uv technology for corrosion resistance - … technology for corrosion... · uv technology for...
TRANSCRIPT
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UV Technology For Corrosion Resistance
We Make It Exciting To Watch Paint Dry ™
Light Curable Coatings
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The Advantages Of Ultraviolet (UV) CoatingTechnology Are Well Documented
• Solvent-Free• Reduction Of VOCs• Reduction Of HAPs• Faster Cure• Improved Efficiency• Source Reduction• Sustainability
• Non-Flammable• Lower Insurance Costs• Healthier Work Environment• Reduced Regulatory Impact• Reduced Scrap And Waste• Lower Applied Cost• Reduced Overall Cost
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UV Coating Technology Is Widely Used For Decoration And Protection In Many Different Applications In A Wide Range Of Industries
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The Suitability Of UV Technology For High Performance Corrosion Resistant
Applications Has Now Been Demonstrated
• Industrial And Aerospace Applications
• Field Application And Cure Using Portable Lamps
• Protection Of Steel Surfaces And Large Structures
• Protection Of Aerospace Aluminum Alloys
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Corrosion Is A Tremendous Problem ForMany Segments Of The U.S. Economy
• Aircraft• Motor Vehicles• Ships• Railroad Cars• Bridges• Electrical Utilities• Petroleum Refining
• Gas Pipelines• Liquid Pipelines• Home Appliances• Food Processing• Water Systems• Sewer Systems• Pulp & Paper Processing
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Annual Corrosion Costs In The United States
• $276 Billion Annual Cost In 2001
• Office Of Infrastructure Research And Development
• U.S. Federal Highway Administration
• Report No. FHWA-RD-01-156*
• $400 Billion Annual Cost Presently
• U.S. Government Accountability Office (GAO)
*CC Technologies And NACE International, September 30, 2001
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Commercial Materials Typically Used For HighPerformance Corrosion-Resistant Applications
Are Epoxy And Polyurethane Paints
• Epoxy Paints As Primers And In Applications Where Maintaining Color And Appearance Are Not Critical
• Polyurethane Paints As Topcoats And In Applications Where Color And Appearance Must Be Maintained
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Disadvantages Of Epoxies And Polyurethanes
• Limited Application Conditions - Temperature And Humidity
• Two Part Systems With Corrosive Or Toxic Components
• Limited Pot Life - Viscosity Increases From Mixing Until Cure
• Extended Period Of Time Before Full Cure Is Achieved
• Components On The Toxics Release Inventory (TRI)
• Pollution From Solvents, VOCs, HAPs, Isocyanates, Chromates
• Performance Disadvantages When Used Individually
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Solvent-Free UV Coating Technology Has Demonstrated High Performance Corrosion
Protection For Industrial Applications
• Formulation With Urethane Acrylates
• Formulation With Chromium-Free Corrosion Inhibitors
• High Intensity UV Cure For OEM Applications
• Portable UV Lamps For Field Application And Cure
• Clean, Green, Pollution-Free Corrosion Protection
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Epoxy And Polyurethane Corrosion Resistance
Coating Layer Total Total CorrosionDescription Wet Mils Dry Mils Resistance*
Epoxy 22 16 1=Best
Epoxy 14 10 2
Polyurethane 10 6 3
Polyurethane 3 2 4=Worst
*Corrosion resistance ranking based on ASTM D 1654 ratings of scribed steel panels after 672 hours ASTM B 117 salt fog testing
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Epoxy And Polyurethane Corrosion Resistance
Coating Layer Layer Total Total CorrosionDescription Wet Mils Wet Mils Dry Mils Resistance*
Epoxy 22 22 16 1=Best
Polyurethane 5 15 10 2Epoxy 10
Epoxy 14 14 10 3
Polyurethane 10 10 6 4
Polyurethane 3 3 2 5=Worst
*Corrosion resistance ranking based on ASTM D 1654 ratings of scribed steel panels after 672 hours ASTM B 117 salt fog testing
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Corrosion Resistance With Zinc-Rich EpoxyCoating Layer Layer Total Total CorrosionDescription Wet Mils Wet Mils Dry Mils Resistance*
Polyurethane 7 13 8 1=BestZinc Epoxy Primer 6
Epoxy 16 22 15 2Zinc Epoxy Primer 6
Epoxy 22 22 16 3
Zinc Epoxy Primer 6 6 4 4
Epoxy 14 14 10 5
Polyurethane 10 10 6 6
