vario colloquim 2019 key note 2 carl de... · co2 abatement cost >xxx€/t carbon-monoxide hydrogen...
TRANSCRIPT
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VARIO COLLOQUIM 2019 – Key Note
Carbon neutral steelmaking at ArcelorMittal :
A Key Enabler for the Circular Economy
Carl De Maré, VP Technology Strategy
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2
No 1 in
North America
No 1 in
Latin America*
No 1 in
EuropeNo 1
in the CIS
No 1 in
Africa
ArcelorMittal
Others
-
Hot strip millBlast furnaces
Steel shop
Raw material yard
Sinter plants
Power plant
Steelanol
850 hectares, of which 320
hectares are afforested
Coking plant
Cold rolling mill
and finishing
ArcelorMittal Gent : Integrated from raw materials to finished products
5.4 Mt Flat Steel Production
OCAS Research
Center
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44
CO2
CO2
CO2
Human induced emissions • Fossil fuels to power our
economies• Agriculture and farm
animals• Deforestation
CO2
CO2
CO2
CO2 400ppm
Over the last decades, result of intensive human activity, CO2 concentrations have
increased quickly, exceeding 400ppm in 2017
CO2
CO2
CO2
CO2
CO2
CO2
CO2CO2
CO2
CO2
Natural phenomena affecting CO2 levels and climate
• Volcanic eruptions• Axis of earth tilting• Changes in Sun’s energy output• Meteorite impacts• Release of CO2 from oceans and
change in vegetation coverage
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5
Governments have agreed to address greenhouse emissions to ensure human-induced
temperature increase remains below 2˚C by 2100m, with target of below 1.5˚C
5
Paris agreement
Global temperature rise due to humans remains below 2˚C by 2100, target 1.5˚C
• Peak in global emissions over the next decade (ASAP)
• Reach carbon neutrality globally by around 2050
• Need to shift to carbon negative economies beyond 2050
• Current policies (carbon markets, renewables mandates etc.) are instruments to meet these goals
2010 2050 2100
CO
2em
issi
on
s –
bill
ion
to
nn
es
Global total net CO2 emissions for 1.5 ˚C scenarios
Source: United Nations IPCC report November 2018
+10Gt
-10Gt
+5Gt
-15Gt
+40Gt
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6* Defined as end of life material recycled to make same material again
Sources: WSA, Plastics Europe, ArcelorMittal Corporate Strategy analysis
6
Sources
Mill
ion
to
nn
es
Global production
Materials are responsible for 25% of GHG world-wide
Last 3 decades the material use has tripled
0
1,000
2,000
1990
2000
2010
2018
Steel
Primary
Secondary*
0
200
400
1990
2000
2010
2018
Plastics
Primary
Secondary*
0
1,000
2,000
3,000
4,000
5,000
1990
2000
2010
2018
Cement
Primary
“Our world is built around the use of a variety of materials. All industries face the same issue : meeting
the global demands while significantly reduce their climate impact”
CO2 when produced
from primary sources
1t CO2/t
X 3.5 X 2.3 X 3.3
2t CO2/t 6t CO2/t
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For many applications, steel remains the best option today in terms of overall CO2emissions and recyclability
7
AutomobileBody in white
Steel900kg
1.8t CO2
Aluminium470kg
5.6t CO2
Steel16.3 tonnes
Fiberglass10.4 tonnes
33t CO227t CO2
Yacht46’ trawler
Bottle0.75l
Glass420g
Steel177g
350g CO21,800g CO2
Building structureone storey 5x8m
Concrete32 tonnes
Steel2.6 tonnes
5t CO25t CO2
Piping system3 metres of 6” schedule 80
Steel130kg
260kg CO2
Plastic (PVC)27kg
60kg CO2Steel versus other materials
* Only emissions from production of material from primary sources (virgin); does not take into account lifecycle CO2 emissions of different materials
Source: ArcelorMittal Corporate Strategy analysis
CO2 when produced
from primary sources
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2761
124
432
70101
563
384
India Developing(other)
China Developed
The need for steel will continue to grow in the next decades
as developing countries continue to grow.
8
Finished steel consumption growthkg steel per capita
Sources: WSA, United Nations, ArcelorMittal Corporate Strategy analysis
2001
2018
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9
Steel intensity in Modern Society is further increasing
Sustainable Energy production is increasing the need for materials
[ton steel /MW*]
300
200
100
hydro
gas-fired
nuclear
coal-fired
wind
CSP
* steel consumptions per installed MW capacity
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10
-
1,000
2,000
3,000
1990 2000 2010 2020 2030 2040 2050
Growing scrap availability will mainly compensate the growing steel demand
Steel will continue to rely on primary sources (iron ore)
Secondary(end-of-life scrap)
Primary (iron ore)
Global steel demand and production outlook, mt
• Quantity of secondary sources (end-of-life scrap) will increase over next decades; electricity will become green over this period
• But due to growth of demand, will continue to rely globally on primary sources (iron ore) to produce steel
• Today we use coal and natural gas as energy; steel industry will have to transition to clean energy
Made mostly with Electricity
Made mostly with coal and natural gas
0.1-0.5Gt CO2
1.5-2.5Gt CO2
10
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Iron ore → Iron
High Temp Gas Reaction
Paradigm Shift in Industry 3000MW required for AM Gent
CO2 abatement cost >xxx€/t
Carbon-Monoxide Hydrogen
To produce Primary (Iron Ore) Steel without using Carbon, we will need massive amounts
of electricity
Affordable
Scalable
Circular
?
