutters

The Fitzpatrick Manually Operated Roller Shutter can be supplied with many options, as standard a galvanized finish suitable for general industrial or commercial use. Retail and commercial variations can be a perforated section to allow out of hours viewing with the building, whilst maintaining a high degree of security (Appendix 11).

Chain Gear Operated Roller Shutters The Fitzpatrick Chain Gear Operated Roller Shutter can be supplied with many options, as standard a galvanized finish suitable for general industrial use with heavy duty chain gear. This type of shutter can be supplied with a wicket door for personnel access (Appendix 12).



Stainless Steel Architectural Works

Fitzpatrick manufacture and install architectural metal works using sophisticated computerized plant and equipment to ensure high quality, accuracy and minimal site installation time. Fitzpatrick works are custom made to every project namely (Appendix 6):

- Curtain Walls and Screens; - Shop Fronts; - Access and Safety Products; - Steel Structures; - Stainless Steel Cladding to Walls,

Ceilings and Circular Columns; - Glass Accessories.



Certificates Fitzpatrick sal has been rated for Fire Resistance performance by Warrington Fire Research Centre Limited and Intertek / Warnock Hersey (WH) according to the British Standards BS476-22 (Appendix 13) and by Underwriters Laboratories Inc. (UL) and Intertek for the American Standards NFPA 80 (Appendix 14).

Quality Because quality came always first in its production standards, Fitzpatrick sal implements TQM practices in all its working procedures, from customer service and administration to production processes.

Moreover, Fitzpatrick’s working procedures and production processes are audited 4 times a year by Intertek and according to a Third Party Quality Control Manual produced by Intertek for Fitzpatrick’s operations.

Quality Controllers inspect the product in many phases during the manufacturing process: manufacturing drawings, assembly, powder coating and packaging.



Delegated Authority of Signatory Fitzpatrick sal delegated authorities of signatory are the following:

Youssef Ghostine

Board Director

Nehmetallah Mounzer

Associate General Director

Youssef Karam

Associate Contracts Manager



Company Structure and Human Resources Fitzpatrick sal consists of 2 autonomous departments:

• Steel Doors Department: Steel Doors and Frames, Architectural Louvers, Rolling Shutters, Steel Lockers and other metal sheet products;

• Architectural Metal Works Department: Stainless Steel Decorative Works, Stainless Steel Glazed Shop Fronts, Glazed Partitions and other Architectural and Structural Steel Works.

Organization Chart Fitzpatrick organization chart is based on functions rather than projects. Thus, every single project will have to deal with all departments from design to installation.



Financial Informations

List of Bankers • ARAB BANK

Dora Branch, Lebanon Account: 0339-659309-810 Swift: ARABLBBX Contact Name: Ms. Hiam Abou Youness Tel: +961 (1) 240317 Fax: +961 (1) 240316

• BYBLOS BANK St-Nicolas Branch, Lebanon Account: 525 4711236 001 US$ Swift: BYBALBBX Contact Name: Mr. Karim Jabbour Tel: +961 (1) 219200 Fax: +961 (1) 219201

• AUDI BANK Dora Branch, Lebanon Account: 904182/461/002/005/33 Swift: AUDBLBBXX Contact Name: Mr. Michel Jammal Tel: +961 (1) 258877 Fax: +961 (1) 258877

• BANK OF BEIRUT Dora Branch, Lebanon Account: 1140167583100 Swift: BABELBBE Contact Name: Mr. Asaad Hachem Tel: +961 (1) 256020 Fax: +961 (1) 256020

Proposed Sources of Financing • Arab Bank; • Byblos Bank; • Audi bank; • Bank of Beirut; • Fitzpatrick sal shareholders.



Experiences Fitzpatrick sal has supplied many important projects operating in many different fields such as hotels, resorts, restaurants, hospitals, airports, embassies, public authorities, schools, universities, commercial centers, residential buildings, banks, etc.

Below is a list of some of the projects executed in many different countries. A thorough and updated list sorted by field or country can be requested from Fitzpatrick’s administration.

