value of powerflex ac drives portfolio - wayne welk · 2018. 8. 15. · devicelogix to complement...

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Rev 5058-CO900E

PUBLIC INFORMATION

PowerFlex AC Drives Portfolio

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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

Today’s PowerFlex family of AC drives offers more

than any other drive portfolio in the market

connectivity productivity

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flexibility


Today’s PowerFlex AC Drive Portfolio

Compact PowerFlex drives deliver a simple and cost effective solution for machine level, stand alone control applications or simple system integration.

Designed ease of use, this general purpose class of drives provides a compact package to optimize panel space and application versatility.

0.2 to 22 kW / 0.25 to 30 Hp



Architecture PowerFlex drives provide a broad set of features, application specific parameters and are ideal for high performance applications. This class of drives is designed for advanced application flexibility and control system integration.

Designed for application flexibility these drives offer a broad power range and can be “built to suit” almost any application and environment

.7 to 1500 kW / 1 to 2000 Hp



Our PowerFlex medium voltage portfolio offers multiple configurations from simple to high-performance options to meet the diverse needs of heavy industries – from offshore oil platforms, natural gas or oil pipelines, mining sites, water/ wastewater facilities, to marine applications and beyond.

Designed to meet diverse application requirements and reliably run the most critical assets across a wide spectrum of heavy industrial settings

2.4 kV to 6.6 kV.


Speed Configuration & ProgrammingConnected Components Workbench

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Easy to use software with start up wizards to further ease configuration

Create your files online or offline Faster configuration with application

specific sets and saving custom configuration files for PowerFlex 520-Series

Download to drive via USB, Modbus connection or EtherNet/IP


Speed Configuration & ProgrammingStudio 5000 Logix Designer

Studio 5000 is the single software tool to configure devices for a Logix architecture and provides you the Premier Integration experience

Premier Integration gives you:1. Single software tool for controller and drive (VFD or Servo) setup2. Faster configuration with full access to device data3. Interface to streamline device configuration and programming

a. Device parameters, control tags, device properties b. Elimination of mismatch errorsc. Advanced programming interface* for:

• Motor synchronization• Synchronization over network• Safety over network• Motion Instruction Sets

*Advanced programming interface only available with PowerFlex 527 & PowerFlex 755 drives


Improve ProductivityReduce Downtime with Automatic Device Configuration

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What is Automatic Device Configuration (ADC)? Easier way to replace drives

Logix controller automatically downloads all configuration files to replaced drive

Standard feature for PowerFlex 755 and PowerFlex 525 with embedded EtherNet/IP ports (Enabled with dual port EtherNet/IP options for PowerFlex 753 and PowerFlex 523 drives)

Increases value of stockroom spares with firmware flash capability

How does this benefit you? Easier way for drive replacement Can reduce need for certain staff to be onsite all the time Reduces downtime and minimizes wasted production


Automatic Device Configuration

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Firmware

IP Address

Configuration


PowerFlex 523 AC Drive

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The PowerFlex 523 AC drive is ideal for stand alone machines requiring speed control and designed to help reduce configuration and installation time and costs.

Power ratings:• 100...120V: 0.2…1.1 kW / 0.25…1.5 Hp / 1.6…6 A• 200...240V: 0.2…15 kW / 0.25…20 Hp / 1.6…62.1 A• 380...480V: 0.4…22 kW / 0.5…30 Hp / 1.4…43 A• 525...600V: 0.4…22 kW / 0.5…30 Hp / 0.9…32 A

Control for standalone machines

Use standard USB for upload/download drive configuration

Eased configuration with HIM and Connected Components Workbench software tools

With optional communication modules, easily add to a network.

Reduce spare parts with common power structures throughout series



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The PowerFlex 525 AC drive is ideal for networked machines requiring more motor control options, standard safety and EtherNet/IP communications


Seamless integration into Logix control architectures along with Automatic Device Configuration

Built-in single port for EtherNet/IP and Safe Torque-Off standard

Easy to use configuration tools

Flexible motor control and installation options

Reduce spare parts with common power structures throughout series



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The PowerFlex 527 AC drive is ideal for machines where both servo and induction motor control is required or where network based safety would benefit the customer.


