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VARIO COLLOQUIM 2019 Key Note Carbon neutral steelmaking at ArcelorMittal : A Key Enabler for the Circular Economy Carl De Maré, VP Technology Strategy

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  • VARIO COLLOQUIM 2019 – Key Note

    Carbon neutral steelmaking at ArcelorMittal :

    A Key Enabler for the Circular Economy

    Carl De Maré, VP Technology Strategy

  • 2

    No 1 in

    North America

    No 1 in

    Latin America*

    No 1 in

    EuropeNo 1

    in the CIS

    No 1 in

    Africa

    ArcelorMittal

    Others

  • Hot strip millBlast furnaces

    Steel shop

    Raw material yard

    Sinter plants

    Power plant

    Steelanol

    850 hectares, of which 320

    hectares are afforested

    Coking plant

    Cold rolling mill

    and finishing

    ArcelorMittal Gent : Integrated from raw materials to finished products

    5.4 Mt Flat Steel Production

    OCAS Research

    Center

  • 44

    CO2

    CO2

    CO2

    Human induced emissions • Fossil fuels to power our

    economies• Agriculture and farm

    animals• Deforestation

    CO2

    CO2

    CO2

    CO2 400ppm

    Over the last decades, result of intensive human activity, CO2 concentrations have

    increased quickly, exceeding 400ppm in 2017

    CO2

    CO2

    CO2

    CO2

    CO2

    CO2

    CO2CO2

    CO2

    CO2

    Natural phenomena affecting CO2 levels and climate

    • Volcanic eruptions• Axis of earth tilting• Changes in Sun’s energy output• Meteorite impacts• Release of CO2 from oceans and

    change in vegetation coverage

  • 5

    Governments have agreed to address greenhouse emissions to ensure human-induced

    temperature increase remains below 2˚C by 2100m, with target of below 1.5˚C

    5

    Paris agreement

    Global temperature rise due to humans remains below 2˚C by 2100, target 1.5˚C

    • Peak in global emissions over the next decade (ASAP)

    • Reach carbon neutrality globally by around 2050

    • Need to shift to carbon negative economies beyond 2050

    • Current policies (carbon markets, renewables mandates etc.) are instruments to meet these goals

    2010 2050 2100

    CO

    2em

    issi

    on

    s –

    bill

    ion

    to

    nn

    es

    Global total net CO2 emissions for 1.5 ˚C scenarios

    Source: United Nations IPCC report November 2018

    +10Gt

    -10Gt

    +5Gt

    -15Gt

    +40Gt

  • 6* Defined as end of life material recycled to make same material again

    Sources: WSA, Plastics Europe, ArcelorMittal Corporate Strategy analysis

    6

    Sources

    Mill

    ion

    to

    nn

    es

    Global production

    Materials are responsible for 25% of GHG world-wide

    Last 3 decades the material use has tripled

    0

    1,000

    2,000

    1990

    2000

    2010

    2018

    Steel

    Primary

    Secondary*

    0

    200

    400

    1990

    2000

    2010

    2018

    Plastics

    Primary

    Secondary*

    0

    1,000

    2,000

    3,000

    4,000

    5,000

    1990

    2000

    2010

    2018

    Cement

    Primary

    “Our world is built around the use of a variety of materials. All industries face the same issue : meeting

    the global demands while significantly reduce their climate impact”

    CO2 when produced

    from primary sources

    1t CO2/t

    X 3.5 X 2.3 X 3.3

    2t CO2/t 6t CO2/t

  • For many applications, steel remains the best option today in terms of overall CO2emissions and recyclability

    7

    AutomobileBody in white

    Steel900kg

    1.8t CO2

    Aluminium470kg

    5.6t CO2

    Steel16.3 tonnes

    Fiberglass10.4 tonnes

    33t CO227t CO2

    Yacht46’ trawler

    Bottle0.75l

    Glass420g

    Steel177g

    350g CO21,800g CO2

    Building structureone storey 5x8m

    Concrete32 tonnes

    Steel2.6 tonnes

    5t CO25t CO2

    Piping system3 metres of 6” schedule 80

    Steel130kg

    260kg CO2

    Plastic (PVC)27kg

    60kg CO2Steel versus other materials

    * Only emissions from production of material from primary sources (virgin); does not take into account lifecycle CO2 emissions of different materials

    Source: ArcelorMittal Corporate Strategy analysis

    CO2 when produced

    from primary sources

  • 2761

    124

    432

    70101

    563

    384

    India Developing(other)

    China Developed

    The need for steel will continue to grow in the next decades

    as developing countries continue to grow.

