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Variable Frequency Drive

Operation, Maintenance, and Parts

750-19803/2016

for Combustion Air

ii

TO: Owners, Operators and/or Maintenance Personnel

This operating manual presents information that will help to properly operate and care for the equipment. Study its con-tents carefully. The unit will provide good service and continued operation if proper operating and maintenance instruc-tions are followed. No attempt should be made to operate the unit until the principles of operation and all of thecomponents are thoroughly understood. Failure to follow all applicable instructions and warnings may result in severepersonal injury or death.

It is the responsibility of the owner to train and advise not only his or her personnel, but the contractors' personnel whoare servicing, repairing or operating the equipment, in all safety aspects.

Cleaver-Brooks equipment is designed and engineered to give long life and excellent service on the job. The electricaland mechanical devices supplied as part of the unit were chosen because of their known ability to perform; however,proper operating techniques and maintenance procedures must be followed at all times. Although these components af-ford a high degree of protection and safety, operation of equipment is not to be considered free from all dangers andhazards inherent in handling and firing of fuel.

Any "automatic" features included in the design do not relieve the attendant of any responsibility. Such features merelyfree him of certain repetitive chores and give him more time to devote to the proper upkeep of equipment.

It is solely the operator’s responsibility to properly operate and maintain the equipment. No amount of written instructionscan replace intelligent thinking and reasoning and this manual is not intended to relieve the operating personnel of theresponsibility for proper operation. On the other hand, a thorough understanding of this manual is required before at-tempting to operate, maintain, service, or repair this equipment.

Because of state, local, or other applicable codes, there are a variety of electric controls and safety devices which varyconsiderably from one boiler to another. This manual contains information designed to show how a basic burner operates.

Operating controls will normally function for long periods of time and we have found that some operators become lax intheir daily or monthly testing, assuming that normal operation will continue indefinitely. Malfunctions of controls lead touneconomical operation and damage and, in most cases, these conditions can be traced directly to carelessness anddeficiencies in testing and maintenance.

It is recommended that a boiler room log or record be maintained. Recording of daily, weekly, monthly and yearly main-tenance activities and recording of any unusual operation will serve as a valuable guide to any necessary investigation.Most instances of major boiler damage are the result of operation with low water. We cannot emphasize too strongly theneed for the operator to periodically check his low water controls and to follow good maintenance and testing practices.Cross-connecting piping to low water devices must be internally inspected periodically to guard against any stoppageswhich could obstruct the free flow of water to the low water devices. Float bowls of these controls must be inspectedfrequently to check for the presence of foreign substances that would impede float ball movement.

The waterside condition of the pressure vessel is of extreme importance. Waterside surfaces should be inspected fre-quently to check for the presence of any mud, sludge, scale or corrosion.

It is essential to obtain the services of a qualified water treating company or a water consultant to recommend the properboiler water treating practices.

The operation of this equipment by the owner and his or her operating personnel must comply with all requirements orregulations of his insurance company and/or other authority having jurisdiction. In the event of any conflict or inconsis-tency between such requirements and the warnings or instructions contained herein, please contact Cleaver-Brooks be-fore proceeding.

DO NOT OPERATE, SERVICE, OR REPAIR THIS EQUIPMENT UNLESS YOU FULLY UNDERSTAND ALL APPLICABLE SECTIONS OF THIS MANUAL.

DO NOT ALLOW OTHERS TO OPERATE, SERVICE, OR REPAIR THIS EQUIPMENT UNLESS THEY FULLY UNDERSTAND ALL APPLICABLE SECTIONS OF THIS MANUAL.

FAILURE TO FOLLOW ALL APPLICABLE WARNINGS AND INSTRUCTIONS MAY RESULT IN SEVEREPERSONAL INJURY OR DEATH.

! DANGERWARNING

iii

Please direct purchase orders for replacement manuals to your local Cleaver-Brooks authorized representative

Manual Part No. 750-198

03/2016 Printed in U.S.A.

Cleaver-Brooks 2016

CLEAVER-BROOKSVariable Frequency Drive

for Combustion AirOperation, Service, and Parts Manual

TABLE OF CONTENTSChapter 1

IntroductionIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Chapter 2Installation

Mounting the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Wiring the Components . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Common Control Wiring . . . . . . . . . . . . . . . . . . . . . . . 2-6VFD Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Configuring the Drive . . . . . . . . . . . . . . . . . . . . . . . . . 2-11PF400 DIP Switch Settings . . . . . . . . . . . . . . . . . . . 2-11

Chapter 3Configuring Ethernet Communications

20-COMM-E Ethernet/IP Adapter (PF70, PF700) . . . . . . . . . . . 3-222-COMM-E EtherNet/IP Adapter (PF400) . . . . . . . . . . . . . . . 3-10ENETR Ethernet/IP Module (PF753) . . . . . . . . . . . . . . . . . . . 3-20

Chapter 4Commissioning

Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Drive Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

PF70 and PF700 Parameters . . . . . . . . . . . . . . . . . . . . . . . 4-2PF 400 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7PF753 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11Drive “Autotune” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13Verifying Drive Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

Chapter 5Normal Operation

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Bypass Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Chapter 6Parts List / Drive Set Points

PF70 Drive and Recommended Line Reactor . . . . . . . . . . 6-2PF700 Drive and Recommended Line Reactor . . . . . . . . . 6-2PF400 Drive and Recommended Line Reactor . . . . . . . . . 6-3PF753 Drive and Recommended Line Reactor . . . . . . . . . 6-3Drive Set Points and HAPS Range CB Boilers . . . . . . . . . 6-4Drive Set Points and HAPS Range CBLE Boilers . . . . . . . . 6-4Drive Set Points and HAPS Range 4WI Boilers . . . . . . . . 6-5Drive Set Points and HAPS Range CBEX-E Boilers. . . . . . . 6-5

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www.cleaverbrooks.com

Chapter 1Introduction

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Chapter 1 — Introduction

1.1 - IntroductionThe Cleaver-Brooks Variable Frequency Drive (VFD) utilizes the Hawk control system to supply a 4-20mAsignal to the VFD. The VFD will adjust the motor speed accordingly as the firing rate of the boiler changes,based on the combustion control VFD settings.

This feature allows the blower motor to run at reduced speeds at lower firing rates, thereby providingelectrical energy savings. For this variable torque application, the torque required varies with the square ofthe speed, and the horsepower required varies with the cube of the speed, resulting in a significantreduction of horsepower for a relatively small reduction in speed. The motor will consume approximately42% as much energy at 75% speed than it will at 100% speed.

The VFD also provides a “soft start” for the motor resulting in additional electrical energy savings. Single-speed methods start motors abruptly, subjecting the motor to a high starting torque and to current surgesthat are up to 10 times the full-load current. The Cleaver-Brooks VFD, on the other hand, gradually rampsthe motor up to operating speed to lessen mechanical and electrical stress, reducing maintenance andrepair costs, and extending the life of the motor and the driven equipment.

An additional advantage is lower fan and motor sound levels at reduced firing rates.

The VFD incorporates a graphical Human Interface Module (HIM) which displays drive parameters, faultannunciation and alarm conditions, as well as providing access to drive configuration and control functions.

Cleaver-Brooks VFD applications are based on Allen-Bradley's PowerFlex (PF) drive series. Depending onthe motor size and supply voltage the drive will be a PF70, PF700, PF400, or PF753. The drive needs tobe programmed with specific parameters depending on the application. Included in this manual are thoseparameters that need to be changed from the factory default settings. These parameters are specific toboilers/burners of Cleaver-Brooks design and should not be used for other applications.

The Ethernet protocol allows loading of operating parameters to the drive and the transfer of drive data,fault messages, and fault clearing between the VFD and the Cleaver-Brooks Hawk boiler controller. Thedrive is provided with an Ethernet adapter enabling communication to the Hawk.

This manual provides information specific to Cleaver-Brooks applications. For general information pleaserefer to the manual and supplements supplied with the VFD.

1.2 - Features

Standard VFD Features:

• Factory configured parameters for optimum performance and Hawk communications

• Drive Human Interface Module (HIM) (PF70, 700)

• LCD Display (HIM built-in) (PF400, 753)

• Alarm/Fault Indication

• On Screen (HIM) Fault Diagnostics

• Clearly marked wiring compartment

• Multi-Color LED's provide clear indication of drive status

• Integral I/O

• Flying Start - Provides smooth connection into rotating loads (boiler re-start)

• NEMA 1 Type Enclosure

1-2 Part No. 750-198


Auxiliary Components:

• Interposing Relays (for VFD enable and interlock)

Optional Features:

• External Push Button for drive reset

• NEMA 4 or 12 installations

• Ethernet Communication Adapter

1.3 - Specifications

Protection

• Heat Sink Thermistor: Monitored by microprocessor overtemp trip

• Drive Overcurrent Trip

• Software Overcurrent Trip:

• Hardware Overcurrent Trip:

• 200% of rated current (typical)

• 220-300% of rated current (dependent on drive rating)

• Line transients: up to 6000 volts peak per IEEE C62.41-1991

• Control Logic Noise Immunity: Showering arc transients up to 1500V peak

• Power Ride-Thru: 15 milliseconds at full load

• Logic Control Ride-Thru: 0.5 seconds minimum, 2 seconds typical

• Ground Fault Trip: Phase-to-ground on drive output

• Short Circuit Trip: Phase-to-phase on drive output

Environment

• Altitude: 1000 m (3300 ft.) max. without derating

• Maximum surrounding air temperature without derating - 0 to 50 degrees C (32 to 122 degrees F)

• Storage Temperature: -40 to 70 degrees C (-40 to 158 degrees F)

Atmosphere

• Relative Humidity: 5 to 95% non-condensing

• Shock: 15G peak for 11 ms duration (1.0 ms)

• Vibration: 0.152 mm (0.006 in.) displacement, 1G peak

Protection 200V-240V 380V-480V 575V-600V (PF70/700 Only)

AC In Overvoltage Trip 285VAC 570VAC 690VAC AC In Undervoltage Trip 120VAC 233VAC 345VAC Bus Overvoltage Trip 405VDC 810VDC 1013VDC Bus Undervoltage Shutoff/Fault 153VDC 305VDC 381VDC

Part No. 750-198 1-3


Agency Certification

The drive is designed to meet the following specifications:

• NFPA 70 - US National Electrical Code.

• NEMA ICS 3.1 - Safety standards for Construction and Guide for Selection, Installation and Operation of Adjustable Speed Drive Systems.

