vangest - the future made by experts
Post on 19-Oct-2014
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VANGEST Institutional Presentation. Product devellopment experts. You suplly you with a Turn Key Project, including, plastic design, engineering, prototyping, rapid manufacturing, moulds and injection in a single supplier. Single specialities also available.TRANSCRIPT
Integração e flexibilidade numa única solução
WWW.VANGEST.COM
Integração e flexibilidade numa única solução
WWW.VANGEST.COM
Founded in 1986, VANGEST® group combines youth and
energy with the knowledge gained along the 24 years of
activity, making available an integrated offer of high quality
standards.
From design, through engineering to industrialization and mass
production.
Site: Marinha Grande, Portugal
Production area: 10.962 m2
A key factor for decision
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The Group
Foundation: 1986
Employees: 220
Annual Revenues: 25 M€
Production Capacity (moulds): 200/year
Maximum mould size: 35 tons
Main markets: Spain, Benelux, Scandinavia,
UK, Germany, Austria, Brazil, Russia, Iran
and USA
Certifications: ISO 9001, ISO 14001, EN
9100
Mould Making up to 5 tons
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The Group
Mould Making up to 35 tons
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Business Areas
The VANGEST® group is an entrepreneurial “universe” of 12
companies - spread over 3 business areas - working as a
combined cluster totally dedicated to product development.
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Industrial Design
Market research, trends and technologies | Benchmarking and
competition analysis | Product design and engineering | 3D
modeling with SIEMENS SolidEdge® | Photorealistic
visualization with Bunkspeed® Hypershot™ | Product +
Interface graphics | Packaging design
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Engineering – Reverse Engineering
3D information acquisition for surface geometry creation,
through photometric collection of spatial coordinates of the
model’s surface.
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Engineering – Product Engineering
Product development of components, CAD 3D modeling of
solids and Class-A surfaces with SIEMENS NX, NX I-Deas®,
SolidEdge® or DDS CatiaV5.
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Engineering – FEM Structural Analysis
Structural analysis of plastic and metallic components and
simulation and optimization of injection, cooling, torque and
strain with MSC SimDesigner, Patram, Dytran, Nastran,
Adams, Marc and Moldflow®.
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Prototyping – Rapid Prototyping
Stereolithography
High resolution prototypes for design and geometry
evaluation. “Masters” for vacuum casting moulds.
Selective Laser Sintering
High resolution functional prototypes with high mechanical
performance, for design, geometry and engineering
evaluation.
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Prototyping – Vacuum Casting
Prototype production through vacuum casting for small series
up to 25 units.
Transparent PU | Rubber PU | Casting resins
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Prototyping - HSM
High Speed Milling of models and parts, both plastic and
metallic, based on CAD 3D models.
High speed milling centers with 3, 4 and 5 axes, up to 8.000
mm long.
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Prototyping – Showcase Models
Models produced through HSM, painted, textured and
assembled for public presentation and design evaluation.
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Rapid Manufacturing
Dashboard
High Quality SLA “Master”, 500 kg silicone mould for vacuum
casting
10 parts / 2 weeks
Cover wheel (FE/FD/TE/TD)
SLA “Masters”, silicone moulds for vacuum casting, PUR casts
40 parts / 4 weeks
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Tooling Project - Moulds
Complete 2D + 3D mould project management supported by
advanced CAD/CAM/CAE systems as SIEMENS NX, NX-
Ideas® and DDS CatiaV5.
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Tooling Project - Moulds
Cooling and warpage analysis with Mould Flow.
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Tooling Project - Moulds
Complete 2D + 3D mould project management supported
by advanced CAD/CAM/CAE systems as SIEMENS NX,
NX-Ideas® and DDS CatiaV5.
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Mould Manufacture
High performance equipment to assure short delivery times
while maintaining reduced costs:
4 Deckel-Maho (5 axes)
6 Deckel-Maho (3 axes)
1 Deckel-Maho (4 axes)
2 Makino (4 axes with automatic pallet)
= over 20,000 production hours/month
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Quality Control
2 tri-dimensional measuring platforms CMM DEA GLOBAL
IMAGE 9208 (2000 x 900 x 800 mm)
1 tri-dimensional measuring platform CMM LK- G90C (600 x
500 x 400 mm)
1 Microscope (200 x 150 x 140mm)
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Aluminum Moulds
Moulds with identical injection specifications to final production
tool, combining standard components with aluminium core and
cavity.
Critical time-to-market can be largely reduced, producing runs
of several thousand plastic parts.
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Injection Moulds
Steel moulds for thermoplastic injection, for mass production,
up to 35 tons.
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Injection Moulds
Steel moulds for thermoplastic injection, for mass production,
up to 35 tons.
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Prototype Moulds
RIM molds, machined or cast, to short-run injections (± 100
PU parts in few days).
Molds with molding zone Aluminum and "standard“ structure
for average runs (thousands of plastic parts).
Hybrid Moulds - Various materials - Short-run, for fast and
accurate reproduction of complex shapes (hundreds of parts
injected in thermoplastic - 2 weeks).
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Mould Testing
Moulds are tested in real production situations to achieve
target Cpk values, using Dataflow Plus for detailed mould
analysis and Kistler® for cavity pressure control.
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OEM Examples
Automotive interior and exterior lighting, mirrors, door panels.
