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CIRCUIT BREAKER Abdullah Asuhaimi Mohd.Zin INSPIRING CREA TIVE AND INNOVATIVE MINDS

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    CIRCUIT BREAKER

    Abdullah Asuhaimi Mohd.Zin

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    Introduction

    A power system network needs a switchgearfor its switching and or isolation undernormal or abnormal operation conditions.

    Two functions of switchgear :

    1. To permit plant and distributors (transmission lines)

    to be conveniently put into and taken out of service.2. To enable the same plant and lines when thesebecome faultyto be rapidly and safely isolated byautomatic means.

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    Introduction

    The function of a circuit breaker is to isolate

    the faulty part of the power system in case of

    abnormal conditions.A protective relay detects abnormal

    conditions and sends a tripping signal to the

    circuit breaker. After receiving the trip

    command from the relay, the circuit breakerisolates the faulty part of the power system

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    Introduction

    A circuit breaker has two contacts afixed contact and a moving contact.

    Under normal conditions these twocontacts remain in closed position.

    When the circuit breaker is required to

    isolate the faulty part, the movingcontact moves to interrupt the circuit.

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    Introduction

    On the separation of the contacts, the

    flow of current is interrupted, resulting in

    the formation of arc between thecontacts, as shown in Figure 5.1. The

    contacts are placed in a closed

    chamber containing some insulatingmedium (liquid or gas) which

    extinguishes the arc.

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    Introduction

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Figure 5.1 Separation of the contacts of circuit breaker

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    Arc Voltage

    Figure 5.2 shows the wave shape of arc voltage. Thevoltage drop across the arc is called arc voltage.

    As the arc path is purely resistive, the arc voltage isin phase with the arc current.

    The magnitude of the arc voltage is very low,

    amounting to only a few per cent of the rated voltage.A typical value may be about 3 per cent of the ratedvoltage.

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    Arc Voltage

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Figure 5.2 Short circuit current and arc voltage

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    Arc

    Interruption

    There are two methods of arc

    interruption:

    1. High Resistance Interruption

    2. Current Zero Interruption

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    1. High Resistance

    Interruption

    In this method of arc interruption, itsresistance is increased so as to

    reduce the current to a valueinsufficient to maintain the arc.

    The arc resistance can be increasedby cooling, lengthening, constrainingand splitting the arc.

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    1. High Resistance

    Interruption

    When current is interrupted the energyassociated with its magnetic field

    appears in the form of electrostaticenergy.

    A high voltage appears across thecontacts of the circuit breaker.

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    1. High Resistance

    Interruption

    If this voltage is very high and more than

    the withstanding capacity of the gap

    between the contacts, the arc will strikeagain.

    Therefore, this method is not suitable for a

    large-current interruption. This can be

    employed for low power arc and dc circuit

    breakers.

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    2. Current Zero

    Interruption

    This method is applicable only in caseof ac circuit breakers.

    In case of ac supply, the current wavepasses through a zero point, 100

    times per second at the supplyfrequency of 50 Hz.

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    2. Current Zero

    Interruption

    This feature of ac is utilised for arc

    interruption. The current is not interruptedat any point other than the zero current

    instant, otherwise a high transient voltage

    will occur across the contact gap. The

    current is not allowed to rise again after azero current occurs.

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    2. Current Zero

    Interruption

    There are two theories to explain the

    zero current interruption of the arc.

    1. Recovery rate theory (SlepainsTheory)

    2. Energy balance theory (CassiesTheory)

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    2. Current Zero

    Interruption

    Recovery rate theory

    The arc is a column of ionised gases.

    To extinguish the arc, the electrons and ions are tobe removed from the gap immediately after thecurrent reaches a natural zero.

    Ions and electrons can be removed either byrecombining them into neutral molecules or bysweeping them away by inserting insulatingmedium (gas or liquid) into the gap.

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    2. Current Zero

    Interruption

    Recovery rate theory (cont.)

    The arc is interrupted if ions are removed from thegap at a rate faster than the rate of ionisation.

    In this method , the rate at which the gap recoversits dielectric strength is compared with the rate atwhich the restriking voltage (transient voltage)

    across the gap rises.

    .

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    2. Current Zero

    Interruption

    Recovery rate theory (cont.)

    If the dielectric strength increases more rapidlythan the restriking voltage, the arc is extinguished.

    If the restriking voltage rises more rapidly than thedielectric strength, the ionization persists andbreakdown of the gap occurs, resulting in an arcfor another half cycle.

    Figure 5.3 explains the principle of recovery ratetheory.

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    2. Current Zero

    Interruption

    Recovery rate theory (cont.)

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Figure 5.3 Recovery rate theory

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    2. Current Zero

    Interruption

    Energy balance theory

    The space between the contacts contains some

    ionised gas immediately after current zero andhence, it has a finite post-zero resistance.

    At the current zero moment, power is zerobecause restriking voltage is zero.

    When the arc is finally extinguished the poweragain becomes zero, the gap is fully de-ionisedand its resistance is infinitely high.

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    2. Current Zero

    Interruption

    Energy balance theory (cont.)

    In between these two limits, first the

    power increases reaches a maximumvalue, then decreases and finallyreaches zero value as shown in Fig. 5.4.

    Due to the rise of restriking voltage andassociated current, energy is generatedin the space between the contacts.

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    2. Current Zero

    Interruption

    Energy balance theory (cont.)

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Figure 5.4 Energy balance theory

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    2. Current Zero

    Interruption

    Energy balance theory (cont.)

    The energy appears in the form of heat. Thecircuit breaker is designed to remove thisgenerated heat as early as possible by cooling thegap, giving a blast of air or flow of oil at highvelocity and pressure.

    If the rate of removal of heat is faster than the rate

    of heat generation the arc is extinguished. If therate of heat generation is more than the rate ofheat dissipation, the space breaks down againresulting in an arc for another half cycle.

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    5.3 Restriking Voltage and Recovery Voltage

    The voltage across the contacts of the circuit breaker is arcvoltage when the arc persists.

    This voltage becomes the system voltage when the arc is

    extinguished. The arc is extinguished at the instant of currentzero.

    After the arc has been extinguished, the voltage across thebreaker terminals does not normalise instantaneously but itoscillates and there is a transient condition.

    The transient voltage which appears across the breakercontacts at the instant of arc being extinguished is known asrestriking voltage.

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    5.3 Restriking Voltage and Recovery Voltage (cont.)

    The power frequency rms voltage,

    which appears across the breaker

    contacts after the arc is finallyextinguished and transient oscillations

    die out is called recovery voltage.

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    5.3 Restriking Voltage and Recovery Voltage (cont.)

    The instantaneous recovery voltage at the instant ofarc extinction is called active recovery voltage.

    The instantaneous recovery voltage is given by :

    Var= kVm sin

    Where k=1 if the three-phase fault is grounded andk=1.5 if the three-phase fault is isolated. Vm is peak

    recovery voltage and is the power factor angle.

    Figure 5.5 shows the restriking and recovery voltage.

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    5.3 Restriking Voltage and Recovery Voltage (cont.)

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Figure 5.5 Restriking and recovery voltage

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    5.3.1 Expression for Restriking Voltage and RRRV

    Figure 5.6(a) shows a short circuit on a

    feeder beyond the location of the circuit

    breaker.

    Figure 5.6(b) shows an equivalent electrical

    circuit where L and C are the inductance and

    capacitance per phase of the system up tothe point of circuit breaker location,

    respectively.

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    5.3.1 Expression for Restriking Voltage and RRRV

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Figure 5.6 (a) Fault on a feeder near circuit breaker

    (b) Equivalent electrical circuit for analysis of

    restriking voltage

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    5.3.1 Expression for Restriking Voltage and RRRV (cont.)

    When the circuit breaker is closed, the shortcircuit current flows through R, L and thecontacts of the circuit breaker, the

    capacitance C being short-circuited by thefault.

    When the circuit breaker contacts are openedand the arc is extinguished, the current isdiverted through the capacitance C, resultingin a transient condition.