Polyurethane 3 3 2 7=Worst*Corrosion resistance ranking based on ASTM D 1654 ratings of scribed steel panels after 672 hours ASTM B 117 salt fog testing
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Corrosion Resistance Ranking For UV CoatingCoating Layer Layer Total Total CorrosionDescription Wet Mils Wet Mils Dry Mils Resistance*
Epoxy 22 22 16 1=Best
UV Coating 2 2 2 2
Polyurethane 5 15 10 3Epoxy 10
Epoxy 14 14 10 4
Polyurethane 10 10 6 5
Polyurethane 3 3 2 6=Worst
*Corrosion resistance ranking based on ASTM D 1654 ratings of scribed steel panels after 672 hours ASTM B 117 salt fog testing
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Corrosion Resistance Rankings For UV CoatingsCoating Layer Layer Total Total CorrosionDescription Wet Mils Wet Mils Dry Mils Resistance*
UV Topcoat 2 4 4 1=BestUV Primer 2
Epoxy 22 22 16 2
UV Coating 2 2 2 3
Polyurethane 5 15 10 4Epoxy 10
Epoxy 14 14 10 5
Polyurethane 10 10 6 6
Polyurethane 3 3 2 7=Worst*Corrosion resistance ranking based on ASTM D 1654 ratings of scribed steel panels after 672 hours ASTM B 117 salt fog testing
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Corrosion Resistance Rankings For UV CoatingsCoating Layer Layer Total Total CorrosionDescription Wet Mils Wet Mils Dry Mils Resistance*
UV Topcoat 2 5 4 1=BestZinc Epoxy Primer 3
Polyurethane 7 13 8 2Zinc Epoxy Primer 6
UV Topcoat 2 4 4 3UV Primer 2
Epoxy 16 22 15 4Zinc Epoxy Primer 6
Epoxy 22 22 16 5
*Corrosion resistance ranking based on ASTM D 1654 ratings of scribed steel panels after 672 hours ASTM B 117 salt fog testing
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Corrosion Resistance Rankings SummaryCoating Layer Layer Total Total CorrosionDescription Wet Mils Wet Mils Dry Mils Resistance*
UV Topcoat 2 5 4 1=BestZinc Epoxy Primer 3
Polyurethane 7 13 8 2Zinc Epoxy Primer 6
UV Topcoat 2 4 4 3UV Primer 2
Epoxy 16 22 15 4Zinc Epoxy Primer 6
Epoxy 22 22 16 5
*Corrosion resistance ranking based on ASTM D 1654 ratings of scribed steel panels after 672 hours ASTM B 117 salt fog testing
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Corrosion Resistance Rankings SummaryCoating Layer Layer Total Total CorrosionDescription Wet Mils Wet Mils Dry Mils Resistance*
UV Coating 2 2 2 6
Zinc Epoxy Primer 6 6 4 7
Polyurethane 5 15 10 8Epoxy 10
Epoxy 14 14 10 9
Polyurethane 10 10 6 10
Polyurethane 3 3 2 11=Worst
*Corrosion resistance ranking based on ASTM D 1654 ratings of scribed steel panels after 672 hours ASTM B 117 salt fog testing
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UV Coating Technology Is Suitable For High Performance Industrial Applications
Requiring Corrosion Protection
• Improved Protection Of Steel Compared To Standard Coatings
• Dramatically Faster Cure With Lower Material Usage
• Can Be Multifunctional Coating Or Primer/Topcoat System
• Elimination Of Solvents, VOCs, HAPs, Isocyanates, Chromates
• Reduced Pollution And Improved Health Considerations
• Safer And More Efficient Alternative For Corrosion Protection
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UV Coating Technology Is Suitable For Corrosion Protection Of Large Structures
• Just As Any Surface Can Be Painted By A Few Individuals Spraying Or Rolling, A UV Coating Can Be Applied And Cured By Painting And Then Following With A UV Lamp
• Cure Is Achieved With A Motion That Can Be Described As "Painting" The Surface With A Handheld UV Lamp
• Movement Of The UV Lamp Is Similar To That Of A Roller Or Spray Gun - At The Same Speed As Paint Application
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UV Coating Technology Is Suitable For Corrosion Protection Of Large Structures
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UV Technology Is Suitable For Cold Temperatures
• UV Cure Is Tolerant Of Adverse Conditions (34°F)
• Maintains Fast Cure In Seconds
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UV Technology Is Suitable For A Wider Range Of Application Conditions Than Standard Coatings
• When Compared To Conventional Paints, UV Cure Is Relatively Independent Of Temperature And Humidity
• UV Coatings Cured Completely In Seconds With Good Performance In A Field Application At 34°F - No Standard Paint Would Have Cured Under Those Conditions
• Good Cure Performance Has Also Been Demonstrated Under Typical Ambient Summertime Conditions
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UV Technology Is Suitable For Aerospace Applications Requiring Corrosion Resistance
