value-adding release systems for automotive composites

15
1 Value-Adding Release Systems for Automotive Composites Applications

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1

Value-Adding Release Systems

for Automotive Composites Applications

2

As a global leader in the technology of mould release

agents, cleaners and sealers, Chem-Trend offers

value-adding solutions that reduce cost and improve

quality and productivity.

We improve your operating efficiency

3

Main Products:

• Semi-Permanent

Release Agents

• Mould Cleaners and

Sealers

Key Applications:

• Advanced Composites

• Fiber-Reinforced

Plastics

Main Products:

• Mould Release

Agents

• Mould Cleaners and

Sealers

Key Applications:

• HR Foam

• Footwear

• Integral Skin

Main Products:

• Semi-Permanent

Release Agents

Key Applications:

• General Rubber

• Rubber to Metal

Bonding

• Belts and Hoses

Main Products:

• Die Lubricants

• Plunger Lubricants

Key Applications:

• High Pressure Die

Casting

• Squeeze Casting

Main Products:

• Release Agents

• Plate/Platen/Screen

Sealers and Primers

Key Applications:

• OSB

• MDF

• Particle Board

Main Products:

• Tire Paints

• Bladder Coatings

• Mould Treatments

Key Applications:

• Pneumatic Tire

Manufacturing and

Retreading

Main Products:

• Purge Compounds

• Mould Maintenance

Products

Key Applications:

• Injection Moulding

• Extrusion

• Rotational Moulding

Composites Polyurethane RubberDie Cast

Markets served

Tire Wood CompositeThermoplastics

4

• Water-based and solvent-based systems

• Mould cleaners

• Mould preparation primers

• Mould sealers

• Mould release agents- Semi-permanents

- Internal mould release

Chemlease® & Zyvax® – complete portfolio

5

Chemlease® & Zyvax® ancillary products

Mould cleaners:

• Water-based or solvent-based

• Essential for ensuring contaminant-free mould surface

and subsequent bonding of semi-permanent release

agents

• Quick and effective cleaning without damage to mould

surface

5

6

Chemlease® & Zyvax® mould preparations

Primers & sealers:

• Water-based or solvent-based

• Ideal for all closed moulding processes

• Help minimise buildup & keep moulds in production

longer

• Extend semi-permanent release agent durability

• Prolong the ROI on composite moulds

• Restore older or damaged tooling, without replacement

or expensive refurbishment

• Minimise tool imperfections and help retain vacuum

integrity

• Defend tooling from damage and extend tool life

6

77

Chemlease® & Zyvax® release agents

Semi-permanent release agents:

• Water-based or solvent-based

• Multiple releases, less time spent applying release

agents

• Low buildup, less time spent cleaning moulds

• Low transfer to part, easier preparation for

post-moulding painting or bonding

• Sprayable products for automated application systems

• Wipe on products that deliver high-gloss surface finish

• Variable slip levels available depending on moulding

parameters

8

Chemlease® & Zyvax® release agents

Internal mould release agents:

• Reduce in-cavity buildup- Extends time between mould

cleaning cycles

• Enhance release

• Extend durability of external

release agent

• Are suitable for use with

polyester, epoxy and PU resins

• Provide minimal impact on

physical properties

8

9

High Pressure RTM system

• High productivity system for high-speed automotive

processes

• Chemlease® & Zyvax® High Pressure RTM system:- Mould preparation primer

- Mould sealer

- Semi-permanent

- Internal release agent

• Maximises the number of good parts made between

release agent application and cleaning cycles

• Minimises the post-moulding part treatment

• Maximises part cosmetics

10

Value-adding solutions

Application• Application ease

and speed

• Safe handling

Customer

Value

Mould

productivity• Increased time between

mould cleaning cycles

• Less mould maintenance

and repair

Labour time• Multiple releases

• Suitable for automatic

application

• Easy demoulding

Part quality• Fewer surface defects

• Part surface finish control

• Minimal post-finishing

11

Serving the automotive industry

Shop floor

expertise

Co-supplier

cooperation

Joint

development

projects

Global

service

Customer

Relationship

12

Global reach

Offices, manufacturing facilities, laboratories and

distribution partners all over the world to serve you

wherever you are.

13

Automotive Composites Industry Trends

On track to meet future demands

High volume

production

Lower

environmental

impact

Supply chain

globalisation

Innovative

materials and

processes

Our Innovation Response

Release systems that offer:

• Highly durable release

• Low VOC emissions

• Global chemical inventory

compliance

• Ease and speed of application

• Maximised process productivity

• Uncompromising quality,

whatever the moulding material

14

The Chem-Trend difference

Value, performance and dependability delivered through insight, focus, hands-on knowledge and strength

• Industry knowledge

• Industry-dedicated R&D and technical support teams

• Singular focus on release agent solutions

• Support on your production floor

• Globally integrated to serve you where you are

• Market leader positioned for continued growth

• Sustainable approach to business

15

THANK YOU