• NEMA 250 - Enclosures for Electrical Equipment.

• IEC 146 - International Electrical Code.

• UL and cUL Listed to UL508C and CAN/CSA-C2.2 No. 14-M91.

Electrical

• Electronic Motor Overload Protection - Class 10 protection with speed sensitive response. Investigated by U.L. to comply with N.E.C. Article 430. U.L. File E59272, volume 12.

! WarningDrive must not be installed in an area where the ambientatmosphere contains volatile or corrosive gas, vapors or dust,without a specially designed panel appropriate for the application.If the drive will remain uninstalled for a period of time, it must bestored in an area where it will not be exposed to a corrosiveatmosphere.

Voltage Tolerance: 10% of minimum, +10% of maximum.Frequency Tolerance: 47-63 Hz.Input Phases: Three-phase input provides full rating for all drives.

Single-phase operation provides 50% of rated current.

Displacement Power Factor: 0.98 across speed range.Efficiency: 97.5% at rated amps, nominal line volts.Maximum Short Circuit Rating: 200,000 Amps symmetrical. Actual Short Circuit Rating: Determined by AIC rating of installed fuse/circuit

breaker.

1-4 Part No. 750-198


Chapter 2Installation

Mounting the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Wiring the Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Common Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6VFD Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

PF400 DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Chapter 2 — Installation

The major installation tasks for the Cleaver-Brooks VFD are:

• MOUNTING the drive (see Figure 2-1 & 2-2)

• WIRING the components (Figures 2-4 to 2-9)

• CONFIGURING the drive

2.1 - Mounting the DriveCleaver-Brooks Variable Speed Drives are designed to operate in a 0 to 50°C (32 to 122°F) environment.Consideration should be given to mount the VFD in a location that will not subject it to excessive heat ormoisture from the boiler. Mounting the drive on a plate with standoffs will aid in keeping the drive cool(see Figure 2-1).

If (optional) stand assembly P/N 880-1803 was ordered/purchased, refer to Figure 2-2.

Mount VFD away from devices that could potentially leak, such as water columns, pressure controls,blowdown separators, etc.

Keep motor lead lengths as short as possible. Lengths greater than 100 ft require special consideration.Please consult Cleaver-Brooks sales department for these applications

Allow a minimum of 6 inches clearance above the drive.

Figure 2-1. Typical drive mounting (drive mounted on plate & standoffs - not furnished by C.B.)

ENTRANCE

TRANSMITTEROLC/HLC

WATER TEMPTHERMOCOUPLE

BOX

VARIABLE SPEEDDRIVE

STEAM PRESSURE

SHIELDED CABLELOW VOLTAGE AND

WIRINGPOWER

Legacy CB boilers Current design

2-2 Part No. 750-198


Figure 2-2. Stand Assembly (optional) P/N 880-1803 for Variable Frequency Drives with wall or floor mounted line reactors

16"1"

18"

16"

1"

18"

5/8" DIA. (6) HOLESFOR ANCHOR BOLTSFURNISHED BY OTHERTHAN CB.

TOP VIEW

66"

ADJUSTMENTBRACKET

3/8"-16 UNCNUTS, BOLTS, &WASHERSFURNISHED WITHSTAND ASSEMBLY

FRONT VIEW SIDE VIEW

LINE REACTOR(WALL MOUNTED TYPE)

LINE REACTOR(FLOOR MOUNTED TYPE)

VARIABLE SPEED DRIVE(PF 400 SHOWN)

STAND ASSEMBLY(OPTIONAL)P/N 880-1803

NOTE: LOCATE & MOUNT VARIABLE SPEEDDRIVE & LINE REACTOR TO SUIT.MOUNTING HARDWARE FURNISHEDBY OTHER THAN CB.

ADJUSTMENTSLOT

Part No. 750-198 2-3


High Air Pressure Switch

An additional air pressure switch (HAPS) is recommended to monitor high air pressure. The HAPS istypically set 20% above the high air requirements. Please refer to the appendix for specific settingrecommendations. The HAPS can be mounted with a tee from the same tapping as the standardcombustion air proving switch (CAPS)

2.2 - Wiring the Components

2.2.1 - Power WiringIn general, Variable Frequency Drives are designed to work on many different power distribution systems.However, a system can have "dirty" power, which is usually impossible to detect until after a VFD hasfailed. Cleaver-Brooks suggests using a line reactor upstream of the VFD to help reduce the risk ofdamaging the drive. Please refer to the table in Chapter 5 for line reactor part numbers.

The VFD is suitable for use on a circuit capable of delivering up to a maximum of 200,000 RMSsymmetrical amperes, and a maximum of 600 volts.

If a system ground fault monitor (RCD) is to be used, only Type B (adjustable) devices should be used toavoid nuisance tripping.

Important!

An incorrectly applied or installed VFD can result in componentdamage or a reduction in product life. Wiring or applicationerrors, such as under sizing the motor, incorrect or inadequateAC supply, or excessive ambient temperatures may result inmalfunction of the drive.

Figure 2-3. High Air Pressure Switch and Combustion Air Proving Switch

2-4 Part No. 750-198


Motor lead lengths should not exceed 100 ft. If the drive must be mounted beyond this distance from themotor please consult Cleaver-Brooks engineering for wiring considerations.

Typical main power wiring is shown below.

Important!To guard against personal injury and/or equipment damagecaused by improper fusing or circuit breaker selection, use onlythe recommended line fuses/circuit breakers specified in thedocumentation supplied with the drive.

Figure 2-4. Main Power Wiring

BMF

(L1)

(T1)

(LPJ- )

(L3)(L2) VFD

(T2) (T3)

HP BM

MAIN

SUPPLY

POWER LL2

LL3

LL1

FUSED DISC

(PE)

(PE)

LINE(A1)

(A2) (B2) (C2)

(B1) (C1)REACTOR

Part No. 750-198 2-5


2.2.2 - Common control wiring

Figure 2-5. Common control wiring for the drive. (CB780 FSG Shown)

* - SHOWN FOR REFERENCE

LIMIT LINE

BOX TERMINALDENOTES CONTROLPANEL TERMINAL

DENOTES TERMINAL

DENOTES ENTRANCE

DESIGNATION ON DEVICEDENOTES PROGRAMRELAY TERMINAL

( )

VSR - VARIABLE SPEED RELAY

LIMITS

HAPS - HIGH AIR PRESSURE SWITCH

VFD - VARIABLE SPEED DRIVELOPS - LOW OIL PRESSURE SWITCH

GOS - GAS-OIL SWITCHDER - DRIVE ENERGIZE RELAYCAPS - COMBUSTION AIR PRESSURE SWITCHAAPS - ATOMIZING AIR PRESSURE SWITCH

LOPS*

SCHEMATIC SYMBOLS

BLOWERMOTOR 5 2 2

6

AAPS*(50) 33 34

OIL

GASGOS*

76HAPS

DER(A1) (A2)

(14)130

CAPS* (11)VSR

COMMON WIRING

6 RECYCLE

LOCKOUTINTERLOCKS

32

7

2-6 Part No. 750-198


2.2.3 - VFD WiringThe VFD wiring will differ depending on the application and drive type. Examples below are based on theC-B Hawk 4000 control system.

Figure 2-6. VFD wiring Hawk 4000

PF70

PF400

Part No. 750-198 2-7


Figure 2-7. VFD wiring Hawk 4000 cont’d

PF700

PF753

2-8 Part No. 750-198


2.3 - PF400 DIP Switch SettingsUnder the cover of the PF400 just above the control wiring terminal block are DIP switches that need tobe set prior to operation.

Figure 2-8. PF400 DIP Switches

Set Switches as Follows SNK/SRC Switch

AO1 - 20mA AO2 - 10V AI1 - 20mA AI2 - 20mA SRC

Part No. 750-198 2-9


Chapter 3Configuring Ethernet Communications20-COMM-E Ethernet/IP Adapter (PF70, PF700) . . . . . . . . . . . . . . . . . . 3-222-COMM-E EtherNet/IP Adapter (PF400) . . . . . . . . . . . . . . . . . . . . . . 3-10ENETR Ethernet/IP Module (PF753) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

Chapter 3 — Configuring Ethernet Communications

Variable Frequency Drives in Cleaver-Brooks applications use one of several devices, depending on the drive model, to set up and manage Ethernet communications. These devices are:

This section will present the basics of configuring Ethernet communications for a C-B VFD application. For more information consult the drive manufacturer’s documentation.

3.1 - 20-COMM-E EtherNet/IP Adapter (PF70, PF700)The adapter is intended for installation into a PowerFlex 7-Class drive and is used for networkcommunication. This device is factory installed and is accessed by removing the drive front cover.

Connecting the Adapter to the Network

1.Remove power from the drive.2.Use static control precautions.3.Connect one end of an Ethernet cable to the network.4.Route the other end of the Ethernet cable through the bottom of the PowerFlex drive and insert itsEthernet cable plug into the mating adapter receptacle.

Install the drive cover or close the drive door, and apply power to the drive. The adapter receives its powerfrom the connected drive. When you apply power to the adapter for the first time, its topmost “PORT” statusindicator should be steady green or flashing green after an initialization. If it is red, there is a problem. Referto the 20-COMM-E Ethernet/IP Adapter User Manual, Chapter 7 - Troubleshooting.

Start-Up Status Indications

After applying power, the status indicators for the drive and communications adapter can be viewed on thefront of the drive (Figure 3-1). The table shows possible start-up status indications.

Drive Ethernet devicePF70, PF700 20-COMM-E Ethernet/IP AdapterPF400 22-COMM-E Ethernet/IP AdapterPF753 ENETR Ethernet Module

Figure 3-1. Drive and Adapter Status Indicators

3-2 Part No. 750-198


For more details on status indicator operation, refer to the 20-COMM-E Ethernet/IP Adapter User Manual.

Item Name Color State Description1 STS

(Status)Green Flashing Drive ready but not running, and no faults are

present.Steady Drive running, no faults are present.

Yellow Flashing,Drive Stopped

An inhibit condition exists – the drive cannot be started. Check drive Parameter 214 - [Start Inhibits].

Flashing, Drive Running

An intermittent type 1 alarm condition is occurring. Check drive Parameter 211 - [Drive Alarm 1].

Steady, Drive Running A continuous type 1 alarm condition exists. Check drive Parameter 211 - [Drive Alarm 1].

Red Flashing A fault has occurred.Steady A non-resettable fault has occurred.