Designed to be used exclusively with Logix controllers

Common programming and configuration between Kinetix and PowerFlex product families

Built-in dual port EtherNet/IP supports multiplenetwork topologies including Device Level Ring

Built-in Safety– hardwired Safe Torque Off

Integrated Safety — controller based safety delivered via EtherNet/IP SIL 3/PLe

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION 45

Today’s Architecture Drives

This series is a cost-effective solution designed for ease of use, integration & application flexibility

– PowerFlex 755• Designed for ease of use, integration, application flexibility and performance• Available at 400/480V AC: 0.75…1500 kW / 1…2000 Hp

– PowerFlex 753• Designed for ease of use into general purpose applications• Available at 400/480V AC: 0.75…250 kW / 1…350 Hp

– This series shares common options and hardware.Each drives offers a number of option slots for the addition of option cards for communications, Safety, I/O, feedback and auxiliary power supply



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The PowerFlex 753 AC drive is ideal for networked machines requiring speed and torque control.

Power range:• 400V: 0.75 to 250 kW • 480V: 1.0 to 350 Hp• 600V: 0.5 to 300 Hp• 690V: 5.5 to 250 kW

Seamless integration into Logix control architectures

Communication and safety options

Embedded I/O

DeviceLogix for standalone applications

Wall mount construction



Seamless integration into Logix control architectures along with Automatic Device Configuration

Embedded EtherNet/IP communications port

Safe Speed Monitor and Safe Torque-Off safety options

Ideal for coordinated drive systems applications, positioning applications and lifting applications (TorqProve)

DeviceLogix to complement system capabilities

Use of embedded instructions within RSLogix 5000 for machine programming

Wall mount and floor mount construction

The PowerFlex 755 AC drive is ideal for applications requiring speed, torque, and/or positioning

Power range:• 400V: 0.75 to 1400 kW • 480V: 1.0 to 2000 Hp• 600V: 0.5 to 1500 Hp• 690V: 5.5 to 1500 kW


PowerFlex 755 AC drives have the option to run as an extension of the controller using Studio 5000 Logix Designer embedded motion instructionsConfiguration Motion instruction-based programming Commissioning Diagnostics and drive maintenance

Position, velocity, or torque control Motion instruction programming

Positioning, gearing, camming, interpolation

Synchronized drive control Simple and complex profile for 1 drive to 100+ drives

Velocity Position with phase control

PowerFlex 755 AC DrivesUsing Integrated Motion Instructions

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Power range and voltage 0.75…1500 kW / 1…2000 Hp 400/480V, 600/690V


PowerFlex 6000 MV AC Drive

Cost effective medium voltage drive that delivers a simple solution for stand alone speed control or simple system integration for centrifugal fan and pump applications

Provides the power and control that customers want in a cost-effective solution

Reduces complexity in configuration, programming and installation

Helps provide efficiencies in energy usage

Communication options allow for integration into control environment

Air-cooled up to 2600 Hp2.3 kV, 2.4 kV, 4 kV, 4.16 kV, 6 kV, 6.3 kV, 6.6 kV


PowerFlex 7000 AC Drives- Medium Voltage

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Seamless integration into Logix control architectures

EtherNet/IP communications options

Safe Torque-Off safety option

Ideal for coordinated drive systems applications, speed, torque applications and lifting applications (TorqProve)

Multiple configurations to meet power and environmental demands

PowerFlex 7000 MV drives are ideal for heavy industries offering multiple configurations to meet application demands

Air-cooled & Liquid-cooled150 to 6340 kW2.4 kV, 3.3 kV, 4.16 kV, 6.6 kV

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

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PUBLIC INFORMATION

Questions?