    8

    Finished steel consumption growthkg steel per capita

    Sources: WSA, United Nations, ArcelorMittal Corporate Strategy analysis

    2001

    2018

  • 9

    Steel intensity in Modern Society is further increasing

    Sustainable Energy production is increasing the need for materials

    [ton steel /MW*]

    300

    200

    100

    hydro

    gas-fired

    nuclear

    coal-fired

    wind

    CSP

    * steel consumptions per installed MW capacity

  • 10

    -

    1,000

    2,000

    3,000

    1990 2000 2010 2020 2030 2040 2050

    Growing scrap availability will mainly compensate the growing steel demand

    Steel will continue to rely on primary sources (iron ore)

    Secondary(end-of-life scrap)

    Primary (iron ore)

    Global steel demand and production outlook, mt

    • Quantity of secondary sources (end-of-life scrap) will increase over next decades; electricity will become green over this period

    • But due to growth of demand, will continue to rely globally on primary sources (iron ore) to produce steel

    • Today we use coal and natural gas as energy; steel industry will have to transition to clean energy

    Made mostly with Electricity

    Made mostly with coal and natural gas

    0.1-0.5Gt CO2

    1.5-2.5Gt CO2

    10

  • Iron ore → Iron

    High Temp Gas Reaction

    Paradigm Shift in Industry 3000MW required for AM Gent

    CO2 abatement cost >xxx€/t

    Carbon-Monoxide Hydrogen

    To produce Primary (Iron Ore) Steel without using Carbon, we will need massive amounts

    of electricity

    Affordable

    Scalable

    Circular

    ?

  • 12

    Paradigm Shift of Industry : From Energy Integration to Carbon Integration

    All energy requirements are “imported” with the raw materials for the production process

    12

    Iron Ore

    % Powder CoalOxygen

    Cleaned SynGasCO/CO2/H2

    FeO + C + O2 ➔ Fe + CO + CO2 + Heat

    Power & Heat Plant

    Coke

    Hot Air

    40%

    Powerplant30%

    Heating

    30%

    Reduction

    BOUDUART REACTION

    at High Temperature!!!

  • CO,CO2,H2

    CO

    CO2

    H2

    Carbon4PUR

    Torero

    IGAR

    C

    3D

    CO2CO,H2

    Moving to “Carbon Integration” :

    CAPTURE, REUSE and RECYCLE the Carbon molecules

    Green H2

    CCUS

    Green H2

    1.

    CAPTURE

    2. USE3. RECYCLE

  • 14

    CAPTURE : Integrating breakthrough technologies can bring down the

    costs for CCUS by savings on energy efficiency

    Carbon2Value in Gent and 3D in Dunkerque : 30m€ for 2 Carbon capture pilot project for BF gas

    Pilot plant of 0.5t/hr is under construction. Aim is to move to 100ton/hr in 2023.

  • Steel and Chemical industry is well located for CCS

    Example : Northern Lights Project in Norway

    Page 15

    Confidential

    13/01/2020

    Fast CO2 abatement while developing/scaling

    further Circular Carbon Technology

    Negative CO2 emissions when combined with

    Circular Carbon

  • USE : Industrial Bio-Technology to convert waste gas into high value molecules

    (chemicals, proteins, …)

    16

    Carbon Waste Gas

    CO (+H2+CO2)

    Water

    H2O

    Ethanol

    C2H5OH

    Microbe

  • Steelanol construction side at ArcelorMittal Gent

    120m€ investment – 80 million liter Ethanol capacity – start up 2021

    17

    13/01/2020

  • Industrial Scalable Bio-Technology enables to convert CO and H2 into

    valuable chemicals with high energy efficiency

    Steelanol : a 120M€ project with Lanzatech to convert Blast Gas into Bio-Ethanol.