Some of the Executed Projects Lebanon

Universities Towers Hotels

LAU Sky Gate Four Seasons Hotel

NDU Platinum Tower Mzar 2000

USJ Plus Tower Crown Plaza

AUB Majestic Tower Habtoor Grand Hotel

AUL Beirut Tower Grand Hyatt Hotel

Hospitals Shopping Centers Embassies

American University Hospital Souks of Beirut Saudi Embassy

Clemenceau Medical Center ABC Achrafieh Canadian Embassy

Abou Jawdeh Hospital City Mall Danish Embassy

St. Georges Hospital Le Mall - Dbayeh Ukraine Embassy

Bellevue Medical Center Town Quay Sultanate of Oman Emb.

Banks Factories Others

Audi Bank Liban Lait Studio Vision (MTV)

Credit Libanais Benta CMA CGM

Bank Med Pharmaline Ministry of Finance

Blom Bank Patchi R. Hariri Int. Airport VIP Pav.

Mawared Bank Patibon McDonalds



Qatar

Jordan

Europe

Project Country

Popular Bank of Cyprus Cyprus

Queen Elisabeth Hospital UK

Olympic Equestrian, Athena Greece

Project

The Pearl

Viva Bahria (VB) 11 and 17

US Army military base

New Doha Int. Airport (NDIA) Substructure

QATALUM

Al Jazeera Children’s TV Channel

Al-FARDAN Tower

The Tornado (Qipco Tower)

Project

City Mall Carrefour, Amman

Kempinski Hotel, Dead Sea

Kempinski Hotel, Aqaba

Zara Suites Hotel, Amman

Arab Bank, Amman

Faculty of Al-Qods, Amman

Hashemite University, Amman

Aircraft Int. Airport, Amman

Jordan Armed Forces HQ, Amman

Olympic Equestrian, Athena

The Tornado Tower, Doha



Gulf & Arab Countries

Project Country

Bahrain International Airport Bahrain

Intercontinental Hotel, The Golden Pyramids Egypt

Byblos Bank, Erbil Irak

Rotana Hotel, Erbil Irak

American Embassy Irak

Marine Science Center Kuweit

Central Bank of Oman, HQ Building Oman

Oberoi Hotel, Mekka Saudi Arabia

Zahera Substation Syria

Shahba Mall Syria

Carrefour Syria

The 8th Gate Syria

Al Baas University Syria

Deir Ali Power Plant Syria

Ministry of Foreign Affairs Syria

Sheraton Hotel, Aleppo Syria

Radisson SAS & Park Inn Hotels UAE

Crown Plaza & Staybridge Hotel UAE

Civil Defence HQ Building, Abu Dhabi UAE

Louvre Museum UAE

Presidential Palace UAE

Abu Dhabi Financial Center (ADFC) UAE

Movenpick Hotel Yemen

ADFC

Park Inn



Asia

Project Country

Beer Brewage Factory Uzbekistan

Kaz Kommerts Bank Uzbekistan

Garanti Bank HQ Turkey

BAT Production Facility Turkey

KKB Kazakhstan

Almaty Logistic Park Kazakhstan

Ice Arena Kazakhstan

Ministry of Foreign Affairs Turkminstan

Bahrain International Airport

KKB Garanti Bank



Appendix 1

Address Ground & First Floors, Meker Building

Nahr el Mott, Industrial City

Beirut, Lebanon (P.O. Box: 90-1101)

GPS Coordinates Latitude : 33° 52’ 15.29” N

Longitude : 35° 35’ 2.79” E

Map

Contact Details Tel: +961 (1) 901888 Fax: +961 (1) 901333

Website: www.fitzpatricksal.com

Email: [email protected]

Name / Title Mobile Number Email Address

Youssef Ghostine / Board Director + 961 (3) 300100 [email protected]

Nehmetallah Mounzer / Associate General Director + 961 (3) 232444 [email protected]

Youssef Karam / Associate Contracts Manager +961 (3) 341725 [email protected]

Fawzat Semaan / Operations Manager + 961 (3) 113853 [email protected]

Fadi Bitar / Stainless Steel & Metal Works Manager + 961 (3) 101818 [email protected]


http://www.fitzpatricksal.com/

mailto:[email protected]


Appendix 2



Appendix 3



Appendix 4



Appendix 5



Appendix 6



Appendix 7



Appendix 8



Appendix 9



Appendix 10



Appendix 11



Appendix 12



Appendix 13



Appendix 14 Go to www.ul.com, scroll down and click on the “online certifications directory”


http://www.ul.com/


Fill the company field with “Fitzpatrick” and click the search button


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