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PowerFlex 4M AC Drive Drive Ratings

– 100-120V, 1Ø, 0.2…1.1 kW • 0.25…1.5 Hp • 1.6…6 A– 200-240V, 1Ø, 0.2…2.2 kW • 0.25…3.0 Hp • 1.6…11 A– 200-240V, 3Ø, 0.2…7.5 kW • 0.25…10 Hp • 1.6…33 A– 380-480V, 3Ø, 0.4…11 kW • 0.5…15 Hp • 1.5…24 A

Motor Control– V/Hz Motor Control– Slip Compensation

Ambient Temperature Limit for Enclosures– IP20: –10 to 50° C (14 to 122° F) with specified distance

between drives or– IP20: –10 to 40° C (14 to 104° F) Zero-stacking

Features– Feed through wiring design– Drive overload protection– Ramp Regulation


PowerFlex 523 AC Drive Drive Ratings

– 100-120V, 1Ø, 0.2…1.1 kW • 0.25…1.5 Hp • 2.5…6 A– 200-240V, 1Ø, 0.2…2.2 kW • 0.25…3 Hp • 2.5…11 A– 200-240V, 3Ø, 0.2…15 kW • 0.25…20 Hp • 2.5…62.1 A– 380-480V, 3Ø, 0.4…22 kW • 0.5…30 Hp • 1.4…43 A– 525-600V, 3Ø, 0.4…22 kW • 0.5…30 Hp • 0.9 … 32

Motor Control– V/Hz Motor Control– Sensorless Vector Control with Economizer mode

Ambient Temperature Limit For Enclosures– IP20: -20° to 50° C

(-4° - 122°F)– IP20 Zero Stacking: -20° to 45° C

(-4° - 113°F) – IP20: -20 to 60° C (-4 to 140° F) with current derating– IP20: -20 to 70° C (-4 to 158° F) with current derating and optional

control module fan kit

Features– Modular Design with Separate Control & Power

Modules– Optional Dual Port Card with device level ring (DLR)

functionality– USB Interface for Upload, Download and Flash– Dynamic, Multilingual HIM with Scrolling Text– Application Specific and Custom Parameter Groups




Motor Control– V/Hz Motor Control– Sensorless Vector Control with Economizer mode– Closed Loop Velocity Vector Control– Permanent Magnet Motor Control

(scheduled for future firmware release)





Features– Modular Design with Separate Control & Power

Modules– Embedded Port for EtherNet/IP™ – Optional Dual Port Card with device level ring (DLR)

functionality– USB Interface for Upload, Download and Flash– Dynamic, Multilingual HIM with Scrolling Text– Embedded Safe Torque-Off– Application Specific and Custom Parameter Groups– Energy Monitoring Features




Motor Control– V/Hz Motor Control– Sensorless Vector Control with Economizer mode– Closed Loop Velocity Vector Control– Permanent Magnet Motor Control

(scheduled for future firmware release)





Features– Exclusive use with Logix controllers– Uses Studio 5000 Logix Designer embedded motion

instructions– Embedded dual port for EtherNet/IP™ – Embedded Safety: Hardwired Safe Torque-Off

& Integrated Safety (over EtherNet/IP)– Removable terminal blocks– Control and power modules help reduce spare parts


PowerFlex 4 AC Drive Drive Ranges

– 100-120V, 1Ø, 0.2…1.1 kW • 0.25…1.5 Hp • 1.5…6 A– 200-240V, 1Ø, 0.2…2.2 kW • 0.25…3 Hp • 1.4…9.6 A– 200-240V, 3Ø, 0.2…3.7 kW • 0.25…5 Hp • 1.4…17.5 A– 380-480V, 3Ø, 0.37…3.7 kW • 0.5…5 Hp • 1.4…8.7 A


Ambient Temperature Limit for Enclosures– IP20, NEMA/UL Type Open: -10° to 50° C (14° - 122°F) with

specified distance between drives or– IP20, NEMA/UL Type Open : -10° to 40° C (14° - 104°F) Zero-

Stacked– IP30, NEMA/UL Type 1: –10 to 40° C (14 to 104° F)– Flange = 50° C (122° F)