2 Port Green Flashing Normal Operation. The adapter is establishing an I/O connection to the drive. It will turn steady green or red.

Steady Normal Operation. The adapter is properly connected and communicating with the drive.

MOD Green Flashing Normal Operation. The adapter is operating but is not transferring I/O data to a controller.

Steady Normal Operation. The adapter is operating and transferring I/O data to a controller.

NET A Green Off Normal operation. BOOTP is enabled or a valid IP address is not set.

Flashing Normal Operation. BOOTP is disabled, the adapter is properly connected, has an IP address, and is connected to an EtherNet/IP network but does not have an I/O connection.

Steady Normal Operation. The adapter is properly connected and communicating on the network to a controller.

NET B Green Off Normal Operation. The adapter is properly connected but is idle.

Flashing Normal Operation. The adapter is properly connected, BOOTP is enabled, and the adapter is transmitting data packets on the network.

Part No. 750-198 3-3


Commissioning the Adapter using the PowerFlex 7-Class HIM (20-HIM-A3)

To commission the adapter, you must set a unique IP address on the network. After installing the adapterand applying power, you can set the IP address by setting adapter parameters. By default, the adapter isconfigured so that you must set the IP address using a BOOTP server. To set the IP address using adapterparameters, you must disable the BOOTP feature.

Display Description

Accessing the 20-COMM-E Parameters

1.From the Programming screen press until DSEL is selected.

2.Press

3.Press or to highlight 20-COMM-E.

4.Press

5.Individual parameters can be accessed either by pressing or untilthe desired parameter number is reached or by entering the parameternumber via the keypad and pressing .

Important: New settings for some adapter parameters (for example, parameters 04 - [IP Addr Cfg 1] through07 - [IP Addr Cfg 4]) are recognized only when power is applied to the adapter or it is reset. After you changeparameter settings, cycle power or reset the adapter.

Setting the IP Address, Subnet Mask, and Gateway Address

By default, the adapter is configured so that you set its IP address, subnet mask, and gateway address usinga BOOTP server. You must disable BOOTP and then set the appropriate parameters in the adapter.

Disabling the BOOTP Feature

1.Set the value of Parameter 03 - [BOOTP] to “0” (Disabled).2.Reset the adapter by power cycling the drive or by using Parameter 20 - [Reset Module]. a.Power Cycling Method 1)Open the electrical disconnect. 2)Wait for capacitors to discharge (about 30-60 seconds depending on drive size). 3)Close the electrical disconnect. b.Parameter 20 Method 1)Access the 20-COMM-E parameter 20. 2)Set value to 1 and press enter. 3)The value will return to 0 when the drive is ready.

After disabling the BOOTP feature, you can then configure the IP address, subnet mask, and gateway addressusing adapter parameters.

Item Description1 Status Line: Direction | Operating Status | Drive Status | Auto/Manual Mode 2 Output Frequency or Commanded Frequency3 Programming screen, Menu, or User Display

3-4 Part No. 750-198


Setting an IP Address Using Parameters

1.Verify that Parameter 03 - [BOOTP] is set to “0” (Disabled). This parameter must be set to Disabled to configure theIP address using the adapter parameters.

2.Set the value of Parameters 04 - [IP Addr Cfg 1] through 07 - [IP Addr Cfg 4] to a unique IP address. See Figure 2 foran example of setting the device address.

Figure 3-2. Example IP Addr Cfg 1 LCD HIM Screen

3.Reset the adapter by power cycling the drive or by using Parameter 20 - [Reset Module].

a.Power Cycling Method

1)Open the electrical disconnect.

2)Wait for capacitors to discharge (about 30-60 seconds depending on drive size).

3)Close the electrical disconnect.

b.Parameter 20 - [Reset Module] Method

1)Access the 20-COMM-E parameter 20.

2)Set value to 1 and press enter.

3)The value will return to 0 when the drive is ready.

Setting a Gateway Address for the Adapter Using Parameters

Set the value of Parameters 12 - [Gateway Cfg 1] through 15 - [Gateway Cfg 4] to the IP address of thegateway device. See Figure 3 for an example of setting the address.

Figure 3-3. Example Gateway Address configuring.

Reset the adapter by power cycling the drive or by using Parameter 20 - [Reset Module].

1.Power Cycling Method

a.Open the electrical disconnect.

b.Wait for capacitors to discharge (about 30-60 seconds depending on drive size).

c.Close the electrical disconnect.

2.Parameter 20 - [Reset Module] Method

Part No. 750-198 3-5


a.Access the 20-COMM-E parameter 20.

b.Set value to 1 and press enter.

c.The value will return to 0 when the drive is ready.

Setting the Data Rate

By default, the adapter is set to Autodetect, so it automatically detects the data rate and duplex setting usedon the network. If you need to set a specific data rate and duplex setting, the value of Parameter 16 - [ENRate Cfg] determines the Ethernet data rate and duplex setting that the adapter will use to communicate.

1.Set the value of Parameter 16 - [EN Rate Cfg] to the data rate at which your network is operating. Figure 8 showsthe possible selections for the Ethernet rate.

Figure 3-4. Example Ethernet Rate Cfg LCD HIM Screen

Auto detection of baud rate and duplex works properly only if the device (usually a switch) on the other endof the cable is also set to autodetect the baud rate/duplex. If one device has the baud rate/duplex hardcoded, the other device must be hard-coded to the same settings.



i.Open the electrical disconnect.

ii.Wait for capacitors to discharge (about 30-60 seconds depending on drive size).

iii.Close the electrical disconnect.

b.Parameter 20 - [Reset Module] Method

i.Access the 20-COMM-E parameter 20.

ii.Set value to 1 and press enter.

iii.The value will return to 0 when the drive is ready.

Commissioning the Adapter using DriveExplorer

Required equipment

• Rockwell Automation DriveExplorer™ version 6.02.99 or newer software

• Rockwell Automation 1203-SSS (Series B) Smart Self-powered Serial Converter

NOTE: If your computer does not have a serial port, you will also need Rockwell Automation 9300-USBSUSB Adapter (or equivalent).

Safety Precautions

! Attention

3-6 Part No. 750-198


Risk of injury or equipment damage exists. Only personnel familiar with drive and power products are the associatedmachinery should plan or implement the installation, start-up, configuration, and subsequent maintenance of theproduct using the serial converter module. Failure to comply may result in injury and/or equipment damage.

Risk of injury or equipment damage exists. If the serial converter module is transmitting control I/O to the drive(indicated by a solid green diamond LED), the drive may fault when you remove or reset the serial converter module.Determine how your drive will respond before removing or resetting a connected serial converter module.

Risk of injury or equipment damage exists. Parameter 04 - [Comm Flt Action] lets you determine the action of theserial converter module and connected drive if DF1 serial communications are disrupted. By default, this parameterfaults the drive. You can set this parameter so that the drive continues to run. Precautions should be taken to ensurethat the setting of this parameter does not create a hazard of injury or equipment damage.

Risk of injury or equipment damage exists. DPI or SCANport host products must not be directly connected togethervia 1202 cables. Unpredictable behavior due to timing and other internal procedures can result if two or moredevices are connected in this manner.

Components

Item Part Description1 SCANport/DPI Connection Standard SCANport/DPI 8-pin circular mini-DIN connector. The 1202-

C10 cable is plugged into this connector.2 Status Indicators LEDs that indicate module operation, data is being received from the

computer, and data is being sent to the computer.3 RS-232 Serial Port Locking low profile connector. The 1203-SFC serial cable is plugged

into this connector.4 1202-C10 Cable SCANport/DPI cable (1 m) with male-to-male connectors.5 1203-SFC Serial Cable Serial cable (2 m) with a locking low profile connector to connect to

the serial converter and a 9-pin sub-miniature D female connector toconnect to a computer. Tip: This cable can also be used to make aserial connection to a 1203-CN1 ControlNet™ module or 1203-GU6DeviceNet™ module.

! Attention

! Attention

! Attention

Part No. 750-198 3-7


Accessing Communication Adapter Parameters

1.Review the safety precautions for the serial converter module.

2.Install the serial converter module.

a.Connect the serial converter to the product using the 1202-C10 cable.

b.Connect the converter to the computer using the 1203-SFC cable.

c.Verify that power is applied to the product. The serial converter receives power from the product, sothe product must be powered before the serial converter will operate. The diamond light on the serialconverter flashes green to indicate that the serial converter is properly installed and receiving power.

3.Configure the serial converter parameters.

a.If not already running, start DriveExplorer.

b.Select Explore > Configure Communication.

c.Select the communications port and baud rate that you are using.

d.Select Explore > Connect > Serial Point-to-Point. A node will appear under Devices.

e.Expand the 20-COMM-E EtherNet/IP and select Device Parameters.

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f.The right-hand window pane will populate with communication adapter's parameters. Edit theparameter by double-clicking on the desired parameter number. Parameter 3 - [BOOTP] must be set toDisabled. Configure the IP address, subnet and gateway (Parameters 4 through 15) per customer'sspecifications. Parameter 16 - [EN Rate Cfg] must be set to Autodetect.

Once desired information has been entered, reset the module by selecting Parameter 20 - [Reset Module].Change the value to Reset Module and press the Apply button. The value will return to Ready upon reset.

Part No. 750-198 3-9


g.Connect the 20-COMM-E EtherNet/IP adapter and your computer to the network switch.

h.Verify the adapter is programmed with the correct address using your computer.

i.Use ping in a command window.

ii.Use RSWho command from within RSLinx.

iii.Use DriveExplorer (must be configured for Ethernet communications).

3.2 - 22-COMM-E EtherNet/IP Adapter (PF400)The 22-COMM-E EtherNet/IP adapter is a communication option intended for installation into a PowerFlex400 drive. This device is factory installed and is accessed by removing the drive front cover.

Connecting the Adapter to the Network

1.Remove power from the drive.

2.Use static control precautions.

3.Remove the drive cover or open the drive door.

4.Connect the Ethernet cable to the EtherNet/IP network.

5.Route the Ethernet cable through the bottom of the PowerFlex drive and insert the cable's plug into themating adapter receptacle.

Applying Power

Risk of equipment damage, injury, or death exists. Unpredictable operation may occur if you fail to verifythat parameter settings and switch settings are compatible with your application.

Verify that settings are compatible with your application before applying power to the drive.

1.Install the required special cover on the drive. The status indicators can be viewed on the front of thedrive after power has been applied.