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    5.3.1 Expression for Restriking Voltage and RRRV (cont.)

    The inductance and the capacitance form a

    series oscillatory circuit. The voltage across

    the capacitance which is restriking voltage,rises and oscillates, as shown in Fig. 5.5.

    The natural frequency of oscillation is given

    by

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    LC2

    1fn

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    5.3.1 Expression for Restriking Voltage and RRRV (cont.)

    The voltage across the capacitance

    which is the voltage across the contacts

    of the circuit breaker can be calculatedin terms of L, C, fnand system voltage.

    The mathematical expression for

    transient condition (neglectingresistance) is as follows.

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    EdtiC1

    dt

    diL

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    5.3.1 Expression for Restriking Voltage and RRRV (cont.)

    Where E is the system voltage at the

    instant of arc interruption. As the

    transient oscillation is a fastphenomenon, E can be regarded as a

    constant for a short duration.

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    5.3.1 Expression for Restriking Voltage and RRRV (cont.)

    Where vc= voltage across the capacitor

    Therefore

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    dt

    )d(cv

    dt

    dqi c

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    5.3.1 Expression for Restriking Voltage and RRRV (cont.)

    Substituting these values in the equationgiven above, we get

    Taking Laplace Transform of both sides ofthe equation, we get

    Where (S) is the Laplace Transform of

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Evtd

    vd

    LC c2c

    2

    S

    E)(v)(SLC c

    2 SSvc

    where vc(S) is the Laplace Transform of vc

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    5.3.1 Expression for Restriking Voltage and RRRV (cont.)

    Other terms are zero as initially q = 0 at t = 0,

    or

    , therefore

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    LCwn

    1 2

    nLC

    1

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    5.3.1 Expression for Restriking Voltage and RRRV (cont.)

    or

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    )(S

    (S

    )S(S

    E

    (s)V 2n2

    nn

    2n

    2

    2

    n

    c

    E

    Taking the inverse Laplace, we get

    t

    0 nnc tsinE(t)V

    t

    0n

    nnc

    tcosE(t)V

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    5.3.1 Expression for Restriking Voltage and RRRV (cont.)

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    As = 0 at t = 0, constant = 0

    (t) = E(1cos wnt ) , or

    = Restriking voltage

    The maximum value of restriking voltage = 2 Epeak= 2 x peak value of the system voltage

    The Rate of Rise of Restriking voltage (RRRV)

    = (1 - cos wnt) = wn E sin wnt

    The maximum value of RRRV = wnE

    = wnEpeak

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    Assignment

    INSPIRING CREATIVE AND INNOVATIVEMINDS

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    Example 5.1

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Example 5.1 For a 132 kV system, the reactance andcapacitance up to the location of the circuit breaker is 3 ohmsand 0.015 F, respectively. Calculate the following:

    a. The frequency of transient oscillation.

    b. The maximum value of restriking voltage across

    the contacts of the circuit breaker

    c. The maximum value of RRRV

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    Example 5.1

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Solution

    (a)The frequency of transient oscillation

    L = , f = 50, the system frequency

    = 0.00954 H=

    = =

    =

    = 13.291 kHz=

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    Example 5.1

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    (b) The restriking voltage

    = E [ 1 - cos wnt ]The maximum value of the restriking voltage = 2 Epeak

    = 2 x

    = 215.56 kV(c) maximum value of RRRV = wnEpeak

    100023

    1322 xxxf

    n

    V/sx10002x3

    132x013.291x1002x

    kV/9.01045V/s10x9010.45 6 sec

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    Example 5.2

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Example 5.2 : In a short circuit test on a 132kV 3-phase system, the breaker gave thefollowing result : p.f. of the fault 0.4, recoveryvoltage 0.95 of full line value, the breakingcurrent is symmetrical and the restriking

    transient had a natural frequency of 16 kHz.Determine the rate of rise of restriking voltage.Assume the fault is grounded.

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    Example 5.2

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Solution :

    The peak value of line to neutral voltage =

    kV107.7523

    132

    kV93.850.916x102.4

    0.4cossinxx107.750.95V 1ar

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    Example 5.2

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    The maximum restriking voltage = 2 x 93.85

    = 187.7 kV

    sec16x2

    10

    2f

    1twheret

    VRRRV3

    n

    kV/V/6.0

    kV/sec10x187.7x32

    10

    16x2x187.7RRRV 3

    3-

    sec

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    Determinat ion of Recovery Vol tage

    The recovery voltage is an indication ofthe severity of the test.

    Less than the normal system voltagedue to voltage drop.

    A typical recovery voltage oscillogram is

    shown in the figure

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    Determination of Recovery voltage

    YELLOW PHASE V

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    In this oscillogram, Line LL is drawn through the pointof final arc extinction, this point being determinedfrom an examination of the three corresponding

    current waveforms. Line MM and NN are drawn at half-cycle intervalsfrom LL.

    The peak to peak recovery voltage (V1,V2, etc) aremeasured during the second complete half-cycle

    after final arc extinction, that is between the lines MMand NN.

    If a peak to peak voltage occurs exactly on theselines, it is measured on NN, as shown.

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    The above measurements are made during thesecond half-cycle so as to allow a reasonable time for

    the high frequency restriking transients to disappear

    and for the voltage recovery to commence. The rms recovery voltage for any phase is obtained

    by dividing the peak to peak value by 22.

    Average recovery line voltage for a three-phase

    breaker is1 2 3( ) 3

    2 2 3

    V V V

    x

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    5.4 Resistance Switching

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    To reduce the restriking voltage, RRRV and severity of

    the transient oscillations, a resistance is connected

    across the contacts of the circuit breaker.

    This is known as resistance switching. The resistance is

    in parallel with the arc.

    A part of the arc current flows through this resistance

    resulting in a decrease in the arc current and increase in

    the deionization of the arc path and resistance of the

    arc.

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    5.4 Resistance Switching

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    This process continues and the current through the

    shunt resistance increases and arc current decreases.

    Due to the decrease in the arc current, restriking voltage

    and RRRV are reduced.

    The resistance may be automatically switched in with

    the help of a sphere gap as shown in Fig. 5.7.

    The resistance switching is of great help in switching out

    capacitive current or low inductive current.

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    5.4 Resistance Switching

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Figure 5.7 Resistance switching

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    5.4 Resistance Switching

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    The analysis of resistance switching can be made to find

    out the critical value of the shunt resistance to obtain

    complete damping of transient oscillations. Figure 5.8

    shows the equivalent electrical circuit for such ananalysis.

    Figure 5.8 Circuitfor analysis of

    resistance switching

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    5.4 Resistance Switching

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    The voltage equation is given by

    RCC iiiandEdtiC

    1

    dt

    diL

    Therefore, the above equation become

    Edt

    )id(iL C

    RC

    Edt

    diLdt

    diL CRC

    dt

    )d(C

    dt

    dqi cC

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    5.4 Resistance Switching

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Therefore,

    2

    c

    2

    2

    c

    2

    c

    dt

    dC

    dt

    )(Cd

    dt

    di

    dt

    d

    R

    1

    dt

    /R)(d

    dt

    di ccR

    Substituting these values in the main equation, we get

    Edt

    d

    R

    L

    dt

    dLC C

    c

    2

    C2

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    5.4 Resistance Switching

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Taking Laplace Transform, we get

    Other terms are zero, as

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    5.4 Resistance Switching

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    For no transient oscillation, all the root of the equation should

    be real. One root is zero, i.e. S = 0 which is real. For the

    other two roots to be real, the roots of the quadratic equation

    in the denominator should be real. For this, the followingcondition should be satisfied.

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    5.4 Resistance Switching

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    CL /

    Therefore, if the value of the resistance connected across the

    contacts of the circuit breaker is equal to or less than there will be no transient oscillation.

    If R > there will be oscillation. R = is known as critical resistance.