Features– Drive Overload Protection



– 100-120V, 1Ø, 0.4…1.1 kW • 0.5…1.5 Hp • 2.3…6 A– 200-240V, 1Ø, 0.4…2.2 kW • 0.5…3 Hp • 2.3…12 A– 200-240V, 3Ø, 0.4…7.5 kW • 0.5…10 Hp • 2.3…33A– 380-480V, 3Ø, 0.4…11 kW • 0.5…15 Hp • 1.4…24 A– 480-600V, 3Ø, 0.75…11 kW • 1…15 Hp • 1.7…19 A

Motor Control– V/Hz Motor Control– Sensorless Vector Control with Autotune Feature– Process PID

Ambient Temperature Limit for Enclosures– IP20, NEMA/UL Type Open: -10° to 50° C (14° - 122°F) with

specified distance between drives or– IP20, NEMA/UL Type Open: -10° to 40° C (14° - 104°F)

Zero Stacked– IP30, NEMA/UL Type 1: –10 to 40° C (14 to 104° F)– IP66, NEMA/UL Type 4X/12: –10 to 40° C (14 to 104° F)– Flange: 50° C (122° F)

Features– Drive Overload Protection– Ramp Regulation– PID Control– StepLogic™– Flying Start

PowerFlex 40 AC Drives

NEMA/UL Type 4X/12Up through 5 Hp


PowerFlex 40P AC Drive - Specification Drive Ratings

– 200-240V, 3Ø, 0.37…7.5 kW • 0.5…10 Hp • 2.3…33 A– 380-480V, 3Ø, 0.37…11 kW • 0.5…15 Hp • 1.4…24 A– 480-600V, 3Ø, 0.75…11 kW • 1…15 Hp • 1.7…19 A

Motor Control– V/Hz Motor Control– Sensorless Vector Control with Autotune Feature

• Slip Compensation or Encoder Trim– Process PID– Position Control Mode

Ambient Temperature Limit for Enclosures– IP20, NEMA/UL Type Open: -10° to 50° C

(14° - 122°F)– IP30, NEMA/UL Type 1 = -10° to 40° C

(14° - 104°F) with optional conduit kit– Flange and Plate Mount: Heatsink: –10 to 40° C (14 to 104°

F) Drive: –10 to 50° C (14 to 122° F)– Plate drive for external Heatsink mounting up to IP66

Features– Drive Overload Protection– Ramp Regulation– PID Control– StepLogic™– Flying Start– Encoder/Pulse Train Feedback– DriveGuard® Safe-off (optional)



Drive Ratings– 200-240V, 2.2…37 kW • 3.0…50 Hp • 12…145 A– 380-480V, 2.2…250 kW • 3.0…350 Hp • 6…460 A


Ambient Temperature Limit for Enclosures– IP20, NEMA/UL Type Open: –10 to 50° C (14 to 122° F)– IP30, NEMA/UL Type 1: –10 to 45° C (14 to 113-10 to 45°C (14

to 113°F)• C frame requires conduit box option

Features– Sleep/Wake– PID Control– Flying Start– Purge Input– Damper Input– Multi-stage pump control– Hand/Off/Auto – Drive Overload Protection– Integral Metasys N2 and Apogee FLN P1

communications– Optional LonWorks and BACnet

communications– 3 contactor bypass


PowerFlex 70 AC Drive Drive Ratings (normal duty)

– 200-240V, 0.37…18.5 kW • 0.5…25 Hp • 2.2…70 A– 400-480V, 0.37…37 kW • 0.5…50 Hp • 1.1…65 A– 500-600V, 0.37…37 kW • 0.5…50 Hp • 0.9…52 A

Motor Control– Vector Control with FORCE™ Technology– Sensorless Vector Control– Slip Compensation– Encoder Speed Control– Encoderless Speed Control– Torque Regulation– V/Hz Motor Control

Ambient Temperature Limit for Enclosures– IP20, NEMA/UL Type 1: 0 to 50° C (32 to 122° F)– Flange Mount: 0 to 50° C (32 to 122° F)– IP66, NEMA/UL Type 4X/12 indoor: 0 to 40° C (32 to 104° F)