• Multifunctional UV Coating Can Replace Both The Strontium Chromate Epoxy Primer Layer And The Polyurethane Topcoat Layer Of Current Systems
• Solvent-Free UV Technology With A Chromate-Free Corrosion Inhibitor Eliminates All Toxic Components
• Immediate Cure Increases Efficiency And Dramatically Reduces Dry-To-Fly Time For Painting Operations
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Chromate-Free Multifunctional UV Coatings Provide ASTM B-117 Corrosion Resistance
0 Hrs 500 Hrs 1000 Hrs 1500 Hrs 2000 Hrs 2500 Hrs 3000 Hrs
Coated 2024-T3 Aerospace Aluminum Alloy Panels After ASTM B-117 Salt Fog Testing
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Chromate-Free Corrosion Resistance Is Maintained With Different Pigments
0 Hrs 500 Hrs 1000 Hrs 1500 Hrs 2000 Hrs 2500 Hrs 3000 Hrs
UV Coated 2024-T3 Aluminum Alloy Panels After ASTM B-117 Salt Fog Testing
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Chromate-Free Corrosion Resistance Is Maintained With Different Oligomers
0 Hrs 500 Hrs 1000 Hrs 1500 Hrs 2000 Hrs 2500 Hrs 3000 Hrs
UV Coated 2024-T3 Aluminum Alloy Panels After ASTM B-117 Salt Fog Testing
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Chromate-Free Corrosion Resistance Is Maintained With Lower Inhibitor Level
0 Hrs 500 Hrs 1000 Hrs 1500 Hrs 2000 Hrs 2500 Hrs 3000 Hrs
UV Coated 2024-T3 Aluminum Alloy Panels After ASTM B-117 Salt Fog Testing
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Chromate-Free Corrosion Resistance Is Maintained With Different Surface Treatment
0 Hrs 500 Hrs 1000 Hrs 1500 Hrs 2000 Hrs 2500 Hrs 3000 Hrs
UV Coated Anodized 2024-T3 Panels After ASTM B-117 Salt Fog Testing
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Multifunctional UV Coating Corrosion Resistance Compared To Unprotected Al 2024-T3 Surface
3000 Hrs 24 Hrs
Unprotected:
2024-T3 Panels After ASTM B-117 Salt Fog Testing
UV Coated:
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UV Technology Is Suitable For Aerospace Applications Requiring:
Multifunctional Coating - Replaces Primer/TopcoatFast Cure - Seconds To MinutesLong Pot Life - UnlimitedLow VOCs - Solvent-Free, Zero VOC Low Gloss - 20°= 0.4, 60°= 3.0, 85°= 7.0 Flexibility - 10%-20% ElongationCorrosion Resistance - 3000 Hrs ASTM B-117Solvent Resistance - > 200 MEK Double Rubs Skydrol Resistance - Pass
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UV Coating Technology Is Also Suitable For High Performance Applications That Do Not
Require Corrosion Resistance
Automobile Headlamps
After Refurbishing Before Refurbishing
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UV Coating Technology Is Suitable For High Performance Applications That
Require Excellent Weatherability
Clear UV Coating ∆ E Values After QUV Accelerated Weathering
∆ E = 0.35 0.23 0.25 0.60 0.35 0.47
1000 Hrs 2000 Hrs 3000 Hrs 4000 Hrs 5000 Hrs 6000 Hrs
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UV Coating Technology Is Suitable For High Performance Applications That
Require Excellent Weatherability
Clear UV Coating ∆ E Values After QUV Accelerated Weathering
∆ E
Hours
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UV Coating Technology Is Also Suitable For High Performance Applications That Do Not
Require Corrosion Resistance
Fast Cure Flooring Applications
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UV Coating Technology Is Also Suitable For High Performance Applications That Do Not
Require Corrosion Resistance
Fast Cure Flooring Applications
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Summary – UV Technology Is Suitable ForApplications Requiring Corrosion Resistance
And Other High Performance Properties
• Improved Performance Compared To Current Systems
• Dramatically Faster Cure With Lower Material Usage
• Excellent Cure At Temperatures Too Low For Standard Paints
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Summary – UV Technology Is Suitable ForApplications Requiring Corrosion Resistance
And Other High Performance Properties
• Reduced Pollution And Improved Health Considerations
• Safer And More Efficient Alternative For Corrosion Protection
• Markets Include Major Infrastructure Of The United States
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Summary – UV Technology Is Suitable ForApplications Requiring Corrosion Resistance
And Other High Performance Properties
• From Weatherability To Corrosion Resistance
• From The Ground To The Sky