    Figure 5.9 shows the transient conditions for three different values of

    R. The frequency of damped oscillation is given by

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    5.4 Resistance Switching

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Figure 5.9 Transient oscillations for different value of R

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    5.4 Resistance Switching

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Example 5.3 In a 220 kV system, the reactance and

    capacitance up to the location of circuit breaker is 8

    and 0.025 F, respectively. A resistance of 600 ohms

    is connected across the contacts of the circuit breaker.

    Determine the following:

    1. Natural frequency of oscillation

    2. Damped frequency of oscillation

    3. Critical value of resistance which will give no

    transient oscillation4. The value of resistance which will give damped

    frequency of oscillation, one-fourth of the natural

    frequency of oscillation.

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    5.4 Resistance Switching

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    f = 3.413 kHz

    f =

    (ii) Frequency of damped oscillation is given by

    =

    kHz413.3

    9

    10

    36.6

    10

    2

    1 1010

    =

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    5.4 Resistance Switching

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    (iii) The value of critical resistance

    35.50410x0.025

    0.02544

    2

    1

    C

    L

    2

    1R

    6-

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    5.5 Current Chopping

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    When low inductive current is being interrupted and

    the arc quenching force of the circuit breaker is more

    than necessary to interrupt a low magnitude of

    current, the current will be interrupted before itsnatural zero instant.

    In such a situation, the energy stored in the magnetic

    field appears in the form of high voltage across thestray capacitance, which will cause restriking of the

    arc.

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    5.5 Current Chopping

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    The energy stored in the magnetic field is Li2, if i is the

    instantaneous value of the current which is interrupted. This

    will appear in the form of electrostatic energy equal to cv2.

    As these two energies are equal, they can be related as

    follows.

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    5.5 Current Chopping

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Figure 5.10 shows the current chopping phenomenon.

    If the value of v is more than the withstanding capacity of the

    gap between the contacts, the arc appears again.

    Since the quenching force is more, the current is again

    chopped.

    The phenomenon continues till the value of v becomes less

    than the withstanding capacity of the gap.

    The theoretical value of v is called the prospective value of the

    voltage.

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    5.5 Current Chopping

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Figure 5.10 Current chopping

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    5.5 Current Chopping

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Example 5.4A circuit breaker interrupts the magnetising

    current of a 100 MVA transformer at 220 kV. The

    magnetising current of the transformer is 5% of the full load

    current. Determine the maximum voltage which may appearacross the gap of the breaker when the magnetising current

    is interrupted at 53% of its peak value. The stray

    capacitance is 2500 F. The inductance is 30H.

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    5.5 Current Chopping

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Solution

    The full load current of the transformer

    =

    = 262.44 A

    Magnetising current = x 262.44 = 34.44 A

    Current chopping occurs at 0.53 x 34.44 = 25.83 A

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    5.6 Interruption Capacitive Current

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    The interruption of capacitive current produces high voltage

    transients across the gap of the circuit breaker.

    This occurs when an unloaded long transmission line or a

    capacitor bank is switched off.

    Figure 5.11(a) shows an equivalent electrical circuit of a

    simple power system. C represents stray capacitance of the

    circuit breaker. CLrepresents line capacitance. The value ofCLis much more than C.

    Figure 5.11(b) shows transient voltage across the gap of the

    circuit breaker when capacitive current is interrupted

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    5.6 Interruption Capacitive Current

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    (a)Electrical circuit of a simple power system

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    5.6 Interruption Capacitive Current

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Figure 5.11 Interruption of capacitive current

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    5.6 Interruption Capacitive Current

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    At the instant M, the capacitance current is zero and the

    system voltage is maximum. If an interruption occurs, the

    capacitors CL remains charged at the maximum value of the

    system voltage. After instantM

    , the voltage across the breakergap is the difference of Vcand VCL. At instant N, i.e. half-cycle

    from A, the voltage across the gap is twice the maximum value

    of Vc. At this moment, the breaker may restrike.

    If the arc restrikes, the voltage across the gap becomespractically zero. Thus, the voltage across the gap falls from

    2Vcmaxto zero. A severe high frequency oscillation occurs.

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    5.6 Interruption Capacitive Current

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    The voltage oscillates about points between R and N, i.e.

    between -3emaxand emax.

    When restriking current reaches zero, the arc may be

    interrupted again. At this stage, the capacitor CL remainscharged at the voltage -3emax.

    At instant P, the system voltage reaches its positive

    maximum shown by the point T in the figure, and at thismoment the voltage across the gap becomes 4emax. The

    capacitive current reaches zero again and there may be an

    interruption.

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    5.6 Interruption Capacitive Current

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    If the interruption occurs at this moment, the transient

    voltage oscillates between P (-3emax) and Q (+5emax).

    In this way, the voltage across the gap goes on increasing.

    But in practice, it is limited to 4 times the peak value of thesystem voltage.

    Thus, it is seen that there is a problem of high transient of

    high transient voltage while interrupting a capacitivecurrent.

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    5.7 Classification of Circuit Breaker

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    The classification of circuit breakers has been made

    on the basis of insulating medium employed in the

    circuit breakers to extinguish the arc. Depending

    on the arc quenching medium employed, thefollowing are important types of circuit breakers.

    (i) Oil Circuit Breakers

    (ii) Air Blast Circuit Breakers

    (iii) Sulphur Hexafluoride (SF6)Circuit Breakers

    (iv) Vacuum Circuit Breakers

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    5.8 Oil Circuit Breaker

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Mineral oil has better insulating properties

    than air. Due to this very reason it is

    employed in many electrical equipment

    including circuit breakers.

    Oil has also good cooling property. In a

    circuit breaker when arc is formed, itdecomposes oil into gases. Hence, the arc

    energy is absorbed in decomposing the oil.

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    5.8 Oil Circuit Breaker

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    The main disadvantage of oil is that it isinflammable and may pose a fire hazard.

    Other disadvantages include the possibility of

    forming explosive mixture with air and the

    production of carbon particles in the oil due to

    heating, which reduces its dielectric strength.

    There are various types of oil circuit breakers

    developed for use in different situations. Some

    important types are discussed below.

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    5.8.1 Plain-break Oil Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    In a plain-break oil circuit breaker there is a fixed and a

    moving contact immersed in oil. The metal tank is strong,

    weather tight and earthed.

    Figure 5.12 shows a double break plain oil circuit breaker.

    When contacts separate there is a severe arc which

    decomposes the oil into gases. The gas obtained from

    the oil is mainly hydrogen. The volume of gasesproduced is about one thousand times that of the oil

    decomposed. Hence, the oil is pushed away from arc and

    the gaseous medium surrounds the arc.

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    5.8.1 Plain-break Oil Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Figure 5.12 Plain-break oil circuit breaker

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    5.8.1 Plain-break Oil Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    The arc quenching factors are as follows:

    (i) Elongation of the arc

    (ii) Formation of gaseous medium in between the

    fixed and moving contacts. This has a high

    heat conductivity and high dielectric strength.

    (iii) Turbulent motion of the oil, resulting from the

    gases passing through it.

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    5.8.1 Plain-break Oil Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    A large gaseous pressure is developed

    because a large amount of energy is dissipated

    within the tank.

    Therefore, the tank of the circuit breaker is

    made strong to withstand such a large

    pressure.

    When gas is formed around the arc, the oil is

    displaced.

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    5.8.1 Plain-break Oil Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    To accommodate the displaced oil, an aircushion between the oil surface and the tank is

    essential.

    The air cushion also absorbs the mechanicalshock produced due to upward oil movement.

    It necessary to provide some form of vent fitted

    in the tank cover for the gas outlet.

    A sufficient level of oil above the contacts is

    required to provide substantial oil pressure at

    the arc

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    5.8.1 Plain-break Oil Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Certain gap between the contacts must be createdbefore the arc interruption occurs.

    To achieve this, the speed of the break should be as

    high as possible.

    The two breaks in series provide rapid arc elongation

    without the need for a specially fast contact. The

    double break also provides ample gap distance before

    arc interruption.