Features– User Sets– Multi Language– Adv. Drive Overload Protection– Adv. Bus Regulation– Adv PID Control (Spd or Trq)– Droop– Analog Trim/Invert– Adv. Flying Start– Motor Overload Protection– Flux Braking– Fiber Features– DriveGuard® Safe Torque-off


PowerFlex 700 AC Drive Drive Ratings (normal duty)

– 200-240V, 0.37…75 kW • 0.5…100 Hp • 2.2…260 A– 400-480V, 0.37…500 kW • 0.5…700 Hp • 1.1…875 A– 500-600V, 0.75…132 kW • 1…150 Hp • 1.7…144 A– 690V, 0.75…132 kW • 1…150 Hp • 1.7…144 A

Motor Control– Vector Control with FORCE™ Technology– Sensorless Vector Control– Slip Compensation– Encoder Speed Control– Encoderless Speed Control– Torque Regulation– V/Hz Motor Control– Adjustable Voltage Control

Ambient Temperature Limit for Enclosures– P20, NEMA/UL Type Open:

• Frames 0-6: 0 to 50° C (32 to 122° F), typical• Frames 7-10: 0 to 40° C (32 to 104° F) for chassis, 0 to

65° C (32 to 149° F) for control– IP 00/NEMA Open/Flange = 40° C (104° F)

• Flange mount -- heatsink out the back on Frames 5 – 10

Features– User Sets– Multi Language– Adv. Drive Overload Protection– Adv. Bus Regulation– Adv PID Control

(Spd or Trq)– Flux Braking– Fast Stop– Scale Blocks– Droop– TorqProve™– Position Indexing/Speed Profiler– Adv. Flying Start– Motor Overload Protection– Common Bus Capability– Parameter Linking– Open Motor Lead Detection– Pump Jack application firmware


PowerFlex 750-Series AC Drives

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This series is a cost-effective solution designed for ease of use, integration & application flexibility– PowerFlex 755

• Designed for ease of use, integration, application flexibility and performance

• Available at 400/480V AC: 0.75…1500 kW / 1…2000 Hp

• Frames 1-10

– PowerFlex 753

• Designed for ease of use into general purpose applications

• Available at 400/480V AC: 0.75…250 kW / 1…350 Hp

• Frames 1-7

– This series shares common options and hardware.Each drives offers a number of option slots for the addition of option cards for communications, Safety, I/O, feedback and auxiliary power supply


PowerFlex 753 AC Drive Catalog Number

– 20F Drive Ratings (normal duty)

– 400/480V, .75…250 kW / 1…350Hp / (2.1…415 A)– Frames 2-7

Motor Control– Vector Control with FORCE™ Technology– Sensorless Vector Control– V/Hz Motor Control– Adjustable Voltage Control

Ambient Temperature Limit for Enclosures– IP 20 / NEMA/UL TYPE 0 = 50° C– IP 20 / NEMA/UL TYPE 0 With Flange

• Factory Installed (IP66 / Type 4X backside)– Cabinet Interior = 50° C– External Ambient = 40° C

• Field Installed – Cabinet Interior = 50° C– External Ambient = 50° C

– IP 21 Kit / NEMA/UL Type 1 = 50° C– IP 54 / NEMA/UL Type 12 = 40° C

Features:– Safe Speed Monitoring Option– Safe Torque-Off Option– DeviceLogix Embedded– Preventative Diagnostics– Integral Position Loop

• Point to Point Positioning

• Basic Electronic Gearing– Standard I/O (3DI, 2DO, AI1,

AO1, PTC)– Expandable I/O,

24VDC/120VAC Options– 24V DC Aux Power Option– Real Time Clock– Flexible Packaging Options– New HIM Option– RoHS Compliant– Conformal Coated (Standard)– Assisted Start-up Routine– Analog Loss Detection– Encoder Feedback Options– Motor Overload Retention