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Thermoplastic Injection
Injection of technical parts in thermoplastic with high levels of
automation and dedicated assembly lines.
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Clients
VANGEST® group is a global supplier of international leader
companies.
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Contacts
For further information or quotations, please call:
Damião Dias
Tel +351 919 561 036
Tel +351 244 575 704
Fax +351 244 575 771
Edifício VANGEST
Estrada de Leiria, 210
2431-967 Marinha Grande
Portugal
www.vangest.com
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PORTFOLIO EXAMPLES
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WORK | Integrated Project
Made in house:
DESIGN | ENGINEERING | PROTOTYPING | SERIAL MOULDS
Black&Decker. Corded drill
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HOUSEWARE | Integrated Project
Made in house:
DESIGN | PROTOTYPING
Soba . Steamstation
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HOUSEWARE
Made in house:
DESIGN
Flama . Professional grill
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HOUSEWARE | Integrated Project
Made in house:
DESIGN | ENGINEERING | PROTOTYPING | SERIAL MOULDS
Honeywell. Dehumidifier
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PACKAGING | Integrated Project
Made in house:
DESIGN | ENGINEERING | PROTOTYPING | SERIAL MOULDS
Domplex . Children storage system
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CHILDCARE
Made in house:
DESIGN
Bicycle child seat
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CHILDCARE | Integrated Project
Made in house:
ENGINEERING | SERIAL MOULDS
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CHILDCARE | Integrated Project
Made in house:
PROTOTYPING | SERIAL MOULDS
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LIGHTING | Integrated Project
Made in house:
DESIGN | ENGINEERING | PROTOTYPING | SERIAL MOULDS
Schréder. Street lamp
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MEDICAL EQUIPMENT | Integrated Project
Made in house:
ENGINEERING | PROTOTYPING | CHECKING FIXTURES | SERIAL MOULDS
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MEDICAL EQUIPMENT | Integrated Project
Made in house:
ENGINEERING | PROTOTYPING | CHECKING FIXTURES | SERIAL MOULDS
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MEDICAL EQUIPMENT
Made in house:
SERIAL MOULDS
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REBRANDING | PACKAGING
Made in house:
DESIGN
Becken. Brand identity, graphic norms manual and packaging design
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PACKAGING | Integrated Project
Made in house:
DESIGN | ENGINEERING | PROTOTYPING | SERIAL MOULDS
Swatch. New Swatch standard packaging
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PACKAGING | Integrated Project
Made in house:
PROTOTYPING | SERIAL MOULDS
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PACKAGING
Made in house:
SERIAL MOULDS
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PACKAGING | Integrated Project
Made in house:
PROTOTYPING | SERIAL MOULDS
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GARDEN
Made in house:
SERIAL MOULDS
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GARDEN
Made in house:
SERIAL MOULDS
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PIPE FITTINGS
Made in house:
SERIAL MOULDS
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OUTDOOR | Integrated Project
Made in house:
DESIGN | ENGINEERING | PROTOTYPING | SERIAL MOULDS
Beach ashtray
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ENVIRONMENT | Integrated Project
Made in house:
DESIGN | ENGINEERING | PROTOTYPING | SERIAL MOULDS
Recycling stations
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ENVIRONMENT | Integrated Project
Made in house:
DESIGN | ENGINEERING | PROTOTYPING | SERIAL MOULDS
Recycling station
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RAPID MANUFACTURING | Integrated Project
Made in house:
ENGINEERING | PROTOTYPING | RAPID MANUFACTURING
Client escorting robots | SANTADER MADRID
In collaboration with YDREAMS.
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TRADE MARKETING POS | Integrated Project
Made in house:
ENGINEERING | ENGINEERING | PROTOTYPING | SERIAL MOULDS |
PRODUCTION
Modular display | CADBURY
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TRADE MARKETING POS | Integrated Project
Made in house:
ENGINEERING | ENGINEERING | PROTOTYPING | SERIAL MOULDS |
PRODUCTION
Premium display | TRIDENT SENSES
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TRADE MARKETING POS | Integrated Project
Made in house:
ENGINEERING | ENGINEERING | PROTOTYPING | SERIAL MOULDS |
PRODUCTION
Shared Display | BUBBALOO, BUBBLICIUS & BUBBALOO 5 PIECES
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MERCHANDISING | Integrated Project
Made in house:
DESIGN | PROTOTYPING | SERIAL MOULDS | PRODUCTION
Pencil Sharpener | O5 Oil Collector Campaign Launch
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MERCHANDISING | Integrated Project
Made in house:
PROTOTYPING | SERIAL MOULDS | PRODUCTION
Tray, sugar holder, napkin holder, wall clock | BOUNDI
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MERCHANDISING | Integrated Project
Made in house:
PROTOTYPING | SERIAL MOULDS | PRODUCTION
Clip magnet | ELONTRIL / BIAL
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RAPID PROTOTYPING
Made in house:
ENGINEERING | PROTOTYPING
Part prototyping for photo shoot | SAGRES CUP
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Clients
VANGEST® group is a global supplier of international leader companies.
Integração e flexibilidade numa única solução
WWW.VANGEST.COM
Contacts
For further information or quotations, please call:
Damião Dias
Tel +351 919 561 036
Tel +351 244 575 704
Fax +351 244 575 771
Edifício VANGEST
Estrada de Leiria, 210
2431-967 Marinha Grande
Portugal
www.vangest.com