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3-10 Part No. 750-198


2.Apply power to the PowerFlex drive. The adapter receives its power from the connected drive. When youapply power to the product for the first time, the status indicators should be green or off after aninitialization. If the status indicators go red, there is a problem. Refer to the PowerFlex EtherNet/IP Adapter22-COMM-E FRN 1.xxx User Manual, Chapter 8, Troubleshooting.

Commissioning the Adapter using the PowerFlex 4-Class HIM (22-HIM-A3)

The PowerFlex 4-Class HIM (Human Interface Module) can be used to access parameters in the adapter(see basic steps shown below). It is recommended that you read through the steps for your HIM beforeperforming the sequence. For additional HIM information, refer to the HIM Quick Reference card.

Display Description

Accessing the 20-COMM-E Parameters

1.Power up the drive. Then plug the HIM into the drive. The Parameters menu for the drive will bedisplayed.

2.Press key once to display the DSEL (Device Select) menu.

3.Press to display the DSI Devices menu. Press to scroll to 22-COMM-E.

4.Press to select the EtherNet/IP adapter. The Parameters menu for the adapter will be displayed.

Item Description1 Status Line: Direction | Operating Status | Drive Status | Auto/Manual Mode | Parameters Locked/

Unlocked2 Process Display screen:

• Output Frequency• User Display Line 1 (HIM Parameter 04)• User Display Line 2 (HIM Parameter 05)

3 Programming screen4 Menu Navigation Tabs5 Large Format User Display screen

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5.Individual parameters can be accessed either by pressing or until the desired parameter numberis reached or by entering the parameter number via the keypad and pressing .

Important: New settings for some adapter parameters (for example, Parameters 03 - [IP Addr Cfg 1]through 06 - [IP Addr Cfg 4]) are recognized only when power is applied to the adapter or it is reset. Afteryou change parameter settings, cycle power or reset the adapter.

Setting the IP Address, Subnet Mask, and Gateway Address

By default, the adapter is configured so that you set its IP address, subnet mask, and gateway address usinga BOOTP server. You must disable BOOTP and then set the appropriate parameters in the adapter.

Disabling the BOOTP Feature

1.Set the value of Parameter 02 - [BOOTP] to "0" (Disabled).






b.Parameter 17 Method




After disabling the BOOTP feature, you can then configure the IP address, subnet mask, and gatewayaddress using adapter parameters.

Setting an IP Address Using Parameters

1.Verify that Parameter 02 - [BOOTP] is set to "0" (Disabled). This parameter must be set to Disabled to configurethe IP address using the adapter parameters.

2.Set the value of Parameters 03 - [IP Addr Cfg 1] through 06 - [IP Addr Cfg 4] to a unique IP address. See Figure5 for an example of setting the device address.

Figure 3-5. Example IP Addr Cfg 1 LCD HIM Screen










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Setting a Gateway Address for the Adapter Using Parameters

1.Verify that Parameter 02 - [BOOTP] is set to Disabled. This parameter must be set to Disabled in order to configurethe gateway address using parameters.Set the value of Parameters 12 - [Gateway Cfg 1] through 15 - [Gateway Cfg4] to the IP address of the gateway device. See Figure 3 for an example of setting the address.

Set the value of Parameters 11 - [Gateway Cfg 1] through 14 - [Gateway Cfg 4] to the IP address of thegateway device. See Figure 6 for an example of setting the address.

Figure 3-6. Example Gateway Address configuring










Setting the Data Rate

By default, the adapter is set to Autodetect, so it automatically detects the data rate and duplex setting usedon the network. If you need to set a specific data rate and duplex setting, the value of Parameter 15 - [ENRate Cfg] determines the Ethernet data rate and duplex setting that the adapter will use to communicate.

1.Set the value of Parameter 15 - [EN Rate Cfg] to the data rate at which your network is operating. Figure 7 showsthe possible selections for the Ethernet rate.Example Ethernet Rate Screen on PowerFlex 4-Class HIM (22-HIM-A3)

Figure 3-7. Example Ethernet Rate Screen on PowerFlex 4-Class HIM (22-HIM-A3)







Part No. 750-198 3-13





Commissioning the Adapter using DriveExplorer

Required equipment

• Rockwell Automation DriveExplorer™ version 6.02.99 or newer software

• Rockwell Automation 22-SCM-232 serial converter.

NOTE: If your computer does not have a serial port, you will also need Rockwell Automation 9300-USBSUSB Adapter (or equivalent).

Safety Precautions

Risk of injury or equipment damage exists. Only personnel familiar with drive and power products are the associatedmachinery should plan or implement the installation, start-up, configuration, and subsequent maintenance of theproduct using the serial converter module. Failure to comply may result in injury and/or equipment damage.

Risk of injury or equipment damage exists. If the serial converter module is transmitting control I/O to the drive(indicated by a solid green diamond LED), the drive may fault when you remove or reset the serial converter module.Determine how your drive will respond before removing or resetting a connected serial converter module.

Risk of injury or equipment damage exists. Parameter 04 - [Comm Flt Action] lets you determine the action of theserial converter module and connected drive if DF1 serial communications are disrupted. By default, this parameterfaults the drive. You can set this parameter so that the drive continues to run. Precautions should be taken to ensurethat the setting of this parameter does not create a hazard of injury or equipment damage.

! Attention

! Attention

! Attention

3-14 Part No. 750-198


Components

Accessing Communication Adapter Parameters

1.Review the safety precautions for the serial converter module.

2.Install the serial converter module.

a.Connect a 22-RJ45CBL-C20 cable to the serial converter module and the DSI drive.

b.Connect the 1203-SFC serial cable to the serial converter module and a computer.

c.Verify that power is applied to the DSI-enabled drive. The serial converter module receives power from the drive,so it must be powered before the serial converter module will operate. The diamond light on the serial convertermodule flashes green to indicate that the module is properly installed and receiving power.

3.Configure the serial converter module for your application.

a.If not already running, start DriveExplorer.

b.Select Explore > Configure Communication.

c.Select the communications port and baud rate that you are using.

Item Part Description1 DSI Connection Standard RJ45 connector. The 22-RJ45CBL-C20 is plugged into this

connector2 Status Indicators LEDs that indicate module operation, data is being received from the

computer, and data is being sent to the computer.3 RS-232 Serial Port Locking low profile connector. The 1203-SFC serial cable is plugged

into this connector.4 22-RJ45CBL-C20 Cable DSI cable (2 m) with male-to-male RJ45 connectors.5 1203-SFC Serial Cable Serial cable (2 m) with a locking low profile connector to connect to

the serial converter and a 9-pin sub-miniature D female connector toconnect to a computer.

Part No. 750-198 3-15


d.Select Explore > Connect > Serial Point-to-Point. A node will appear under Devices.

e.Expand the 22-COMM-E EtherNet/IP and select Device Parameters.

f.The right-hand window pane will populate with communication adapter's parameters. Edit theparameter by double-clicking on the desired parameter number. Parameter 2 - [BOOTP] must be set toDisabled. Configure the IP address, subnet and gateway (Parameters 3 through 14) per customer'sspecifications. Parameter 15 - [EN Rate Cfg] must be set to Autodetect.

3-16 Part No. 750-198


g.Once desired information has been entered, reset the module by selecting Parameter 17 - [ResetModule]. Change the value to Reset Module and press the Apply button. The value will return to Readyupon reset.

Part No. 750-198 3-17


h.Connect the 22-COMM-E EtherNet/IP adapter and your computer to the network switch.

i.Verify the adapter is programmed with the correct address using your computer.

i.Use ping in a command window.

ii.Use RSWho command from within RSLinx.

iii.Use DriveExplorer (must be configured for Ethernet communications).

Commissioning the Adapter using BOOTP/DHCP Server

Connect the 22-COMM-E Ethernet adapter to your laptop using acrossover cable.

Start the BOOTP/DHCP Server application.

If this is the first time using the program, you will be prompted to setthe default network settings. Set the subnet mask and gatewayaccordingly. If you have utilized the program previously, verify the network settings (Tools\Network Settings)are consistent with the desired network.

Energize the PowerFlex 400 drive. The Server application will detect the 22-COMM-E Ethernet adapter.

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Select the desired device and click the “Add to Relation List” button.

Enter the desired IP address for the device.

The device will be added to the Relation List in the lower window. Select (left click) the device and pressthe "Disable BOOTP/DHCP" button.

The 22-COMM-E Ethernet adapter is now configured. Cycle power to the drive and verify the IP addressremains programmed. If not, repeat this procedure.

Disconnect the crossover cable from the VSD and your laptop. Connect the VSD to the Ethernet switch.nConnect your laptop to the Ethernet switch.

Part No. 750-198 3-19


3.3 - ENETR Ethernet/IP Module (PF753)

Using the PowerFlex HIM to access parameters1. Display the Status screen, which is shown on HIM powerup.

2. Use the or key to scroll to the Port in which the option module is installed.

3. Press the PAR# soft key to display the Jump to Param # entry pop-up box.

4. Use the numeric keys to enter the desired parameter number, or use the or soft key to scroll tothe desired parameter number.

Setting the ENETR node addressWhen the Node Address switches (Figure 2 on page 21) are set to a value other than 001…254 or 888,Device Parameter 05 - [Net Addr Sel] determines the source for the option module node address. By default,the Node Address switches are set to 999 and Device Parameter 05 - [Net Addr Sel] is set to “3” (DHCP).This combination selects a DHCP server as the source for the node address. To use a BOOTP or DHCP serverto set the node address, see below. To use ENETR parameters, see Using Option Module Parameters.

3.3.1 - Using a BOOTP or DHCP ServerIf the PowerFlex 750-Series drive is connected to a Stratix 6000 or Stratix 8000 managed Ethernet switchand the drive is set for BOOTP mode, the ‘dynamic IP address assignment by port’ (Stratix 6000) or ‘DHCPpersistence’ (Stratix 8000) feature will set the IP address for the drive.

There is a variety of BOOTP or DHCP servers available. The instructions below use Rockwell Automation'sBOOTP/DHCP Server, version 2.3 or later, a free standalone program that incorporates the functionality ofstandard BOOTP and DHCP utilities with a graphical interface. It is available from www.ab.com/ networks/bootp.html. See the Readme file and online Help for directions and more information.

If you prefer to configure the IP address, subnet mask, and gateway address using ENETR parameters, setDevice Parameter 05 - [Net Addr Sel] to “1” (Parameters). Then use the appropriate option moduleparameters. For details, see Using Option Module Parameters.