    But this arrangement has the disadvantage of unequal

    voltage distribution across the breaks.

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    5.8.1 Plain-break Oil Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Figure 5.13 shows voltage distribution acrossbreaks. C is the capacitance between the fixed

    contact and moving contact, C is thecapacitance between the moving contact and

    earth. V1is the voltage across the first contact

    and V2 across the second contact. Suppose

    the fault current is i.

    The voltages V1and V2will be expressed as follows :

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    5.8.1 Plain-break Oil Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Figure 5.13 Voltage

    distribution across

    breaks

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    5.8.1 Plain-break Oil Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    The capacitance between the moving contact and

    earth Cis in parallel with C, the capacitance ofthe second break.

    Taking C = 8 pF and C = 16 pF, we get

    V1 + V2 = V = system voltage

    V2 = 25% of the system voltage

    and

    V1 = 75% of the system voltage

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    5.8.1 Plain-break Oil Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    To equalise the voltage distribution across the breaks,

    non-linear resistors are connected across each break.

    The plain break circuit breakers are employed for breaking

    of low current at comparatively lower voltages. They are

    used on low voltage d.c. circuits and on low voltage a.c.

    distribution circuits. Their size becomes unduly large for

    higher voltages.

    Also, they require large amount of transformer oil. They

    are not suitable for autoreclosing. Their speed is slow.

    They can be used up to 11 kV with an interrupting capacity

    up to 250 MVA.

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    5.8.2 Self-generated Oil Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    In this type of circuit-breakers, arc energy is

    utilised to generate a high pressure in a

    chamber known as explosion pot or pressure

    chamber or arc controlling device.

    The contacts are enclosed within the pot.

    The pot is made of insulating material and it is

    placed in the tank. Such breakers have high

    interrupting capacity. The arcing time is

    reduced.

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    5.8.2 Self-generated Oil Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Since the pressure is developed by the arc itself, itdepends upon the magnitude of the current. Therefore,

    the pressure will be low at low current and high at high

    values of the current. This creates a problem in

    designing a suitable explosion pot.

    At low current, pressure generated should be sufficient

    to extinguish the arc.

    At heavy currents, the pressure should not be too high

    so as to burst the pot. Various types of explosion pots

    have been developed to suit various requirements. A

    few of them have been discussed below.

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    5.8.2 Self-generated Oil Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Figured 5.14 shows a plain explosion pot.

    This is the simplest form of an explosion pot.

    When the moving contact separates a severe arc is

    formed. The oil is decomposed and gas is produced. It

    generates a high pressure within the pot because there

    is a close fitting throat at the lower end of the pot.

    The high pressure developed causes turbulent flow of

    streams of the gas into the arc resulting in arc-

    extinction.

    Plain explosion pot

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    5.8.2 Self-generated Oil Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Plain explosion pot (cont.)

    Figure 5.14 Plain explosion pot

    8 2 S lf d Oil Ci i B k

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    5.8.2 Self-generated Oil Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    If the arc extinction does not occur within the pot, it occurs

    immediately after the moving contact leaves the pot, due

    to the high velocity axial blast of the gas which is released

    through the throat.

    Since the arc extinction in the plain explosion pot is

    performed axially, it is also known as an axial extinction

    pot. This type of a pot is not suitable for breaking of heavy

    currents. The pot may burst due to very large pressure.

    At low currents, the arcing time is more. Hence, type of an

    explosion pot is suitable for the interruption of currents of

    medium range.

    Plain explosion pot (cont.)

    5 8 2 S lf t d Oil Ci it B k

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    5.8.2 Self-generated Oil Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Figure 5.15 shows a cross-jet explosion pot.

    It is suitable for high current interruptions. Arc splitters

    are used to obtain an increased arc length for a givenamount of contact travel. When the moving contact is

    separated from the fixed contact, an arc is formed, as

    shown in Fig. 5.15(a).

    The arc is pushed into the arc splitters as shown in Fig.

    5.15(b), and finally it is extinguished, as in Fig. 5.15 (c).

    In this type of a pot, the oil blast is across the arc and

    hence it is known as a cross-jet explosion pot.

    Cross-jet explosion pot

    5 8 2 S lf t d Oil Ci it B k

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    5.8.2 Self-generated Oil Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Figure 5.15 Cross-jet

    explosion pot

    5 8 2 S lf t d Oil Ci it B k

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    5.8.2 Self-generated Oil Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Self-compensated explosion pot

    This type of a pot is a combination of a cross-jet explosion potand a plain explosion pot.

    Figure 5.16 shows a self-compensated explosion pot. Its upper

    portion is a cross-explosion pot, and the lower portion a plainexplosion pot.

    On heavy currents the rate of gas generation is very high and

    consequently, the pressure produced is also very high.

    The arc extinction takes place when the first or second lateral

    orifice of the arc splitter is uncovered by the moving contact.

    The pot operates as a cross-jet explosion pot.

    5 8 2 S lf t d Oil Ci it B k

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    5.8.2 Self-generated Oil Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Self-compensated explosion pot (cont)

    Figure 5.16 Self-compensated explosion pot

    5 8 2 S lf t d Oil Ci it B k

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    5.8.2 Self-generated Oil Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Self-compensated explosion pot (cont)

    When the current is low, the pressure is also low in the

    beginning. So the arc is not extinguished when the tip of the

    moving contact is in the upper portion of the pot.

    By the time the moving contact reaches the orifice at thebottom of the pot, sufficient pressure is developed.

    The arc is extinguished by the plain explosion pot action.

    Thus, it is seen that the pot is suitable for low as well as highcurrent interruptions.

    5 8 3 D bl B k Oil Ci it B k

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    5.8.3 Double Break Oil Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    To obtain high speed arc interruption, particularly

    at low currents, various improved designs of the

    explosion pot have been presented.

    Double break oil circuit breaker is also one of

    them. It employs an intermediate contact

    between the fixed and moving contact. When

    the moving contact separates, the intermediate

    contact also follows it.

    5 8 3 Double Break Oil Circuit Breakers

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    5.8.3 Double Break Oil Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    The arc first appears between the fixed contactand the intermediate contact. Soon after, the

    intermediate contact stops and a second arc

    appears between the intermediate contact and

    the moving contact.

    The second arc is extinguished quickly

    employing gas pressure and oil momentumdeveloped by the first arc. Figure 5.17 (a) shows

    an axial blast pot and Fig. 5.17(b) shows a cross

    blast pot.

    5 8 3 Double Break Oil Circuit Breakers

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    5.8.3 Double Break Oil Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Figure 5.17 Double break oil circuit

    breakers

    5.8.4 Bulk Oil and Minimum Oil Circuit

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    Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    In bulk oil circuit breakers, oil performs twofunctions.

    It acts as an arc extinguishing medium and it also

    serves as insulation between the live terminals and

    earth. The tank of a bulk oil circuit breaker is

    earthed.

    Its main drawback is that it requires a huge amount

    of oil at higher voltages. Due to this very reason it is

    not used at higher voltages.

    5.8.4 Bulk Oil and Minimum Oil Circuit

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    Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    A minimum content oil circuit breaker does not employ asteel tank. Its container is made of porcelain or other

    insulating material.

    This type of a circuit breaker consists of two sections namelyan upper chamber and a lower chamber.

    The upper chamber contains an arc control device, fixed and

    a moving contact. The lower chamber acts as an insulating

    support and it contains the operating mechanism.

    These two chambers are filled with oil but they are physically

    separated from each other.

    5.8.4 Bulk Oil and Minimum Oil Circuit

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    Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    The arc control device is placed in a resin bounded

    glass fiber cylinder (or backelised paper encloser).

    This cylinder is also filled with oil. The fibre glasscylinder is then placed in a porcelain cylinder. The

    annular space between the fibre-glass cylinder and

    the porcelain insulator is also filled with oil.