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12
Paradigm Shift of Industry : From Energy Integration to Carbon Integration
All energy requirements are “imported” with the raw materials for the production process
12
Iron Ore
% Powder CoalOxygen
Cleaned SynGasCO/CO2/H2
FeO + C + O2 ➔ Fe + CO + CO2 + Heat
Power & Heat Plant
Coke
Hot Air
40%
Powerplant30%
Heating
30%
Reduction
BOUDUART REACTION
at High Temperature!!!
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CO,CO2,H2
CO
CO2
H2
Carbon4PUR
Torero
IGAR
C
3D
CO2CO,H2
Moving to “Carbon Integration” :
CAPTURE, REUSE and RECYCLE the Carbon molecules
Green H2
CCUS
Green H2
1.
CAPTURE
2. USE3. RECYCLE
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CAPTURE : Integrating breakthrough technologies can bring down the
costs for CCUS by savings on energy efficiency
Carbon2Value in Gent and 3D in Dunkerque : 30m€ for 2 Carbon capture pilot project for BF gas
Pilot plant of 0.5t/hr is under construction. Aim is to move to 100ton/hr in 2023.
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Steel and Chemical industry is well located for CCS
Example : Northern Lights Project in Norway
Page 15
Confidential
13/01/2020
Fast CO2 abatement while developing/scaling
further Circular Carbon Technology
Negative CO2 emissions when combined with
Circular Carbon
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USE : Industrial Bio-Technology to convert waste gas into high value molecules
(chemicals, proteins, …)
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Carbon Waste Gas
CO (+H2+CO2)
Water
H2O
Ethanol
C2H5OH
Microbe
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Steelanol construction side at ArcelorMittal Gent
120m€ investment – 80 million liter Ethanol capacity – start up 2021
17
13/01/2020
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Industrial Scalable Bio-Technology enables to convert CO and H2 into
valuable chemicals with high energy efficiency
Steelanol : a 120M€ project with Lanzatech to convert Blast Gas into Bio-Ethanol.
This project is co-fundedby the European Union
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Highly Restricted 19
Source: ArcelorMittal Corporate Strategy, Group CTO
European ethanol market today is mainly for Light vehicle transport. Market potential to replace fossil
stockfeed for plastics, jetfuel and heavy duty transport is however a multiple : 435 billion liter. European ethanol market 2017 and 2030
5 717
435
110
233
75
LV
Transport
Industry Demand
2017
2 10
LV
Transport
Industry
0
Demand
2030
existing
markets
Jetfuel Heavy Duty
Transport
Plastics Total market
potential
2030
2017
Blending
increase from
5% today to
15% in gasoline
Diesel engines
are running on
95% Ethanol
blend
Jetfuel from
Ethanol
homologated
by IATA. 2l
Ethanol for 1l
Jetfuel
23mt ethylene
and 9.5mt
propylene
requires 75b
liter of Ethanol
Current
industry market
is ca 2b liter +
5b liter due to
blending
mandate of
Ethanol in
Gasoline
When roll-out 100% within Europe Steel sector, potential is 10b liter, respectively 30b liter when
combined with H2.
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Circular Carbon – Upgrading waste wood and plastics into “Bio-Coal”
Torero – 30m€ demo project to convert 120.000 ton waste materials into “bio-coal”
in ArcelorMittal Gent
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Circular Carbon : Reforming CO2 with waste hydro-carbons into Hot
reduction gas for the Blast Furnace
208
247
100
Steam Methane
Reforming
DryMethane
Reforming
Dry Plastic
Reforming
kJ/mol CH4
CH4+H2O ➔3H2 + CO
CH4+CO2 ➔2H2 +2
CO
Plastic + CO2 ➔ 2H2 +
2 CO
50
44
CO2 g/MJ syngas
0
IGAR
IGAR – 20m€ innovation project to develop the CO2 plasma
reforming and the high temperature injection technology in
ArcelorMittal Dunkerque
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Challenge 1 : Level Playing Field with ImportsArcelorMittal Europe plans to reach -30% in 2030 vs 2018, but imported steel has no Carbon Tax
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import • ArcelorMittal Gent roadmap – 40% GHG
reduction in 2027 versus 1990
• Import steel has 30% higher CO2 emissions
versus AM Gent today
• Imports increased since 2004 with 60% leading
to 25mt/yr CO2 “leakage”
• Need for “carbon inclusion mechanism” and
“level playing field”
20221990 20192018 2020 2021 2023 2024 2025 2026 2027
-23% -41%
CO2 emissions kg/t
CO2 roadmap ArcelorMittal Gent
1990 2018 2027
5.4 mt 6.5 mt3.8 mt
Production ArcelorMittal Gent
23% 41%
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Transport
Oil & Gas
Blast Furnace Chemical & Refinery
Coal mining
CO2 emissions CO2 emissions
Incinerator
Waste Collecting
plastics
wood
sludge
CO2 emissions
IGARH2
ETS CO2
Challenge 2 : Cross Sectorial Approach versus Sectorial Carbon Policies
CO2 emissions
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Challenge 3 – International Synergies versus National Climate Targets
Connecting ArcelorMittal Gent with Dow Chemicals Terneuzen
2020 2025 2030
SteelanolSteel2Chemicals
H2 BF
Steelanol + H2
2022
Plastic recycling
Scale-up:
• Steelanol
• S2C
Pipeline is no regret
investment!
ToreroCUST
CCU-Hub
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25
Carbon Neutral Industry in Europe and Circular Economy are going hand-in-hand
However important Policy Roadblocks need to be resolved
Challenges
- ETS Carbon Pricing : Need a
level playfield field also for
exported products
- Target setting for ETS and non-
ETS or the NDCs are non-
productive
- Recognition of “Circular Carbon”
to be used in priority as
Renewable Source (“Plastics,
Fuels, …)
- Legislative hurdles for cross
border transport for waste and
CO2
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Thanks for your attention
@carl_mare
mailto:[email protected]