1. Depending on the type of server (BOOTP or DHCP) being used, set Device Parameter 05 - [Net Addr Sel]to either “2” (BOOTP) or “3” (DHCP).

2. Note the ENETR hardware Ethernet Address (MAC), which will be used in step 7. There are two waysto do this:

Value Setting

1 Parameters

2 BOOTP

3 DHCP

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• Locate the module's hardware Ethernet Address (MAC) on the module's product data nameplate label (Figure 8) located on the back of the circuit board.

• Use the HIM to scroll to the drive Port in which the option module is installed and access the option module's DIAGNOSTIC folder screen. Then scroll to Diagnostic Items 49…54 (HW Addr 1…6) to view the option module's hardware Ethernet Address (MAC).

3. On a computer connected to the EtherNet/IP network, start the BOOTP/DHCP software. The BOOTP/DHCP Server dialog box appears.

To properly configure devices on the EtherNet/IP network, you must configure settings in the BOOTP/DHCPsoftware to match the network.

BACK SIDE OFCIRCUIT BOARD

MACADDRESSLABEL

Part No. 750-198 3-21


4. From the Tools menu, choose Network Settings. The Network Settings dialog box opens.

5. Edit the following:

6. Click OK to apply the settings.

Devices on the network issuing BOOTP/DHCP requests appear in the BOOTP/DHCP Request History list.

7. In the BOOTP/DHCP Request History list, either double-click theENETR Ethernet Address (MAC) noted in step 2, or click New in theRelation List.

The New Entry dialog box appears. In the first instance, the EthernetAddress (MAC) is automatically entered. In the latter instance, it mustbe manually entered.

8. Edit the following:

9. Click OK to apply the settings.

The ENETR appears in the Relation List with the new settings.

Box Type

Subnet Mask The subnet mask for the ENETR network.

Gateway The IP address of the gateway device on the ENETR network.

Primary DNS The address of the primary DNS server to be used on the local end of the link for negotiating with remote devices.

Secondary DNS Optional—the address of the secondary DNS server to be used on the local end of the link for negotiating with remote devices

Domain Name The text name corresponding to the numeric IP address that was assigned to the server that controls the network.

Box Type

IP Address A unique IP address for the module

Host Name Optional

Description Optional

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10. To permanently assign this configuration to the ENETR, select the device in the Relation List and clickDisable BOOTP/DHCP.

When power is cycled on the ENETR, it will use the configuration you assigned it and not issue new BOOTP/DHCP requests.

• TIP: To enable BOOTP or DHCP for a module that has had BOOTP/ DHCP disabled, first select the module in the Relation List. Then, depending on the type of server, click Enable BOOTP or Enable DHCP and, lastly, reset the module or power cycle the drive.

11. From the File menu, choose Save to save the Relation List.

3.3.2 - Using Option Module ParametersBy default, the option module is configured to use a DHCP server as the source for the IP address, subnetmask, and gateway address for the option module. To use option module parameters instead, you must firstchange the source for the node address to “Parameters” and then set the associated option moduleparameters as described in the following subsections.

Changing the Source for the Node Address

1. Verify that the Node Address switches are set to any value other than 001…254 or 888. The defaultsetting is 999.

2. Set the value of Device Parameter 05 - [Net Addr Sel] to “1” (Parameters).

Value Setting

1 Parameters

2 BOOTP

3 DHCP

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3. Reset the option module.

4. Perform the steps in the following subsections to set the IP address, subnet mask, and gateway addressusing the option module parameters.

Setting the IP Address

1. Verify that Device Parameter 05 - [Net Addr Sel] is set to “1” (Parameters).

2. Set the value of Device Parameters 07 - [IP Addr Cfg 1] through 10 - [IP Addr Cfg 4] to a unique IPaddress.


The NET A status indicator will be steady green or flashing green if the IP address is correctly configured.

Setting the Subnet Mask1. Verify that Device Parameter 05 - [Net Addr Sel] is set to “1” (Parameters).2. Set the value of Device Parameters 11 - [Subnet Cfg 1] through 14 - [Subnet Cfg 4] to the desired valuefor the subnet mask.


Setting the Gateway Address1. Verify that Device Parameter 05 - [Net Addr Sel] is set to “1” (Parameters).2. Set the value of Device Parameters 15 - [Gateway Cfg 1] through 18 - [Gateway Cfg 4] to the IP addressof the gateway device.

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3.3.3 - Setting the Data RateBy default, the option module is set to autodetect, so it automatically detects the data rate and duplexsetting used on the network. If you need to set a specific data rate and duplex setting, the value of DeviceParameter 19 - [Net Rate Cfg 1] determines the Ethernet data rate and duplex setting that will be used tocommunicate on the option module's ENET1 network port.

1. Set the value of Device Parameter 19 - [Net Rate Cfg 1] to the data rate at which your network isoperating.

TIP: Auto detection of baud rate and duplex works properly only if the device (usually a switch) on theother end of the cable is also set to automatically detect the baud rate/duplex. If one device has the baudrate/duplex hard-coded, the other device must be hard-coded to the same settings

If the option module's ENET2 network port will be used to connect another drive in a linear or DLR networktopology, set the value of Device Parameter 21 - [Net Rate Cfg 2] to the appropriate data rate.


Value Data Rate

0 Autodetect

1 10 Mbps Full

2 10 Mbps Half

3 100 Mbps Full

4 100 Mbps Half

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3.3.4 - Resetting the Option ModuleChanges to switch and jumper settings and some option module parameters require you to reset the optionmodule before the new settings take effect. You can reset the option module by power cycling the drive orby using Device Parameter 25 - [Reset Module].

ATTENTION: Risk of injury or equipment damage exists. If the option module is transmittingcontrol I/O to the drive, the drive may fault when you reset the option module. Determine howyour drive will respond before resetting the option module.

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Chapter 4Commissioning

Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Drive Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

PF70 and PF700 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2PF400 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7PF753 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11Drive “Autotune”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12Verifying Drive Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

Chapter 4 — Commissioning

4.1 - Initial StartupBefore initial start-up please confirm the following:

• Verify input supply voltage agrees with the VFD nameplate.• Check output wiring to the motor.• Check control wiring.

Apply power to the boiler. The PF70 & PF700 have a status indicator labeled STS. The following tabledescribes the various status indications.

The STS indicator should be flashing green. If not, please take corrective action to resolve the problem.Refer to the manual that came with the drive for details.

The PF400 drive fault light should not be illuminated.

4.2 - Drive Parameter SettingsThe C-B parameter set can be loaded into the drive during commissioning via the Hawk HMI screen. If drivecommunications have been properly set up, a <Load C-B Defaults> button will be available on the DriveConfiguration screen. For more information see the manual for your Hawk control system.

Alternatively, the C-B drive parameters can be loaded in several additional ways:

1. Through the drive HIM, either manually or via upload/download.2. Via Drive Explorer (AB software). Special cable required; Drive Explorer file not provided by CB.3. Using Ethernet. Ethernet IP address, Subnet, Gateway must be set.

4.2.1 - PF70 and PF700 ParametersThis information can be entered using the VFD Human Interface Module (HIM). On the HIM press<ESC> and go to <PARAMETER> <ENTER>.

Note: If the parameters are not listed numerically (IE - FGP: File appears with Monitor highlighted) press <ESC> so that PARAMETER is highlighted. Press <ALT> and then VIEW (SEL button). Select “Numbered List” using the <DOWN> arrow key and press <ENTER>. Press <ENTER> again to access numerically ordered parameters.

Using the up arrow key, scroll to parameter 41 (Motor NP Volts) <ENTER>. Using the up or down arrowkeys, change or verify the motor nameplate volts and press <ENTER>. Repeat the same for theparameters in the table below.

Important!Make sure that the main fuel shut-off valves are closed.

Table 4-1. STS Indicator

COLOR STATE DESCRIPTION

Green Flashing Drive ready, but not running and no faults are present.Steady Drive running, no faults are present.

Yellow Flashing, Drive Stopped A type 2 alarm condition exists. The drive cannot be started. Check parameter 214.Flashing, Drive Running An intermittent type 1 alarm condition is occurring. Check parameter 211.Steady, Drive Running A continuous type 1 alarm condition exists. Check parameter 211

Red Flashing A fault has occurredSteady A non-resettable fault has occurred

Before proceeding, write down the information on the blower motor nameplate (rated Volts, FLA, Hertz, RPM, & HP).

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The following is a listing of parameters that need to be entered or verified before the drive can be startedfor PF70 and PF700 drive.

In order to set some parameters the drive parameter 196 needs to be set to [Advanced].

All parameters not listed below should be set to factory default. Refer to the manual that came with thedrive for these values.

Table 4-2. Hawk 1000 PF70 ParametersNote - Set parameter 196 to [Advanced] first.

PF70 Enhanced ControlPar. No. Parameter Name Raw Value Real Value NOTES41 Motor NP Volts Motor Nameplate42 Motor NP FLA Motor Nameplate43 Motor NP Hertz Motor Nameplate44 Motor NP RPM Motor Nameplate45 Motor NP Power Motor Nameplate46 Mtr NP Pwr Units 0 Horsepower49 Motor Poles 4 255 Maximum Freq 660 66.0 May need to set Par. 82,83 first82 Maximum Speed 660 66.0 Hz83 Overspeed Limit 0 0.0 Hz90 Speed Ref A Sel 2 Analog In 291 Speed Ref A Hi 660 66.0 Hz101 Preset Speed 1 585 58.5 Hz140 Accel Time 1 50 5.0 Secs142 Decel Time 1 450 45.0 Secs169 Flying Start En 1 Enabled174 Auto Rstrt Tries 2 2175 Auto Rstrt Delay 30 3.0 Secs190 Direction Mode 2 Reverse Dis196 Param Access Lvl 1 Advanced279 Direction Mask 0 XXXXXXXX XX000000320 Anlg In Config 3 XXXXXXXX XXXXXX11322 Analog In 1 Hi 20000 20.000323 Analog In 1 Lo 4000 4.000325 Analog In 2 Hi 20000 20.000326 Analog In 2 Lo 4000 4.000327 Analog In 2 Loss 5 Goto Preset1340 Anlg Out Config 1 XXXXXXXX XXXXXXXX343 Analog Out1 Hi 10000 20.000344 Analog Out1 Lo 0 4.000361 Digital In1 Sel 2 Clear Faults362 Digital In2 Sel 7 Run363 Digital In3 Sel 0 Not Used364 Digital In4 Sel 0 Not Used365 Digital In5 Sel 0 Not Used366 Digital In6 Sel 0 Not Used380 Digital Out1 Sel 1 Fault384 Digital Out2 Sel 2 Alarm386 Dig Out2 OnTime 5 0.50 SecsNotes - 1. To change the HMI display lines use the menu “Preferences” and then select “User Dspy Lines”