    Minimum oil circuit breakers arc available in the

    voltage range of 3.3 kV to 420 kV. Now-a-days they

    are superseded by SF6circuit breakers

    5.8.4 Bulk Oil and Minimum Oil Circuit

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    Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    One of the important advantages that the bulk

    oil circuit breaker has over both the low

    content oil circuit breakers and air blast circuitbreakers is that the protective current

    transformers can be accommodated on the

    bushings instead of being supplied as aseparate piece of apparatus

    5.8.4 Bulk Oil and Minimum Oil Circuit

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    Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    The number of interrupter units contained in a tankdepends upon the fault current to be interrupted,

    and the system voltage. Up to 11kV voltage, the

    minimum oil circuit breakers generally employ a

    single interrupter per phase.

    The typical figures for higher voltages are, two per

    phase at 132 kV, and six per phase at 275 kV. Eachinterrupter has a provision of resistance switching (a

    typical value being 1200 , linear wire wound

    resistor) to damp restriking voltage.

    5 9 Air Blast Circuit Breakers

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    5.9 Air Blast Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    In air blast circuit breakers, compressed air at a pressure of10-30 kg/cm2is employed as an arc quenching medium.

    Air blast circuit breakers are suitable for operating voltages of

    132 kV and above. They have also been used in 11kV-33 kVrange for certain applications.

    At present, SF6 circuit breakers are preferred for 132 kV and

    above. Vacuum circuit breakers are preferred for 11 kV33kV range.

    Therefore, the air blast circuit breakers are becoming

    obsolete.

    5 9 Air Blast Circuit Breakers

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    5.9 Air Blast Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    The advantages of air blast circuit breakers over oil circuit

    breakers are:

    1. Cheapness and free availability of the interrupting

    medium, chemical stability and inertness of air.2. High speed operation

    3. Elimination of fire hazard

    4. Short and consistent arcing time and therefore, less

    burning of contacts.5. Less maintenance

    6. Suitability for frequent operation

    7. Facility for high speed reclosure

    5 9 Air Blast Circuit Breakers

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    5.9 Air Blast Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    The disadvantages of an air blast circuit breaker are as

    follows.

    1. An air compressor plant has to be installed andmaintained.

    2. Upon arc interruption the air blast circuit breaker

    produces a high-level noise when air is discharged to the

    open atmosphere. In residential areas, silencers need to

    be provided to reduce the noise level to an acceptablelevel.

    3. Problem of current chopping

    4. Problem of restriking voltage

    5 9 Air Blast Circuit Breakers

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    5.9 Air Blast Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Switching resistors and equalising capacitors aregenerally connected across the interrupters. The

    switching resistors reduce transient overvoltages

    and help arc interruption. Capacitors are employed

    to equalise the voltage across the breaks.

    The number of breaks depends upon the system

    voltages. For example, there are 2 for 66 kV, 2 to 4for 132 kV, 2 to 6 for 220 kV, 4 to 12 for 400 kV, 8 to

    12 for 750 kV.

    5 9 Air Blast Circuit Breakers

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    5.9 Air Blast Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    The breaking capacities are, 5000 MVA at 66

    kV, 10,000 MVA at 132 kV, 20,000 MVA at

    220 kV; 35000 MVA at 400 kV, 40,000 MVA at

    500 kV; 60,000 MVA at 750 kV.

    Circuit breakers for higher interruptingcapacity have also been designed for 1000

    kV and 1100 kV systems.

    5 9 Air Blast Circuit Breakers

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    5.9 Air Blast Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    An air-blast circuit breaker may be either of

    the following two types.

    1. Cross-blast Circuit Breakers

    2. Axial-blast Circuit Breakers

    5 9 1 Cross-blast Circuit Breakers

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    5.9.1 Cross blast Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    In a cross-blast type circuit breaker, a high-pressure blast ofair is directed perpendicularly to the arc for its interruption.

    Figure 5.18 (a) shows a schematic diagram of a cross-blast

    type circuit breaker.

    The arc is forced into a suitable chute. Sufficient lengthening

    of the arc is obtained, resulting in the introduction of

    appreciable resistance in the arc itself. Therefore, resistance

    switching is not common in this type of circuit breakers.

    Cross-blast circuit breakers are suitable for interrupting high

    current (up to 100 kA) at comparatively lower voltages.

    5.9.1 Cross-blast Circuit Breakers

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    5.9.1 Cross blast Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Figure 5.18 (a) Cross-blast circuit breaker (b) Single blast type axial-blast

    circuit breaker (c) Double blast type ( or radial-blast type) axial-blast circuit

    breaker

    5.9.1 Axial-blast Circuit Breakers

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    5.9.1 Axial blast Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    In an axial-blast type breaker, a high-pressure

    blast of air is directed longitudinally, i.e. in line

    with the arc. Figure 5.18 (b) and (c) show

    axial-blast type circuit breakers.

    Figure 5.18(b) shows a single blast type.

    Whereas Fig. 5.18(c) shows a double blasttype or radial blast type.

    5.9.1 Axial-blast Circuit Breakers

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    5.9.1 Axial blast Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Figure 5.18(d) : axial-

    blast type

    circuit

    breakers.

    5.9.1 Axial-blast Circuit Breakers

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    5.9.1 Axial blast Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Axial blast circuit breakers are suitable for EHV and

    super high voltage application. This is because

    interrupting chambers can be fully enclosed in

    porcelain tubes. Resistance switching is employedto reduce the transient overvoltages.

    The number of breaks depends upon the system

    voltage, for example, 4 at 220 kV and 8 at 750 kV.

    Air-blast circuit breakers have also been

    commissioned for 1100 kV system.

    5.10 Air-break Circuit Breakers

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    5.10 Air break Circuit Breakers

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Oil circuit breakers are not suitable for heavy

    current interruption at low voltages due to

    carbonisation of oil, whereas air-break circuit

    breakers are quite suitable for high currentinterruption at low voltages.

    In this type of a circuit breaker, air atatmospheric pressure is used as an arc

    extinguishing medium.

    5.10 Air-break Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Figure 5.19 shows an air-break circuit breaker. Itemploys two pairs of contacts main contacts andarcing contacts.

    The main contacts carry current when the breaker is inclosed position. They have low contact resistance.

    When contacts are opened, the main contacts separate

    first, the arcing contacts still remain closed. Therefore,the current is shifted from the main contacts to the

    arcing contacts. The arcing contacts separate later on

    and the arc is drawn between them.

    5.10 Air-break Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Figure 5.19 Air-break

    circuit breaker

    5.10 Air-break Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Figure 5.19 Air-break

    circuit breaker

    5.10 Air-break Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVEMINDS

    In air-break circuit breakers, the principle ofhigh resistance is employed for arc

    interruption. The arc resistance is increased

    by lengthening, splitting and cooling the arc.The arc length is rapidly increased employing

    arc runners and arc chutes. The arc moves

    upward by both electromagnetic and thermal

    effects. It moves along the arc runner and

    then it is forced into a chute. It is splitted by

    arc splitters.

    5.10 Air-break Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVEMINDS

    A blow-out coil is employed to provide

    magnetic field to speed up arc movement and

    to direct the arc into arc splitters. The blow-

    out coil is not connected in the circuitpermanently. It comes in the circuit by the arc

    automatically during the breaking process.

    The arc interruption is assisted by currentzero in case of ac air break circuit breakers.

    High resistance is obtained near current zero.

    5.10 Air-break Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVEMINDS

    AC air-break circuit breakers are available in thevoltage range 400 to 12 kV. They are widely

    used in low and medium voltage system.

    They are extensively used with electric furnaces,with large motors requiring frequent starting, in a

    place where chances of fire hazard exist, etc.

    Air-break circuit breakers are also used in dc

    circuit up to 12 kV.

    5.11 SF6Circuit Breakers

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    6

    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Suphur hexafluoride (SF6) has good dielectricstrength and excellent arc quenching property.

    It is an inert, nontoxic, nonflammable and heavy

    gas.

    At atmospheric pressure, its dielectric strength is

    about 2.5 times that of air.

    At 3 atmospheric pressure its dielectric strength is

    equal to that of transformer oil.

