valve aftermarket - subsea · 2020. 10. 19. · m-501 and tr0042 industry specific standards...

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Valve Aftermarket - Subsea Are Halvorsen Nordic Valve Services AS 27/05/15 IVS 2015 • International Conference on Valve and Flow Control Technologies 1

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Page 1: Valve Aftermarket - Subsea · 2020. 10. 19. · M-501 and TR0042 Industry specific standards onshore and offshore • Inspection and consulting (FROSIO) • Metalizing 27/05/15 IVS

Valve Aftermarket - Subsea

Are Halvorsen Nordic Valve Services AS

27/05/15 IVS 2015 • International Conference on Valve and Flow Control Technologies 1

Page 2: Valve Aftermarket - Subsea · 2020. 10. 19. · M-501 and TR0042 Industry specific standards onshore and offshore • Inspection and consulting (FROSIO) • Metalizing 27/05/15 IVS

Valve Aftermarket - Subsea

•  Challenges for the valve maker - Qualification

•  Challenges for the aftermarket -entrepreneurs

•  Local workshop solution

27/05/15 IVS 2015 • International Conference on Valve and Flow Control Technologies 2

Page 3: Valve Aftermarket - Subsea · 2020. 10. 19. · M-501 and TR0042 Industry specific standards onshore and offshore • Inspection and consulting (FROSIO) • Metalizing 27/05/15 IVS

A valve makers challenge

•  Qualify first then RFQ

o  Endurance testing

o  PR2 testing (various temps…API17D/API6A + end

users spec)

o  Hyperbaric testing

•  Willingness from entrepreneur

o  Man-hours, technical support follow up and inspection

o  Huge risk - experience vs technical and commercial

capabilities

o  Under capacity

27/05/15 IVS 2015 • International Conference on Valve and Flow Control Technologies 3

Page 4: Valve Aftermarket - Subsea · 2020. 10. 19. · M-501 and TR0042 Industry specific standards onshore and offshore • Inspection and consulting (FROSIO) • Metalizing 27/05/15 IVS

A valve makers challenge

27/05/15 IVS 2015 • International Conference on Valve and Flow Control Technologies 4

Page 5: Valve Aftermarket - Subsea · 2020. 10. 19. · M-501 and TR0042 Industry specific standards onshore and offshore • Inspection and consulting (FROSIO) • Metalizing 27/05/15 IVS

Aftermarket challenge

•  Subsea Production System Entrepreneur

o  3rd Party Valves

o  Presence of local valve care from OEM

o  Lack of local independent valve aftermarket specialist

•  Independent after market company

o  Experience with simpler / larger structures

o  More and more xmt’s, BOP’s, pump modules = 3rd party

valves

o  Lack of local independent valve aftermarket specialist

27/05/15 IVS 2015 • International Conference on Valve and Flow Control Technologies 5

Page 6: Valve Aftermarket - Subsea · 2020. 10. 19. · M-501 and TR0042 Industry specific standards onshore and offshore • Inspection and consulting (FROSIO) • Metalizing 27/05/15 IVS

Local workshop solution

•  Facilities

o  Capable of handling larger structures

o  Located on the supply base

o  Customer integrated systems

•  Technology

o  Welding

o  Hard-facing

o  NDT

o  Machining

o  Testing

o  Surface treatment

27/05/15 IVS 2015 • International Conference on Valve and Flow Control Technologies 6

Page 7: Valve Aftermarket - Subsea · 2020. 10. 19. · M-501 and TR0042 Industry specific standards onshore and offshore • Inspection and consulting (FROSIO) • Metalizing 27/05/15 IVS

Local workshop solution - Welding

27/05/15 IVS 2015 • International Conference on Valve and Flow Control Technologies 7

International Welding Services:

•  Qualification according to ISO 3834-2

Page 8: Valve Aftermarket - Subsea · 2020. 10. 19. · M-501 and TR0042 Industry specific standards onshore and offshore • Inspection and consulting (FROSIO) • Metalizing 27/05/15 IVS

Local workshop solution – Hard facing

•  Norsok

-  NHF1, Stellite 6

-  NHF2, TCC

•  TR2000

-  ZH201

27/05/15 IVS 2015 • International Conference on Valve and Flow Control Technologies 8

Page 9: Valve Aftermarket - Subsea · 2020. 10. 19. · M-501 and TR0042 Industry specific standards onshore and offshore • Inspection and consulting (FROSIO) • Metalizing 27/05/15 IVS

Local workshop solution – NDT

NDT services available with the following methods used:

-  Visual inspection

-  MT, PT, ET, RT, UT, PMI & HT

-  Short mobilization time

27/05/15 IVS 2015 • International Conference on Valve and Flow Control Technologies 9

Page 10: Valve Aftermarket - Subsea · 2020. 10. 19. · M-501 and TR0042 Industry specific standards onshore and offshore • Inspection and consulting (FROSIO) • Metalizing 27/05/15 IVS

Local workshop solution – Machining

•  Local machining

o  Quick turnaround

o  Document control

o  Tolerance control

o  Modification supervisor

27/05/15 IVS 2015 • International Conference on Valve and Flow Control Technologies 10

Page 11: Valve Aftermarket - Subsea · 2020. 10. 19. · M-501 and TR0042 Industry specific standards onshore and offshore • Inspection and consulting (FROSIO) • Metalizing 27/05/15 IVS

Local workshop solution – Testing

•  Onsite testing facilities:

o  Testpits

o  Test chambers

27/05/15 IVS 2015 • International Conference on Valve and Flow Control Technologies 11

Page 12: Valve Aftermarket - Subsea · 2020. 10. 19. · M-501 and TR0042 Industry specific standards onshore and offshore • Inspection and consulting (FROSIO) • Metalizing 27/05/15 IVS

Local workshop solution – Surface treatment

•  Industrial surface treatment according to NORSOK

M-501 and TR0042 Industry specific standards

onshore and offshore

•  Inspection and consulting (FROSIO)

•  Metalizing

27/05/15 IVS 2015 • International Conference on Valve and Flow Control Technologies 12

Page 13: Valve Aftermarket - Subsea · 2020. 10. 19. · M-501 and TR0042 Industry specific standards onshore and offshore • Inspection and consulting (FROSIO) • Metalizing 27/05/15 IVS

Local workshop solution - Conclusion

•  Independent vendor

o  NDA with OEM and vendors

o  ISO 9001-08 / 3834-2

o  ¨One stop shop¨

•  Close proximity to intermodal

infrastructure and the largest offshore

port in Europe.

27/05/15 IVS 2015 • International Conference on Valve and Flow Control Technologies 13