2. Use “ALT” then “VIEW” to toggle between numbered and group parameter listings.

Part No. 750-198 4-3


Table 4-3. Hawk 1000 PF700 ParametersNote - Set parameter 196 to [Advanced] first.Par. No. Parameter Name Raw Value Real Value NOTES41 Motor NP Volts Motor Nameplate42 Motor NP FLA Motor Nameplate43 Motor NP Hertz Motor Nameplate44 Motor NP RPM Motor Nameplate45 Motor NP Power Motor Nameplate46 Mtr NP Pwr Units 0 Horsepower49 Motor Poles 4 255 Maximum Freq 660 66.0 May need to set Par. 82,83 first82 Maximum Speed 660 66.0 Hz83 Overspeed Limit 0 0.0 Hz90 Speed Ref A Sel 2 Analog In 291 Speed Ref A Hi 660 66.0 Hz101 Preset Speed 1 585 58.5 Hz140 Accel Time 1 50 5.0 Secs142 Decel Time 1 450 45.0 Secs151 PWM Frequency 2 2169 Flying Start En 1 Enabled174 Auto Rstrt Tries 2 2175 Auto Rstrt Delay 30 3.0 Secs190 Direction Mode 2 Reverse Dis196 Param Access Lvl 1 Advanced279 Direction Mask 0 XXXXXXXX XX000000320 Anlg In Config 3 XXXXXXXX XXXXXX11322 Analog In 1 Hi 20000 20.000323 Analog In 1 Lo 4000 4.000325 Analog In 2 Hi 20000 20.000326 Analog In 2 Lo 4000 4.000327 Analog In 2 Loss 5 Goto Preset1340 Anlg Out Config 1 XXXXXXXX XXXXXX01343 Analog Out1 Hi 10000 20.000344 Analog Out1 Lo 0 4.000361 Digital In1 Sel 2 Clear Faults362 Digital In2 Sel 7 Run363 Digital In3 Sel 0 Not Used364 Digital In4 Sel 0 Not Used365 Digital In5 Sel 0 Not Used366 Digital In6 Sel 0 Not Used384 Digital Out2 Sel 4 Run386 Dig Out2 OnTime 5 0.50 Secs388 Digital Out3 Sel 2 Alarm 390 Dig Out3 OnTime 5 0.5 SecsNotes - 1. To change the HMI display lines use the menu “Preferences” and then select “User Dspy Lines”

2. Use “ALT” then “VIEW” to toggle between numbered and group parameter listings.

4-4 Part No. 750-198


Table 4-4. Hawk 4000 PF70 ParametersPar. No. Parameter Name Raw Value Real Value NOTES41 Motor NP Volts Motor Nameplate42 Motor NP FLA Motor Nameplate43 Motor NP Hertz Motor Nameplate44 Motor NP RPM Motor Nameplate45 Motor NP Power Motor Nameplate46 Mtr NP Pwr Units 0 Horsepower49 Motor Poles 2 255 Maximum Freq 660 66.0 May need to set Par. 82,83 first82 Maximum Speed 660 66.0 Hz83 Overspeed Limit 0 0.0 Hz90 Speed Ref A Sel 2 Analog In 291 Speed Ref A Hi 660 66.0 Hz140 Accel Time 1 50 5.0 Secs142 Decel Time 1 450 45.0 Secs169 Flying Start En 1 Enabled174 Auto Rstrt Tries 2 2175 Auto Rstrt Delay 30 3.0 Secs190 Direction Mode 2 Reverse Dis196 Param Access Lvl 1 Advanced279 Direction Mask 0 XXXXXXXX XX000000320 Anlg In Config 3 XXXXXXXX XXXXXX11 1 = Current322 Analog In 1 Hi 20000 20.000323 Analog In 1 Lo 4000 4.000325 Analog In 2 Hi 20000 20.000326 Analog In 2 Lo 4000 4.000327 Analog In 2 Loss 5 Goto Preset1343 Analog Out1 Hi 2000 20.00344 Analog Out1 Lo 400 4.00361 Digital In1 Sel 2 Clear Faults362 Digital In2 Sel 7 Run363 Digital In3 Sel 0 Not Used364 Digital In4 Sel 0 Not Used365 Digital In5 Sel 0 Not Used366 Digital In6 Sel 0 Not Used380 Digital Out1 Sel 1 Fault384 Digital Out2 Sel 2 Alarm386 Dig Out2 OnTime 5 0.50 Secs

20 Comm E Module3 BOOTP 0 Disabled Reset Required4 IP Addr Cfg 1 192 1925 IP Addr Cfg 2 168 1686 IP Addr Cfg 3 1 17 IP Addr Cfg 4 111 1118 Subnet Cfg 1 255 2559 Subnet Cfg 2 255 25510 Subnet Cfg 3 255 25511 Subnet Cfg 4 0 012 Gateway Cfg 1 192 19213 Gateway Cfg 2 168 16814 Gateway Cfg 3 1 115 Gateway Cfg 4 1 120 Reset Module 0 0 1 = Reset ModuleNotes - 1. To change the HMI display lines use the menu “Preferences” and then select “User Dspy Lines” 2. Use “ALT” then “VIEW” to toggle between numbered and group parameter listings.

Part No. 750-198 4-5


Hawk 4000 PF700 ParametersPar. No. Parameter Name Raw Value Real Value NOTES41 Motor NP Volts Motor Nameplate42 Motor NP FLA Motor Nameplate43 Motor NP Hertz Motor Nameplate44 Motor NP RPM Motor Nameplate45 Motor NP Power Motor Nameplate46 Mtr NP Pwr Units 0 Horsepower49 Motor Poles 2 255 Maximum Freq 660 66.0 May need to set Par. 82,83 first82 Maximum Speed 660 66.0 Hz83 Overspeed Limit 0 0.0 Hz90 Speed Ref A Sel 2 Analog In 291 Speed Ref A Hi 660 66.0 Hz140 Accel Time 1 50 5.0 Secs142 Decel Time 1 450 45.0 Secs151 PWM Frequency 2 2169 Flying Start En 1 Enabled174 Auto Rstrt Tries 2 2175 Auto Rstrt Delay 30 3.0 Secs190 Direction Mode 2 Reverse Dis196 Param Access Lvl 1 Advanced279 Direction Mask 0 XXXXXXXX XX000000320 Anlg In Config 3 XXXXXXXX XXXXXX11322 Analog In 1 Hi 20000 20.000323 Analog In 1 Lo 4000 4.000325 Analog In 2 Hi 20000 20.000326 Analog In 2 Lo 4000 4.000327 Analog In 2 Loss 5 Goto Preset1340 Anlg Out Config 1 XXXXXXXX XXXXXX01 1 = Current343 Analog Out1 Hi 200 20.000344 Analog Out1 Lo 40 4.000361 Digital In1 Sel 2 Clear Faults362 Digital In2 Sel 7 Run363 Digital In3 Sel 0 Not Used364 Digital In4 Sel 0 Not Used365 Digital In5 Sel 0 Not Used366 Digital In6 Sel 0 Not Used388 Digital Out3 Sel 2 Alarm 390 Dig Out3 OnTime 5 0.5 Secs

20 Comm E Module3 BOOTP 0 Disabled Reset Required4 IP Addr Cfg 1 192 1925 IP Addr Cfg 2 168 1686 IP Addr Cfg 3 1 17 IP Addr Cfg 4 111 1118 Subnet Cfg 1 255 2559 Subnet Cfg 2 255 25510 Subnet Cfg 3 255 25511 Subnet Cfg 4 0 012 Gateway Cfg 1 192 19213 Gateway Cfg 2 168 16814 Gateway Cfg 3 1 115 Gateway Cfg 4 1 120 Reset Module 0 0 1 = Reset ModuleNotes - 1. To change the HMI display lines use the menu “Preferences” and then select “User Dspy Lines” 2. Use “ALT” then “VIEW” to toggle between numbered and group parameter listings.

4-6 Part No. 750-198


4.2.2 - PF400 ParametersTable 4-5. Hawk 1000 PF400 ParametersPar. No. Parameter Name Default Value W/Hawk 4000Basic ProgramP31 Motor NP Volts Rated Volts Motor NPL VoltsP32 Motor NP Hertz 60 Hz Motor NPL HertzP33 Motor OL Current Rated Amps Motor NPL F.L. Amps

x 1.15P35 Maximum Freq 60 Hz 66 HzP36 Start Source 2-W Lvl Sens 2 Wire, 002P38 Speed Reference Analog In1 Analog In 2 - 003P39 Accel Time 1 20.00 Secs 5 SecsP40 Decel Time 1 20.00 Secs 45 SecsP42 Auto Mode Hnd-Off-Auto No Funtion - 000

Terminal BlockT60 Relay Out 2 Sel MotorRunning Anlg In Loss - 011T63 Relay 2 On Time 0.0 Secs 0.5 SecsT69 Analog In 1 Sel 2 4-20 mA, 001 DIP Switch AI1 = 20MAT73 Analog In 2 Sel 2 4-20 mA, 001 DIP Switch AI2 = 20MAT82 Analog Out1 Sel 0 4-20 mA, 14 DIP Switch AO1 = 20MA

Advanced ProgramA163 Auto Restart Tries 0 1A164 Auto Restart Delay 1.0 Secs 5.0 (5 sec)A167 Flying Start Enable Disabled Enabled, 001A194 Compensation Electrical Disable, 000A199 Motor NP Poles 4 2A200 Motor NP Amps Drive Rated Amps Per Motor Nameplate

Part No. 750-198 4-7


Table 4-6. Hawk 4000 PF400 ParametersNote - Set switches AI1, AI2, AO1 to 20mA.