    5.11 SF6Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVEMINDS

    It is an electronegative gas, i.e. it has high affinity for

    electrons.

    When a free electron comes in collision with a neutralgas molecule, the electron is absorbed by the neutral

    gas molecule and a negative ion is formed.

    As the negative ions so formed are heavy they do notattain sufficient energy to contribute to ionization of the

    gas. The property gives a good dielectric property.

    5.11 SF6Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Besides good dielectric strength, the gas has an

    excellent property of recombination after the

    removal of the source which energizes the arc.

    This gives an excellent arc quenching property.

    The gas has also an excellent heat transferproperty. Its thermal time constant is about 1000

    times shorter than that of air.

    5.11 SF6Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Under normal conditions, SF6 is chemically inert and it doesnot attack metals or glass. However, it decomposes to SF4,

    SF2, S2, F2, S and F at temperatures of the order of 1000oC.

    After arc extinction, the products of decomposition recombine

    in a short time, within about 1 microsecond.

    In the presence of moisture, the decomposition products can

    attack contacts, metal parts and rubber sealings in SF6circuit

    breakers. Therefore, the gas in the breaker must bemoisture-free. To absorb decomposition products, a mixture

    of soda line (NaOH + CaO) and activated alumina can be

    placed in the arcing chamber.

    5.11 SF6Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVEMINDS

    One major disadvantage of SF6 is its condensation at low

    temperature.

    The temperature at which SF6changes to liquid depends onthe pressure. At 15 atm. Pressure, the gas liquefies at a

    temperature of about 100C.

    Hence, SF6 breakers are equipped with thermostaticallycontrolled heaters wherever such low ambient temperatures

    are encountered.

    5.11 SF6Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVEMINDS

    SF6 circuit breakers are manufactured in the voltage range

    3.6 kV to 765 kV. However, they are preferred for voltages

    132 kV and above.

    The dielectric strength of SF6gas increases rapidly after final

    current zero. SF6 circuit breakers can withstand severe

    RRRV and are capable of breaking capacitive current without

    restriking. Problems of current chopping are minimised.

    Electrical clearances are very much reduced due to high

    dielectric strength of SF6.

    5.11.1 Types of SF6Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVEMINDS

    This is the early design of SF6circuit breakers. Its operating

    principle is similar to that of air-blast circuit breakers.

    In this type of a circuit breaker, the gas from a high-pressurecompartment is released to the low pressure compartment to

    extinguish the arc.

    Because of its complicated design and construction, and itsneed for various auxiliaries such as gas compressors, filters

    and control devices, this type of circuit breakers have

    become obsolete.

    Double-pressure SF6circuit breakers

    5.11.1 Types of SF6Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVEMINDS

    This type of circuit breakers are also sometimes

    called single-pressure or impulse type SF6circuit

    breakers.

    In this type of breakers, gas is compressed by a

    moving cylinder system and is released througha nozzle to quench the arc. This type is

    available in the voltage range 3.6 kV to 765 kV.

    Puffer-type SF6circuit breakers

    5.11.1 Types of SF6Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Figure 5.20 (a) shows a puffer-type breaker in

    closed position. The moving cylinder and the

    moving contact are coupled together.

    When the contacts separate and the moving

    cylinder moves, the trapped gas is compressed.

    The trapped gas is released through a nozzle andflows axially to quench the arc as shown in Fig.

    5.20(b).

    Puffer-type SF6circuit breakers (cont.)

    5.11.1 Types of SF6Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Figure 5.20 Puffer-type SF6circuit breaker

    5.11.1 Types of SF6Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVEMINDS

    There are two types of tank designs. Live

    tank design and dead tank design.

    In live tank design, interrupters are supported

    on porcelain insulators. In the dead tank

    design, interrupters are placed in SF6 filled-tank which is at earth potential. Live tank

    design is preferred for outdoor substations.

    Puffer-type SF6circuit breakers (cont.)

    5.11.1 Types of SF6Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVEMINDS

    A number of interrupters (connected in series) on

    insulating supports are employed for EHV systems up to

    765 kV. Two interrupters are used in a 420 kV system.Breaking time of 2 to 3 cycles can be achieved.

    In the circuit breaker the steady pressure of the gas is

    kept at 5 kg/cm2. The gas pressure in the interruptercompartment increases rapidly to a level much above its

    steady value to quench the arc.

    Puffer-type SF6circuit breakers (cont.)

    5.12 Vacuum Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVEMINDS

    The dielectric strength and arc interrupting ability of high

    vacuum is superior to those of porcelain, oil, air and SF6at

    atmospheric pressure.

    SF6 at 7 atm. pressure and air at 25 atm. pressure have

    dielectric strengths higher than that of high vacuum. The

    pressure of 10-5mm of mercury and below is considered to

    be high vacuum.

    Low pressures are generally measured in terms of torr; 1 torr

    being equal to 1 mm of mercury. It has now become

    possible to achieve pressures as low as 10-8torr.

    5.12 Vacuum Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVEMINDS

    When contacts separate in a gas, arc is formed due to the

    ionized molecules of the gas.

    The mean free path of the gas molecules is small and the

    ionization process multiplies the number of electrons to form

    an electron avalanche. In high vacuum, of the order of 10-5

    mm of mercury, the mean free path of the residual gasmolecules becomes very large. It is of the order of a few

    meters.

    5.12 Vacuum Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVEMINDS

    Therefore, when contacts are separated by a few

    mm in high vacuum, an electron travels in the gap

    without collision. The formation of arc in high

    vacuum is not possible due to the formation of

    electron avalanche.

    In vacuum arc electrons and ions do not come fromthe medium in which the arc is drawn but they come

    from the electrodes due to the evaporation of their

    surface material.

    5.12 Vacuum Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVEMINDS

    The breakdown strength is independent of gas

    density. It depends only on the gap length and

    surface condition and the material of the electrode.

    The breakdown strength of highly polished and

    thoroughly degassed electrodes is higher. Copper-

    bismuth, silver-bismuth, silver-lead and copper-leadare good materials for making contacts of the

    breaker

    5.12 Vacuum Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVEMINDS

    The breakdown strength is independent of gas

    density. It depends only on the gap length and

    surface condition and the material of the

    electrode.

    The breakdown strength of highly polished and

    thoroughly degassed electrodes is higher.Copper-bismuth, silver-bismuth, silver-lead and

    copper-lead are good materials for making

    contacts of the breaker

    5.12 Vacuum Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVEMINDS

    When contacts are separated in high vacuum,

    an arc is drawn between them. The arc does

    not take place on the entire surface of thecontacts but only on a few spots.

    The contact surface is not perfectly smooth.

    It has certain microprojections. At the time of

    contact separation, these projections form the

    last points of separation.

    5.12 Vacuum Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVEMINDS

    The current flows through these points of

    separation resulting in the formation of a few

    hot spots.

    These hot sports emit electrons and act as

    cathode spots. In addition to thermalemission, electrons emission may be due to

    field emission and secondary emission.

    5.12 Vacuum Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    Figure 5.21 shows the schematic diagram of a vacuumcircuit breaker. Its enclosure is made of insulating

    material such as glass, porcelain or glass fibre

    reinforced plastic.

    The vapour condensing shield is made of synthetic

    resin. This shield provided to prevent metal vapour

    reaching the insulating envelope.

    As the interrupter has a sealed construction a stainless

    metallic bellows is used to allow the movement of the

    lower contact.

    5.12 Vacuum Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    Figure 5.21 Vacuum

    circuit breaker

    5.12 Vacuum Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    One of its end is welded to the moving contact.

    Its other end is welded to the lower end flange.

    Its contacts have large disc-shaped faces.

    These faces contain spiral segments so that the

    arc current produces axial magnetic field.

    This geometry helps the arc to move over the

    contact surface.

    5.12 Vacuum Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    The movement of arc over the contact surface

    minimises metal evaporation, and hence erosion

    of the contact due to arc.

