v series depth coalescence particle filter elements · activated carbon adsorbers: particle fi...
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Donaldson Filtration Deutschland GmbHBüssingstr. 1D-42781 HaanTel.: +49 (0) 2129 569 0Fax: +49 (0) 2129 569 100E-Mail: [email protected]: www.donaldson.com
Compressed Air FiltrationDFDepth Filter / Coalescence Filter / Particle Filter V
Depth fi lter V
MAIN FEATURES & BENEFITS:
INDUSTRIES
Donaldson Filtration Deutschland GmbHBüssingstr. 1 D-42781 Haan Tel.: +49 (0) 2129 569 0 Fax: +49 (0) 2129 569 100 E-Mail: [email protected] Web: www.donaldson.com
3 Filterstufen in einem Gehäuse bei höchsten Filtrationsleistungen
Robuste Konstruktion
Einbau passend in Standard DF-Gehäusen
Für die Filtration von Druckluft
DruckluftaufbereitungFilter “3 in1 Combi”
Prototypenphase – Stand 11.2010 Vertraulich - nur für Donaldson internen Gebrauch
INDUSTRIEN:
HERAUSRAGENDE MERKMALE:
Chemische Industrie
Lebensmittel- und Getränkeindustrie
Farb- und Lackindustrie ( Ausführung gemäß Spezifikation 24 in Planung)
Umwelttechnik
Pharmazeutische Industrie
P-BE
P-EG
PG-EG
(P)-SRF N
(P)-BE
P-SLF
PG-EG
P-EG
(P)-GS N
(P)-GSL N
P-EG
PG-EG
P-BE
(P)-BE
(P)-SRF N
(P)-PF-PP
(P)-PF-PT
UFTD
R-EG
(P)-GSL N
PF-EG
P-KG
(P)-SM N
PP-TF
(P)-PP(P)-PP 100
PP 100 C
(P)-PF-PT
(P)-PF-PES „W“
(P)-PF-PP
PP-FCPP-FC 100
PF-PES „B“PF-PES „X“
(P)-GSL N
Sterile Condensate Steam Gases Liquid
Process Filtration
UFM-P
UFS-SP N
UFA-AC
UFM-D
P-EGS
● Chemical and pharmaceutical industry
● PCB assembly and CD manufacturing
● Surface fi nishing
● Machine building industry and plant engineering / construction
● Energy and power generation
● Coalescence / particle fi lter for the retention of oil and water aerosols as well as particles from compressed air or gases in industrial applications● Innovative fi ltration technology; wrapped depth fi lter medium with high dirt-holding capacity; achievement of high retention rates with low differential pressure ● Validated performance data acc. to ISO 12500; reliable achievement of compressed air quality acc. to ISO 8573-1● Flow-optimised design, minimum pressure loss for economic compressed air purifi cation (saving of energy costs)● Unique ease of changing the fl ow direction as coalescence fi lter or particle fi lter by changing the position of the coding clip in the fi lter bowl
F119
071_
06_2
018_
EN
G
Technical alterations reserved (6/2018)
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Compressed Air Filtration V
Technical Data Sheet
PRODUCT DESCRIPTION
The V fi lter element is designed and developed for the following applications:
● Central compressed air processing: Prefi lter for the protection of fridge dryers and adsorption dryers, applications with expected high particle intake
● Downstream applications: Final fi ltration for control and process air
● Adsorption dryers / activated carbon adsorbers: Particle fi lter for the retention of adsorbent abrasion
● Automotive industry: Purifi cation of paint- and lacqering fi nishing air
The fi lter elements type V are designed for the processing of compressed air or gases in industrial applications.
Validated performance data acc. to ISO 12500-1 (oil aerosol retention) and ISO 12500-3 (particulate retention) for reliable achievement of compressed air quality suitable to achieve ISO 8573-1 quality classes.
By a fl ow-optimised design of the fi lter element as well as by the assigned fi lter media and the advanced production technology, the differential pressure is minimized and a continuously high separation effi ency is ensured.