Set SNK/SRC switch to SRC.Par. No. Parameter Name Default Value W/Hawk 4000Basic Program

P31 Motor NP Volts Rated Volts Motor NPL VoltsP32 Motor NP Hertz 60 Hz Motor NPL HertzP33 Motor OL Current Rated Amps Motor NPL F.L. Amps x 1.15P35 Maximum Freq 60 Hz 66 HzP36 Start Source 2-W Lvl Sens 2 Wire - 002P38 Speed Reference Analog In1 Analog In 2 - 003P39 Accel Time 1 20.00 Secs 5 SecsP40 Decel Time 1 20.00 Secs 45 SecsP42 Auto Mode Hnd-Off-Auto No Funtion - 000

Terminal Block

T60 Relay Out 2 Sel MotorRunning Anlg In Loss - 011T63 Relay 2 On Time 0.0 Secs 0.5 SecsT69 Analog In 1 Sel 2 4-20 mA - 001 DIP Switch AI1 = 20MAT73 Analog In 2 Sel 2 4-20 mA - 001 DIP Switch AI2 = 20MAT82 Analog Out1 Sel 0 4-20 mA - 14 DIP Switch AO1 = 20MA

Advanced Program

A163 Auto Restart Tries 0 1A164 Auto Restart Delay 1.0 Secs 5.0 (5 sec)A167 Flying Start Enable Disabled Enabled, 001A194 Compensation Electrical Disable, 000A199 Motor NP Poles 4 2A200 Motor NP Amps Drive Rated Amps Per Motor Nameplate

22 Comm E Module2 BOOTP 1 0, Disabled3 IP Addr Cfg 1 0 192 Reset Required4 IP Addr Cfg 2 0 1685 IP Addr Cfg 3 0 16 IP Addr Cfg 4 0 1117 Subnet Cfg 1 0 2558 Subnet Cfg 2 0 2559 Subnet Cfg 3 0 25510 Subnet Cfg 4 0 011 Gateway Cfg 1 0 19212 Gateway Cfg 2 0 16813 Gateway Cfg 3 0 114 Gateway Cfg 4 0 117 Reset Module 0 0 1 = Reset Module

4-8 Part No. 750-198


Table 4-7. Hawk 5000 PF400 Parameters

Set Switches AI1 & AI2 to 4-20mA.Set Switches AO1 to 4-20mA.Set SNK/SRC switch to SRC.

Par. No. Parameter Name Default Value W/Hawk 5000Basic ProgramP31 Motor NP Volts Rated Volts Motor NPL VoltsP32 Motor NP Hertz 60 Hz Motor NPL HertzP33 Motor OL Current Rated Amps Motor NPL F.L. Amps x 1.15P36 Start Source 2-W Lvl Sens 2 Wire, 002P38 Speed Reference Analog In1 Analog In 2 - 003P39 Accel Time 1 20.00 Secs 5 SecsP40 Decel Time 1 20.00 Secs 45 SecsP42 Auto Mode Hnd-Off-Auto No Function - 000

Terminal BlockT60 Relay Out 2 Sel MotorRunning Anlg In Loss - 011T63 Relay 2 On Time 0.0 Secs 0.5 SecsT69 Analog In 1 Sel 2 4-20 mA, 001T73 Analog In 2 Sel 2 4-20 mA, 001T82 Analog Out1 Sel 0 4-20 mA, Hz, 14

CommunicationsC104 Comm Node Addr 100 4C105 Comm Loss Action Fault 003-Continue Last

Advanced ProgramA163 Auto Restart Tries 0 1A164 Auto Restart Delay 1.0 Secs 5A167 Flying Start Enable Disabled Enabled, 001A170 Boost Select 45.0, VT OK [see notes]A194 Compensation Electrical Disable, 000A199 Motor NP Poles 4 2A200 Motor NP Amps Drive Rated Amps Per Motor Nameplate

Notes

A170 If motor pulsates, can decrease VT,3

Part No. 750-198 4-9


4.2.3 - PF753 ParametersTable 4-8. Hawk 4000 PF753 Parameters

Setting the IP Address on the 20-750-ENETR EtherNet Module1. Verify that Device Parameter 05 - [Net Addr Sel] is set to “1”

2a. Set the value of Device Parameters 07 - [IP Addr Cfg 1] through 10 - [IPAddr Cfg 4] to a unique IP address.Cleaver Brooks Default is 192.168.1.111

Note - Set J4 Input Mode Jumper to CURRENT MODE (see illustration next page)Par. No. Parameter Name Default Value Real Value NOTES25 Motor NP Volts Drive Rating Motor Nameplate26 Motor NP Amps Drive Rating Motor Nameplate27 Motor NP Hertz Drive Rating Motor Nameplate28 Motor NP RPM Drive Rating Motor Nameplate29 Mtr NP Pwr Units Drive Rating Motor Nameplate 030 Motor NP Power Drive Rating Motor Nameplate31 Motor Poles 4 236 Maximum Voltage Drive Rating From Drive Nameplate37 Maximum Freq 130.0 66.0 Hz38 PWM Frequency 4 2.0 Hz163 DI Run - (2-wire control) 0.00 Port 0: P163 [DI Run] = Port 0: P220, bit 1 Digital In 1220 Digital In Sts 0000 0000 0000 00X0 1 = Start Input ON230 RO0 Sel 0 P935 [Drive Status 1] Bit 7 Faulted - 93507255 Anlg In Type Read-Only 0000 0000 0000 0001 1 = Current (Set with

Jumper J4)257 Anlg In Loss Sts 0000 0000 0000 0000 1 = Loss Present261 Anlg In0 Hi 10.000 V/20.000 mA 20.000 mA262 Anlg In0 Lo 0.000 Volts/0.000 mA 4.000 mA263 Anlg In0 LssActn 0 1 Alarm270 Anlg Out Type 0000 0000 0000 0000 0000 0000 0000 0001 1 = Current275 Anlg Out0 Sel 3 1 Output Frequency278 Anlg Out0 DataHi 1.0 66.0 Hz280 Anlg Out0 Hi 10.000V/20.000 mA 20.000 mA281 Anlg Out0 Lo 0.000 mA 4.000 mA286 RO0 Load Type 1 3 AC Inductive287 RO0 Load Amps 2.000 0.25 Amps292 RO0 LifeEvntActn 1 = Alarm 0 Ignore301 Access Level Current Selection 1 Advanced302 Language 0 1 English308 Direction Mode 0 2 Rev Disable348 Auto Rstrt Tries 0 2349 Auto Rstrt Delay 0 3 Seconds356 FlyingStart Mode 0 1 Enhanced370 Stop Mode A 0 0 Coast520 Max Fwd Speed Based on Motor Data 66.0 Hz524 Overspeed Limit Based on Motor Data 0.0535 Accel Time 1 10.00 5.00 Seconds537 Decel Time 1 10.00 45.00 Seconds545 Spd Ref A Sel Port 0 - Analog In0 Value P260547 Spd Ref A AnlgHi Based on Motor Data 66.0 Hz

Module Port 4 - 24VDC Digtal I/O Module Parameters (20-750-2262C-2R)Note: To adjust these parameters use the < > arrow keys to access port410 RO0 Sel 0 P935 [Drive Status 1] Bit 6 Alarm - 93506

Module Port 5 - EtherNet Module Parameters (20-750-ENETR)Note: To adjust these parameters use the < > arrow keys to access port55 Net Addr Sel 3 Parameters 1 Reset Required7 - 10 IP Addr Cfg 1 - 4 0.0.0.0. Unique IP Address Reset Required11 - 14 Subnet Cfg 1 - 4 0.0.0.0. Unique Subnet Reset Required15 - 18 Gateway Cfg 1 - 4 0.0.0.0. Unique Gateway Reset Required25 Reset 0 1 = Reset Module

4-10 Part No. 750-198


2b. Set the value of Device Parameters 11 - [Subnet Cfg 1] through 14 -

[Subnet Cfg 4] to the desired subnet maskCleaver Brooks Default is 255.255.255.0

2c. Set the value of Device Parameters 15 - [Gateway Cfg 1] through 18 - [Gateway Cfg 4] to the desired Gateway

3. Reset the option module:Set Device Parameter 25 - [Reset Module] to “1” (Reset Module).When you enter “1” (Reset Module), the option module will be immediatelyreset. An alternate method to reset the module is by cycling power to the drive.The NET A status indicator will be steady green or flashing green if the IP address is correctly configured.

4.3 - DisplayPF70 or PF700:

The HIM display on the PF70 and PF700 drives shows three lines of drive information when not inconfiguration mode. The bottom two lines are user configurable.

To change the displayed lines press <ESC> to enter the Main Menu. Use the arrow key to highlight“Preferences”. Press <ENTER>. Arrow down to “User Dspy Lines” and press <ENTER>. To change line2, arrow down once so that number “2” is highlighted and press <ENTER>. The parameter that iscurrently selected will be shown. Use the arrow key to change the number to “17”. (Analog In 2 Value).Press <Enter>. The scale should be set at +1.00. Press <ENTER>. The text should read “Analog I”.Change to “Input mA”. To change, use the arrow key to highlight the desired letter and press <SEL>.The cursor will automatically move to the next letter. Continue the process until complete. When finishedpress <ENTER>, this will take you back to the “Prefs: Dspy Ln”. Press <ESC> three times to return tonormal display.

Standard display lines: Output Frequency (Hz)Output Current (Amps)DC Bus Voltage (Bus VDC)

Suggested layout: Hz (Output Frequency)Mtr Amps (Output Current #3, Scale=+1.00)Input mA (Analog In 2 Value #17, Scale=+1.00)

Figure 4-1. PF753 Current Mode

Figure 4-2. PF70/700 Display

Part No. 750-198 4-11


PF400:

The HIM on the PF400 can display one parameter onthe screen when in normal operation. The displayedvalue is selected from the “b” group of parameters. Theillustration shows b003 Output Current in the display.

PF753:

The PF753 includes a 6-line high definition LCDdisplay.

4.4 - Drive “Autotune”The purpose of the Autotune procedure is to identify the motor flux current and stator resistance for usein Sensorless Vector Control.

Put burner control in “test” or “check” mode.

Autotune PF 70/700

On the VFD display, press <ESC> and select <PARAMETER> <ENTER>. Using the up arrow key, scrollto parameter 61 (Autotune) and press <ENTER>. Using the up arrow key, select 2 (Rotate Tune) andpress <ENTER>. Make sure 61 is highlighted.

Turn the burner switch “On” (Some controls in the Recycle Limit circuit might also have to be temporarilyjumpered). Wait for the Hz reading to increase and verify rotation. If the rotation is wrong, turn theburner switch off immediately. Disconnect the 3-phase power, change polarity, reconnect power and

Figure 4-3. PF400 Display

Figure 4-4. PF753 Display

4-12 Part No. 750-198


clear faults (message on HIM, “Autotune aborted”). To clear faults on the display, press <SEL> button,select <Diagnostics> <Enter>, <Faults> <Enter>, <Clear Faults> <Enter> or press the drive resetbutton (if supplied). The fault should now be cleared.