    Two metal end flanges are provided. They

    support the fixed contact, outer insulating

    enclosure, vapour condensing shield and themetallic bellows. The sealing technique is

    similar to that used in electronic valves

    5.12 Vacuum Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    The vacuum circuit breaker is very simple inconstruction compared to other types of circuit breaker.

    The contact separation is about 1 cm which is adequate

    for current interruption in vacuum. As the breaker isvery compact, power required to close and open its

    contacts is much less compared to other types of

    breaker.

    It is capable of interrupting capactive and small inductive

    current, without producing excessive transient

    overvoltages.

    5.12 Vacuum Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    Vacuum circuit breakers have other

    advantages like suitability for repeatedoperations, least maintenance, silent

    operation, long life, high speed of

    dielectric recovery, less weight of movingparts, etc..

    5.12 Vacuum Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    In a.c., when the current decreases, vapour emission

    decreases. Near current zero, the rate of vapour emission

    tends to zero.

    Immediately after current zero, the remaining vapour

    condenses and the dielectric strength increases rapidly.

    At current zero, cathode spots extinguish within 10-8

    second.The rate of dielectric recovery is many times higher than that

    obtained in other types of circuit breakers. Its typical value

    may be as high as 20 kV/s.

    5.12 Vacuum Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    Vacuum circuit breakers have nowbecome popular for voltage ratings

    up to 36 kV. Up to 36 kV they

    employ a single interrupter.

    5.13 Operating Mechanism

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    To open and close the contacts of a

    circuit breaker, one of the

    following mechanisms isemployed

    (i) Spring(ii) Solenoid

    (iii) Compressed Air

    5.13 Operating Mechanism

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    Opening and closing of a circuit breaker should be quick

    and reliable. Closing is slow compared to opening.

    For reliability, both operations should be independent

    of the main supply.

    The force for the opening of a circuit breaker may be

    applied by spring or compressed air. When spring is

    used for opening, it is precharged, i.e. compressed .The precharging may be done by hand or a motor or

    by the closing mechanism. The closing mechanism

    may be spring, solenoid or compressed air.

    5.13 Operating Mechanism

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    If the system uses spring for both opening as well as closing,the closing spring has a higher energy level and is

    charged by motor-driven gears. Two separate springs

    are employed, one for closing and the other for opening.

    The force of the closing spring is utilized for closing the

    breaker and also for charging the spring which is used for

    opening. The closing mechanism also latches the moving

    contact in the closed position.

    When the tripping signal is received, a small solenoid is

    energised, which releases the latch and permits the

    spring to exert its force to open the contact.

    5.13 Operating Mechanism

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    For large oil circuit breakers, solenoid is used for

    closing and a spring is used for opening.

    For medium size breakers, where provision ofbattery for solenoid is uneconomical, spring is

    employed for closing as well as opening.

    In EHV oil circuit breakers, compressed air is used

    for closing and a spring is used for opening. The

    spring is charged during the closing stroke.

    5.13 Operating Mechanism

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    In air blast circuit breakers, compressed air is used for both

    closing and opening.

    In some cases of air blast circuit breakers, the moving

    contact is held in closed position by a spring.

    When compressed air enters the arc chamber and its

    pressure exceeds the spring force, the contacts

    automatically come in the closed position by the springaction when the supply of compressed air is stopped.

    Therefore, the supply of compressed air must be

    maintained till the auxiliary circuit breaker switch is

    opened.

    5.13 Operating Mechanism

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    In SF6 circuit breaker, compressed air may be used for

    closing and a spring for opening or compressed air for

    both closing as well as opening.

    In vacuum circuit breakers, a solenoid or spring mechanism

    is fixed to the lower end to move a metallic bellows

    upward or downward inside the chamber during closing

    or opening the contacts.

    The closing mechanism must be tripfree, i.e. if a tripping

    signal comes during the closing operation, the circuit

    breaker must trip immediately

    5.13 Operating Mechanism

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    Spring are very good for opening as their force is large in the

    beginning and gradually decreases as the distance of

    travel of the moving contact increases. But it is not

    suitable for closing because the closing operation mustbe a smart one. However, in circuit breakers of small

    capacity, it is also used for closing.

    The spring which is used for closing is charged by hand or a

    motor. In small circuit breakers, the spring can becharged by hand. For large ones, it is charged by means

    of a motor. The spring which is used for opening is

    charged by the closing mechanism.

    5.13 Operating Mechanism

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    Solenoids are very good for closing. The force of attraction

    increases when the distance between the contacts

    decreases. They are not suitable for opening because

    they are slow in action.

    Compressed air is suitable for both closing as well as

    opening as its force remains almost constant even when

    the distance between the contacts increases or

    decreases.

    Figure 5.22 shows the characteristics of the opening and

    closing mechanisms.

    5.13 Operating Mechanism

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    Figure 5.22 Characteristics of operating mechanism

    5.14 Selection of Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    Table 5.1 shows the summary of

    various types of circuit breakers,

    their voltage ranges and arcquenching medium they employ.

    Table 5.2 shows the choice of circuitbreakers for various voltage

    ranges.

    5.14 Selection of Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    Type Arc Quenching Medium Voltage Range and BreakingCapacity

    Miniature circuit breaker Air at atmospheric pressure 400-600 V; for small currentrating

    Air-break circuit breaker Air at atmospheric pressure 400 V11 kV; 5-750 MVA

    Minimum oil circuit breaker Transformer oil 3.3 kV220 kV;15025000 MVA

    Vacuum circuit breaker Vacuum 3.3 kV33 kV;2502000 MVA

    SF6circuit breaker SF6at 5kg/cm2pressure 3.3765 kV;

    100050,000 MVA

    Air blast circuit breaker Compressed air at high pressure(20-30 kg/cm2)

    6.6 kV1100 kV;250060,000 MVA

    TABLE 5.1 Types of circuit breaker

    5.14 Selection of Circuit Breakers

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    Rated Voltage Choice of Circuit Breakers Remark

    Below 1 kV Air-break CB

    3.3 kV33 kV Vacuum CB, SF6CB, minimum oil CB Vacuum preferred

    132 kV220 kV SF6CB, air blast CB, minimum oil CB SF6preferred

    400 kV760 kV SF6CB, air blast CB SF6is preferred

    TABLE 5.2 Selection of Circuit Breakers

    5.14 Selection of Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    Earlier oil circuit breakers were preferred in the

    voltage range of 3.3 kV - 66kV.

    Between 132 kV and 220 kV, either oil circuitbreakers or air blast circuit breakers were

    recommended.

    For voltages 400 kV and above, air blast circuit

    breakers were preferred.

    5.14 Selection of Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    The present trend is to recommend vacuum or SF6circuit breakers in the voltage range 3.3 kv 33kV.

    For 132 kV and above, SF6 circuit breakers arepreferred. Up to kV, air break circuit breakers are

    used.

    Air blast circuit breakers are becoming obsolete and

    oil circuit breakers are being superseded by SF6

    and vacuum circuit breakers.

    5.15 High Voltage DC Circuit Breakers

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    At present, HVDC transmission lines are used for point

    to point transmission of large power over long

    distance.

    Such lines have many advantages over ac transmission

    lines such as lower cost, less stability problems, less

    corona loss and less radio interference, etc.

    HVDC circuit breakers are not essential for single HVDC

    transmission lines which are used for point to point

    transmission.

    5.15 High Voltage DC Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    The current in HVDC lines is controlled by controlling

    the firing circuits of the thyristors employed in

    rectifiers and inverters.

    Switching operations are performed from ac side with

    the help of ac circuit breakers.

    If HVDC circuit breakers are available, parallel HVDClines, HVDC lines with a tap-off line, closed loop

    circuit, etc. can also be planned and designed.

    5.15 High Voltage DC Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    The additional circuit creates artificial current zeros which

    are utilised for arc interruption as shown in Fig. 5.23.

    Figure 5.23 Artificial current zeros in DC

    5.15 High Voltage DC Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    Figure 5.24 shows the schematic diagram of a

    HVDC circuit breaker.

    It is consists of a main circuit breaker MCB

    and a circuit to produce artificial current zero

    and to suppress transient voltage.