    This project is co-fundedby the European Union

  • Highly Restricted 19

    Source: ArcelorMittal Corporate Strategy, Group CTO

    European ethanol market today is mainly for Light vehicle transport. Market potential to replace fossil

    stockfeed for plastics, jetfuel and heavy duty transport is however a multiple : 435 billion liter. European ethanol market 2017 and 2030

    5 717

    435

    110

    233

    75

    LV

    Transport

    Industry Demand

    2017

    2 10

    LV

    Transport

    Industry

    0

    Demand

    2030

    existing

    markets

    Jetfuel Heavy Duty

    Transport

    Plastics Total market

    potential

    2030

    2017

    Blending

    increase from

    5% today to

    15% in gasoline

    Diesel engines

    are running on

    95% Ethanol

    blend

    Jetfuel from

    Ethanol

    homologated

    by IATA. 2l

    Ethanol for 1l

    Jetfuel

    23mt ethylene

    and 9.5mt

    propylene

    requires 75b

    liter of Ethanol

    Current

    industry market

    is ca 2b liter +

    5b liter due to

    blending

    mandate of

    Ethanol in

    Gasoline

    When roll-out 100% within Europe Steel sector, potential is 10b liter, respectively 30b liter when

    combined with H2.

  • Circular Carbon – Upgrading waste wood and plastics into “Bio-Coal”

    Torero – 30m€ demo project to convert 120.000 ton waste materials into “bio-coal”

    in ArcelorMittal Gent

  • 21

    Circular Carbon : Reforming CO2 with waste hydro-carbons into Hot

    reduction gas for the Blast Furnace

    208

    247

    100

    Steam Methane

    Reforming

    DryMethane

    Reforming

    Dry Plastic

    Reforming

    kJ/mol CH4

    CH4+H2O ➔3H2 + CO

    CH4+CO2 ➔2H2 +2

    CO

    Plastic + CO2 ➔ 2H2 +

    2 CO

    50

    44

    CO2 g/MJ syngas

    0

    IGAR

    IGAR – 20m€ innovation project to develop the CO2 plasma

    reforming and the high temperature injection technology in

    ArcelorMittal Dunkerque

  • Challenge 1 : Level Playing Field with ImportsArcelorMittal Europe plans to reach -30% in 2030 vs 2018, but imported steel has no Carbon Tax

    22

    import • ArcelorMittal Gent roadmap – 40% GHG

    reduction in 2027 versus 1990

    • Import steel has 30% higher CO2 emissions

    versus AM Gent today

    • Imports increased since 2004 with 60% leading

    to 25mt/yr CO2 “leakage”

    • Need for “carbon inclusion mechanism” and

    “level playing field”

    20221990 20192018 2020 2021 2023 2024 2025 2026 2027

    -23% -41%

    CO2 emissions kg/t

    CO2 roadmap ArcelorMittal Gent

    1990 2018 2027

    5.4 mt 6.5 mt3.8 mt

    Production ArcelorMittal Gent

    23% 41%

  • 23

    Transport

    Oil & Gas

    Blast Furnace Chemical & Refinery

    Coal mining

    CO2 emissions CO2 emissions

    Incinerator

    Waste Collecting

    plastics

    wood

    sludge

    CO2 emissions

    IGARH2

    ETS CO2

    Challenge 2 : Cross Sectorial Approach versus Sectorial Carbon Policies

    CO2 emissions

  • Challenge 3 – International Synergies versus National Climate Targets

    Connecting ArcelorMittal Gent with Dow Chemicals Terneuzen

    2020 2025 2030

    SteelanolSteel2Chemicals

    H2 BF

    Steelanol + H2

    2022

    Plastic recycling

    Scale-up:

    • Steelanol

    • S2C

    Pipeline is no regret

    investment!

    ToreroCUST

    CCU-Hub

  • 25

    Carbon Neutral Industry in Europe and Circular Economy are going hand-in-hand

    However important Policy Roadblocks need to be resolved

    Challenges

    - ETS Carbon Pricing : Need a

    level playfield field also for

    exported products

    - Target setting for ETS and non-

    ETS or the NDCs are non-

    productive

    - Recognition of “Circular Carbon”

    to be used in priority as

    Renewable Source (“Plastics,

    Fuels, …)

    - Legislative hurdles for cross

    border transport for waste and

    CO2

  • Thanks for your attention

    [email protected]

    @carl_mare

    mailto:[email protected]