Repeat Autotune (drive speed will go to 45 Hz and then return to 0). A message should display, “Autotunesuccessful”. Turn the burner switch “Off”.

Important!After completing Autotune, remove any jumpers that were installed during the procedure.

Autotune PF 753

1.Access parameter 70 [Autotune].

• Press the PAR# soft key.• Enter “70”.• Press the ENTER soft key.

2.Press the EDIT soft key and use the or soft keys to select “Static Tune 2.”

3.Press the Start key. “Autotuning” replaces “Stopped” while the drive is tuning. After Autotune routine is done, “Ready 0” appears in parameter 70 [Autotune] and the top line again displays “Stopped”.

4.The Autotune routine is complete. Press the ESC soft key to exit.

4.5 - Verifying Drive OperationStart the burner. At low fire the blower motor speed should be reduced. If YES, the VFD configuration iscomplete. If NO, re-check drive parameters and wiring.

The drive speed is provided by the Hawk control system. Configuration screens in the Hawk determinethe minimum and maximum speed the drive will run. Typically the drive will run at 40-45Hz at low fireand increase linearly to 60Hz at high fire.

Part No. 750-198 4-13


Chapter 5Normal Operation

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Bypass Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Chapter 5 — Normal Operation

5-2 Part No. 750-198

5.1 - Operation

The condition of the drive is constantly monitored by the drive’s internal circuitry. Any changes will beindicated through the front panel LED's and/or the alphanumeric display mounted on the front of thedrive. In addition, the display provides visual notification of a fault or alarm condition.

When the display is indicating a fault the word ‘Faulted’ appears in the top line of the display. The drivewill also display the fault number. Press the “ESC” button to regain use of the display.

When a fault occurs, the fault must be cleared and the drive reset in the following manner: Press <ESC>to clear the fault from the display. Address the condition that caused the fault. The drive will not resetuntil the fault condition is cleared. After corrective action has been taken, clear the fault by pressing theVFD reset button (If supplied). The drive can also be reset by cycling power to the drive or by settingparameter 240 (PF70 or PF700) or parameter A197 (PF400) to “1” [Fault Clear]. The drive fault mayalso be reset using the Hawk touchscreen.

Please consult the drive-specific manual from the manufacturer for detailed and specific drive faultinformation as well as troubleshooting symptoms and corrective actions. The manufacturer manual alsocontains a listing of all drive parameters with the factory default settings.

5.2 - Bypass Mode (optional)

With the optional VFD Bypass, the motor control can be switched from the drive output directly to theAC line.

When DRIVE mode is selected the motor will run at variable speed according to the drive output.

When BYPASS is selected the motor will run at constant speed according to the AC line frequency.


Chapter 6Parts List / Drive Set Points

PF70 Drive and Recommended Line Reactor . . . . . . . . . . . . . . . . . . . 6-2PF700 Drive and Recommended Line Reactor . . . . . . . . . . . . . . . . . . 6-2PF400 Drive and Recommended Line Reactor . . . . . . . . . . . . . . . . . . 6-3PF 753 Drive and Recommended Line Reactor . . . . . . . . . . . . . . . . . . 6-3Drive Set Points & HAPS Range - CB Boilers . . . . . . . . . . . . . . . . . . . . 6-4Drive Set Points & HAPS Range - CBLE Boilers . . . . . . . . . . . . . . . . . . 6-4Drive Set Points & HAPS Range - 4WI Boilers . . . . . . . . . . . . . . . . . . . 6-5Drive Set Points & HAPS Range - CBEX-E Boilers . . . . . . . . . . . . . . . . 6-5

Chapter 6 — Parts List / Drive Set Points

Drive HIM (A5) - 833-2964.

I/O Card 24 volt - 833-2966 (PF 700 only)

Drive Reset Push Button - 836-619 (Switch)

836-623 (Operator)

Table 6-1. CB Part Numbers - PF70 Drive and Recommended Line Reactor

Horsepower 200-240V 380-480V 575-600VVFD LR VFD LR VFD LR

0.5 833-2924 833-2928 833-29321 833-2925 833-2929 833-29332 833-2926 833-3032 833-2930 833-3031 833-2934 833-30433 833-2927 833-3033 833-2931 833-3031 833-2935 833-30315 833-2889 833-3034 833-2894 833-3032 833-2899 833-30457.5 833-2890 833-3035 833-2895 833-3033 833-2900 833-304510 833-2891 833-3036 833-2896 833-3034 833-2901 833-303315 833-2892 833-3037 833-2897 833-3035 833-2902 833-303420 833-2893 833-3038 833-2898 833-3036 833-2903 833-3035

Table 6-2. CB Part Numbers - PF700 Drive and Recommended Line Reactor

Horsepower 200-240V 380-480V 575-600VVFD LR VFD LR VFD LR

15 833-2922 833-3037 Use P70 833-3035 Use P70 833-303420 833-2923 833-3038 Use P70 833-3036 Use P70 833-303525 833-2904 833-3039 833-2910 833-3036 833-2916 833-303530 833-2905 833-3040 833-2911 833-3037 833-2917 833-303640 833-2906 833-3040 833-2912 833-3038 833-2918 833-303750 833-2907 833-3041 833-2913 833-3039 833-2919 833-303860 833-2908 833-2914 833-3039 833-292075 833-2909 833-2915 833-3040 833-2921100 833-2936 833-2937 833-3041 833-2938

6-2 Part No. 750-198


Table 6-3. PF400 Drive and Recommended Line Reactor

* Need conduit kit for NEMA 1 enclosure rating

833-3094 Conduit Kit

833-3095 Conduit Kit

Table 6-4 PF753 Drive and Recommended Line Reactor

Horsepower 200-240V 380-480VVFD LR VFD LR

7.5 833-3075* 833-3035 833-3083* 833-303310 833-3076* 833-3036 833-3084* 833-303415 833-3077 833-3037 833-3085* 833-303520 833-3078 833-3038 833-3086* 833-303625 833-3079 833-3039 833-3087 833-303630 833-3080 833-3040 833-3088 833-303740 833-3081 833-3040 833-3089 833-303850 833-3082 833-3041 833-3090 833-303960 PF700 833-3091 833-303975 PF700 833-3092 833-3040100 PF700 833-3093 833-3041

Horsepower 480V 600VVFD LR VFD LR

5 833-10768 833-03912 833-10783 833-036927.5 833-10769 833-03914 833-10784 833-0391410 833-10770 833-03915 833-10785 833-0391415 833-10771 833-03916 833-10786 833-0391520 833-10772 833-03917 833-10787 833-0391625 833-10773 833-03917 833-10788 833-0391630 833-10774 833-03918 833-10789 833-0391740 833-10775 833-03919 833-10790 833-0391850 833-10776 833-03920 833-10791 833-0391960 833-10777 833-03920 833-10792 833-0392075 833-10778 833-03921 833-10793 833-03921100 833-10779 833-03922 833-10794 833-03921125 833-10780 833-03923 833-10795 833-03922150 833-10781 833-03924 833-10796 833-03923200 833-10782 833-03925 833-10797 833-03924

Part No. 750-198 6-3


Table 6-5. Drive Set Points and HAPS Range CB Boilers (all values in inches W.C.)

Table 6-6. Drive Set Points and HAPS Range CBLE Boilers (all values in inches W.C.)

HorsepowerHigh Fire

Windbox Pressure HAPS Range50 8.7 3-2160 9.5 3-2170 10.5 3-2180 11.2 3-21

100 8.5 3-21125 11.1 3-21150 13.8 3-21200 20.5 12-60250 8.5 3-21300 12 3-21350 15.5 12-60400 7 3-21500 11 3-21600 14.2 3-21700 18.5 12-60800 25 12-60

60ppm 30 ppm 25 ppm

Boiler HP HF WB Press. HAPS Range HF WB Press. HAPS Range HF WB Press. HAPS Range125 8.8 3-21 16 3-21 7.1 3-21150 11.8 3-21 12.2 3-21 12.5 3-21200 19.4 12-60 19.8 12-60 20.9 12-60250 TBD 3-21 14 3-21 15.6 3-21300 TBD 3-21 18.6 12-60 23.7 12-60350 17.3 12-60 22.2 12-60 25.4 12-60400 TBD 3-21 7.7 3-21 7.3 3-21500 9.4 3-21 11.6 3-21 12.8 3-21600 12.1 3-21 16.2 12-60 TBD 12-60700 16 12-60 19.6 12-60 TBD 12-60800 23 12-60 27.7 12-60 TBD 12-60

6-4 Part No. 750-198


Table 6-7. Drive Set Points and HAPS Range 4WI Boilers (all values in inches W.C.)

Table 6-8 Drive Set Points and HAPS Range CBEX-E Boilers (all values in inches W.C.)

60ppm 30 ppmBoiler HP HF WB Press. HAPS Range HF WB Press. HAPS Range

100 6.2 3-21 7.1 3-21125 8.6 3-21 13.8 3-21150 6.8 3-21 9.6 3-21200 14 3-21 18.6 12-60250 13.7 3-21 14.2 3-21300 18.5 12-60 18.8 12-60350 13.8 3-21 16.3 12-60400 17.5 12-60 22.2 12-60500 12.4 3-21 14.5 3-21600 16 12-60 20.3 12-60700 16.3 12-60 22 12-60800 23.5 12-60 28 12-60

60ppm 30 ppm 9 ppm

Boiler HP HF WB Press. HAPS Range HF WB Press. HAPS Range HF WB Press. HAPS Range100 8.8 12-60 11.7 12-60 8.2 12-60125 12.3 12-60 13.3 12-60 11.2 12-60150 10.4 12-60 13.4 12-60 9.54 12-60200 11.9 12-60 17.5 12-60 15.6 12-60250 13.5 12-60 11.1 12-60 13.3 12-60300 17.3 12-60 15.5 12-60 17.5 12-60350 11.01 12-60 16.11 12-60 14.33 12-60400 13.6 12-60 16.1 12-60 16.8 12-60500 22.6 12-60 19 12-60 16.15 12-60600 27.9 12-60 22.5 12-60 21.4 12-60700 18.2 12-60 21.5 12-60 21.5 12-60800 19.33 12-60 25.06 12-60 - -

Part No. 750-198 6-5

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