    The main circuit breaker MCB may either be

    an SF6or vacuum circuit breaker.

    5.15 High Voltage DC Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    Figure 5.24 HVDC circuit breaker

    5.15 High Voltage DC Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    R and C are connected in parallel with the main circuitbreaker to reduce dv/dt after the final current zero.

    L is a saturable reactor in series with the main circuit

    breaker. It is used to reduce di/dt before current zero.

    Cp and Lp are connected in parallel to produce artificial

    current zero after the separation of the contacts in the

    main circuit breaker MCB.

    A non-linear resistor is used to suppress the transient

    overvoltage which may be produced across the contacts

    of the main circuit breaker.

    5.15 High Voltage DC Circuit Breakers

    Switch S which is a triggered vacuum gap is switched

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    Switch S, which is a triggered vacuum gap, is switched

    immediately after the opening of the contacts of the main

    circuit breaker.

    The capacitor Cpis precharged in the direction as shown

    in the figure.

    When S is closed, the precharged capacitor Cp

    discharges through the main circuit breaker and sends a

    current in opposition to the main to the main circuit

    current.

    This will force the main circuit current to become zero

    with a few oscillations. The arc is interrupted at a current

    zero

    5.16 Rating of Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    A circuit breaker has to perform the

    following major duties under short-circuit

    conditions.

    (i) To open the contacts to clear the fault

    (ii) To close the contacts onto a fault

    (iii) To carry fault current for a short time

    while another circuit breaker is clearingthe fault

    5.16 Rating of Circuit Breakers

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    Therefore, in addition to the rated voltage,current and frequency, circuit breakers

    have the following important ratings.

    (i) Breaking Capacity

    (ii) Making Capacity

    (iii) Short-time Capacity

    5.16.1 Breaking Capacity

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    The breaking capacity of a circuit

    breaker is of two types

    (i) Symmetrical breaking capacity

    (ii) Asymmetrical breaking capacity

    5.16.1 Breaking Capacity

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    Symmetrical breaking capacity

    It is the rms value of the accomponent of the fault current that the

    circuit breaker is capable of breaking

    under specified conditions of recoveryvoltage.

    5.16.1 Breaking Capacity

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    Asymmetrical breaking capacity

    It is the rms value of the total current

    comprising of both ac and dccomponents of the fault current that

    the circuit breaker can break under

    specified conditions of recoveryvoltage.

    5.16.1 Breaking Capacity

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    INSPIRING CREATIVE AND INNOVATIVE MINDS

    Figure 5.25 shows a short-circuit current wave.

    The short-circuit current contains a dc

    component which dies out gradually as shown in

    the figure.

    In the beginning, the short-circuit current is

    asymmetrical due to the dc component.

    When dc dies out completely, the short-current

    becomes symmetrical.

    5.16.1 Breaking Capacity

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    Figure 5.25

    Short-circuitcurrent

    waveform

    5.16.1 Breaking Capacity

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    The line X-X indicates the instant of contact separation.

    AB is the peak value of the ac component of the current

    at this instant.

    Therefore, the symmetrical breaking current which is therms value of the ac component of the current at the

    instant of contact separation is equal to current AB/2.

    The section BC is the dc component of the short-circuitcurrent at this instant. Therefore, asymmetrical breaking

    current is given by 2

    2

    asym. BC2

    ABI

    5.16.1 Breaking Capacity

    Th b ki it f i it b k i ll

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    The breaking capacity of a circuit breaker is generally

    expressed in MVA. For a three-phase circuit breaker, it isgiven by

    Breaking capacity = 3 x rated voltage in kV x rated

    current in kA.The breaking capacity will be symmetrical if the rated

    current in the above expression is symmetrical (British

    practice).

    The breaking capacity will be asymmetrical if the ratedcurrent is asymmetrical (American practice). The rated

    breaking current is taken by designer as 1.6 times the

    rated symmetrical current.

    5.16.2 Making Capacity

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    The possibility of a circuit breaker to be closed on short-circuit is also considered.

    The rated making current is defined as the peak value of

    the current (including the component) in the first cycle atwhich a circuit breaker can be closed onto a short-circuit.

    Ipin Fig. 5.25 is the making current.

    The capacity of a circuit breaker to be closed onto ashort-circuit depends upon its ability to withstand the

    effects of electromagnetic forces.

    5.16.2 Making Capacity

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    Making current = 2 x 1.8 x symmetrical breakingcurrent.

    The multiplication by 2 is to obtain the peakvalue and again by 1.8 to take the dc component

    into account.

    Making capacity = 2 x 1.8 x symmetrical breakingcapacity=2.55 x symmetrical breaking capacity

    5.16.3 Short-time Current Rating

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    MINDS

    The short-time current rating is based on thermal and

    mechanical limitations.

    The circuit breaker must be capable of carrying short-

    circuit current for a short period while another circuitbreaker (in series) is clearing the fault.

    The rated short-time current is the rms value (total

    current, both a.c and d.c components) of the current thatthe circuit breaker can carry safely for a specified short

    period.

    5.16.3 Short-time Current Rating

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    MINDS

    According to British standard, the time is 3 seconds if the

    ratio of symmetrical breaking current to rated normal

    current is equal to or less than 40 and 1 second if this

    ratio is more than 40.

    According to ASA there are two short-time ratings; one is

    the current which the circuit breaker can withstand for 1

    second or less. Another is rated 4-second current which

    is the current that the circuit breaker can withstand for aperiod longer than 1 second but not more than 4 seconds.

    5.16.4 Rated Voltage, Current and

    Frequency

    In a power system the voltage level at all points

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    In a power system, the voltage level at all points

    is not the same. It varies, depending upon thesystem operating conditions. Due to this reason

    manufacturers have specified a rated maximum

    voltage at which the operation of the circuit

    breaker is guaranteed. The specified voltage is

    somewhat higher than the rated nominal voltage.

    The rated current is the rms value of the currentthat a circuit breaker can carry continuously

    without any temperature rise in excess of its

    specified limit.

    5.16.4 Rated Voltage, Current and

    Frequency

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    The rated frequency is also mentioned bythe manufacturer. It is the frequency at

    which the circuit breaker has been

    designed to operate.The standard frequency is 50 Hz.

    If a circuit breaker is to be used at a

    frequency other than its rated frequency, its

    effects should be taken into consideration.

    Example 5 5

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    Example 5.5The rating of a circuit breaker are as follows : 3-phase, 1500amp, 100 MVA, 3.3 kV, 3 seconds. Calculate symmetricalbreaking current, making current and short-time current rating.

    Solution :

    Given Rated voltage = 3.3 kV Rated normal current = 1500 ampSo, Rated symmetrical breaking current (rms) = = 17.5 kA

    Rated making current = 17.5 x 1.8 x 2 = 44.62 kA Short-time current rating is 17.5 kA for 3 seconds.

    3.33

    100

    x

    Example 5 6

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    Example 5.6

    The portion of the test oscillograms which wereobtained during a make-break test on a circuitbreaker is shown in the figure. Given A = 20kV, B =30kA, X = 21kA and Y = 12kA. Determine:-

    a) The line voltage rating of the breakerb) The peak making current for the red phase only.

    c) The AC and DC components of breaking current atthe instant of contact separation for yellow phase

    only. Hence determine whether the test issymmetrical or asymmetrical, and estimate thebreaking current.

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    Solution

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    a) Peak to peak phase system voltage = A = 20 kV.rms phase system voltage = 20/(22) = 7.07 kV

    line voltage rating of breaker = 3 * 7.07 = 12.25kV

    b) Peak making current = B = 30 kA.

    c) AC component of making current = 21 kA.

    DC component of making current = 12 kA.

    Y/X = 12/21 = 0.578, therefore the test isasymmetrical. (Note : greater than 0.5)

    asymmetrical breaking current :

    5.16.5 Rated Operating Duty

    The operating duty of a circuit breaker prescribes its

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    IN