– Common Bus Capability– Adv. Drive Overload Protection– Bus Regulation– 3 Slots for control options– Pump Jack– Fibers Application Code


PowerFlex 755 AC Drive –Specifications Bulletin Number

– 20G Drive Ratings (normal duty)

– 400/480V, 0.75…1500kW / 1…2000 Hp– Frames 1-10

Motor Control– Vector Control with FORCE™ Technology– Sensorless Vector Control– V/Hz Motor Control– Adjustable Voltage Control– Permanent Magnet Motor Control

Enclosure Types– Frames 2 through 7

– IP20, NEMA/UL Open Type– Optional NEMA 1 kit– Optional flange kit - heatsink-out-the-back

(frames 2 through 5)– Flange Version

– Provides IP66, NEMA 4X backside– Special catalog number for frames 2 – 5– Option kit for frames 6 & 7

– IP54, NEMA/UL Open Type– Frame 8-10

– 2500 MCC Style IP20, NEMA/UL Type 1

Features– Safe Speed Monitoring

Option– Safe Torque-Off Option– DeviceLogix Embedded– Preventative Diagnostics– Embedded Ethernet– Integral Position Loop

• Speed and Position Profiler, Electronic Gearing, PCAM functions

– Expandable I/O, 24VDC/120VAC Options

– 24V DC Aux Power Option– Real Time Clock– Flexible Packaging Options– RoHS Compliant– Conformal Coated

(Standard)– Assisted Start-up Routine– Analog Loss Detection– Multiple Feedback Options– Motor Overload Retention– Common Bus Capability– Adv. Drive Overload

Protection

– Bus Regulation– 5 Slots for control options– Feedback Loss Switchover – Inertia Adaptation– Permanent Magnet Motor

Control– TorqProve– Pump Jack– Fibers Application Code


PowerFlex DC Drive Drive Ratings

– 230V, 1.2…112 kW • 1.5…150 Hp • 7..521 A– 460V, 0.5…298 kW • 2…400 Hp • 4.1…667 A

Motor Control– 2 Quadrant, non-regenerative– 4 Quadrant, regenerative

Enclosure and Ambient Temperatures Limit – IP20, NEMA/UL Type 0 = 0°-50°C without derating– NEMA/UL Type 1 = 0°- 45°C– Panel Mount – IP00, NEMA/UL Type 0 = 0°- 45°C

Features– Shared software, accessories, communications and HIM with

PowerFlex AC drives– Fully regulated field supply– Integrated tachometer and encoder– Motor overload protection

PowerFlex AC Drives Portfolio Slide Number 2Today’s PowerFlex AC Drive PortfolioToday’s PowerFlex AC Drive PortfolioToday’s PowerFlex AC Drive PortfolioSpeed Configuration & Programming�Connected Components WorkbenchSpeed Configuration & Programming�Studio 5000 Logix DesignerImprove Productivity�Reduce Downtime with Automatic Device ConfigurationAutomatic Device ConfigurationPowerFlex 523 AC DrivePowerFlex 525 AC DrivePowerFlex 527 AC DriveToday’s Architecture DrivesPowerFlex 753 AC DrivePowerFlex 755 AC DrivePowerFlex 755 AC Drives�Using Integrated Motion InstructionsPowerFlex 6000 MV AC Drive PowerFlex 7000 AC Drives- Medium VoltageQuestions?PowerFlex 4M AC Drive PowerFlex 523 AC Drive PowerFlex 525 AC Drive PowerFlex 527 AC Drive PowerFlex 4 AC Drive PowerFlex 40 AC Drive PowerFlex 40P AC Drive - SpecificationPowerFlex 400 AC Drive PowerFlex 70 AC DrivePowerFlex 700 AC Drive PowerFlex 750-Series AC DrivesPowerFlex 753 AC Drive PowerFlex 755 AC Drive – �SpecificationsPowerFlex DC Drive

value of powerflex ac drives portfolio - wayne welk · 2018. 8. 15. · devicelogix to complement...

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