The fi lter elements type V possess the three-dimensional micro fi bre fl eece made of polyester, which works oleophobic and hydrophobic.By utilising various fi ltration mechanisms such as retention by direct impact, sieve effect and diffusion effect, liquid aerosols and solid particles are being retained in the fi lter.
Cross section of the depth fi lter
3 / 5Technical Data Sheet
PRODUCT SPECIFICATIONS
MaterialsFilter media Micro fi bre polyester fl eeceCoalescence sleeve Polyester fl eeceInner and outer support liner Stainless steel
1.4301 / 304End caps Glass fi bre reinforced polymerO-rings Viton:
silicone free and free of compound (Standard)Bonding PolyurethaneValidationValidation of high-effi ency fi lters acc. to ISO 12500-1 and ISO 12500-3
Features Benefi tsValidated performance data acc. to ISO 12500-1 and ISO 12500-3
Reliable achievement of the compressed air quali-ty according to ISO 8573-1
Intelligent overall concept Flow range, fi ltration grades, effi ciencies and available options perfectly meet requirements of air purifi cation
Flow-optimised Design Minimum pressure losses, thereby savings of energy costs
Coalescence sleeve fi xed by outside support liner
Flow area between element and housing guaranteed at any time; optimised drainage function by constant stabile structure of the coalescence sleeve
Support liner made of stainless steel stretch metal
Protection of the fi lter media against pressure shocks.Low pressure loss by a large free cross-sectional area
Use of stainless steel material in combination with glass fi ber reinforced polyamide
Optimal corrosion protection
VCompressed Air Filtration
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Operating pressurebar g 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Conversion factor fp 0,25 0,38 0,50 0,63 0,75 0,88 1,00 1,13 1,25 1,38 1,50 1,63 1,75 1,88 2,00 2,13
* m3 related to 1 bar abs. and 20°C
ElementType
Nominal Flow Rate at 7 bar gm3/h*
Sizing example for pressure which deviates from nominal pressure
0035 35Vnom = 350 m3/h, operating pressure = 9 bar (g)
Vcorr =
Vcorr = = 280 m3/h
Calculated size: Type 0320e
0070 700120 1200210 2100320 3200450 4500600 6000750 7501100 1100
Vnom
fp
350 m3/h1,25
Compressed Air Filtration V
Technical Data Sheet
PERFORMANCE DATA
Differential pressure of the V - fi lter element incl. fi lter housing in dry and oil-saturated condition at 8 bar absolute (acc. to ISO 12500-1)
Diff
eren
tial P
ress
ure
Nominal Flow Rate
20% 40% 60% 80% 100%
Voil-saturated
Vdry
300 mbar
250 mbar
200 mbar
150 mbar
100 mbar
50 mbar
0 mbar
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Wolfgang BongartzProduct Line Manager Industrial Filtration TechnologyDonaldson Filtration Deutschland GmbH
Certifi cate of compliance with the order according to
DIN EN 10204 2.2
Confi rmation of Design and Performance Data with Test Report.Results of the type test (validation) are listed below.
VCompressed Air Filtration
Technical Data Sheet
CERTIFICATE
Filter type V Filter size 0035 - 1100
Retention of oil aerosols acc. to ISO 12500-1Oil retention rate at 8 bar absolute and 10 mg/m3
inlet concentration 96%
Residual oil concentration at inlet concentration of10 mg/m3 < 0,40 mg/m3
3 mg/m3 < 0,20 mg/m3
Retention of particles acc. to ISO 12500-3Particlediameter
[µm]
lower 0,19 0,24 0,36 0,52 0,81 1,16 1,78 2,74 3,92
upper 0,24 0,36 0,52 0,81 1,16 1,78 2,74 3,92 6,00
Particle retention rate at 8 bar absolute [%] 17,1 22,3 31,7 50,9 83,1 98,5 100 100 100